Bosch CCS180 Owner's Manual

1-877-BOSCH99 (1-877-267-2499) www.boschtools.com
Operating/Safety Instructions Consignes d’utilisation/de sécurité Instrucciones de funcionamiento y seguridad
IMPORTANT
Read Before Using
IMPORTANT
IMPORTANTE
Leer antes de usar
For English Version
See page 2
Version française
Voir page 17
Versión en español
Ver la página 34
Call Toll Free for Consumer Information and Service Locations
Pour obtenir des informations et les adresses de nos centres de service après-vente, appelez ce numéro gratuit
Llame gratis para obtener información para el consumidor y ubicaciones de servicio
CCS180
2610052972.qxp_CCS180 8/6/19 12:50 PM Page 1
-2-
 Work area safety
Ke ep work area clean and well lit.
Cluttered or dark areas invite accidents.
Do not operate power tools in explosive atmospheres, such as in the presence of flammable liquids, gases or dust. Power
tools create sparks which may ignite the dust or fumes.
Keep children and bystanders away while operating a power tool. Distractions can
cause you to lose control.
 Electrical safety
Power tool plugs must match the outlet. Never modify the plug in any way. Do not use any adapter plugs with earthed (grounded) power tools. Unmodified
plugs and matching outlets will reduce risk of electric shock.
Avoid body contact with earthed or grounded su rfaces, such as pipes, radiators, ranges and refrigerators. There
is an increased risk of electric shock if your body is earthed or grounded.
Do not expose power tools to rain or wet conditions. Water entering a power tool
will increase the risk of electric shock.
Do not abuse the cord. Never use the cord for carrying, pulling or unplugging the power tool. Keep cord away from heat, oil, sharp edges or moving parts. Damaged
or entangled cords increase the risk of electric shock.
When operating a power tool outdoors, us e an exten sion cord suitable for outdoor use. Use of a cord suitable for
outdoor use reduces the risk of electric shock.
If operating a power tool in a damp location is unavoidable, use a Ground Fa ult Circuit In terrupte r ( GFCI) protected supply. Use of an GFCI reduces
the risk of electric shock.
 Personal safety
Stay alert, watch what you are doing and use common sense when operating a power tool. Do not use a power tool while you are tired or under the influence
Read all safety warnings, instructions, illustrations and specifications provided with this power tool. Failure to follow all instructions listed
below may result in electric shock, fire and/or serious injury.
SAVE ALL WARNINGS AND INSTRUCTIONS FOR FUTURE REFERENCE
The term “power tool” in the warnings refers to your mains-operated (corded) power tool or battery-operated (cordless) power tool.
General Power Tool Safety Warnings
Safety Symbols
The definitions below describe the level of severity for each signal word. Please read the
manual and pay attention to these symbols.
!
This is the safety alert symbol. It is used to alert you to potential personal injury hazards. Obey all safety messages that follow this symbol to avoid possible injury or death.
DANGER indicat es a ha zardous situ ation wh ich, if not avoided, will result in death or serious injury.
WARNING indicates a hazardous situation which, if not avoided, could result in death or serious injury.
CAUTION indicate s a hazardous situation which, if n ot avoided, could result in minor or moderate injury.
2610052972.qxp_CCS180 8/6/19 12:50 PM Page 2
-3-
General Power Tool Safety Warnings
of drugs, alcohol or medication. A moment of inattention while operating power tools may result in serious personal injury.
Use personal protective equipment. Always wear eye protection. Protective
equipment such as dust mask, non-skid safety shoes, hard hat, or hearing protection used for appropriate conditions will reduce personal injuries.
Prevent unintentional starting. Ensure the switch is in the off-position before connecting to power source and / or battery pack, picking up or carrying the tool. Carrying power tools with your finger
on the switch or energizing power tools that have the switch on invites accidents.
Remove any adjusting key or wrench before turning the power tool on. A
wrench or a key left attached to a rotating pa rt o f the power tool may result in personal injury.
Do not overreach. Keep proper footing and balance at all times. This enables
be t ter control of the po wer tool in unexpected situations.
Dr ess proper ly. Do not we ar loose clothing or jewelry. Keep your hair, clothing and gloves away from moving parts. Loose clothes, jewelry or long hair
can be caught in moving parts.
If devic es ar e prov ided for the co nnection of dust extractio n and collection facilities, ensure these are connected and properly used. Use of dust
co l lection can red uce dust-re lated hazards.
Do not let familiar ity gain ed from fr equent use of tools allow yo u to become complacent and ignore tool safety principles. A careless action can
cause severe injury within a fraction of a second.
 Power tool use and care
Do not force the power tool. Use the correct power tool for your application.
The correct power tool will do the job better and safer at the rate for which it was designed.
Do not use the power tool if the switch does not turn it on and off. Any power
tool that cannot be controlled with the
switch is dangerous and must be repaired.
Disconnect the plug from the power source and/or remove the battery pack, if detachable, from the power tool before making any adjustments, chang ing accessories, or storing power tools. Such
preventive safety measures reduce the risk of starting the power tool accidentally.
Store idle power tools out of the reach of children and do not allow persons unfamiliar with the power tool or these instructions to operate the power tool.
Power tools are dangerous in the hands of untrained users.
Maintain power tools and accessories. Check for misalignment or binding of moving parts, breakage of parts and any other condition that may affect the power tool’s operation. If damaged, have the power tool repaired before use. Many
accidents are caused by poorly maintained power tools.
Keep cutting tools sharp and clean.
Properly maintained cutting tools with sharp cutting edges are less likely to bind and are easier to control.
Use the power tool, accessories and tool bits etc. in accordance with these instructions, taking into account the working conditions and the work to be performed. Use of the power tool for
operations different from those intended could result in a hazardous situation.
Keep handles and grasping surfaces dry, cl ean and f ree from oil and grease.
Slippery handles and grasping surfaces do not allow for safe handling and control of the tool in unexpected situations.
 Battery tool use and care
Recharge only wi t h the charger specified by the manufacturer. A charger
that is suitable for one type of battery pack may create a risk of fire when used with another battery pack.
Use power tools only with specifically designated battery packs. Use of any
other battery packs may create a risk of injury and fire.
When battery pack is not in use, keep it aw ay fro m othe r meta l obje cts li ke paper clips, coins, keys, nails, screws,
2610052972.qxp_CCS180 8/6/19 12:50 PM Page 3
-4-
General Power Tool Safety Warnings
or other small metal objects that can make a connection from one terminal to another. Shorting the battery terminals
together may cause burns or a fire.
Under abusive conditions, liquid may be ejected from the battery, avoid contact. If contact accidentally occurs, flush with water. If l i q u i d contacts eyes, additionally seek medical help. Liquid
eject e d from the battery may cause irritation or burns.
Do not use a battery pack or tool that is damaged or modified. Damaged or modified
batt e r i e s may e x h ibit unpre d i c t a b l e behaviour resulting in fire, explosion or risk of injury.
Do not expose a battery pack or tool to fire or excessive temperature. Exposure
to fire or temperature above 265 °F may cause explosion.
Follow all charging instructions and do not charge the battery pack or tool
outside the temperature range specified in the instructions. Charging improperly
or at temperatures outside the specified range may damage th e battery and increase the risk of fire.
 Service
Have your power tool serviced by a qualified re pair p erson using only identical replacement parts. This will
ensure that the safety of the power tool is maintained.
Never service damaged battery packs.
Service of battery packs should only be pe r formed by the manufac turer or authorized service providers.
 Cutting procedures
Keep hands away from
cutt i n g ar e a and the blade. Keep your second hand on auxiliary handle, or motor housing. If both hands
are holding the saw, they cannot be cut by the blade.
Do not reach underneath the workpiece.
The guard cannot protect you from the blade below the workpiece.
Adjust the cutting depth to the thickness of the workpiece. Less than a full tooth of
the blade teeth should be visible below the workpiece.
Never hold the workpiece in your hands or across your leg while cutting. Secure the work p i e c e to a st a b l e platform. It is
important to support the work properly to minimize body exposure, blade binding, or loss of control.
Hold the power tool by insulated gripping surfaces, when performing an operation where the cutting tool may contact hidden wiring. Contact with a “live” wire will also
make exposed metal parts of the power tool “liv e ” and could g i v e the opera t o r an electric shock.
When ripping, always use a rip fence or
straight edge guide. This improve s the
accuracy of cut and reduces the chance of blade binding.
Always use blades with correct size and shape (diamond versus round) of arbor hole s . Blad e s that do not m a t c h the
mounting hardware of the saw will run off­center, causing loss of control.
Never use damaged or incorrect blade washers or bolt. The blade washers and
bolt were specially designed for your saw, for optimum performance and safety of operation.
 Kickback causes and related
warnings
Kickback is a sudden reaction to a pinched, jammed or misaligned saw blade, causing an uncontrolled saw to lift up and out of the workpiece toward the operator.
Wh en th e bla de is pinc hed o r ja m med tightly by the kerf closing down, the blade stalls and the motor reaction drives the unit rapidly back toward the operator.
If the blade becomes twisted or misaligned in the cut, the teeth at the back edge of the blade can dig into the top surface of the wood causing the blade to climb out of the
Safety Instructions for Circular Saws
2610052972.qxp_CCS180 8/6/19 12:50 PM Page 4
kerf and jump back toward the operator. Kickback is the result of tool misuse and/or
inco r r e c t o p e r a t ing p rocedures or conditions and can be avoided by taking proper precautions as given below:
Maintain a firm grip with both hands on the saw and position your arms to resist kickback forces. Position your body to either side of the blade, but not in line with the blade. Kickback could cause the
saw to jump backwards, but kickback forces can be controlled by the operator, if proper precautions are taken.
When bla d e is bi n d i n g , o r w h e n interrupting a cut for any reason, release the trigger and hold the saw motionless in the material until the blade comes to a complete stop. Never attempt to remove the saw from the work or pull the saw backward while the blade is in motion or kickback may occur. Investigate and take
corrective action to eliminate the cause of blade binding.
When restarting a saw in the workpiece, center the saw blade in the kerf so that the saw teeth are not engaged into the material. If a saw blade binds, it may walk
up or kickback from the workpiece as the saw is restarted.
Support large panels to minimize the risk of blade pinching and kickback. Large
panels tend to sag under their own weight. Supports must be placed under the panel on both sides, near the line of cut and near the edge of the panel.
Do not us e dull or da m a g ed blad e s .
Un sharp ened or i mprop erly set blades produ ce narrow kerf caus ing excessive friction, blade binding and kickback.
Blade depth and bevel adjusting locking levers must be tight and secure before
making cut. If blade adjustment shifts while
cutting, it may cause binding and kickback.
Use extra caution wh e n sawing into existing walls or other blind areas. The
protruding blade may cut objects that can cause kickback.
 Lower Guard Function
Ch eck lowe r guard for pro per clos ing before each use. Do not operate saw if lower guard does not move freely and close instantly. Never clamp or tie the lower guard into the open position. If the
saw is acciden tally dropped , the lower guard may be bent. Raise the lower guard with the retracting handle and make sure it moves freely and does not touch the blade or any other part, in all angles and depths of cut.
Check the operation of the lower guard spring. If the guard and the spring are not operating properly, they must be serviced bef o re use . L ower g u ard ma y opera t e
sluggishly due to damaged parts, gummy deposits, or a build-up of debris.
The l o w e r g u a rd may be retracted manually only for special cuts such as “plunge cuts” and “compound cuts”. Raise the lower guard by the retracting handle and as soon as the blade enter s th e mate r i a l , the lower gu a r d must be released. For all other sawing, the lower
guard should operate automatically.
Always observe that the guard is covering the blade before placing the saw down on bench or floor. An unprotected, coasting
blade will cause the saw to walk backwards, cutting whatever is in its path. Be aware of the time it takes for the blade to stop after the switch is released.
-5-
This product is intended to cut wood and wood-like products only. Dust build up
around the lower guard and hub from other materials (plastic, masonry or metal) may disable the lower guard operation.
Inspect the condition and quality of the wood and remove all nails from lumber before cutting. Wet lumber, green lumber
or pressure treated lumber require special atte n t i o n du ring cutting operation to prevent kickback.
Hold the saw firmly to prevent loss of control. Figures in this manual illustrate
typical hand support of the saw.
Depending upon use, the switch may not la st the li fe o f the saw . If the swit ch should fail in the “OFF” position, the saw may not start. If it should fail while the saw is running, the saw may not shut off. If
either occurs, unplug the saw immediately and do not use until repaired.
This circular saw should not be mounted
Safety Instructions for Circular Saws
Additional Safety Instructions for Circular Saws
2610052972.qxp_CCS180 8/6/19 12:50 PM Page 5
to a table and converted to a table saw.
Circular saws are not designed or intended to be used as table saws.
The blade washers and the bolt on your sa w have been des igned to wor k as a clut c h to reduce the i n t ensity of a kickback. Understand the operation and settings of the VARI-TORQUE CLUTCH. The
proper setting of the clutch, combined with firm handling of the saw will allow you to control kickback.
Never place your hand behind the saw blade. Kickback could cause the saw to
jump backwards over your hand.
Do not use the saw with an excessive dep t h of cut s e tting. Too much blade
exposure increases the likelihood of the blade twisting in the kerf and increases the su rface are a of the blade availab le f or pinching that leads to kickback.
Do not run the tool while carrying it at your side. Lower guard may be opened by a contact with your clothing. Accidental
contact with the spinning saw blade could result in serious personal injury.
Periodically remove the blade, clean the upper, lower guards and the hub area with kero s e n e and wi p e it dry. Prevent i v e
maintenance and properly operating guard will reduce the probability of an accident.
Ensure the switch is in the off position before inserting battery pack. Inserting the
battery pack into power tools that have the switch on invites accidents.
Avoid overheating saw blade tips.
-6-
Additional Safety Warnings
GFCI and personal protection devices like electrician’s rubber gloves and footwear will further enhance your personal safety.
Do not use AC only rated tools with a DC power supply. While the tool may appear to
work, the electrical components of the AC rated tool are likely to fail and create a hazard to the operator.
Keep handles dry, clean and free from oil and grease. Slippery hands cannot safely
control the power tool.
Develop a periodic maintenance schedule for your tool. When cleaning a tool be careful not to disassemble any portion of the to ol since intern a l wires may be mi splac ed o r pinched or saf ety guard retu r n sp r ings may be i m p r o p erly mounted. Certain cleaning agents such as
gasoline, carbon tetrachloride, ammonia, etc. may damage plastic parts.
So me d ust created by
power sanding, sawing, grinding, drilling, and other construction activities contains chemicals known to caus e ca n c er, birth defects or other reproductive harm. Some examples of these chemicals are:
Lead from lead-based paints,
Crystalline silica from bricks and cement
and other masonry products, and
Arsenic and chromium from chemically-
treated lumber.
Yo ur risk from the se e xposures var ies, depending on how often you do this type of work. To reduce your exposure to these chemicals: work in a well ventilated area, and work with approved safety equipment, such as those dust masks that are specially designed to filter out microscopic particles.
Additional Safety Instructions for Circular Saws
KICKBACK
KICKBACK
2610052972.qxp_CCS180 8/6/19 12:50 PM Page 6
-7-
Symbols
Important: Some of the following symbols may be used on your tool. Please study them and learn their meaning. Proper interpretation of these symbols will allow you to operate the tool better and safer.
Symbol Designation / Explanation
V Volts (voltage)
Ah Amp hour (measurement of battery capacity)
A Amperes (current)
Hz Hertz (frequency, cycles per second)
W Watt (power)
kg Kilograms (weight)
min Minutes (time)
s Seconds (time)
Diameter (size of drill bits, grinding wheels, etc.)
n
0
No load speed (rotational speed at no load)
n Rated speed (maximum attainable speed)
.../min
Revolutions or reciprocation per minute (revolutions, strokes, surface speed, orbits etc. per minute)
0 Off position (zero speed, zero torque...)
1, 2, 3, ...
I, II, III,
Selector settings (speed, torque or position settings. Higher number means greater speed)
0
Infinitely variable selector with off (speed is increasing from 0 setting)
Arrow (action in the direction of arrow)
Alternating current (type or a characteristic of current)
Direct current (type or a characteristic of current)
Alternating or direct current (type or a characteristic of current)
Class II construction (designates double insulated construction tools)
Earthing terminal (grounding terminal)
2610052972.qxp_CCS180 8/6/19 12:50 PM Page 7
-8-
Important: Some of the following symbols may be used on your tool. Please study them and learn their meaning. Proper interpretation of these symbols will allow you to operate the tool better and safer.
Symbols
Symbol Designation / Explanation
Alerts user to read manual
Alerts user to wear eye protection
This symbol designates that this tool is listed by Underwriters Laboratories.
This symbol designates that this component is recognized by Underwriters Laboratories.
This symbol designates that this tool is listed by Underwriters Laboratories, to United States and Canadian Standards.
This symbol designates that this tool is listed by the Canadian Standards Association.
This symbol designates that this tool is listed by the Canadian Standards Association, to United States and Canadian Standards.
This symbol designates that this tool is listed by the Intertek Testing Services, to United States and Canadian Standards.
This symbol designates that this tool complies to NOM Mexican Standards.
Designates Li-ion battery recycling program
Designates Ni-Cad battery recycling program
2610052972.qxp_CCS180 8/6/19 12:50 PM Page 8
-9-
Functional Description and Specifications
FOOT
LOWER
GUARD LIFT
LEVER
(RETRACTING
HANDLE)
AUXILIARY
HANDLE
BEVEL
ADJUSTMENT
KNOB
CALIBRATED BEVEL
QUADRANT
Disconnect battery pack from tool before making any assembly,
adjustments or changing accessories. Such preventive safety measures
reduce the risk of starting the tool accidentally.
Cordless Circular Saw CCS180
UPPER GUARD
LOWER GUARD
LOCK
BUTTON
BATTERY
PACK
SAFETY SWITCH
RELEASE BUTTON
TRIGGER SWITCH
BLADE WRENCH &
STORAGE AREA
VENTILATION
OPENINGS
Model No. . . . . . . . . . .CCS180
Voltage rating . . . . . . .18 V
No load speed . . . . . . .n
0
3,900/min Allowed ambient temperature
– during charging . . . .32...113 °F (0...+45 °C)
– during operation/
storage . . . . . . . . . . .–4...122 °F (–20...+50 °C)
Maximum Capacities
Blade . . . . . . . . . . . . . . . . .6-1/2"
Depth of cut at 0° . . . . . . . .2"
Depth of cut at 45° . . . . . . .1-9/16"
Depth of cut at 50° . . . . . . .1-3/8"
ATTENTION: Use only thin kerf blades designed for Cordless Circular Saws.
RUBBERIZED
GRIP
DEPTH ADJUSTMENT
LEVER
ALIGNMENT
SCREW
BATTERY PACK
RELEASE BUTTON
Battery Packs/Chargers
Please refer to the battery/charger list, included with your tool.
For replacement blades we recommend Bosch Cordless Circular saw blades. Their thin kerf and tooth design deliver the best speed, quality of cut, and reduce battery drain. Use of standard blades will substantially affect the performance and reduce run-time.
Fig. 1
2610052972.qxp_CCS180 8/6/19 12:50 PM Page 9
Assembly
-10-
 Inserting and Releasing
Battery Pack
Use only Bosch
b a t t e r i e s recommended in the battery/charger list, included with your tool. Using
other types of batteries may result in personal injury or property damage.
Slide charg ed battery pack into the housing until the battery pack locks into position (Fig. 1).
Your tool is equipped with a secondary locking latch to prevent the battery pack from co m p l e tely falling out of the handle, should it become loose due to vibration.
To remove the battery pack, press the battery pack release button and slide the battery pack forward.
Press the battery pack release button agai n an d sl i d e th e ba t t e r y pa ck completely out of tool housing (Fig. 1).
 Attaching the Blade
Use only 6-1 / 2 ”
blade. Use only blade
rat e d 3900 / m in (RP M ) or greater.
Using blade not designed for the saw may result in serious personal injury and property damage.
1. Turn BLADE STU D with wre nch provid ed clockwise and remove BLADE STUD and OUTER WASHER (Fig. 2). If the shaft moves while attempting to loosen the blade stud press the lock button (Fig. 1).
2. Make sure the saw teeth and arrow on the blade poin t in th e sam e direction as the arrow on the lower guard.
3. Retract the lower guard all the way up into th e upper guard. Whil e retracting the lower guard, check operat ion and condi tion of the LOWER GUARD SPRING.
4. Slide blade through slot in the foot
Fig. 2
TIGHTEN
LOOSEN
BLADE STUD
LOWER GUARD SPRING
OUTER WASHER
Large Diameter
Faces Blade
BLADE
LOWER GUARD
BLADE SHAFT
UPPER
GUARD
WRENCH
OUTER
WASHER
MARK
INNER WASHER
Large Diameter Faces Blade
Disconnect battery pack from tool before making any assembly,
adjustments or changing accessories. Such preventive safety measures
reduce the risk of starting the tool accidentally.
2610052972.qxp_CCS180 8/6/19 12:50 PM Page 10
-11-
Assembly
and mo unt it against the I NNER WASHER on the shaft. Be sure the large diameter of the OUTER washer lays flush against the blade.
5. Reinstall OUTER WASHER and tighten BLADE STUD finger tight. The face of upper guard has marks around it that will help you properly adjust the blade stud. Press lock button to lock shaft and TIGHTEN BLADE STUD COUNTER-CLOCKWISE TWO MARKS ON U PPER GUARD WIT H THE WRENCH PROVIDED.
Do no t u s e wrenches with l o n g e r hand l e s , since it may l e a d to over tightening of the blade stud.
VARI-TORQUE CLUTCH
This clutching action is provided by the friction of the OUTER WASHER against the BLADE and permits the blade shaft to turn when the bla de en counte r s excessive resistance. When the BLADE STUD is properly tightened (as described in No. 5 of Attaching The Blad e ) , the b l a d e will s l i p when i t encounters ex cessive resistance, thus reducing saw’s tendency to KICKBACK.
One setting may not be sufficient for cutting all materials. If ex cessive blade slippage occurs, tighten the blade stud one mark more. OVERTIGHTENING THE BLAD E ST U D NULLIFIES THE EFFECTIVENESS OF THE CLUTCH.
 Dust Extraction
To reduce the risk of
inju r y , alwa y s position dust port adapter and vacuum hose so that it does not interfere with the l o w er guard, or the cutting operation at all settings.
 DUST PORT ADAPTER
(Sold separately)
Attach the dust port adapter to the foot of the tool wit h sc rew as sh own in Fig. 3.
 CONNECTION TO VACUUM
CLEANER / DUST EXTRACTOR
Connect the vacuum cleaner hose to the dust port adapter (Fig. 3).
- Bosch VH-series hoses - The VX120 hose adapter is required (included with VH-series hoses).
- Other 35mm and 22mm hoses, such as t he Bos ch VAC -series hoses ­Connect hose directly to the tool.
- Common 1⁄" or 1½" hoses - The Bosch VAC024 adapter is required (included).
Connect the vacuum hose to a vacuum cleaner.
The vacuum cleaner must be suitable for the material being worked on.
When va c u u m i n g dr y dust that is especial ly detrimental to health or carcinogenic, use a special vacuum cleaner / dust extractor.
Fig. 3
VAC024
DUST PORT
ADAPTER
SCREW
35mmHOSE
BOSCH VH-SERIES
HOSE
VX120
1-1/4” or
1-1/2” HOSE
2610052972.qxp_CCS180 8/6/19 12:50 PM Page 11
-12-
Disconnect battery
pack from tool befo r e makin g any assembly, adjustments or changing accessories.
Such preventive safety measures reduce the risk of starting the tool accidentally.
 Depth Adjustment
Di sconne ct ba ttery pack fro m too l. Lo osen the d epth adjus tment leve r located on the right side of the tool. Hold the foot down with one hand and raise or lower saw by the handle.
Tigh t e n le v e r at the depth setting desired. Check desired depth (Fig. 4).
Not more than one tooth length of the blade should extend below the material to be cut, for minimum splintering (Fig.
5).
 90° Cutting Angle Check
Disconnect battery pack from tool. Set foot to maximum depth of cut setting. Loosen bevel adjustment lever, set to 0° on quadrant, retighten lever and check for 90° angle between the blade and bottom plane of foot with a square (Fig.
6). Make adjustments by turning the small alignment screw from bottom side of foot, if necessary (Fig. 7).
 Bevel Adjustment
Disconnect battery pack from tool. The foot can be adjust e d up to 50° by loosening the bevel adjustment knob at the front of the saw. Align to desired an gle on c alibr ated qua drant. Then tighten bevel adjustment knob (Fig. 8).
Because of the increased amount of bla d e enga g ement i n the work and decreased stability of the foot, blade binding may occur. Keep the saw steady and the foot firmly on the workpiece.
 Line Guide
For a straight 90° cut, use left side of notch in the foot. For 45° and 50° bevel cuts, use the right side (Fig. 9). The cutt i n g g u i d e notch will give an approximate line of cut. Make sample cuts in scrap lumber to verify actual line of cut. This will be helpful because of the number of different blade types and
Operating Instructions
90°
Fig. 4
Fig. 5
Fig. 7Fig. 6
ONE TOOTH LENGTH SHOULD PENETRATE WOOD FOR MINIMUM SPLINTERING
DEPTH
ADJUSTMENT
LEVER
CALIBRATED DEPTH
BRACKET
ALIGNMENT
SCREW
BEVEL
ADJUSTMENT
KNOB
BLADE
FOOT
Fig. 8
BEVEL
ADJUSTMENT
KNOB
QUADRANT
2610052972.qxp_CCS180 8/6/19 12:50 PM Page 12
-13-
thic k n e s s e s available. T o e n s ure minimum splintering on the good side of the material to be cut, face the good side down.
 Safety Switch
The safety switch is designed to prevent accident al starts. To operate safety switch, press the release button with your thumb on either side of handle to disengage the lock, then pull the trigger (Fig. 10). When the trigger is released the button will engage the safety switch automatically, and the trigger will no longer oper ate. (See “SWITCH” and “REGULAR CUTS”)
 Switch
When starting the tool, hold it with both hands. The torque from the motor
can cause the tool to twist. To turn tool on, press the safety switch
re lease butto n wit h you r thu mb o n either side of handle to disengage the lock, then pull the trigger (Fig. 10). To turn the tool “OFF”, release the trigger switch, which is spring loaded and will return to the off position automatically.
Your saw should be running at full speed BEFORE starting the cut, and turned off onl y AFTER compl e t ing th e cut. To increase switch life, do not turn switch on and off while cutting.
 Brake
When the trigger is released it activates the electrical brake to stop the blade quickly. This feature is especially useful when making repetitive cuts.
 Regular Cuts
Always hold the saw handle with one hand and the auxiliary handle or housing with the other.
Always make sure saw foot rests on portion of work surface that does not drop off.
Alwa y s be sure
either hand does not interfere with the free movement of the lower guard.
Maintain a firm grip and operate the
switch with a decisive action. Never force the saw. Use light and continuous pressure.
After complet ing a
cut and the trigger has been released, be aware of the nec es sary time it takes for the blade to come to a com plete stop during coast down. Do not allow the saw to brush agains t yo ur leg or s ide, sin ce the lower guard is retractable, it could catch on your clothing and expose the blade. Be aware of the necessary blade ex posures that exist in both the upper and lower guard areas.
When cutting is interrupted, to resume cutting: squeeze the trigger and allow the blade to reach full speed, re-enter the cut slowly and resume cutting.
When cutting across the grain, the fibers of the wood have a ten den cy to tear and lift. Advancing the saw slowly minimizes this effect. For a finished cut, a cross cut blade or m i ter bla d e is r e c om ­mended.
 Cutting Masonry/Metal
This tool is not recommended for usage with metal or masonry cut-off wheels.
45° AND 50° BEVEL CUTS
90°
VERTICAL
CUTS
Fig. 9
Fig. 10
SAFETY SWITCH
RELEASE BUTTON
TRIGGER
Operating Instructions
2610052972.qxp_CCS180 8/6/19 12:50 PM Page 13
Do not cut metal or maso n r y with this
circular saw. The dust from metal or
masonry cutting will cause the lower guard to become sluggish and may not close fully and quickly after cutting these materials.
Do not use abrasive wheels with circular
saws. Abrasive dust may cause lower
guard to fail.
Do not use Wet
Diamond cutting off wheel or water feed devices with this circular saw. Masonry cutting waste will
enter the lower guard system, harden and cause the guard to become inoperable. Use of water in masonry cutting applications with an electric circular saw will cause electric shock hazards.
 Plunge Cuts
Disc o n n e c t battery pack from tool before making ad justments. Set depth adjustment according to material to be cut. Reattach battery pack to the saw. Tilt saw forward with c utti ng guide no tch lined up wit h th e li ne y ou’ve drawn. Raise the lower guard, using lift lever and hold the saw by the front and rear handles (Fig. 11).
With the blade just clearing the material to be cut, start the motor. Gradually lower the back end of saw using the front end of the foot as the hinge point.
As blade starts
cutting the ma terial, release the lower guard immediately.
When the foot rests flat on the surface being cut, proceed cutting in forward direction to end of cut.
Allow blade to come
to a complete stop before lifting the saw from cut. Also, never pull the saw backward since blade will climb out of the material and KICKBACK will occur. Turn saw around
and finish the cut in the normal manner, sawi n g forward. I f corners of your pock e t cut are not comple t e l y cut through, use a jigsaw or hand saw to finish the corners.
 Cutting Large Sheets
Large sheets and long boards sag or bend, depending on suppor t. If you attempt to cut without leveling and properly supporting the piece, the blade will tend to bind, causing KICK-BACK and extra load on the motor (Fig. 12).
Support the panel or board close to the cut, as shown in (Fig. 13). Be sure to set the depth of the cut so that you cut through the sheet or board only and not the table or work bench. The two-by­fours used to raise and support the work should be positioned so that the broadest sides support the work and res t on the t a ble o r bench . Do not support the work with the narrow sides as this is an unsteady arrangement. If the sheet or board to be cut is too large for a t able o r work bench, use th e supporting two-by-fours on the floor and secure.
-14-
Fig. 12
Fig. 13
WRONG
RIGHT
Fig. 11
FOOT
LOWER GUARD LIFT LEVER
Operating Instructions
2610052972.qxp_CCS180 8/6/19 12:50 PM Page 14
Maintenance
 Service
NO USER SERVICE-
ABLE PARTS INSIDE. Preventive maintenance performed by un au thorized personnel may result in misp l a c i n g of internal wires a n d components which could cause serious hazard. We recom mend that all tool
serv i c e b e p e r f o r m e d b y a B o s c h Factory Service Center or Authorized Bosch Service Station.
 Batteries
Be alert for battery packs that are nearing their end of life. If you notice
decr e a s e d t o ol performance or sign i f i c a n t ly s h o r t e r r u n n i n g t i m e be t ween c harges then it is time to
replace the battery pack. Failure to do so ca n c a u s e t he tool to operate improperly or damage the charger.
 Tool Lubrication
You r Bosc h tool has been p r operly lubricated and is ready for use.
 D.C. Motors
The mo t or in y our tool has b e e n engi n e e r e d fo r ma n y ho u r s of dependable service. To maintain peak efficiency of the motor, we recommend it be examined every six months. Only a genu i n e Bo s c h replacement motor specially designed for your tool should be used.
To avoid accidents, always disconnect battery pack from tool before cleaning or performing any maintenance.
-15-
 Rip Cuts
The combination blade provided with your saw is for both cross cuts and rip cuts. Ripping is cutting lengthwise with the grain of the wood. Narrow rip cuts are easy to do with a rip fence (Fig. 14). To attach optional rip f ence, in sert fence through slots in foot to desired width as shown and secure with the knob.
Afte r at t a c h ing or
adju s t i n g th e ri p fence, be sure the rip fence does not touc h or interfere w ith the f r e e move m e n t of the lower gu a r d o r contact the saw blade.
 Rip Board Guide
When rip cutting large sheets, the rip fence may not allow the desired width of cut. Clamp or nail a straight piece of 1" (25 mm) lumber to the sheet as a guide (Fig. 15). Use the right side of the foot against the board guide.
Fig. 14
Fig. 15
RIP
FENCE
KNOB
DESIRED
WIDTH
OF CUT
DESIRED
LINE
OF CUT
RIP
BOARD
GUIDE
Operating Instructions
2610052972.qxp_CCS180 8/6/19 12:50 PM Page 15
-16-
Accessories and Attachments
Maintenance
 Bearings
Bearings which become noisy (due to heavy load or very abrasive material cutting) should be replaced at once to avoid overheating and motor failure.
 Cleaning
Cert a i n cleaning
agents and solvents
damage plastic parts. Some of these
are: gasoline, car bo n tetrachlor ide, chlorinated cleaning solvents, ammonia and household detergents that contain ammonia.
Ventilation openings and switch levers must be kept clean and free of foreign ma tter . Do not at tempt to clean by inse r t i n g pointed objects t h r o u gh opening.
Periodically remove the blade, clean the upper, lower guards and the hub
area with kerosene and wipe it dry.
Preventive maintenance and properly oper a t i n g g uard will reduce t h e probability of an accident.
 Care of Blades
Blades become dull even from cutting re gular lum ber. If you fin d yo ursel f forcing the saw forward to cut instead of just gu i d i n g it through the cut, chances are the blade is dull or coated with wood pitch.
When clean ing gum a nd wood p itch from blade, remove the battery from the saw and remove the blade. Remember, blades are designed to cut, so handle carefully. Wipe the blade with kerosene or similar solvent to remove the gum and pitch. Unless you are experienced in sharpening blades, we recommend you do not try.
The use of any other attachments or acces so ries not specified in
this manual may create a hazard.
Store accessories in a dry and temperate environment to avoid corrosion and deterioration.
Bosch No. Description Included
Sold
Separately
Accessories
6-1/2" thin kerf 18 tooth carbide blade
6-1/2" thin kerf 24 tooth carbide blade
Attachments
Rip fence
2610953099 Dust port adapter
2610052972.qxp_CCS180 8/6/19 12:50 PM Page 16
Loading...
+ 36 hidden pages