Blodgett HV-100G Installation Manual

HV-100E, HV-100G, HVH-100E AND HVH-100G

INSTALLATION - OPERATION - MAINTENANCE

BLODGETT OVEN COMPANY

www.blodgett.com

42 Allen Martin Drive, Essex Junction, Vermont 05452 USA Telephone: (802) 658-6600 Fax: (802) 864-0183

PN 59234 Rev F (3/18)

Your Service Agency’s Address:

Model

Serial number

Oven installed by

Installation checked by

IMPORTANT

TABLE OF CONTENTS

WARNING: Improper installation, adjustment, alternation, service or maintenance can cause property damage, injury or death. Read the instllation, operation and maintenance instructions thoroughly before installing or servicing this equipment.

INSTRUCTIONS TO BE FOLLOWED IN THE EVENT THE USER SMELLS GAS MUST BE POSTED IN A PROMINENT LOCATION. This information may be obtained by contacting your local gas supplier.

FOR YOUR SAFETY

Do not store or use gasoline or other ammable vapors or liquids in the vicinity of this or any other appliance.

INSTALLATION

Oven Description & Specications ......................................... 2

Utility Connections - Standards and Codes ................................. 4

Oven Location and Ventilation ............................................. 5

Leg Attachment .......................................................... 6

Caster Attachment ....................................................... 7

Stacking ................................................................ 8

Plumbing Connections ................................................... 10

Electrical Connections ................................................... 12

Gas Connection......................................................... 13

Gas Hose Restraint ..................................................... 15

OPERATION

Safety Information ....................................................... 16

Standard Control ........................................................ 17

SmartTouch 2 Touchscreen Control ....................................... 21

MAINTENANCE

Spray Bottle Operating Procedure ........................................ 33

Cleaning and Preventive Maintenance .................................... 34

The information contained in this manual is important for the proper installation, use, and maintenance of this oven. Adherence to these procedures and instructions will result in satisfactory baking results and long, trouble free service. Please read this manual carefully and retain it for future reference.

ERRORS: Descriptive, typographic or pictorial errors are subject to correction. Specications are subject to change without notice.

Installation

Oven Description & Specications

ABOUT THE HYDROVECTION

Blodgett Hydrovection ovens are quality produced using high-grade stainless steel with rst class workmanship.

The multiple speed fan, which is guarded against acci-

dental nger contact, is driven by a quiet and powerful

motor. The condenser draws out excess moisture from the appliance. Condensation and waste water, which result during hydro cooking and cleaning, are continuously drained.

The use of high quality insulation impedes excessive heat

radiation and saves energy. The Hydrovection has optional adjustable legs which

adapt easily to slightly uneven surfaces and optional oor

stands which are designed for use with all of the table models.

PLUMBING SPECIFICATIONS

WATER

Water pressure 30 PSI (207 kPa) minimum

50 PSI (345 kPa) maximum Water connection 3/4” garden hose - Cold water only Minimum requirements TDS: 40-125 ppm

Hardness: 35-100 ppm

Chlorides: <25 ppm

Silica: <13 ppm

Chlorine: <0.2 ppm

Chloramine: <0.2 ppm

pH: 7.0-8.5

DRAINAGE

Drain type Atmospheric Vented Drain Drain connection 1.25” O.D. Maximum water drain temperature 140°F (60°C)

The practical oven doors, with viewing windows, have a wide swing radius and handle which can be operated easily, even with wet or greasy hands.

Ease of operation is guaranteed through the simple arrangement of the controls. Graphic symbols make the

appliance easy for even inexperienced kitchen sta󰀨 to

operate. A third function, the Cool Down mode, allows the oven cavity to cool down rapidly with the door opened.

Cleaning is kept to a minimum. The interior is sprayed with a self-acting cleaning solution which interacts with humidity to easily remove crusts and stains. The oven is designed for easy care and is welded water tight so that the internal cooking cavity may be rinsed with a hose after the cleaning process.

Installation

Oven Description & Specications

RATINGS - HV-100G-AB & HVH-100G-AB

TYPE OF GAS GAS INPUT VOLTAGE PHASE AMPS MOTOR

Natural 60,000 BTU/Hr 115 1 10 3/4 HP 208-240VAC, 3 phase, 50/60 Hz

208/240 1 5

Propane 60,000 BTU/Hr 115 1 10 3/4 HP 208-240VAC, 3 phase, 50/60 Hz

208/240 1 5

3/4” NPT connector for all U.S. and Canadian installations

RATINGS- HV-100E-AB & HVH-100E-AB

VOLTAGE

208 60 15 3 38 38 38 3/4 HP 208-240VAC, 50/60 Hz 240 60 15 3 34 34 34 3/4 HP 208-240VAC, 50/60 Hz 440 60 15 3 20 18 18 3/4 HP 208-240VAC, 50/60 Hz 480 60 15 3 18 17 17 3/4 HP 208-240VAC, 50/60 Hz

PHASE

MAX LOAD (AMPS

L1 L2 L2

MOTOR

Installation

Utility Connections - Standards and Codes

THE INSTALLATION INSTRUCTIONS CONTAINED HEREIN ARE FOR THE USE OF QUALIFIED INSTALLATION AND SERVICE PERSONNEL ONLY. INSTALLATION OR SERVICE BY OTHER THAN QUALIFIED PERSONNEL MAY RESULT IN DAMAGE TO THE OVEN AND/OR INJURY TO THE OPERATOR.

Qualied installation personnel are individuals, a rm,

a corporation, or a company which either in person or through a representative are engaged in, and are responsible for:

• The installation or replacement of gas piping. The connection, installation, repair or servicing of equipment.

• The installation of electrical wiring from the electric meter, main control box or service outlet to the electric appliance.

Qualied installation personnel must be experienced in such work, be familiar with all precautions required and have complied with all requirements of state or local au-

thorities having jurisdiction.

U.S. and Canadian Installations

Installation must conform with local codes, or in the absence of local codes, with the National Fuel Gas Code, NFPA54/ANSI Z223.1-Latest Edition, the Natural Gas Installation Code CAN/CGA-B149.1 or the Propane Installation Code, CAN/CGA-B149.2 as applicable.

Reference: National Electrical Code, ANSI/NFPA 70-Latest Edition and/or Canadian Electrical Code CSA C22.1 as applicable.

This equipment is to be installed in compliance with the Basic Plumbing Code of the Building O󰀩cials and Code

Administrators International Inc. (BOCA) and the Food Service Sanitation Manual of the Food and Drug Administration (FDA).

Appliance is to be installed with backow prevention in

accordance with applicable federal, province and local codes.

General Export Installations

Installation must conform with Local and National instal-

lation standards. Local installation codes and/or requirements may vary. If you have any questions regarding the

proper installation and/or operation of your appliance, please contact your local distributor. If you do not have a local distributor, please call Blodgett at 0011-802-658-

6600.

Installation

Oven Location and Ventilation

OWNER’S RESPONSIBILITIES

Installation responsibilities prior to service startup inspection

You are entitled to a free start-up inspection service by our factory ASAP. Before a factory representative arrives to perform a startup procedure, the owner must already

have satised the following requirements.

1. Oven(s) are uncrated, stacked (if applies) and put in place.

NOTE: Please refer to Leg Attachment and Stack-

ing.

Maximum shelf loading - 60 lbs (27.3 Kg)

OVEN LOCATION

The well planned and proper placement of your oven will result in long term operator convenience and satisfactory performance.

Certain minimum clearances must be maintained between the oven and any combustible or non-combustible construction. See the table below.

In addition, the following clearances are recommended for servicing.

• Oven body sides - 12” (30cm)

• Oven body back - 12” (30cm)

OVEN

MODEL

HV-100E & HVH-100E

HV-100G $ HVH-100G

• Do not place strong sources of heat such as open

ame ranges, griddles, or charbroilers near the

oven. If such an instance exists, it is highly recommended to purchase a heat shield, available from Blodgett.

MINIMUM REQUIRED CLEARANCES

Right Side Left Side Back

0” (0mm) 0” (0mm) 6”

(152.4mm)

0” (0mm) 0” (0mm) 6”

(152.4mm)

VENTILATION

The necessity for a properly designed and installed ventilation system cannot be over emphasized. The ventilation system will allow the unit to function properly while removing unwanted vapors and products of combustion from the operating area.

The appliance must be vented with a properly designed mechanically driven exhaust hood. The hood should be sized to completely cover the equipment plus an overhang of at least 6” (15 cm) on all sides not adjacent to a wall. The capacity of the hood should be sized appropri-

ately and provisions made for adequate makeup air.

WARNING!!

Failure to properly vent the oven can be hazardous to the health of the operator; and will result in operational problems, unsatisfactory baking, and possible damage to the equipment. Damage sustained as a direct result of improper ventilation will not be covered by the Manufacturer’s warranty.

When installed in the Commonwealth of Massachusetts, this appliance must be interlocked with the hood exhaust system so that the appliance may be operated only when the hood exhaust system is running.

U.S. and Canadian Installations

Refer to your local ventilation codes. In the absence of local codes, refer to the National ventilation code titled, “Standard for the Installation of Equipment for the Removal of Smoke and Grease Laden Vapors from Commercial

Cooking Equipment”, NFPA-96- Latest Edition.

General Export Installations

Installation must conform with Local and National instal-

lation standards. Local installation codes and/or requirements may vary. If you have any questions regarding the

proper installation and/or operation of your unit, please contact your local distributor. If you do not have a local distributor, please call Blodgett at 0011-802-658-6600.

• Note that if temperatures are too high, a safety shutdown may occur.

• Failure to comply may invalidate the oven warranty.

Installation

Leg Attachment

LEG OPTIONS

Casters, Adjustable Feet, or Seismic Feet

25” (635mm) Adjustable Leg

8-1/2” (216mm) Leg with

ATTACHMENT

1. Align the threaded stud on one of the front legs to the bolt hole located in the bottom corner of the appliance. Turn the leg clockwise and tighten to the nearest full turn.

2. Align the leg plate holes with the bolt holes. Secure with the two 1/2” bolts provided.

3. Repeat the above steps with the other front leg. If casters are used, install them with the locking casters in the front of the oven. The rear casters do not lock. Ensure that the locks are set on the front casters.

4. Tip the oven up on the newly installed front legs. If casters are used, check that the locks are set on the front casters. Repeat the above steps for the rear legs.

5. Level the oven by screwing the adjustable feet in or out as necessary.

Figure 1

Figure 2

Installation

Caster Attachment

CASTERS FOR SINGLE OVENS

1. Attach the legs as described.

2. Pry the adjustable feet out of the legs.

3. Insert one caster into each leg as shown. Tighten the lock nuts to secure the casters.

Adjustable

Leg Foot

Caster Assembly

Figure 3

PROFILE CASTERS FOR DOUBLE STACK OVENS

1. Place a level on the oor where the casters are to rest.

2. Place shims under the low side until it is level.

3. Mount the shims between the casters and the oven as follows:

a. Align the shims and caster holes with the bolt

holes.

b. Secure with the 1/2” bolts provided.

NOTE: Install them with the locking casters in the

front of the oven. The rear casters do not lock. Ensure that the locks are set on the front casters.

4. Tip the oven up on the newly installed casters.

Add shims as necessary

Floor

Exaggerated for clarity

Figure 4

Installation

Stacking

WARNING!!

Stacking should be performed by qualied

installation personnel only. The ovens are heavy. Take care to use proper tools and techniques when lifting and stacking units.

1. Attach the legs or casters to the bottom oven.

4. Install the vent riser onto the vent on the right rear of the bottom oven. Use the 4 inch piece of tubing and hose clamps to secure the vent extension to the bottom oven. Install vent extension bracket over both tubes at the top oven. Secure the bracket to the top oven with the screw provided.

5. GAS OVENS ONLY.

2. Place the top oven on the bottom oven. Be sure all

four sides are ush.

3. Bolt the two ovens together from behind using the stacking brackets.

Stacking Bracket

Flue Extension

Vent Riser

Stacking Bracket

a. Slide the ue extension over the ue on the bot-

tom oven. Remove the access cover ue trim and replace it with the ue extension bracket.

Reinstall the mounting screws.

Vent Riser

Stacking Bracket

Rear View HV-100E & HVH-100E

Rear View HV-100G & HVH-100G

Figure 5

Installation

Stacking

GAS OVENS ONLY

1. Slide the ue extension over the ue on the bottom oven. Remove the access cover ue trim and replace it with the ue extension bracket. Reinstall the mount-

ing screws.

The HV100G double stack conguration comes with a

manifold kit to connect the two ovens to the same gas source.

Be sure to use pipe thread sealant on all ttings.

1. Install the straight run of the tee on the gas connection of the top oven.

2. Install the straight coupler to the gas connection on the bottom oven.

3. Install one end of the exible gas hose to the threads perpendicular to the straight run of the tee previously installed, install the other end in the coupler previously installed on the bottom oven.

4. Install the incoming gas line to the straight run of the tee installed on the top oven.

5. Be sure to use a standard leak detection method on

newly installed parts after the install before ring the oven for the rst time, or when the oven has been

disconnected from fuel service.

STEP 1

STEP 3

STEP 2

STEP 4

STEP 3

Figure 6

Installation

Plumbing Connections

WATER CONNECTION

NOTE: Must use COLD WATER ONLY.

Connect the appliance to quality water via a pressure hose with 3/4” GHT (19mm) couplings. See gure below for connections. A shut o󰀨 valve is to be provided adjacent

to the oven.

WARNING!!

Operating the appliance without a water pressure regulator installed will invalidate your warranty.

This product must be installed by a licensed Plumber or Gas Fitter when installed within the Commonwealth of Massachusetts.

WARNING!!

The hand shower spray nozzle supplied to wash down the oven interior is NOT lead-free, and not intended for drinking.

DRAIN CONNECTION

The drain should be run to an open oor drain avoiding exible hose that could sag and allow trapped water to

accumulate. The customer must supply the piping from the oven to the drain.

NOTE: The drain piping must consist of temperature

resistant material, greater than 160°F, and be of adequate diameter not to cause ow restriction. Improper materials may deform and cause

restrictions, thus aecting performance.

WARNING!!

Connection must be carried out by a licensed plumber, to an open or closed drain. The drain must never end directly beneath the equipment. The drain should not be located on the same side the equipment controls are located.

Specic water/drain connection for City of Los Angeles

1. Each drain line from the appliance shall be routed

without dips or sags to terminate above the ood level

rim of an approved indirect waste receptor.

HV-100E & HVH-100E

A = Electrical Connection B = Gas Connection C = Water Connection Filtered Water highly recommended D = Drain Connection

HV-100G & HVH-100G

Figure 9

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