Blodgett DFG-100 XCEL Parts Manual

Page 1
DFG-100 XCEL SERIES
GAS CONVECTION OVEN
REPLACEMENT PARTS LIST
EFFECTIVE JULY 28, 2016
The Company reserves the right to make substitution in the event that items specied are not available.
ERRORS: Descriptive and/or typographic errors are subject to correction.
44 Lakeside Avenue, Burlington, Vermont 05401 USA Telephone: (802) 658-6600 Fax: (802) 860-3732
BLODGETT OVEN COMPANY
www.blodgett.com
P/N 54803 Rev F
Page 2
SERIAL NUMBER LOCATION / KEY:
IMPORTANT: When ordering parts, please provide the model, gas
type and serial number of the oven. The identication plate is located above the right hand door under the ledge.
SERIAL NUMBER IDENTIFICATION CODE:
RI = DFG100 XCEL
SERIAL NUMBER EXAMPLES
062001RI001T (NEW STYLE)
06/20/01 = DATE
RI = LETTER CODE FOR DFG100XCEL
001 = FACTORY SEQUENCE
T = TOP OVEN
TO OBTAIN LITERATURE:
Email: literature@blodgett.com
or visit
www.blodgett.com
JULY 28, 2016 2 DFG-100 XCEL
Page 3
TABLE OF CONTENTS
Doors Are Not Returnable
INFINITE CONTROL ...................................................................4
DIGITAL TIME & TEMP CONTROL, 5 KEY ...............................................6
CHPRO3 CONTROLS, 14 KEY ..........................................................8
IQ2 CONTROLS, 23 KEY ............................................................. 10
SMARTOUCH CONTROL .............................................................. 11
HUMIDAIRE 5 KEY ................................................................... 12
HUMIDAIRE COMPONENTS ......................................................... 13
EXPLODED INTERIOR VIEW ......................................................... 14
INTERIOR COMPONENTS W/EXTERIOR VIEW ....................................... 15
BURNER & PIPING COMPONENTS ................................................... 16
GAS VALVE ASSY ................................................................... 17
DOOR COMPONENTS ............................................................... 18
LOWER DOOR SUPPORT COMPONENTS ............................................ 19
ACCESSORIES ...................................................................... 20
JULY 28, 2016 3 DFG-100 XCEL
Page 4
INFINITE CONTROL
120 VOLT FOR OVENS BUILT BEFORE 10/22/2003
4
16
OVEN OFF
12
14
COOL
DOWN
HIGH RATE DISABLED WITH LOW FAN
OVEN READY
0 7 1
25
3
0 5 1
00
5
3
2
130
7 5
2 5
1
0
1 0
2
0
0
9
0
1
7
0
60
55
50
45
80,000
BTU
ROAST
FROZEN HEAVY LOAD RAPI D COOK
DISCONNECT THIS PRODUCT FROM THE
POWER SUPPLY BEFORE OPENING THE
LIGHT OFF
5
3
5
0
°C
ON
OFF
190
0
LOW FAN
5
7
3
°F
THERMOSTAT
F
F
O
40
TIMER
GAS SHUTOFF
CONTROL MODULE
HIGH
FAN
2
1
0
4
0
0
2
4
2
3
5
0
4 5
0
25
4
0
7 5
0 0 5
5
2
0
5
7 2
0
5
5
0 9
2
0
5
10
15
20
25
30
35
60,000
BTU
BAKE
FRESH
LIGHT LOAD
STD. COOK
3
13
8
15
1
10
9
11
7
2
Ref. Part No. No. Description
1 36546 Controller, Temperature, Solid State Modular 2 36506 Probe, Temperature, Solid State 3 18225 Timer, 60 Minute, 120V, 60 HZ 4 21068 Mode Selector Switch, 4 pos 5 36616 Knob, Replacement, all functions Qty 3 7 36376 Gas Switch, On/Off 8 18265 Indicator Light, Round, Red 28V 9 36121 Buzzer, 120V 10 20355 Transformer 115V to 24V 11 54725 Spark Box Nat & LP
Ref. Part No. No. Description
12 36603 Relay, 120V 13 30662 Momentary Light Switch Kit 14 36651 Plug, for Light Switch
NOTE: For units without lights only, use
this plug piece.
15 36604 Terminal Block, for controller 30503 Terminal Block, interconnecting, at rear of unit 22301 Axial Fan, Low Velocity, 115V, 60 HZ (Qty 2) 36580 Harness, Rear Connecting
JULY 28, 2016 4 DFG-100 XCEL
Page 5
INFINITE CONTROL
24 VOLT FOR OVENS BUILT AFTER 10/22/2003
12
13
6
8
5
3
9
7
4
Note: orientation shown is for ovens built before 4/4/13. Reverse for ovens built after 4/4/13.
1
3
10
2
11
Ref. Part No. No. Description
1 37317 Timer, 60 Min 24V 2 37489 Buzzer, 24V 3 37090 Harness, Module Inf 4 37058 High Fan Relay, 24 V 5 52781 Low Fan Relay, DPST 24V
37334 Harness, Innte Add-In
6 R8740 Rate Switch
37324 Module Assy, Innte 2 SP (Complete with
Probe)
Ref. Part No. No. Description
7 36546 Controller, Temp, Before 4/4/13 56644 Controller, Temp 350º TDC, After 4/4/13 36506 Probe, Temp, Before 4/4/13 36720 Probe, Temp, After 4/4/13 8 21068 Switch, Mode 4 Position 9 36616 Knob, Control 10 20355 Transformer, 115V to 24V 11 54725 Control, Ignition Nat or LP 12 30662 Switch, Momentary Light 13 36376 Switch, Gas On/Off
JULY 28, 2016 5 DFG-100 XCEL
Page 6
DIGITAL TIME & TEMPERATURE CONTROL
5 KEY DIGITAL - FOR OVENS BUILT BEFORE 10/22/2003
10
12
4
OVEN OFF
3
COOL
DOWN
HIGH RATE DISABLED WITH LOW FAN
HEAT PULSE HOLD
LOW FAN
HIGH
FAN
1
13
5
START
TEMP
TIME
STOP
HOLD
PULSE
8
11
80,000
BTU
ROAST
FROZEN HEAVY LOAD RAPID COOK
GAS SHUTOFF
ON
OFF
DISCONNECT THIS PRODUCT FROM THE POWER SUPPLY BEFORE OPENING THE
CONTROL MODULE
60,000
BTU
BAKE
FRESH LIGHT LOAD STD. COOK
7
9
Ref. Part No. No. Description
1 30658 Controller, Temperature, Solid State Digital 2 36506 Probe, Temperature, Solid State 3 21068 Mode Selector Switch, 4 pos 4 36616 Knob, Replacement, Mode 5 36617 Knob, Replacement, Adjust temperature 7 36376 Gas Switch, On/Off 8 20355 Transformer 115V to 24V 9 54725 Spark Box Nat & LP 10 36603 Relay, 120V
2
Ref. Part No. No. Description
11 30662 Momentary Light Switch Kit 12 36651 Plug, for Light Switch
NOTE: For units without lights only, use this plug
piece.
13 36604 Terminal Block, for controller 30503 Terminal Block, interconnecting, at rear of unit 22301 Axial Fan, Low Velocity, 115V, 60 HZ (Qty 2) 36580 Harness, Rear Connecting
JULY 28, 2016 6 DFG-100 XCEL
Page 7
DIGITAL TIME & TEMPERATURE CONTROL
24 VOLT FOR OVENS BUILT AFTER 10/22/2003
6
3
1
2
1
Ref. Part No. No. Description
1 37317 Timer, 60 Min 24V 2 37489 Buzzer, 24V 3 37090 Harness, Module Inf 4 37058 High Fan Relay, 24 V 5 52781 Low Fan Relay, DPST 24V
37334 Harness, Innte Add-In
6 R8740 Rate Switch 37306 Module Assy, Solid State Digital 36506 Temperature Probe 37983 Panel & Decal
JULY 28, 2016 7 DFG-100 XCEL
Page 8
CH PRO 3 CONTROL
14 KEYS - FOR OVENS BUILT BEFORE 10/22/2003
14
9
12
OVEN OFF
COOL
DOWN
4
HIGH RATE DISABLED WITH LOW FAN
LOW FAN
HIGH
FAN
3
1
HR/MIN
READY
HEAT
MIN/SEC
HOLD
TEMP
1
2 3
START PROG STOP
FAN
11
10
13
7
80,000
BTU
ROAST
FROZEN HEAVY LOAD RAPID COOK
GAS SHUTOFF
ON
OFF
DISCONNECT THIS PRODUCT FROM THE
POWER SUPPLY BEFORE OPENING THE
CONTROL MODULE
60,000
BTU
BAKE
FRESH
LIGHT LOAD
STD. COOK
6
8
2
Ref. Part No. No. Description
1 37087 Controller, CH Pro 3 2 36720 Probe, Temperature, CH Pro 3 3 21068 Mode Selector Switch, 4 pos 4 36616 Knob, Replacement 6 36376 Gas Switch, On/Off 7 20355 Transformer 115V to 24V 8 54725 Spark Box Nat & LP 9 36603 Relay, 120V, Hi Speed 10 R3983 Relay, 120V, Low Speed
Ref. Part No. No. Description
11 30662 Momentary Light Switch Kit 12 36651 Plug, for Light Switch
NOTE: For units without lights only, use this plug
piece.
13 36604 Terminal Block, for controller 30503 Terminal Block, interconnecting, at rear of unit 14 52879 Control Panel & Decal Assy 22301 Axial Fan, Low Velocity, 115V, 60 HZ (Qty 2)
JULY 28, 2016 8 DFG-100 XCEL
Page 9
CH PRO 3 CONTROL
24 VOLT FOR OVENS BUILT AFTER 10/22/2003
1
6
2
3
2
Ref. Part No. No. Description
1 52781 Low Fan Relay, DPST 24VAC 2 37090 Harness, Control 3 37058 High Fan Relay, 24VAC 6 R8740 Rate Switch
JULY 28, 2016 9 DFG-100 XCEL
Page 10
IQ2 CONTROL
21 KEYS
11
OVEN
HEAT
OFF
ON
OFF
LOW FAN
HOLD
PROG
GAS SHUTOFF
1
2
3
4
5
SHELF
1
SHELF
2
SHELF
3
COOL
DOWN
TOGGLE
CLEAR
ACTUAL
TEMP
SCAN
10
SHELF
SHELF
12
3
6
4
OVEN
ON
SET
TEMP
ENTER
80,000
BTU
60,000
BTU
PROGRAM
HIGH FAN
5
7
8
6
7
8
9
4
5
1
9
10
13
2
Ref. Part No. No. Description
1 37035 Controller, IQ2 2 36720 Probe, IQ2 3 19619 Rocker Switch, DPST, Black 4 36376 Gas Switch, On/Off 5 R8740 Rate Switch 6 56738 Relay, 24V Qty 2 per oven 7 36628 Relay, 24V, Qty 1 per oven 8 36604 Terminal Block, 3 pole 9 36700 Transformer, 120/240V to 24V Step Down 10 54725 Spark Box, Nat & LP 11 36403 Decal, IQ2, Before 7/20/2007 50829 Decal, IQ2, After 7/20/2007 22301 Axial Fan, Low Velocity, 115V, 60 HZ (Qty 2) 12 36680 Module Assy, IQ2 Controller (Less Controller) 13 30662 Light Switch
JULY 28, 2016 10 DFG-100 XCEL
Page 11
SMARTOUCH CONTROL
10
11
12
13
1
9
2
3
8
14
4
5
Ref. Part No. No. Description
1 55950 Control, Programmed, Before 11/8/13 57738 Control, Programmed, After 11/8/13 2 52161 USB Cover 3 39781 Meat Probe Jack 39782 Meat Probe Jack Plug 56545 Meat Probe, 4", Dual Sensor 56546 Meat Probe, 6", Dual Sensor 4 R8740 Rate Switch 5 36376 Switch, Gas Shut-off 6 39688 Circuit Breaker 20A 7 55599 Relay, DPST, 24VDC 8 38604 Relay, DPDT, 24VDC 39343 Jumper
6
7
15
16
17
Ref. Part No. No. Description
9 52647 USB Cable 10 53219 Speaker 11 53206 I/O Board, Before 11/8/13 57727 I/O Board, After 11/8/13 12 36755 Thermal Switch 13 36720 Probe, RTD, 1K 14 36700 Transformer, 120/240 to 24V 15 54604 DC Power Supply, 24V, 15W 16 52777 Varistor Assembly, 115V 17 54725 Ignition Control 54330 Communication Cable
JULY 28, 2016 11 DFG-100 XCEL
Page 12
HUMIDAIRE
5 KEYS
14
5
4
13
9
6
3
12
Ref. Part No. No. Description
11
1
9
2
15
8
10
7
1 30658 Controller, temperature 2 20355 Transformer, 115V to 24V 3 30662 Momentary Light Switch Kit 4 21068 Switch, Rotary 4 Position 5 36616 Knob, Mode 6 36617 Knob, Adjust 7 36376 Switch, Gas On/Off 8 54725 Control, Ignition 9 37090 Harness, Digital 10 R8740 Switch, Rate 11 37058 High Fan Relay, 24 VAC 12 19014 Light, Indicator 28 VAC Amber 36853 Harness, Humidaire 13 36854 Timer, Preset Humidaire 14 52781 Relay, DPST 24V 15 30662 Pushbutton, Humidaire 37098 Harness, Rear Humidaire 37769 Harness, Jumper Probe
JULY 28, 2016 12 DFG-100 XCEL
Page 13
HUMIDAIRE COMPONENTS
1
3
2
1
4
5
6
4
7
Ref. Part No. No. Description
36911 Regulator and Solenoid Assy 24VAC (includes everything pictured above) 1 M0959 Fitting, Compression 1/4 x 1/8 2 R10837 Valve, Solenoid 3 R10838 Coil, Solenoid 24VAC 4 18312 Nipple, Brass Hex 1/4 x 1.38 5 18410 Tee, Brass 11/16 x 1-9/16 6 36910 Regulator, Pressure 7 18309 Elbow, Brass 1/4 Pipe 90 DEG 18314 Thermal Switch, SPNO 32875 Tape, Gore-tex gasket, 3/4" (by the foot) 37215 Dam, Liner Bottom 18339 Cap, End 19086 Grommet, Rubber 5/8 19087 Grommet, Nylon Split 33488 Tube, Flex 1/4 x 12" 36909 Fitting, Compression 36913 Tube, Water Inject 4817 Clip, Thermostat Bulb
4
JULY 28, 2016 13 DFG-100 XCEL
Page 14
LINER
NOT REPLACEABLE
2
EXPLODED INTERIOR VIEW
5
3
Ref. Part No. No. Description
1 55829 Burner Assy, In Shot NAT 1 56020 Burner Assy, In Shot LP
2 36420 Heat Deector Assy
3 33171 Blower Wheel, Natural Gas (Before 6/10/2007 and after 7/6/2009) 3 15853 Blower Wheel, Natural Gas (After 6/102007 and before 7/6/2009) 3 15853 Blower Wheel, Propane 33147 Wheel Puller 4 37453 Motor Mount & Panel Assy. (After 4/1/2004 and Before 6/11/2007) 5 37022 Motor, 115V, 1PH, 3/4 HP, 2 SP (After 4/1/2004) 57867 Motor, 115V, 1PH, 2 SP (Before 4/1/2004) 50681 Motor Mount Assy., (After 6/10/2007)
4
1
JULY 28, 2016 14 DFG-100 XCEL
Page 15
INTERIOR COMPONENTS & EXTERIOR VIEW
4
1
13
11
12
14
6
10
5
7
Ref. Part No. No. Description
1 36437 Interior Bafe, Porcelain, Blower Wheel
Cover (Before 6/10/2007)
51673 Bafe Assembly (After 6/10/2007 and before
7/6/2009)
37006 Bafe Assembly (After 7/6/2009)
4 4342 Lamp, Qty 2 per oven 4922 Socket, for Lamp Qty 2 per oven 36435 Housing, for Socket & Lamp 5 18768 Racks, Each, Qty 5 per oven 38855 EZ Slide Rack D0128 Bulb, Halogen, Qty 4 per oven, type G4 .16" between pins (Before 6/1/13) 57075 Bulb, Halogen, qty 4 per oven, type G5.3 .21" between pins (Before 6/1/13) 57075 Bulb, Halogen (After 6/1/13) D0125 Bezel, Halogen Light D0127 Gasket, Halogen Light
8
Ref. Part No. No. Description
50192 Lens, Halogen Light 52946 24VDC, Power Supply M3166 Fuse, power Supply 6 36900 Rack Support Kit, Set of 2 14 36620 Stops, Rack Each Qty 2 per oven 7 17361 Combustion Compartment Cover w/louvers and security package 36431 Combustion Compartment Cover w/o louvers and security package 38659 Crumb Pan Set (LR & RH) 8 55829 Burner Assy, In Shot NAT 8 56020 Burner Assy, In Shot LP 9 36512 Cover, Access Panel 10 22301 Axial Fan, Qty 1
11 36621 Bodytop, with opening for ue box
12 36407 Bodyside, RH 13 37205 Bodyside, LH 54422 Side Heat Shield, Right or Left
9
JULY 28, 2016 15 DFG-100 XCEL
Page 16
BURNER & PIPING, EXPLODED
1
6
10
5
3
Ref. Part No. No. Description
1 55829 Burner Assy, In Shot NAT 1 56020 Burner Assy, In Shot LP 3 55811 Manifold Assy, After 4-3-13 4 38453 Ignitor Upgrade Kit Consists of Flame Sensor Probe and Ignitor Rod 4 39987 Flame Sensor Probe 4 38521 Ignitor, Spark Rod 19677 Flame Sensor Wire 5 33249 Flex Hose, for Manifold 6 1949 Nipple, Close 1/2 NPT, Before 4-3-13 10 16118 Reducer, 3/4 to 1/2", Before 4-3-13 50253 Elbow, 1/2" Flare x 1/2" NPT, After 4-3-13
11 36415 Orice, Main Burner Qty 4 per oven, Specify gas type & model) BLANK 36544 Orice, Main Burner Pre-Drilled NAT 36545 Orice, Main Burner Pre-Drilled LP
55648 Ignitor Wire
11
4
JULY 28, 2016 16 DFG-100 XCEL
Page 17
GAS VALVE ASSY
2
Ref. Part No. No. Description
1 36608 Dual Gas Valve Assy, Nat.
2 36229 Flex Tubing, with ttings acts as thru pipe
1 38722 Dual Gas Valve, LP 38677 Conversion kit, Nat. to LP 38678 Conversion Kit, LP to Nat.
1
JULY 28, 2016 17 DFG-100 XCEL
Page 18
8
14
4
DOOR COMPONENTS
5
3
10
Right Hand Door -
Attached to unit
2
8
14
1
Left Hand Door
Left Hand Door
10
9
11
4
5
DOOR HINGE
COMPONENTS
6
9
13
7
8
Ref. Part No. No. Description
37240 Door Assy Sld, RH
1 37241 Door Assy, Sld LH 2 37242 Door Assy, Gls RH 3 37243 Door Assy, Gls LH 9035 Window Tool, for installation and removal of window assy 4 9036 Window Assy., Drop In (10-1/8" x 17-1/8") 17558 Door Handle, Porc. 5 18081 Top Plate, Door Handle 6 90004 Bushings, Door Hinge (Set of 2) 7 16657 Sleeve, Upper Door Bushing 8 17557 Hinge Pin, Upper Door 9 17311 Center Trim, Door 10 36606 Pressure Lock 11 36876 Gasket Assy, Perimeter 12 36037 Lower Door Support Assy 13 35193 Microswitch, Door 14 16470 Nameplate
12
Side View,
Lower Door
Support Assy
6
JULY 28, 2016 18 DFG-100 XCEL
Page 19
LOWER DOOR SUPPORT COMPONENTS
2
1
Ref. Part No. No. Description
1 36037 Lower Door Support Assy
NOTE: Lower Door Support Assy includes the hinge pins, arms, chain & turnbuckles, sprocket assys, cam assy, and
microswitch.
2 35193 Microswitch, Door
NOTE: If you need to replace the sprockets, chain & turnbuckle, or the hinge pin we strongly suggest ordering the e
tire lower door support. It will include all of these components and will greatly reduce your labor costs and
time invested.
JULY 28, 2016 19 DFG-100 XCEL
Page 20
ACCESSORIES
2
1
3
3
6
5
Ref. Part No. No. Description
1 7839 Drafthood Assy., Direct Vent, S/S (6" dia.) DFG100 Xcel Sgl 2 7840 Draft Diverter, Canopy Vent, S/S DFG100 Xcel Sgl 21108 Drafthood Assy., Direct Vent, S/S (8" dia.) DFG100 Xcel Dbl 20447 Draft Diverter, Canopy Vent, S/S DFG100 Xcel Dbl 3 36687 Flue Connector Assy, 3 Piece DFG100 Xcel Dbl 3 36686 Flue Box Single Oven DFG100 Xcel 31803 Clips, Stacking Double Oven 7 35048 Backpipe Assy, Dbl 21826 Installation Hose 36" 21242 Installation Hose 48"
6
7
4
Ref. Part No. No. Description
37162 Bodyback, ALCT 36698 Backsheet 4 8600 Legs, 6" w/ Bolts, S/S Set of 4 5 8598 Legs, 25" w/ Bolts, S/S Set of 4 33196 Seismic Legs, 6", S/S Set of 4 92000 Studs, Leg Set of 4 7847 Bolts, Leg Set of 8 6 5779 Casters w/ Plate Set of 4 Dbl Oven 16002 Casters Set of 4 Sgl Oven Only
19528 Casters, Low Prole Set of 4 Dbl Oven 31013 Casters, Heavy Duty Low Prole
Set of 4 (Jarvis & Jarvis) Dbl Oven * 6486 Open Stand w/ Feet, S/S DFG100 * 11416 Open Stand w/ Casters, S/S DFG100
JULY 28, 2016 20 DFG-100 XCEL
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