Blodgett DFG-100 XCEL Parts Diagram

Page 1
DFG-100 XCEL SERIES
GAS CONVECTION OVEN
REPLACEMENT PARTS LIST
EFFECTIVE MARCH 6 2006
Telephone: (802) 860-3700 (800) 331-5842 Fax: (802) 860-3732
www.blodgett.com
Superseding All Previous Parts Lists. The Company reserves the right to make substitution in the event that items specified are not available. ERRORS: Descriptive and/or typographic errors are subject to correction.
www.blodgett.com
Page 2
MARCH 6, 2006 2 DFG100 XCEL
SERIAL NUMBER LOCATION / KEY:
IMPORTANT: When ordering parts, please provide the model, gas type and serial number of the oven. The identification plate is located above the right hand door under the ledge.
SERIAL NUMBER IDENTIFICATION CODE:
RI = DFG100 XCEL
SERIAL NUMBER EXAMPLES
062001RI001T (NEW STYLE)
06/20/01 = DATE
RI = LETTER CODE FOR DFG100XCEL
001 = FACTORY SEQUENCE
T = TOP OVEN
TO OBTAIN LITERATURE:
Blodgett Literature Department
800-331-5842, x2035
Fax: 802-860-3755
Email: literature@blodgett.com
or
www.blodgett.com
Page 3
MARCH 6, 2006 3 DFG100 XCEL
TABLE OF CONTENTS
Doors Are Not Returnable
SOLID STATE INFINITE CONTROLS ................................................... PAGE 4
SOLID STATE DIGITAL CONTROLS, 5 KEY ....................................... PAGE 5
SOLID STATE CHPRO3 CONTROLS, 14 KEY ..................................... PAGE 6
SOLID STATE IQ2 CONTROLS, 23 KEY.............................................. PAGE 7
SOLID STATE CONTROLS WITH HUMIDAIRE 5 KEY ........................ PAGE 8
HUMIDAIRE COMPONENTS ................................................................ PAGE 9
EXPLODED INTERIOR VIEW ............................................................... PAGE 10
INTERIOR COMPONENTS W/EXTERIOR VIEW .................................. PAGE 11
BURNER & PIPING COMPONENTS ..................................................... PAGE 12
GAS VALVE ASSY ................................................................................ PAGE 13
DOOR COMPONENTS .......................................................................... PAGE 14
LOWER DOOR SUPPORT COMPONENTS ......................................... PAGE 15
ACCESSORIES ...................................................................................... PAGE 16
Page 4
MARCH 6, 2006 4 DFG100 XCEL
SOLID STATE INFINITE CONTROLS
4
OVEN OFF
16
14
COOL
DOWN
0 5 1
1 3 0
1
5
1 0
9
55
50
LOW FAN
HIGH RATE DISABLED WITH LOW FAN
LIGHT OFF
OVEN READY
1
2
0
0 9
1
4
0
0
5 7
3
0
0
7
5
1
3
5 2 3
0 0 3
2 7 5
2 5 0
2 0
0
0
1
5
0
7
0
°F
°C
THERMOSTAT
0
F F
O
60
45
40
35
TIMER
HIGH FAN
2
4
3
2
5
0
4 5
0
2 5
4
0
7 5
0 0 5
5
2
0
5
7 2
0 5
5
0 9 2
5
10
15
20
25
30
8
12
1
15
3
13
10
80,000
60,000
BTU
ROAST
FROZEN HEAVY LOAD RAPID COOK
BTU
GAS SHUTOFF
ON
OFF
DISCONNECT THIS PRODUCT FROM THE POWER SUPPLY BEFORE OPENING THE
CONTROL MODULE
LIGHT LOAD STD. COOK
BAKE
FRESH
6
9
7
11
2
Ref. Part No. No. Description
1 36546 Controller, Temperature, Solid State Modular 2 36506 Probe, Temperature, Solid State 3 18225 Timer, 60 Minute, 120V, 60 HZ 4 21068 Mode Selector Switch, 4 pos 5 36616 Knob, Replacement, all functions Qty 3 6 36602 Rate Switch 7 36376 Gas Switch, On/Off 8 18265 Indicator Light, Round, Red 28V 9 36121 Buzzer, 120V 10 20355 Transformer 115V to 24V 11 36432 Spark Box Nat & LP 12 36603 Relay, 120V 13 30662 Momentary Light Switch Kit 14 36651 Plug, for Light Switch
NOTE: For units without lights only, use this plug piece.
15 36604 Terminal Block, for controller
30503 Terminal Block, interconnecting, at rear of unit 36484 Harness, Wiring, Inf. 22301 Axial Fan, Low Velocity, 115V, 60 HZ (Qty 2) 23077 Capacitor, Electrolytic 2 SP 16326 Test Cord
16 37324 Module Assy, Infinite 2 SP
36580 Harness, Rear Connecting
NOTE: Modules include everything pictured
above, except probe.
OVENS BUILT AFTER 10/22/03-
THESE PARTS WERE ADDED/CHANGED
Ref. Part No. No. Description
1 37317 Timer, 60 Min 24V 2 37489 Buzzer, 24V 3 37090 Harness, Module Inf 4 37058 Relay, 24 V 5 R3984 Relay, DPST 24V
37334 Harness, Infinte Add-In
6 R8740 Rate Switch
37324 Module Assy, Infinte 2 SP-
pictured below.
1
2
Includes everything
5
3
4
3
Page 5
MARCH 6, 2006 5 DFG100 XCEL
SOLID STATE DIGITAL CONTROLS
TIME & TEMPERATURE CONTROL
5 KEY DIGITAL
10
4
OVEN OFF
COOL DOWN
LOW FAN
HIGH RATE DISABLED WITH LOW FAN
HEAT PULSE HOLD
HIGH FAN
5
START
TEMP
TIME
STOP
HOLD
PULSE
11
6
80,000
60,000
BTU
12
HEAVY LOAD RAPID COOK
Ref. Part No. No. Description
1 30658 Controller, Temperature, Solid State Digital 2 36506 Probe, Temperature, Solid State 3 21068 Mode Selector Switch, 4 pos 4 36616 Knob, Replacement, Mode 5 36617 Knob, Replacement, Adjust temperature 6 36602 Rate Switch 7 36376 Gas Switch, On/Off 8 20355 Transformer 115V to 24V 9 36432 Spark Box Nat & LP 10 36603 Relay, 120V 11 30662 Momentary Light Switch Kit 12 36651 Plug, for Light Switch
NOTE: For units without lights only, use this plug piece.
13 36604 Terminal Block, for controller
30503 Terminal Block, interconnecting, at rear of unit 36465 Harness, Wiring SSD
22301 Axial Fan, Low Velocity, 115V, 60 HZ (Qty 2) 23077 Capacitor, Electrolytic 2 SP 16326 Test Cord 36580 Harness, Rear Connecting
ROAST
FROZEN
ON
OFF
DISCONNECT THIS PRODUCT FROM THE POWER SUPPLY BEFORE OPENING THE
CONTROL MODULE
GAS SHUTOFF
BTU
BAKE
FRESH LIGHT LOAD STD. COOK
7
2
3
13
1
8
9
OVENS BUILT AFTER 10/22/03-
THESE PARTS WERE ADDED/CHANGED
Ref. Part No. No. Description
1 37090 Harness, Control 2 37058 Relay, 24VAC
37769 Harness, Probe Jumper 3 R3984 Relay, DPST 24V 6 R8740 Rate Switch
37306 Module Assy, SSD Controls
NOTE: Modules include everything pictured below.
3
1
2
1
Page 6
MARCH 6, 2006 6 DFG100 XCEL
SOLID STATE CONROLS
CH PRO 3 CONTROL
14 KEYS
14
9
OVEN OFF
12
COOL DOWN
4
HR/MIN
READY
HEAT
HOLD
1
80,000
BTU
ROAST
FROZEN HEAVY LOAD RAPID COOK
LOW FAN
HIGH RATE DISABLED WITH LOW FAN
MIN/SEC
TEMP
FAN
2 3
START PROG STOP
GAS SHUTOFF
ON
OFF
DISCONNECT THIS PRODUCT FROM THE
POWER SUPPLY BEFORE OPENING THE
CONTROL MODULE
60,000
LIGHT LOAD
STD. COOK
HIGH
FAN
BTU
BAKE
FRESH
Ref. Part No. No. Description
1 37087 Controller, CH Pro 3 2 36720 Probe, Temperature, CH Pro 3 3 21068 Mode Selector Switch, 4 pos 4 36616 Knob, Replacement 5 36602 Rate Switch 6 36376 Gas Switch, On/Off 7 20355 Transformer 115V to 24V 8 36432 Spark Box Nat & LP 9 36603 Relay, 120V, Hi Speed 10 R3983 Relay, 120V, Low Speed 11 30662 Momentary Light Switch Kit 12 36651 Plug, for Light Switch
NOTE: For units without lights only, use this plug piece.
13 36604 Terminal Block, for controller
30503 Terminal Block, interconnecting, at rear of unit
14 XXXXX Control Panel & Decal Assy
36465 Harness, Wiring SSD 22301 Axial Fan, Low Velocity, 115V, 60 HZ (Qty 2) 23077 Capacitor, Electrolytic 2 SP 16326 Test Cord 36763 Harness, Rear Connecting
3
1
10
13
11
7
5
6
8
2
OVENS BUILT AFTER 10/22/03-
THESE PARTS WERE ADDED/CHANGED
Ref. Part No. No. Description
1 R3984 Relay, DPST 24VAC 2 37090 Harness, Control 3 37058 Relay, 24VAC 6 R8740 Rate Switch
37311 Module Assy, CHPRO 3 Controller
NOTE: Modules include everything pictured below.
1
2
3
2
Page 7
MARCH 6, 2006 7 DFG100 XCEL
SOLID STATE CONTROLS
IQ2 CONTROL
11
OVEN
HEAT
OFF
LOW FAN
HOLD
PROG
3
OVEN
ON
80,000
ACTUAL
TEMP
SCAN ENTER
6
7
8
9
10
SHELF
4
SHELF
5
BTU
60,000
BTU
HIGH FAN
PROGRAM
SET
TEMP
GAS SHUTOFF
ON
OFF
COOL
DOWN
TOGGLE
CLEAR
1
2
3
4
5
SHELF
1
SHELF
2
SHELF
3
4
5
23 KEYS
1
12
6
7
8
9
10
1
Ref. Part No. No. Description
1 36141 Controller, IQ2 2 36720 Probe, IQ2 3 19619 Rocker Switch, DPST, Black 4 36376 Gas Switch, On/Off 5 36602 Rate Switch 6 36446 Relay, 24V Qty 2 per oven 7 36628 Relay, 24V, Qty 1 per oven 8 36604 Terminal Block, 3 pole 9 36700 Transformer, 120/240V to 24V Step Down 10 36432 Spark Box, Nat & LP 11 36403 Decal, IQ2
XXXXX Control Panel & Decal Assy 33072 Harness, Control 22301 Axial Fan, Low Velocity, 115V, 60 HZ (Qty 2) 23077 Capacitor, Electrolytic 2 SP 16326 Test Cord 36295 Harness, Rear Connecting
12 36680 Module Assy, IQ2 Controller
NOTE: Modules include everything pictured
above, except probe.
Page 8
MARCH 6, 2006 8 DFG100 XCEL
SOLID STATE CONTROLS WITH HUMIDAIRE
5 KEYS
5
13
4
6
1
14
9
11
9
3
12
7
Ref. Part No. No. Description
1 30658 Controller, temperature 2 20355 Transformer, 115V to 24V 3 30662 Momentary Light Switch Kit 4 21068 Switch, Rotary 4 Position 5 36616 Knob, Mode 6 36617 Knob, Adjust 7 36376 Switch, Gas On/Off 8 36432 Control, Ignition 9 37090 Harness, Digital 10 36602 Switch, Rate 11 37058 Relay, 24 VAC 12 19014 Light, Indicator 28 VAC Amber
36853 Harness, Humidaire 13 36854 Timer, Preset Humidaire 14 R3984 Relay, DPST 24V 15 37232 Pushbutton, Flush
37098 Harness, Rear Humidaire
37769 Harness, Jumper Probe
15
2
8
10
Page 9
MARCH 6, 2006 9 DFG100 XCEL
HUMIDAIRE COMPONENTS
1
32
1
4
5
4
Ref. Part No. No. Description
36911 Regulator and Solenoid Assy 24VAC (includes everything pictured above) 1 M0959 Fitting, Compression 1/4 x 1/8 2 R10837 Valve, Solenoid 3 R10838 Coil, Solenoid 24VAC 4 18312 Nipple, Brass Hex 1/4 x 1.38 5 18410 Tee, Brass 11/16 x 1-9/16 6 36910 Regulator, Pressure 7 18309 Elbow, Brass 1/4 Pipe 90 DEG 8 R7329 Screw, 8-32 X.5 SS PANHEAD PHIL 9 37231 Bracket, Regl & Solenoid 10 18473 Bushing, 3/4 x 1/4 Hex
18314 Thermal Switch, SPNO
32875 Tape, Gore-tex gasket
37215 Dam, Liner Bottom
18339 Cap, End
19086 Grommet, Rubber 5/8
19087 Grommet, Nylon Split
21928 Terminal, Female .250 SPA
33488 Tube, Flex 1/4 x 12"
36623 Cover, Element Opening
36909 Fitting, Compression
36931 Tube, Water Inject
4817 Clip, Thermostat Bulb
6
4
10
○○
9
7
8
Page 10
MARCH 6, 2006 10 DFG100 XCEL
EXPLODED INTERIOR VIEW
3
5
4
LINER
NOT REPLACEABLE
1
2
Ref. Part No. No. Description
1 36427 Burner Assy, In Shot NAT 1 36428 Burner Assy, In Shot LP
2
36420 Heat Deflector Assy
3 33171 Blower Wheel
33147 Wheel Puller 4 37453 Motor Mount & Panel Assy. 5 37022 Motor, 115V, 1PH, 3/4 HP, 2 SP
SEE PAGE 12 FOR
EXPLODED VIEW OF BURNER.
Page 11
MARCH 6, 2006 11 DFG100 XCEL
INTERIOR COMPONENTS & EXTERIOR VIEW
4
1
13
3
15
2
12
11
LINER
NOT
10
REPLACEABLE
14
6
5
7
Ref. Part No. No. Description
1 36437 Interior Baffle, Porcelain, Blower Wheel Cover 2 33171 Blower Wheel
33147 Wheel Puller 3 37022 Motor, 115V, 3/4 HP, 2 SP 15 37453 Motor Mount & Panel Assy 4 4342 Lamp, Qty 2 per oven
4922 Socket, for Lamp Qty 2 per oven
36435 Housing, for Socket & Lamp 5 18768 Racks, Each, Qty 5 per oven 6 36900 Rack Support Kit, Set of 2 14 36620 Stops, Rack Each Qty 2 per oven 7 37202 Combustion Compartment Cover
9
8
Ref. Part No. No. Description
8 36427 Burner Assy, In Shot NAT 8 36428 Burner Assy, In Shot LP 9 36512 Cover, Access Panel 10 22301 Axial Fan, Qty 1 11 36621 Bodytop, with opening for flue box 12 36407 Bodyside, RH 13 37205 Bodyside, LH
36698 Bodyback
SEE PAGE 10 FOR
EXPLODED VIEW OF BURNER.
Page 12
MARCH 6, 2006 12 DFG100 XCEL
BURNER & PIPING, EXPLODED
1
6
5
10
4
9
3
11
2
8
Ref. Part No. No. Description
1 36427 Burner Assy, In Shot NAT 1 36428 Burner Assy, In Shot LP 2 36417 Mounting Bracket, for burner 3 36416 Manifold Assy 4 38453 Ignitor Upgrade Kit
Consists of Flame Sensor Probe and Ignitor Rod 4 38521 Flame Sensor Probe 4 38521 Ignitor, Spark Rod
R4633 Flame Sensor Wire 5 33249 Flex Hose, for Manifold 6 1949 Nipple, Close 1/2 NPT 8 36627 Brace, for Manifold 9 36511 Bracket, for Manifold, Qty 2 per oven 10 16118 Reducer, 3/4 to 1/2" 11 36415 Orifice, Main Burner Qty 4 per oven, Specify gas type & model) BLANK
36544 Orifice, Main Burner Pre-Drilled NAT
36545 Orifice, Main Burner Pre-Drilled LP
36605 SparkWire, Flame Sensor
9
Page 13
MARCH 6, 2006 13 DFG100 XCEL
GAS VALVE ASSY
2
Ref. Part No. No. Description
1 36608 Dual Gas Valve Assy 2 36229 Flex Tubing, with fittings acts as thru pipe
1
Page 14
MARCH 6, 2006 14 DFG100 XCEL
DOOR COMPONENTS
8
14
5
3
10
4
Right Hand Door -
Attached to unit
Left Hand Door
8
14
1
Left Hand Door
Ref. Part No. No. Description
5
10
2
9
11
4
DOOR HINGE
COMPONENTS
9
6
7
13
8
37240 Door Assy Sld, RH 1 37241 Door Assy, Sld LH 2 37242 Door Assy, Gls RH 3 37243 Door Assy, Gls LH
9035 Window Tool, for installation and removal of
window assy
4 9036 Window Assy., Drop In (10-1/8" x 17-1/8")
17558 Door Handle, Porc. 5 18081 Top Plate, Door Handle 15 90017 Washers, Door (Set of 2) 6 90004 Bushings, Door Hinge (Set of 2) 7 16657 Sleeve, Upper Door Bushing 8 17557 Hinge Pin, Upper Door 9 17311 Center Trim, Door 10 36606 Pressure Lock 11 36876 Gasket Assy, Perimeter 12 36037 Lower Door Support Assy 13 35193 Microswitch, Door 14 16470 Nameplate 16 90076 Arm Assy, RH
20359 Arm Assy, w/welded hinge pin, LH
12
Side View,
Lower Door
Support Assy
16
15
6
6
Page 15
MARCH 6, 2006 15 DFG100 XCEL
LOWER DOOR SUPPORT COMPONENTS
3
4
2
1
Ref. Part No. No. Description
1 36037 Lower Door Support Assy
NOTE: Lower Door Support Assy includes the hinge pins, arms,
chain & turnbuckles, sprocket assys, cam assy, and microswitch.
2 35193 Microswitch, Door 3 90076 Arm Assy, RH 4 20359 Arm Assy, w/welded hinge pin, LH
NOTE: IF YOU NEED TO REPLACE THE SPROCKETS, CHAIN & TURNBUCKLE, OR THE
HINGE PIN WE STRONGLY SUGGEST ORDERING THE ENTIRE LOWER DOOR SUPPORT.
IT WILL INCLUDE ALL OF THESE COMPONENTS AND WILL GREATLY REDUCE YOUR
LABOR COSTS AND TIME INVESTED.
Page 16
MARCH 6, 2006 16 DFG100 XCEL
ACCESSORIES
1
2
VIEW FROM
3
FRONT OF OVEN
3
VIEW FROM
FRONT OF OVEN
6
7
6
5
4
Ref. Part No. No. Description
1 7839 Drafthood Assy., Direct Vent, S/S (6" dia.)
DFG100 Xcel Sgl
2 7840 Draft Diverter, Canopy Vent, S/S
DFG100 Xcel Sgl
21108 Drafthood Assy., Direct Vent, S/S (8" dia.)
DFG100 Xcel Dbl
20447 Draft Diverter, Canopy Vent, S/S
DFG100 Xcel Dbl
3 36687 Flue Connector Assy, 3 Piece
DFG100 Xcel Dbl
3 36686 Flue Box Single Oven DFG100 Xcel
31803 Clips, Stacking Double Oven
7 35048 Backpipe Assy, Dbl
21826 Installation Hose 36" 21242 Installation Hose 48" 37162 Bodyback, ALCT
Ref. Part No. No. Description
4 8600 Legs, 6" w/ Bolts, S/S Set of 4 5 8598 Legs, 25" w/ Bolts, S/S Set of 4 5 36532 Legs, 19" w/Bolts, S/S Set of 4
with feet
36533 Legs, 19" w/Bolts, S/S Set of 4
no feet, for use with casters 33196 Seismic Legs, 6", S/S Set of 4 92000 Studs, Leg Set of 4 7847 Bolts, Leg Set of 8
6 5779 Casters w/ Plate Set of 4 Dbl Oven
16002 Casters Set of 4 Sgl Oven Only 19528 Casters, Low Profile Set of 4 Dbl Oven 31013 Casters, Heavy Duty Low Profile
Set of 4 (Jarvis & Jarvis) Dbl Oven
* 6486 Open Stand w/ Feet, S/S DFG100 * 11416 Open Stand w/ Casters, S/S DFG100
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