Blodgett DFG-100 Part Manual

DFG-100 & DFG-200 SERIES

GAS CONVECTION OVEN

REPLACEMENT PARTS LIST

EFFECTIVE OCTOBER 19, 2010

BLODGETT OVEN COMPANY, 44 Lakeside Avenue, Burlington, Vermont 05401 USA

Telephone: (802) 860-3700 (800) 331-5842 Fax: (802) 860-3732

www.blodgett.com

P/N 53475

Superseding All Previous Parts Lists. The Company reserves the right to make substitution in the event that items specified are not available. ERRORS: Descriptive and/or typographic errors are subject to correction.

www.blodgett.com

OCTOBER 19, 2010 2 DFG-100/200

SERIAL NUMBER LOCATION / KEY:

IMPORTANT: When ordering parts, please provide the model, gas type and serial number of the oven. The identification plate is located on the left side of the combustion compartment and, also, above the control panel under the ledge.

SERIAL NUMBER IDENTIFICATION CODE:

R / RA DFG100

E / EA DFG200

SERIAL NUMBER EXAMPLES

062001RA001T (NEW STYLE)

06/20/01 = DATE

RA = LETTER CODE FOR DFG100

001 = FACTORY SEQUENCE

T = TOP OVEN

0685R1820101

06/85 = MONTH & YEAR

R = LETTER CODE FOR DFG100

1820101 = FACTORY SEQUENCE

TO OBTAIN LITERATURE:

800-331-5842

Fax: 802-860-3755

Email: literature@blodgett.com

www.blodgett.com

THE BLODGETT CORPORATION

44 Lakeside Avenue, Burlington, Vermont 05401 USA

Telephone: (802) 860-3700 (800) 331-5842 Fax: (802) 860-3732

www.blodgett.com

OCTOBER 19, 2010 3 DFG-100/200

TABLE OF CONTENTS

 Doors Are Not Returnable

SOLID STATE INFINITE CONTROLS, UNITS AFTER 11-15-06 ............... PAGE 4

SOLID STATE INFINITE CONTROLS WITH DIGITAL TIMER .................... PAGE 5

SOLID STATE INFINITE CONTROLS, CE UNITS AFTER 10-16-07 ......... PAGE 6

SOLID STATE INFINITE CONTROLS ...................................................... PAGE 7

SOLID STATE INFINITE COOK & HOLD CONTROLS............................. PAGE 8

SOLID STATE INFINITE HUMIDAIRE CONTROLS .................................. PAGE 9

SOLID STATE 8 SET POINT CONTROLS ............................................... PAGE 10

SOLID STATE INFINITE/8 SET POINT FAN DELAY CONTROLS ............ PAGE 11

SOLID STATE DIGITAL CONTROLS, 5 KEY ........................................... PAGE 12

INTELLIHOLD & INTELLIPLUS CONTROLS .......................................... PAGE 14

INTELLITOUCH CONTROLS, 17 KEY ..................................................... PAGE 15

INTELLITOUCH II CONTROLS, 33 KEY ................................................... PAGE 16

IQ2 CONTROLS, 21 KEY ........................................................................ PAGE 17

CHPRO 3 CONTROLS, 14 KEY .............................................................. PAGE 18

MECHANICAL COOK & HOLD HOT SURFACE IGNITION ...................... PAGE 19

EXPLODED INTERIOR VIEW ................................................................. PAGE 20

INTERIOR COMPONENTS W/EXTERIOR VIEW ..................................... PAGE 21 & 22

BURNER & PIPING COMPONENTS ....................................................... PAGE 23 & 24

GAS STACK ASSY, UNITS BEFORE 07/84 AND 07/84 THRU 02/86 ...... PAGE 25

GAS STACK ASSY, UNITS AFTER 01/86 ............................................... PAGE 26

DOOR COMPONENTS ........................................................................... PAGE 27 & 28

LOWER DOOR SUPPORT COMPONENTS ........................................... PAGE 29 & 30

EXTERIOR VIEW .................................................................................... PAGE 31

ACCESSORIES...................................................................................... PAGE 32

ROLL-IN UNITS & PARTS ....................................................................... PAGE 33

BOSTON MARKET, ARBY'S & EXCLUSIVE TO EXPORT ..................... PAGE 34

OCTOBER 19, 2010 4 DFG-100/200

SOLID STATE INFINITE CONTROLS

DOMESTIC MODELS MANUFACTURED AFTER 11/15/06

EXPORT MODELS MANUFACTURED AFTER 1/27/08

Ref. Part No. No. Description

1 18868 MODE SWITCH W/SCREWS 2 33152 TEMPERATURE CONTROL 3 18225 TIMER, 60 MINUTE 120V 60 CYCLE

21510 TIMER, 6 HOUR 120V 60 CYCLE 19518 TIMER DIAL, 6 HOUR ONLY 18226 TIMER, 60 MINUTE 240V 60 CYCLE (EXPORT ONLY) 20084 TIMER, 60 MINUTE 240V 50 CYCLE (EXPORT ONLY)

4 20349 BUZZER, 120V

20350 BUZZER, 240V (EXPORT ONLY) 5 36376 GAS SWITCH 6 20348 IGNITION CONTROL 7 20355 TRANSFORMER W/SCREWS, 120V PRI - 24V SEC

20356 TRANSFORMER W/SCREWS, 230V PRI - 24V SEC (EXPORT ONLY) 8 23077 CAPACITOR (2 SPEED ONLY) 9 37058 RELAY, 24V 10 36755 THERMAL SWITCH 11 15934 KNOB 12 16530 SWITCH, DPST WHITE ON/OFF 13 20530 SWITCH, 3PDT BLACK HI/LOW (2 SPEED ONLY) 14 18265 INDICATOR LIGHT, 28V 15 16686 KNOB 16 18588 PROBE

22301 FAN, COOLING, 120V, 4"

23034 FAN,COOLING, 230V, 4"

19086 PROBE, GROMMET, RUBBER, 5/8"

19087 GROMMET, NYLON, SPLIT

OCTOBER 19, 2010 5 DFG-100/200

SOLID STATE INFINITE CONTROLS WITH DIGITAL TIMER

Ref. Part No. No. Description

1 18868 MODE SWITCH W/SCREWS 2 52840 TEMPERATURE CONTROL W/DIGITAL TIMER 3 52668 BEEPER 4 20348 IGNITION CONTROL 5 20355 TRANSFORMER W/SCREWS, 120V PRI - 24V SEC

20356 TRANSFORMER W/SCREWS, 230V PRI - 24V SEC 6 23077 CAPACITOR 7 37058 RELAY, 24V 8 36755 THERMAL SWITCH 9 36616 KNOB W/ARROW 10 20530 SWITCH, 3PDT BLACK HI/LOW 11 16530 SWITCH, DPST WHITE ON/OFF 12 18265 INDICATOR LIGHT, 28V 13 36617 KNOB W/O ARROW 14 36376 GAS SWITCH 15 18588 PROBE

22301 FAN, COOLING, 120V, 4"

19086 PROBE, GROMMET, RUBBER, 5/8"

19087 GROMMET, NYLON, SPLIT

OCTOBER 19, 2010 6 DFG-100/200

SOLID STATE INFINITE CONTROLS

CE MODELS MANUFACTURED AFTER 10-16-07

Ref. Part No. No. Description

1 18868 MODE SWITCH W/SCREWS 2 53010 NOISE FILTER 3 36755 THERMAL SWITCH 4 18578 TEMPERATURE CONTROL 5 18234 POTENTIOMETER 6 20084 TIMER, 60 MINUTE 240V 50 CYCLE 7 20350 BUZZER, 240V 8 53009 IGNITION CONTROL, 230V DSI 9 24684 KNOB 10 16539 INDICATOR LIGHT, AMBER 250V 11 30517 SWITCH, DPST BLACK 12 16037 INDICATOR LIGHT, RED 250V 13 18588 PROBE

23034 FAN, COOLING, 230V, 4"

19086 PROBE, GROMMET, RUBBER, 5/8"

19087 GROMMET, NYLON SPLIT

OCTOBER 19, 2010 7 DFG-100/200

SOLID STATE INFINITE CONTROLS 1 & 2 SP

18265

Ind. Light

Control Panel,

Porcelain

1 SPEED

18284

1 SP

15934 Knob,

Selector Switch

6497

Rocker Switch,

Lights

18265

Ind. Light

15934 Knob,

Potentiometer

16686 Knob,

Timer

18265

2 SPEED

18868

Mode Selector

Switch

1 & 2 SPEED

Indicator Light

20349

Buzzer

18578

Controller,

Temperature

6497

Rocker Switch

20530 Rocker Switch Hi-Lo Fan

Potentiometer

2 SP units

18234

90034

Grounding Lug

20662

Quick Disconnect

18225 Timer,

Solid State

20348

Plug Assy 1 SP only

20355

Transformer

Spark

Box

23077

Capacitor,

Electrolytic,

2 SP only

18588

Probe, Temperature

Ref. Part No. No. Description

10 18578 Controller, Temperature, Solid State Board 17 18588 Probe, Temperature, Solid State 7 18234 Potentiometer, Remote Infinite Control 8 18225 Timer, 60 Minute, 120V, 60 HZ 5 18868 Mode Selector Switch, 3 pos, 1 & 2 SP 3 16686 Knob, Replacement, for Timer 1 15934 Knob, Replacement,

for Potentiometer & Mode Selector 6 6497 Light Switch, SPST, White 15 20530 Blower Switch, Rocker, 3PDT, Black, 2 SP

Marked Hi-Lo, for Fan Speed 2 18265 Indicator Light, Round, Red 28V 9 20349 Buzzer, 120V 13 20355 Transformer 115V to 24V 14 20348 Spark Box Nat & LP 11 90034 Grounding Lug

3574 Terminal Block, (Power- 4 screws) 30503 Terminal Block, (1/4" spade con.) 21134 Axial Fan, Low Velocity, 115V, 60 HZ (Qty 2)

Ref. Part No. No. Description

16 23077 Capacitor, Electrolytic 2 SP 12 20662 Quick Disconnect Plug Assy 1 SP only

90047 Socket, for Quick Disconnect Plug 1 SP only 16326 Test Cord

4 18284 Control Panel Assy, Porcelain 1 SP

18357 Wiring Harness, front 8 Set Point & Inf. 1 SP 20018 Wiring Harness, front 8 Set Point & Inf. 2 SP 18360 Module Assy, Infinite 1 SP 17482 Harness, Rear Connecting for Module 1SP 22055 Module Assy, Infinite 2 SP 20009 Harness, Rear Connecting for Module 2 SP

NOTE: Modules include EVERYTHING pictured

above, except probe.

16371 Plate, mounting (for spark plug wire) 22310 Transducer 33939 Clip, probe 36949 Spacers, nylon (for controller) (set of 4)

OCTOBER 19, 2010 8 DFG-100/200

SOLID STATE INFINITE, COOK & HOLD CONTROLS - 1 & 2 SP

MANUFACTURED AFTER 07/86

18265

Indicator

Light

15709

Indicator

Light

1 SPEED

15934

Knob, Mode

Selector Switch

6497

Rocker Switch

15934 Knob

Potentiometer

16686 Knob

60 min Timer

15934 Knob

Potentiometer

Hold

16686

Knob, 12 hr Timer

2 SPEED

20530 Switch

Mode Selector

Rocker, 2 SP

6497

Switch, Rocker

18265

Indicator Light

18234

Potentiometer

15709

Indicator Light

18225

Timer, 60 min

17988

Timer, 12 hr

20347

Switch

20351

Controller, Hold

18588

Probe, Temp.

20348

Spark Box

18578

Controller, S.S.

Manual

90043 Relay

20349

Buzzer

20662 Quick Disconnect Plug Assy 1 SP only

18587

Relay, 3PDT

20355 Transformer 115V to 24V

Ref. Part No. No. Description

12 20349 Buzzer, 120V 5 15709 Indicator Light, Amber, Round (Hold Only) 3 18265 Indicator Light, Red, Round (Cook Only) 4 16686 Knob, for timers 1 15934 Knob, for Potentiometers & Selector Switch 8 18225 Timer 60 min 9 17864 Timer, 12 Hour (After 4/19/85) 9 17988 Timer, Conversion, 12 hour w/Knob

(Before 4/19/85) 6 20347 Mode Selector Switch w/o Knob, 4 pos. 10 18578 Controller, Cook Temperature 17 20351 Controller, Hold Temperature (150-250°F) 7 18234 Potentiometer, Qty 2 2 6497 Rocker Switch, Lights SPST White 15 20355 Transformer, 115V to 24V 11 90043 Relay, Motor, DPDT, 120V, 30 Amp. 13 18587 Relay, 3PDT, 120V w/ Bracket 14 20662 Quick Disconnect, Plug Assy 1 SP only

90047 Socket, Quick Disconnect Plug Assy1 SP only 16326 Test Cord

16 20348 Spark Box, Nat & LP

3574 Terminal Block, (Power- 4 screws) 30503 Terminal Block, (1/4" spade con) 21134 Axial Fan, Low Velocity, 115V, 60 HZ Qty 2

18 20530 Rocker Switch, Blower 2 SP

23077 Capacitor, Electrolytic 2 SP only

19 18588 Probe, Temperature (for both controllers)

Ref. Part No. No. Description

17482 Harness, Rear Connecting 1 SP 21591 Harness, Rear Connecting 2 SP

NOTE: Modules include EVERYTHING pictured above

34689 Capacitor, snubber (attached to spark box)

Conversion From Hot Surface Ignition to Spark Ignition

18702 Natural 18703 LP

OCTOBER 19, 2010 9 DFG-100/200

SOLID STATE INFINITE HUMIDAIRE CONTROLS 1 SP

20349

15934

Knob, Mode

Selector Switch

18265

Indicator Light

15934

Knob,

Potentiometer,

Cook

16686

Knob, 60

Minute Timer

18266

Indicator Light

Blue, Steam

16686 Knob,

Potentiometer

Steam Cycle

Buzzer

18868

Mode

Selector Switch

6497

Switch, Rocker

18234

Potentiometer,

Cook

18225

Timer ,

60 Minute

18580

Momentary

Switch &

Block

18439

Potentiometer,

18285

Steam

Duration

20348

Spark Box

Nat & LP

Control Panel,

Porcelain,

Infinite

18588

Probe,

Temperature

18578

Controller,

Temperature

Grounding Lug

18318

Timer,

Adjustable

Steam Duration 120V

20662

Quick Disconnect

Plug Assy 1 SP only

20355

Transformer

90034

Ref. Part No. No. Description

1 15934 Knob, Mode Selector Switch

and Potentiometer Cook Thermostat 2 18265 Indicator Light, Red, Round 28V 3 16686 Knob, 60 Minute Timer and Potentiometer Steam 4 18266 Indicator Light, 125V, Blue, Round 5 18868 Mode Selector Switch, 3 pos 6 18234 Potentiometer, Cook Thermostat 7 18225 Timer, 60 Minute Cook 8 18580 Switch & Block, Humidaire Momentary 9 18439 Potentiometer, Steam Duration Time 10 20349 Buzzer 11 18578 Controller, Temperature 16 18588 Probe, Temperature 12 18318 Timer, S.S. Steam Duration, 120V 13 20662 Plug Assy, Quick Disconnect 1 SP only

90047 Socket, Plug Assy 1 SP only

16326 Test Cord 14 20355 Transformer 115V to 24V 15 20348 Spark Box, Nat & LP

34689 Capacitor, Spark Box 17 90034 Grounding Lug

3574 Terminal Block, (Power- 4 screws)

Ref. Part No. No. Description

18357 Wiring Harness, front for Infinite Cook

Thermostat 18366 Wiring Harness, front for steam injection 17482 Harness, Rear Connecting

NOTE: Modules include EVERYTHING pictured

above, except probe

18300 Valve, water solenoid 120V 18310 Orifice, steam 18303 Thru pipe and nozzle assy 18314 Switch, Thermal, 5 PNO

OCTOBER 19, 2010 10 DFG-100/200

SOLID STATE 8 SET POINT CONTROLS 1 SP

18868

Mode Selector

Switch

18577

18225 Timer,

Solid State

18265

Ind. Light

Buzzer,

20349

120V

18578

Controller,

Temperature

90034

Grounding Lug

20662

Quick Disconnect

Plug Assy 1 SP only

20355

Transformer

115 to 24V

18265

Ind. Light

1 SPEED

15934

Knob

Sel. Switch

6497

Rocker Switch,

Lights

15934 Knob,

Potentiometer

16686 Knob,

Timer

8 pos. Switch

Ref. Part No. No. Description

1 15934 Knob, Replacement,

for 8 Pos Switch & Mode Selector Switch 2 6497 Rocker Switch, Lights 3 18265 Indicator Light, Red, Round 28V 4 16686 Knob, Timer 6 18868 Mode Selector Switch 1 SP 7 18577 Switch, 8 position potentiometer

NOTE: Specify 8 temps to program if other than standard.

STD: 275/300/325/350/375/400/425/450

8 18225 Timer, 60 Minute, 120V, 60 HZ 9 18578 Controller, Temperature, Solid State Board 15 18588 Probe, Temperature, Solid State 10 90034 Grounding Lug

3574 Terminal Block, (Power- 4 screws) 30503 Terminal Block, (1/4" spade con) 21134 Axial Fan, Low Velocity, 115V, 60 HZ Qty 2

18588

Temperature

Probe

Ref. Part No. No. Description

11 20662 Quick Disconnect Plug Assy 1 SP only

14 20349 Buzzer, 120V 12 20355 Transformer, 115 to 24V 13 20348 Spark Box Nat & LP

20348

Spark

Box

Nat & LP

90047 Socket, Quick Disconnect 1 SP only 16326 Test Cord

34689 Capacitor, Spark Box 18357 Wiring Harness, front 8 Set Point & Inf.

1 SP

20018 Wiring Harness, front8 Set Point & Inf.

2 SP

17482 Harness, Rear Connecting for Module

1SP

OCTOBER 19, 2010 11 DFG-100/200

INFINITE & 8 SET POINT FAN DELAY AND PULSE PLUS

1 & 2 SP

1 SPEED 2 SPEED

15709

Indicator Light

125V Amber

15673

Indicator Light

125V Red

18265

Indicator Light

125V Red

Knob, Timers or

Potentiometer

18678

Control Panel, Porc

Infinite 1 SP

Ref. Part No. No. Description

15934

Knob

6497

Switch, Rocker

White SPST

16686

6497

Switch, Rocker

White SPST

20530 Switch, Rocker 2 SP

18290

Timer, 10 Min

115V

18292

Timer, 30 Min

115V

18234

Potentiometer,

Remote

18577

Switch, 8 Position

**See Note

18868

Mode Selector

Switch

Timer, Pulsing

Probe, Temperature

Ref. Part No. No. Description

21051

18588

20349

Buzzer

Spark Box

Nat & LP

18578

Controller,

Temperature

Relay, 3PDT 120V

Quick Disconect

20348

Grounding Lug

18587

20662

Plug Assy

1 SP only

20355

Transformer

115V to 24V

23077

Capacitor,

Electrolytic

2 SP ONLY

90034

1 18868 Mode Selector Switch 2 18578 Controller, Temperature Solid State 3 18588 Probe, Temperature 4 18234 Potentiometer, Remote, Infinite Control **See note 5 18577 Switch, 8 position potentiometer **See note

NOTE: Select either 18577 OR 18234.

An oven cannot have both features.

NOTE: Specify 8 temps to program if other than standard.

STD: 275/300/325/350/375/400/425/450

6 15934 Knob, Selector Switch 7 16686 Knob, Control 8 15709 Indicator Light, 125V, Amber, Round 9 15673 Indicator Light, 125V, Red, Round 10 18265 Indicator Light, 28V, Red, Round 11 6497 Rocker Switch, Lights SPST White 12 20530 Rocker Switch, Blower 3PDT Black 2 SP 13 20355 Transformer, 115 to 24V 14 18587 Relay, 3PDT, 120V w/ Bracket 15 18290 Timer, 10 Minute, Fan Delay 115 VAC, 60 HZ 16 18292 Timer, 30 Minute, Fan On 120 VAC, 60 HZ

17 21051 Timer, Solid State, Pulsing, 120V 24 20349 Buzzer

3574 Terminal Block, (Power- 4 screws) 30503 Terminal Block, (1/4" spade con.)

21134 Axial Fan, Low Velocity, 115V, 60 HZ Qty 2 18 90034 Grounding Lug 19 20662 Quick Disconnect, Plug Assy 1 SP only

90047 Socket, Quick Disconnect 1 SP only

16326 Test Cord 20 20348 Spark Box Nat & LP

34689 Capacitor, Spark Box 21 23077 Capacitor, Electrolytic 2 SP ONLY 22 18678 Control Panel, Porc., Infinite 1 SP

17482 Harness, Rear Connecting for Module 1 SP

20009 Harness, Rear Connecting for Module 2 SP

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