Blodgett CTBR-AP Installation Manual

CTBR-AP
KFC ALL PURPOSE HALF-SIZE
ELECTRIC CONVECTION OVEN
INSTALLATION - OPERATION - MAINTENANCE
BLODGETT OVEN COMPANY
www.blodgett.com
44 Lakeside Avenue, Burlington, Vermont 05401 USA Telephone: (802) 658-6600 Fax: (802)864-0183
PN 34532 Rev H (10/12)
Your Service Agency’s Address:
Model
Serial number
Oven installed by
Installation checked by
IMPORTANT
TABLE OF CONTENTS
WARNING: Improper installa­tion, adjustment, alternation, service or maintenance can cause property damage, in­jury or death. Read the instl­lation, operation and mainte­nance instructions thoroughly before installing or servicing this equipment.
FOR YOUR SAFETY
Do not store or use gasoline or other ammable vapors or liq­uids in the vicinity of this or any other appliance.
The information contained in this manual is important for the prop­er installation, use, and mainte­nance of this oven. Adherence to these procedures and instruc­tions will result in satisfactory baking results and long, trou­ble free service. Please read this manual carefully and retain it for future reference.
ERRORS: Descriptive, typo­graphic or pictorial errors are subject to correction. Speci­cations are subject to change without notice.
INSTALLATION
Oven Description and Specications ....................................... 2
Utility Connections ....................................................... 3
Oven Assembly .......................................................... 4
Stand Assembly ...................................................... 4
Oven Assembly to Stand .............................................. 5
Double Section Assembly ............................................. 6
Ventilation .......................................................... 10
OPERATION
Safety Information ....................................................... 11
IQ VVC-208 Control ..................................................... 12
Component Description .............................................. 12
Oven Operational Test Procedure ..................................... 13
Recipe Review ...................................................... 13
View Temperature Setting ............................................ 13
Cool Down.......................................................... 13
Setback ............................................................ 14
Programming ....................................................... 14
Changing the Menu Strip ............................................. 14
Recipe Programming (1724) ......................................... 15
System Programming (6647) ......................................... 19
Product or Alarm Name Libraries (6647) ............................... 21
SCK Address (6647) ................................................. 23
MAINTENANCE
Cleaning and Preventative Maintenance .................................. 24
Installation
Oven Description and Specications
Cooking in a convection oven differs from cooking in a conventional deck or range oven since heated air is con­stantly recirculated over the product by a fan in an en­closed chamber. The moving air continually strips away
the layer of cool air surrounding the product, quickly al­lowing the heat to penetrate. The result is a high qual-
ity product, cooked at a lower temperature in a shorter amount of time.
ELECTRICAL RATINGS
VOLTAGE
60 HZ
208 8.0 1 35 35 6
220-240 8.0 1 32 32 6
50 HZ
220-240 8.0 1 35 35 Size per local codes 220/380 8.0 3 14 12 12 2 Size per local codes 240/415 8.0 3 13 11 11 2 Size per local codes 230/400 8.0 3 13 11 11 2 Size per local codes
* Electric connection wiring is sized for 90ºC copper wire at 125% of rated input.
KW
8.0 3 22 20 21 10
8.0 3 20 18 19 10
PHASE
MAX LOAD (AMPS) ELECTRICAL CONNECTION
L1 L2 L2 N
Blodgett convection ovens represent the latest advance­ment in energy efciency, reliability, and ease of opera­tion. Heat normally lost, is recirculated within the cooking chamber before being vented from the oven: resulting in substantial reductions in energy consumption and en­hanced oven performance.
AWG*
NOTE: Double units can have phase loads partially equalized by matching lines during hook-up. Otherwise, CTB-Double
or CTBR-Double load ratings are twice the above data.
2
Installation
Utility Connections
THE INSTALLATION INSTRUCTIONS CONTAINED HEREIN ARE FOR THE USE OF QUALIFIED INSTAL­LATION AND SERVICE PERSONNEL ONLY. INSTAL­LATION OR SERVICE BY OTHER THAN QUALIFIED PERSONNEL MAY RESULT IN DAMAGE TO THE OVEN AND/OR INJURY TO THE OPERATOR.
Qualied installation personnel are individuals, a rm,
a corporation, or a company which either in person or through a representative are engaged in, and responsible for:
the installation of electrical wiring from the electric meter, main control box or service outlet to the elec­tric appliance.
Qualied installation personnel must be experienced in such work, familiar with all precautions required, and have complied with all requirements of state or local authorities
having jurisdiction.
U.S. and Canadian installations
All ovens, when installed, must be electrically grounded in accordance with local codes, or in the absence of lo­cal codes, with the National Electrical Code, ANSI/NFPA 70-Latest Edition and/or Canadian National Electric Code C22.2 as applicable.
The ventilation of this oven should be in accordance with local codes. In the absence of local codes, refer to the National ventilation code titled, “Standard for the Installa-
tion of Equipment for the Removal of Smoke and Grease Laden Vapors from Commercial Cooking Equipment”,
NFPA-96-Latest Edition.
General export installations
Installation must conform with Local and National instal-
lation standards. Local installation codes and/or require­ments may vary. If you have any questions regarding the
proper installation and/or operation of your Blodgett oven, please contact your local distributor. If you do not have a local distributor, please call the Blodgett Oven Company at 0011-802-658-6600.
ELECTRICAL CONNECTION
WARNING!!
Before making any utility connections to this oven, check the rating plate to be sure the
oven specications are compatible with the
electrical services supplied for the oven.
Wiring diagrams are located in the control compartment area.
Ovens are supplied for operation in several voltage choic­es, single or three phase grounded circuits.
U.S. and Canadian Installations
The electric motor, indicator lights and related switches are interconnected through the one power source sup­plied to the oven.
1. The supply conduit enters through the rear of the oven and electrical block secured to the perforated panel at the back of the control compartment.
General Export Installations
Export ovens are not supplied with a power cord. Size the electrical connection in accordance with local and Na­tional installation standards.
The Blodgett Oven Company cannot assume responsibil­ity for loss or damage suffered as a result oF improper installation.
3
Installation
Oven Assembly
STAND ASSEMBLY
1. Place stand frame upside down on a work surface.
2. Attach one leg to each of the corner stud bolts on the bottom of the stand top.
3. Place a lock washer and nut on each bolt and tighten. DO NOT tighten leg bolts completely.
6. Insert a carriage bolt from the outside of the leg, through the leg, and through the shelf corner bracket.
7. Place a lock washer and nut on each bolt, and tighten securely.
8. Tighten the leg frame bolts.
4. Place the shelf between the legs so that the smooth top surface is facing the top of the stand.
5. Align the shelf holes with the bolt holes found near the bottom of each leg.
Top of Stand
Attach the legs to
the stand frame
Attach the shelf to the stand
9. Snap the casters into the legs of the stand. Secure by tightening the locknut.
NOTE: The locking casters must be installed on the
front of the stand.
Shelf
See View A
Bottom View
Attach the casters to the legs
View A
Figure 1
4
OVEN ASSEMBLY TO STAND
1. Place the assembled stand in the location where the oven is going to be used.
Installation
Oven Assembly
7. Place a nut and washer on each of the bolts and tight­en securely.
2. Remove the side control compartment cover and open the front control panel of a single oven (or lower section).
3. With a tool, punch out the knock-outs in the oven bot­tom near each corner.
4. Set the on the stand. Center it to the frame.
NOTE: There should be approximately 1/2” of stand
visible on all sides of the unit.
5. Align the front and rear bolt holes of the oven with the bolt holes in the stand.
6. Insert a bolt and washer, from the top down through each of the two holes.
8. Replace the oven’s side control compartment, and close the front control panel.
NOTE: For single section ovens only. For double
stacked ovens step 8 will be completed once the ovens are stacked.
Oven Leveling
1. Place a level on top of the oven. Loosen the set screws on the side of each caster. Turn the adjust­ment collar clockwise to raise and counter clockwise to lower the oven.
2. When the oven is level, tighten the casters by turning the two set screws on the side of each caster assem­bly.
Figure 2
5
Installation
Oven Assembly
DOUBLE SECTION ASSEMBLY
There are three stacking congurations available for the
CTBR-AP.
Two CTBR-AP ovens
CTB biscuit oven stacked on top of a CTBR-AP
CTBR-AP stacked on top of a Mark V
See the following pages for stacking instructions for all
congurations.
Two CTBR-AP ovens CTB Biscuit Oven on a CTBR-AP CTBR-AP on a Mark V
Figure 3
6
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