Blodgett COS-1016 Installation Manual

COSĆ6, COSĆ101 and COSĆ101S
ELECTRIC COOKING APPLIANCES
INSTALLATION - OPERATION - MAINTENANCE
COSĆ6, COSĆ101 and COSĆ101S
APPAREILS DE CUISSON D'ÉLECTRIQUE
MANUEL D'INSTALLATION - FONCTIONNEMENT - ENTRETIEN
BLODGETT COMBI
www.blodgett.com
PN R8131 Rev J (4/09)
E 2009 - Blodgett Combi
A PERSONAL WORD FROM BLODGETT COMBI
QUELQUES MOTS DE BLODGETT COMBI
Congratulations on your purchase of a BLODGETT Combi appliance. We firmly believe that your choice has been a wise one, and trust you will reĆ ceive many years of excellent service from your new Combi.
You will find that cooking with Combi appliances saves time, labor and extensive cleaning of both the kitchen and the unit.
With Combi appliances the quality, taste, consistency, and look of your food are improved, thus endorsing the policy to which we've always adĆ hered: For Better Cooking!"
Once you've had a chance to use your Combi, please tell us, your dealer and colleagues about any creative and interesting applications you have discovered; exchange ideas with other users. Be sure to advise us or your dealer immediately should any mechanical or technical problems be encountered (...we're here to help!) and above all Enjoy Cooking the BLODGETT Combi Way!
For information on cooking, please refer to our separate cooking guide.
Toutes nos félicitations sur votre achat d'appareil de Blodgett Combi. Nous croyons fermement que votre choix est un choix raisonnable et nous sommes certains que vous obtiendrez de nombreuses années d'excellent service de votre nouveau four multiĆusages.
Vous allez découvrir que la cuisson dans les appareils Combi économise le temps, le travail et le degré de nettoyage de l'appareil aussi bien que de la cuisine.
Avec les appareil de Combi, la qualité, le goût, la consistence et l'apparĆ ence des aliments sont améliorés, s'accordant, de ce fait, avec notre politique "Pour une meilleure cuisson !"
Une fois que vous aurez eu la chance d'utiliser notre Combi, informez nous, votre concessionnaire et vos collègues, de toutes les applications nouvelles et intéressantes que vous avez découvertes ; échangez vos idées avec d'autres utilisateurs. N'hésitez pas à nous prévenir, ou votre concessionnaire, de tout problème mécanique ou technique que vous pourriez rencontrer (... nous sommes ici pour vous aider) et parĆdessus tout RégalezĆvous à cuisiner à la façon BLODGETT Combi!
Pour obtenir de plus amples informations sur l'art culinaire, veuillez conĆ sulter notre livre de cuisine séparé.
IMPORTANT
WARNING: IMPROPER INSTALLATION, ADJUSTMENT, ALTERATION, SERVICE OR MAINTENANCE CAN CAUSE PROPERTY DAMAGE, INJURY OR DEATH. READ THE INSTALLATION, OPERATING AND MAINTENANCE INSTRUCTIONS THOROUGHLY BEFORE INSTALLING OR SERVICING THIS EQUIPMENT
AVERTISSEMENT: UNE INSTALLATION, UN AJUSTEMENT, UNE ALTÉRATION, UN SERVICE OU UN ENTRETIEN NON CONFORME AUX NORMES PEUT CAUSER DES DOMMAGES À LA PROPRIÉTE, DES BLESSURES OU LA MORT. LISEZ ATTENTIVEĆ MENT LES DIRECTIVES D'INSTALLATION, D'OPÉRATION ET D'ENTRETIEN AVANT DE FAIRE L'INSTALLATION OU L'ENTRETIEN DE CET ÉQUIPEMENT.
FOR YOUR SAFETY
Do not store or use gasoline or other flammable vapors or liquids in the vicinity of this or any other appliance.
AVERTISSEMENT
Ne pas entreposer ni utiliser de l'essence ni d'autres vapeurs ou liquides inflamĆ mables dans le voisinage de cet appariel, ni de tout autre appareil.
The information contained in this manual is important for the proper installation, use, and maintenance of this oven. Adherence to these procedures and instrucĆ tions will result in satisfactory baking results and long, trouble free service. Please read this manual carefully and retain it for future reference.
Les informations données dans le présent manuel sont importantes pour installer, utiliser et entretenir correctement ce four. Le respect de ces instructions et procéĆ dures permettra d'obtenir de bons résultats de cuisson et une longue durée de serĆ vice sans problèmes. Veuillez lire le présent manuel et le conserver pour pouvoir vous y reporter à l'avenir.
Errors: Descriptive, typographic or pictorial errors are subject to correction. SpecificaĆ
tions are subject to change without notice.
Erreurs:Les erreurs de description, de typographie ou d'illustration font l'objet de
corrections. Les caractéristiques sont sujettes à modifications sans préavis.
Your Service Agency's Address: Adresse de votre agence de service:
Model/Modèl:
Serial Number/Numéro de série:
Your oven was installed by/ Installateur de votre four:
Your oven's installation was checked by/ Contrôleur de l'installation de votre four:
Table of Contents/Table des Matières
Introduction
The Blodgett CombiĆOven/Steamer 2. . . . .
Description of the CombiĆOven/Steamer 3.
Oven Features 4. . . . . . . . . . . . . . . . . . . . . . .
Installation
Owner's Responsibilities 5. . . . . . . . . . . . . . .
Location 6. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Agency Approvals 7. . . . . . . . . . . . . . . . . . . .
Utility Connections 8. . . . . . . . . . . . . . . . . . . .
Utility Connections 9. . . . . . . . . . . . . . . . . . . .
Leg Attachment 10. . . . . . . . . . . . . . . . . . . . . .
Stacking 11. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Adjustments 12. . . . . . . . . . . . . . . . . . . . . . . . .
Final Check Lists 13. . . . . . . . . . . . . . . . . . . . .
Operation
Oven StartĆUp 14. . . . . . . . . . . . . . . . . . . . . . . .
Standard Controls 15. . . . . . . . . . . . . . . . . . . .
Optional Cook & Hold 17. . . . . . . . . . . . . . . . .
Optional Meat Probe 20. . . . . . . . . . . . . . . . . .
Maintenance
Spray Bottle Operating Procedure 21. . . . . .
Cleaning and Preventive Maintenance 22. . .
Decalcification 23. . . . . . . . . . . . . . . . . . . . . . .
Introduction
Le CombiĆfour/étuve à vapeur Blodgett 24. . Description du CombiĆfour/étuve à vapeur 25
Caractéristiques du four 26. . . . . . . . . . . . . . .
Installation
Responsabilités du propriétaire 27. . . . . . . . .
Placement 28. . . . . . . . . . . . . . . . . . . . . . . . . . .
Normes et Codes 29. . . . . . . . . . . . . . . . . . . . .
Branchement Utilitaires 30. . . . . . . . . . . . . . . .
Branchement Utilitaires 31. . . . . . . . . . . . . . . .
Fixation des pieds 32. . . . . . . . . . . . . . . . . . . .
Superposition Ć Assemblage section
double 33. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Vérification finale et derniers réglages 34. . .
Vérifications Finales 35. . . . . . . . . . . . . . . . . . .
Utilisation
Mise en Marche du Four 36. . . . . . . . . . . . . . .
Contrôles Standards 37. . . . . . . . . . . . . . . . . .
Cuisson et Pause en Option 39. . . . . . . . . . .
Sonde à Viande en Option 43. . . . . . . . . . . . .
Entretien
Procédé de fonctionnement de la bouteille
vaporisatrice 44. . . . . . . . . . . . . . . . . . . . . . . . .
Entretien Préventif et Nettoyage 45. . . . . . . .
Détartrage 46. . . . . . . . . . . . . . . . . . . . . . . . . . .
Introduction
The Blodgett CombiĆOven/Steamer
For quite some time, commercial cooking equipĆ ment has remained more or less unchanged. There are kettles, deck ovens, the good old range with its legion of pots āand āmany āother āextra āappliances. The result: time expenditure, excesĆ sive manual work, and countless cleaning proĆ cesses. The last āāāfew āāāyears āāhave āāpaved āāthe āāway āāfor āa revolution in the equipment of restaurant and inĆ stitutional kitchens.
The Blodgett CombiĆOven/Steamer offers a comĆ pletely new method of cooking. With the Oven/ Steamer you have the choice of two cooking proĆ cesses: Steam and Hot Air, either...
D Separately D Combined, or D In Sequence
And for easy operation you can choose from three modes:
Steam Hot Air Combi
Steam &
Hot Air
In the Steam mode you can:
DĂsteam DĂblanch DĂpoach DĂdefrost DĂrethermalize
In the Hot Air mode you can
DĂroast DĂbake DĂbraise
In the Combi mode you can:
DĂdefrost DĂroast DĂrethermalize DĂreheat DĂbake DĂsous vide* DĂproof* DĂcook & hold*
* with optional digital controls
Not āāonly āāthat, āāyou āācan āāuse āātwo āāor āthree functions in sequence during one cooking process. We call this:
D combiĆsteaming D combiĆroasting D combiĆbaking
The combination of circulating hot air and steam in the space saving, high performance CombiĆ Oven/Steamer leads to improvements in the folĆ lowing areas:
D increased productivity in the kitchen D a reduction in capital expenditures for multiple
equipment replacement
D a wider range of menu choices D a simplified cleaning process
The work process is simplified since products are prepared on or in steam table āpans āand trays. Food can be cooked, stored, and transported with āthe āsame āāpans. āSmall āamounts of product can be processed efficiently; preĆcooked and conveĆ nience foods can be reheated within minutes. āMany frozen foods can be processed without preĆ thawing. This flexibility reduces the need for kettles and steam tables since there is no need to keep large amounts of food warm for long periods of time.
Today the improvement of food quality is more imĆ portant than ever. Vegetables are cooked in the Blodgett CombiĆOven/Steamer without water at the optimal temperature of just under 212_F (100_C), maintaining valuable vitamins, minerals, nutrients and trace elements.āāCooking meat in the Combi results in less shrinkage and a firmer, juicier product. The Blodgett CombiĆOven/Steamer is being used more and more for baking. Steam and Hot āAir āmodes āmake āit āa āgeneral āpurpose baking appliance.
2
Introduction
Description of the CombiĆOven/Steamer
ABOUT THE OVEN/STEAMER
Blodgett CombiĆOven/Steamers are quality proĆ duced using highĆgrade stainless steel with first class workmanship.
The high performance fresh steam generator with its control system makes it possible to enjoy all of the advantages of a high quality steamer at the flick of a switch. Fresh steam enters the oven cavĆ ity without pressure and is circulated at high speed. This process enables quick and gentle cooking and ensures high quality food while proĆ viding convenient working methods. The steam generator is completely automatic and protected from running dry.
A patented quench system keeps the air in the oven clean. Fumes which arise from roasting and grilling are extracted from the appliance, quenched, and directed out through the condenser drain. The exhaust system is effective in all cooking modes and results in better quality foods and no flavor transfer. The fan, which is guarded against acciĆ dental finger contact, is driven by a quiet and powĆ erful motor. The condenser draws out excess steam from the appliance. Condensation and waste water, which result during steaming and cleaning, are continuously drained.
The use of high quality insulation impedes excesĆ sive heat radiation and saves energy.
The Oven/Steamer has optional adjustable legs which adapt easily to slightly uneven surfaces and optional floor stands which are designed for use with all of the table models.
OVEN/STEAMER OPERATION
The practical oven door, with a viewing window, has a wide swing radius and handle which can be operated easily, even with wet or greasy hands.
Ease of operation is guaranteed through the simĆ ple arrangement of the controls. Graphic symbols make the appliance easy for even inexperienced kitchen staff to operate. Steam, Hot Air and Combi modes can be selected with one switch. A fourth function on the mode selection switch, the Cool Down mode, allows the oven cavity to cool down rapidly with the door opened or closed.
Cleaning is kept to a minimum. The interior is sprayed with a selfĆacting cleaning solution which interacts with steam to easily remove crusts and stains. The oven is designed for easy care and is welded water tight so that the internal cooking cavity may be rinsed with a hose after the steam cleaning process.
3
Introduction
Oven Features
7
Standard Features
8
10
3
9
2
1 Control Panel
2 Fuses, Power Supply
3 Oven Door
4 DripĂCollectorĂ(self draining)
5 Door Handle
Figure 1
4
5
1
6 Door Contact Switch
7 VentĂ(not shown)
8 Decalcifying Inlet & Funnel Assembly
9 Decalcifying Valve Lever
10 Tilt Down Panel Screw
6
4
1. Oven(s) are uncrated, stacked (if applies) and put in place.
NOTE: Please refer to Leg Attachment and
Stacking Addendum.
2. The owner/operator must have the following plumbing and electrical requirements met and installed.
NOTE: Refer to the Utility Connection inforĆ
mation provided.
PLUMBING
Water
Water Pressure (min/max) 40 PSI min / 50 PSI max Cold Water Connection 3/4" Hose Fitting, 3/8" ID hose minimum Water Regulator Setting 35 PSI static Mimimum requirements TDS - less than 100 parts per million
Installation
Owner's Responsibilities
WARNING!! Improper installation, adjustment, alterĆ
ation service or maintenance can cause property damage, injury or death. Read the installation, operation and mainteĆ nance instructions thoroughly before installing or servicing this equipment.
Total Hardness - 80Ć120 parts per million Chlorides - less than 30 parts per million pH Factor - 7.0Ć8.0
Drainage Atmospheric Vented Drain
Drain Connection 2" Copper Avg Water Drain Temp. Approximately 122_F / 50_C
ELECTRICAL
COSĆ6 COSĆ101 COSĆ101S
Electrical 9.4 kw 18.5 kw 18.5 kw
Amp/line (max) Amp/line (max) Amp/line (max)
Volt3Phase1Phase Volt3Phase1Phase Volt3Phase1Phase
208 26 46 208 52 89 208 52 89
240 23 40 240 45 77 240 45 77
480 22 N/A 480 22 N/A
Blower Motor .33 HP / .4 kW .5 HP / .5 kW .5 HP / .5 kW
5
Location
Installation
The well planned and proper placement of your appliance will result in long term operator conveĆ nience and satisfactory performance.
The following clearances must be maintained beĆ tween the unit and any combustible or nonĆcomĆ bustible construction.
D Oven body right side - 1" (2.54 cm) D Oven body left side - 4" (10 cm) D Oven body back - 6" (15 cm)
NOTE: For models with hose assemblies on the
back of the unit, the hose must be 1" (2.54
cm) from the wall.
The following clearances are recommended, but not required, for servicing.
D Oven body sides - 12" (30 cm) D Oven body back - 12" (30 cm)
Place the unit in an area which is free of drafts and accessible for proper operation and servicing.
Keep the oven area free and clear of all combusĆ tibles such as paper, cardboard, and flammable liquids and solvents.
DO NOT place the oven on a curb base or seal to the wall; either condition will prevent proper ventiĆ lation to the blower motors. Slight unevenness can be corrected with the adjustable legs.
Heat and water sources must not be located near the air vents on the left side of the unit. Consult the factory for an optional protective side heat shield kit if a warm surface or water source is to the left of the unit.
On all models, tripping the blower motor's thermal overload device indicates an excessive ambient temperature on the left side of the unit. This must be corrected to prevent permanent damage to the appliance. All motor bearings are permanently luĆ bricated by the manufacturer; there is no need for additional lubrication during the operational lifeĆ time of the motors.
6
Installation
Agency Approvals
THE INSTALLATION INSTRUCTIONS CONĆ TAINED HEREIN ARE FOR THE USE OF QUALIĆ FIED INSTALLATION AND SERVICE PERSONNEL ONLY. INSTALLATION OR SERVICE BY OTHER THAN QUALIFIED PERSONNEL MAY RESULT IN DAMAGE TO THE OVEN AND/OR INJURY TO THE OPERATOR.
Qualified installation personnel are individuals, a firm, a corporation, or a company which either in person or through a representative are engaged in, and are responsible for:
D The installation of electrical wiring from the elecĆ
tric meter, main control box or service outlet to the electric appliance.
Qualified installation personnel must be experiĆ enced in such work, be familiar with all precauĆ tions required and have complied with all requireĆ ments of state or local authorities having jurisdiction.
U.S. and Canadian Installations
Reference: National Electrical Code, ANSI/NFPA 70-Latest Edition and/or Canadian Electrical Code CSA C22.1 as applicable.
This equipment is to be installed in compliance with the Basic Plumbing Code of the Building OffiĆ
cials and Code Administrators International Inc. (BOCA) and the Food Service Sanitation Manual of the Food and Drug Administration (FDA).
Appliance is to be installed with backflow prevenĆ tion in accordance with applicable federal, provĆ ince and local codes.
General Export Installations
Installation must conform with Local and National installation standards. Local installation codes and/or requirements may vary. If you have any questions regarding the proper installation and/or operation of your unit, please contact your local distributor. If you do not have a local distributor, please call Blodgett Combi at 0011Ć802Ć860Ć3700.
7
Installation
Utility Connections
COLD WATER CONNECTION
Connect the appliance to quality water via a presĆ sure hose with 3/4" couplings. A shut off valve is to be provided adjacent to the oven.
1/2" appliance hose with 3/4" hose fittings.
3/4" Coupling
Appliance
Solenoid
Washer
Figure 2
WARNING!! The use of poor quality water will invaliĆ
date your warranty.
This product must be installed by a licensed Plumber or Gas Fitter when installed within the Commonwealth of Massachusetts.
DRAIN CONNECTION
The Drain Vent assembly, included with the unit, and a 2" (5 cm) copper pipe with standard drain pitch, must be run to an open drain or connected to a standpipe equipped with a vent.
NOTE: The waste water can also be directed to a
nearby floor drain. Flexible hose which alĆ lows trapped water to accumulate in sagged runs must be avoided.
WARNING!! Failure to install the drain kit provided will
invalidate your warranty.
2" (5 cm) Drain (Customer Supplied)
To Drain
Figure 3
A 24" (61 cm) long standpipe must be connected to the DWV. This allows the escaping water vapor to exit above the inlet louvers on the back panel.
Tee, Hose and Clamps
Connection To Drain
8
Breather Vent
Plumber Installed
Connection
Plumber Installed
Figure 4
ELECTRICAL CONNECTIONS
Before making any electrical connections to these units, check that the power supply is adequate for the voltage, amperage, and phase requirements stated on the rating name plate mounted on the right side of the unit.
U.S. and Canadian installations
All ovens, when installed, must be electrically grounded in accordance with local codes, or in the absence of local codes, with the National Electrical
Code, ANSI/NFPA 70-Latest Edition and/or CanaĆ dian National Electric Code C22.2 as applicable.
General export installations
Installation must conform with Local and National installation standards.
Installation
Utility Connections
WARNING!! On 480V units, the fan should be checked
to ensure the proper rotation after conĆ necting the appliance. See Figure 5. If the fan turns in the wrong direction, the apĆ pliance will not function properly and damage to the unit can occur. Improper connection of the appliance renders the warranty invalid.
Direction Of Fan Rotation
Figure 5
NOTE: Disconnect the power supply to the unit
before servicing.
NOTE: All manual resets should be restored beĆ
fore connecting power to the appliance.
WARNING!! Improper installation will invalidate your
warranty.
9
Installation
Leg Attachment
LEG VARIATIONS
Legs are available in 4" (101mm), 6" (152mm) āor ā25" ā(635mm) ālengths āāor āālow profile casters. The 6" legs are used on the lower section of a double stacked unit. The 4" legs may be used with the opĆ tional stands if additional height is required or when mounting on a counter. The 25" legs are used for a single oven located on the floor.
NOTE: For safety reasons, casters must not be
used with the 25" legs.
25I Adjustable Leg
LEG ATTACHMENT
1. Align the threaded stud on one of the front legs to the bolt āholeā locatedāāā ināā ātheā āāunit'sā botĆ tom ācorner. Turn the leg clockwise and tighten to the nearest full turn.
2. Align the leg plate holes with the bolt holes. Secure with the two 1/2" bolts provided.
3. Repeat the above steps with the other front leg. If low profile casters are used, install them
with the locking casters in the front of the oven. The rear casters do not lock. Ensure that the
locks are set on the front casters.
4. Tip the oven up on the newly installed front legs. If ācastersā are āused, checkā thatā the locksā areā setā on ātheā front casters. āRepeat āthe above steps for the rear legs.
5. Except for units with casters, level the oven by screwing the adjustable feet in or out as necĆ essary.
6I Adjustable Leg
4I Leg
Low Profile Casters
Figure 6
Figure 7
10
Installation
Stacking
TO STACK TWO COSĆ6'S OR ONE COSĆ6 ON A COSĆ101:
1. Install the 6" legs as directed.
2. Center āa COSĆ6 āunit on top of the lower secĆ tion.
3. Remove āthe āscrews from the rear āaccess āpanĆ el āand remove the access panel from the botĆ tom unit.
4. Carefully āremove āthe āfan āāplug āand disasĆ semble the steam vent.
NOTE: The fan plug connector can be easily
damaged
5. Alignā theā two rear bolt holes in the lower secĆ tion with the two threaded holes in the upper section.
6. Insertā a ābolt from the bottom up through each of the two holes and tighten securely.
7. Reassemble the steam vent and reconnect the fan plug. Reinstall the rear access panel on the lower unit.
TO STACK A COSĆ6 ON A COSĆ101S:
1. Install the 6" legs as directed.
2. Place the COSĆ6 on top of the COSĆ101S. Make sure that the front and left hand side of the COSĆ6 line up evenly with the front and left hand side of the COSĆ101S.
3. Remove the left side access panel from the lower unit.
4. Threadā oneā ofā theā twoā supplied bolts up through ātheā COSĆ101S's top ārearāā frame memĆ ber and into the bottom left rear corner of the COSĆ6.
5. Thread the second bolt down through the botĆ tom rear frame member of the COSĆ6 into ātheā nutā āweldedāā toāā theāā frame member of the COSĆ101S.
COSĆ6 on either
another COSĆ6 or a COSĆ101
Figure 8
COSĆ6 on a COSĆ101S
Figure 9
11
Installation
Adjustments
BEFORE SWITCHING THE APPLIANCE ON
Before applying power to the unit for the first time, check for the following conditions:
j All āelectricalā safety provisions have been adĆ
hered to and the electrical connections are correct.
j Theā ācirculationā āfanā āāturns āāācounterĆclockwise.
Check rotation from inside the oven cavity.
j Water is connected, turned on and all of the
connections are water tight.
j The āāgrease āfilter āand āholder āare āin ātheir proper
positions.
j The āpanā holders on models COSĆ6 and
COSĆ101 are āinserted āinto the oven cavity. Stationary rack guides are provided with the COSĆ101S.
WARNING!! If the fan turns in the wrong direction, the
appliance will not function properly and can be damaged.
NOTE: When the unit is turned on, or after it has
been OFF for 5 hours and then turned on, āthe steam generator āautomatically flushes for 75 seconds. The steam generator then fills to the proper water level. The unit is now ready for operation.
DOOR ADJUSTMENT
The door latch may be adjusted in two directions, in and out, and up and down, using the following procedure:
1. Adjust up and down by loosening the two boltsā holdingā theā latch to the face of the unit (A).
2. Make āadjustmentsā soā thatā theā leadingā face of the latch is centered in the opening of the hanĆ dle assembly.
3. Tighten the bolts so that there is no further movement.
4. Adjust in and out by loosening the bolt on top of the latch (B).
5. The āāadjustment āāface āāis āstepped āso āthat moveĆ ment is limited with the bolt tightened properĆ ly.
6. The āadjustment āis ācorrect āwhen āthe ādoor closes firmly and no steam leaks from the gasĆ ket.
The hinges can also be adjusted as follows:
1. Be certain the latch is adjusted properly.
2. Adjustā hinges āso āthatā the door back and the unit face are parallel (C).
3. The adjustment is correct when no steam leaks through the gasket.
Oven
B
Door
A
Figure 10
12
C
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