Blizzard POWER PLOW 810SS, POWER PLOW 8611SS Installation Instructions & Owner's Manual

Page 1
May 1, 2012
Lit. No. B64091, Rev. 10
Model 810SS & 8611SS POWER PLOW™ Snowplows
Installation Instructions & Owner's Manual
CAUTION
See your BLIZZARD® sales outlet/Web site for specifi c vehicle application recommendations before installation. The Undercarriage Selection Guide has specifi c vehicle and snowplow requirements.
CAUTION
Read this document before installing the snowplow.
CAUTION
Read this document before operating or servicing snowplow.
This manual supersedes all editions with an earlier date.
Page 2
PREFACE
Congratulations on purchasing the most advanced skid steer snowplow available! The POWER PLOW™ snowplow is clearing new trails for innovative design, rugged durability, quality craftsmanship and superior performance. Our innovative products are tested all over the snowbelt.
This manual provides safety, operation and
®
maintenance information for your new BLIZZARD snowplow. To keep your snowplow in good condition, read and understand this manual and follow its recommendations. Failure to do so may affect your warranty coverage.
When service is necessary, your local BLIZZARD distributor knows your snowplow best. Contact your BLIZZARD outlet for maintenance, service or any other assistance you require.
If you have not already done so, please visit www.blizzardplows.com to register your new POWER PLOW snowplow!
Lit. No. B64091, Rev. 10 2 May 1, 2012
Page 3
TABLE OF CONTENTS
PREFACE ....................................................................2
SAFETY INFORMATION ............................................ 4
VEHICLE APPLICATION INFORMATION ................. 7
OPERATION ............................................................... 8
UNPACKING & INSPECTION .................................... 9
TORQUE SPECIFICATIONS .................................... 10
MOLDBOARD & A-FRAME ASSEMBLY ................ 12
ELECTRICAL & HYDRAULIC SYSTEMS ............... 15
General System Schematics ..............................15
Hydraulic Guide .................................................. 16
Electrical Installation ........................................... 17
Electrical Schematics
Control Harness ............................................... 18
Vehicle Harness............................................... 20
Snowplow Harness .......................................... 21
Coil Harness ....................................................22
Auxiliary Control Harness ................................23
MOUNTING & DISMOUNTING INSTRUCTIONS .... 24
TESTING YOUR SNOWPLOW.................................25
MAINTENANCE ........................................................26
Storage & Lifting .................................................27
TECHNICAL SPECIFICATIONS & CG
INFORMATION ...................................................... 28
TROUBLESHOOTING .............................................. 29
PARTS LISTS ...........................................................30
Moldboard & Wing Parts – All Models ................ 30
A-Frame, Pivot Beam & Manifold Parts –
All Models ........................................................ 32
Control – All Models ............................................ 35
Accessories & Kits– All Models ..........................36
Lit. No. B64091, Rev. 10 3 May 1, 2012
Page 4
SAFETY
Snowplow
Attachment
Plate
Receiving
Pocket
Receiving
Pocket
Snowplow
Attachment
Plate
Lever
Receiving
Hole
Lever
Receiving
Hole
Position the skid steer close to the snowplow and align the mount points on the skid steer plate with the snowplow attachment plate.
• Tilt the skid steer plate forward and position the top edge of the plate under the receiving pocket on the top edge of the snowplow attachment plate.
• Slowly raise the arms on the skid steer and tilt the skid steer plate toward the cab until the snowplow attachment plate is flush with the skid steer plate. Turn the engine OFF.
• Engage both locking levers on the skid steer by rotating each handle 90° into a horizontal position. The skid steer locking levers shall insert into the snowplow lever receiving holes.
• Attach all hydraulic hoses on the snowplow to the auxiliary hydraulic connections located on the skid steer. On some skid steer models, it may be necessary to initiate an auxiliary hydraulic switch on the skid steer prior to operating the snowplow.
• Connect the snowplow wire harness to either the pistol grip control or auxiliary electrical connection on the skid steer.
Lower the snowplow on a flat, level surface and turn the engine OFF.
• Disconnect the snowplow wire harness from the skid steer.
• Disconnect all hydraulic hoses on the snowplow from the auxiliary hydraulic connections located on the skid steer.
• Disengage both locking levers on the skid steer by rotating each handle 90° into a vertical position. The skid steer locking levers shall withdraw from the snowplow lever receiving holes.
• Turn the engine ON. Slowly lower the arms on the skid steer and tilt the skid steer plate forward away from the cab until the top edge of the skid steer plate clears the receiving pocket on the top edge of the snowplow attachment plate.
• Back the skid steer away slowly.
MOUNT INSTRUCTIONS DISMOUNT INSTRUCTIONS
Read Owner's Manual for Complete Instructions. Read Owner's Manual for Complete Instructions.
WARNING: Keep fingers away from snowplow and skid steer mounting points. Follow skid steer labeling and owner's manual.
44833
U.S. Patents 5,638,618; 5,899,007; 6,178,669; 6,276,076; 6,393,737; 6,408,549; 6,412,199; 6,442,877; 6,615,513; CAN Patents 2,184,922; 2,229,783; 2,259,508; 2,358,145; 2,358,354; 2,466,195; and other patents pending.
SAFETY DEFINITIONS
WARNING
Indicates a potentially hazardous situation, that if not avoided, could result in death or serious personal injury.
CAUTION
Indicates a potentially hazardous situation that, if not avoided, may result in minor or moderate injury. It may also be used to alert against unsafe practices.
NOTE: Indicates a situation or action that can lead to damage to your snowplow and vehicle or other property. Other useful information can also be described.
WARNING/CAUTION & INSTRUCTION LABELS
Become familiar with and inform users about the warning and instruction labels on the back of the blade.
NOTE: If labels are missing or cannot be read, see your sales outlet.
POWER PLOW™ &
SPEEDWING™ Blades Only
(both sides)
Lit. No. B64091, Rev. 10 4 May 1, 2012
Page 5
SAFETY
SAFETY PRECAUTIONS
Improper installation and operation could cause personal injury, and/or equipment and property damage. Read and understand labels and the Owner's Manual before installing, operating or making adjustments.
WARNING
Lower blade when vehicle is parked. Temperature changes could change hydraulic pressure, causing the blade to drop unexpectedly or damaging hydraulic components. Failure to do this could result in serious personal injury.
WARNING
The driver shall keep bystanders clear of the blade when it is being raised, lowered or angled. Do not stand between the vehicle and the blade or within 8 feet of a moving blade. A moving or falling blade could cause personal injury.
WARNING
Do not exceed vehicle operative capacity including the blade. See vehicle rating label.
WARNING
Never stand, work or reach under lift arms or lift cylinders without employing a lift arm stop or stand.
WARNING
To prevent accidental movement of the blade, always turn the control OFF whenever the snowplow is not in use. The power indicator light will turn OFF.
CAUTION
Transport speed should not exceed vehicle manufacturer's recommendations. Further reduce speed under adverse travel conditions.
CAUTION
Plowing speed should not exceed 10 mph (16 km/h).
HYDRAULIC SAFETY
WARNING
Hydraulic fl uid under pressure can cause skin injection injury. If you are injured by hydraulic fl uid, get medical attention immediately.
• Always inspect hydraulic components and hoses before using. Replace any damaged or worn parts immediately.
• If you suspect a hose leak, DO NOT use your hand to locate it. Use a piece of cardboard or wood.
FUSES
The snowplow electrical and hydraulic systems contain several blade-style automotive fuses. If a problem should occur and fuse replacement is necessary, the replacement fuse must be of the same type and amperage rating as the original. Installing a fuse with a higher rating can damage the system and could start a fi re. Fuse Replacement, including fuse ratings and locations, is located in the Maintenance Section of this Owner's Manual.
CAUTION
Read Owner's Manual before operating or servicing snowplow.
Lit. No. B64091, Rev. 10 5 May 1, 2012
Page 6
SAFETY
PERSONAL SAFETY
• Remove ignition key and put the vehicle in park or in gear to prevent others from starting the vehicle during installation or service.
• Wear only snug-fi tting clothing while working on your vehicle or snowplow.
• Do not wear jewelry or a necktie, and secure long hair.
• Wear safety goggles to protect your eyes from battery acid, gasoline, dirt and dust.
• Avoid touching hot surfaces such as the engine, radiator, hoses and exhaust pipes.
• Always have a fi re extinguisher rated BC handy, for fl ammable liquids and electrical fi res.
FIRE AND EXPLOSION
WARNING
Gasoline is highly fl ammable and gasoline vapor is explosive. Never smoke while working on vehicle. Keep all open fl ames away from gasoline tank and lines. Wipe up any spilled gasoline immediately.
VENTILATION
WARNING
Vehicle exhaust contains lethal fumes. Breathing these fumes, even in low concentrations, can cause death. Never operate a vehicle in an enclosed area without venting exhaust to the outside.
BATTERY SAFETY
CAUTION
Batteries normally produce explosive gases, which can cause personal injury. Therefore, do not allow fl ames, sparks or lit tobacco to come near the battery. When charging or working near a battery, always cover your face and protect your eyes, and also provide ventilation.
• Batteries contain sulfuric acid, which burns skin, eyes and clothing.
• Disconnect the battery before removing or replacing any electrical components.
NOISE
Be careful when using gasoline. Do not use gasoline to clean parts. Store only in approved containers away from sources of heat or fl ame.
CELL PHONES
A driver's fi rst responsibility is the safe operation of the vehicle. The most important thing you can do to prevent a crash is to avoid distractions and pay attention to the road. Wait until it is safe to operate Mobile Communication equipment such as cell phones, text messaging devices, pagers or two-way radios.
Airborne noise emission during use is below 70 dB(A) for the snowplow operator.
VIBRATION
Operating snowplow vibration does not exceed
2.5 m/s body.
2
to the hand-arm or 0.5 m/s2 to the whole
Lit. No. B64091, Rev. 10 6 May 1, 2012
Page 7
VEHICLE APPLICATION INFORMATION
CAUTION
See your BLIZZARD® outlet for specifi c vehicle application recommendations before installation. The Undercarriage Selection Guide has specifi c vehicle and snowplow requirements.
Vehicle application recommendations are based on the following:
• The vehicle with the snowplow installed must comply with applicable Federal Motor Vehicle Safety Standards (FMVSS).
• The vehicle with the snowplow installed must comply with the vehicle manufacturer's stated gross vehicle and axle weight ratings (found on the driver-side door cornerpost of the vehicle) and the front and rear weight distribution ratio. In some cases, rear ballast may be required to comply with these requirements.
• BLIZZARD Undercarriage Selection Guide is based on available vehicle capacity for snowplow equipment on a representative vehicle equipped with options commonly used for snowplowing and with 300 lb of front seat occupant weight.
• Weights of front seat occupants can be adjusted above 300 lb but vehicle with snowplow must not exceed vehicle GVWR or GAWR.
• In some cases there may be additional limitations and requirements.
• Installation, modifi cation and addition of accessories must comply with published BLIZZARD recommendations and instructions. Available capacity decreases as the vehicle is loaded with cargo or other truck equipment or snowplow accessories are installed.
• If there is uncertainty as to whether available capacity exists, the actual vehicle as confi gured must be weighed.
Lit. No. B64091, Rev. 10 7 May 1, 2012
Page 8
OPERATION
Your POWER PLOW™ snowplow is the most advanced and versatile snowplow on the market. The easy-to-use controls allow you to automatically adjust the snowplow blade and wings into an infi nite number of plowing positions. Review the illustrations below to determine the best position for your plowing needs.
A.
B.
C.
WARNING
Never use the snowplow attachment to carry people, as a man lift or as a work platform.
WARNING
When plowing with down pressure, do not cause the front wheels on the skid steer/ tractor to raise above ground.
A. Compact Position
(8' or 8'-6" Blade Width)
• Primary position when transporting the snowplow
• For use in heavy snow conditions with poor visibility, initial clearing and tight quarters
Ideal application: residential driveways, small
roads
B. WIDE PASS™ Position
(10' or 11'-3" Blade Width)
• Primary position for clearing large surfaces
• For use in light snow conditions with good visibility, fi nal clearing and clean-up
Ideal application: large parking lots, widening
roadways
D.
C. BUCKET BLADE™ Position
(9'-3" or 9'-10" Blade Width)
• Primary position for transporting snow
• For use in initial clearing with decent visibility, transporting large volumes of snow, fi nal clean-up
Ideal application: roadway intersections
D. WIDE PASS Position Angled with Wing
Forward
• Primary position for accelerated angled plowing
• For use in directional plowing, cornering, diverting snow away from objects or buildings
• Ideal application: plowing adjacent to buildings, driveway/road intersections
Lit. No. B64091, Rev. 10 8 May 1, 2012
Page 9
UNPACKING & INSPECTION
Your POWER PLOW™ snowplow has been packaged to withstand transit and weather related damage. Fully inspect all components upon receipt of your snowplow. In the event of shipping damage or missing parts, immediately contact our Customer Support Department at 1-888-680-8600.
Begin unpacking and inspection in the following order:
1. Remove the shipping document from the end panel of the pallet wrap. Retain all documentation for your records.
2. All wood framing and polyethylene material should be removed from the pallet for easy access to the snowplow.
3. Due to the odd shaped components and size of several assembly parts, various cable ties and corrugated material are used for scratch resistance and package orientation. Please remove these items prior to assembly.
4. Place the main blade assembly on a fl at, level surface.
Once you have inspected all parts and removed all packaging materials, your snowplow is ready to be fully assembled.
Retain this information for your records.
Date of Purchase:
Dealer/Distributor:
Dealer Phone Number:
Snowplow Serial Number:
Register your snowplow online at www.blizzardplows.com.
Lit. No. B64091, Rev. 10 9 May 1, 2012
Page 10
TORQUE SPECIFICATIONS
TORQUE CHART
CAUTION
Read instructions before assembling. Fasteners should be fi nger tight until instructed to tighten according to the torque chart. Use standard methods and practices when attaching snowplow including proper personal protective safety equipment.
Grade Identifi cation for J429–Grade 5 Bolt Grade Identifi cation for J429–Grade 8 Bolt
SAE J429 Grade 5 Torque Values SAE J429 Grade 8 Torque Values
Nominal
Thread Size
1/4-20 2,000 6 ft-lb 8 ft-lb 1/4-20 2,850 9 ft-lb 12 ft-lb
5/16-18 3,350 13 ft-lb 18 ft-lb 5/16-18 4,700 18 ft-lb 25 ft-lb
3/8-16 4,950 23 ft-lb 31 ft-lb 3/8-16 6,950 32 ft-lb 44 ft-lb
7/16-14 6,800 37 ft-lb 50 ft-lb 7/16-14 9,600 53 ft-lb 70 ft-lb
1/2-13 9,050 57 ft-lb 75 ft-lb 1/2-13 12,800 80 ft-lb 107 ft-lb
9/16-12 11,600 82 ft-lb 109 ft-lb 9/16-12 16,400 115 ft-lb 154 ft-lb
5/8-11 14,500 113 ft-lb 151 ft-lb 5/8-11 20,300 159 ft-lb 211 ft-lb 3/4-10 21,300 200 ft-lb 266 ft-lb 3/4-10 30,100 282 ft-lb 376 ft-lb
7/8-9 29,435 321 ft-lb 430 ft-lb 7/8-9 41,550 454 ft-lb 606 ft-lb
1-8 38,600 482 ft-lb 640 ft-lb 1-8 54,540 680 ft-lb 900 ft-lb
Clamp Loads
(lb)
Tightening Torque
"Lubricated" "Dry" "Lubricated" "Dry"
Nominal
Thread Size
Clamp Loads
(lb)
Tightening Torque
8.8
Grade Identifi cation for Metric–Grade 8.8 Bolt
Metric Class 8.8 Torque Values Metric Class 10.9 Torque Values
Diameter
(mm)
5 1,389 3 ft-lb 5 ft-lb 5 1,987 5 ft-lb 7 ft-lb 6 1,965 6 ft-lb 8 ft-lb 6 2,812 8 ft-lb 11 ft-lb 7 2,826 10 ft-lb 13 ft-lb 7 4,044 14 ft-lb 19 ft-lb
8 3,579 14 ft-lb 19 ft-lb 8 5,121 20 ft-lb 27 ft-lb 10 5,672 28 ft-lb 37 ft-lb 10 8,116 40 ft-lb 53 ft-lb 12 8,243 49 ft-lb 65 ft-lb 12 11,796 70 ft-lb 92 ft-lb 14 11,246 77 ft-lb 103 ft-lb 14 16,092 111 ft-lb 148 ft-lb 16 15,882 125 ft-lb 167 ft-lb 16 21,970 173 ft-lb 231 ft-lb 18 19,423 172 ft-lb 229 ft-lb 18 26,868 238 ft-lb 317 ft-lb 20 24,784 244 ft-lb 325 ft-lb 20 34,284 338 ft-lb 450 ft-lb
Clamp Loads
(lb)
Tightening Torque
"Lubricated" "Dry" "Lubricated" "Dry"
10.9
Grade Identifi cation for Metric–Grade 10.9 Bolt
Diameter
(mm)
Clamp Loads
(lb)
Tightening Torque
Lit. No. B64091, Rev. 10 10 May 1, 2012
Page 11
Turns Size
N/A -02 6–7 N/A -03 8–9
2-041112
2-051415 1-1/2 -06 18–20 1-1/2 -08 36–39 1-1/2 -10 57–63 1-1/4 -12 79–88
1-1494103
1-16108113
1-20127133
1-24158167
1-32245258
Size
-02 6–7
-03 8–10
-04 13–15
-05 17–21
-06 22–25
-08 40–43
-10 43 –57
-12 68–75
-14 90 –99
-16 112–123
-20 146–200
-24 154 –215
-32 218–290
ft-lb
min–max
ft-lb
min–max
Assembly Steps
1. Verify the port, O-ring, sealing surfaces and threads are clean and free of damage.
2. Lubricate the threads and the O-ring with 10W hydraulic fl uid.
3. For an adjustable ORB, completely back off the locknut and washer.
4. Hand tighten the fi tting until it contacts the port spotface. Point the elbow or tee in the desired direction and hold.
5. Torque to specifi cation.
NOTE: Torque values specifi ed are for threads lubricated with 10W hydraulic fl uid.
TORQUE SPECIFICATIONS
37° JIC Flare Torque Values
Assembly Steps
1. Make sure the tubing and threads are clean.
2. Lubricate the threads with 10W hydraulic fl uid.
3. Hand tighten the nut/sleeve to approximately 30 in-lb.
4. Make alignment marks on the nut and fi tting.
5. Tighten to turn or torque specifi cation.
6. When fully tightened, make a second set of alignment marks at the fully tightened position.
NOTE: Torque values specifi ed are for threads lubricated with 10W hydraulic fl uid.
Overtightening will reduce the clamping force resulting in loss of seal and reduction of fl ow.
O-Ring Boss Torque Values
Lit. No. B64091, Rev. 10 11 May 1, 2012
Page 12
MOLDBOARD & A-FRAME ASSEMBLY
1. Remove dust cap from both of the slide box cylinders located at the center/rear of the moldboard. Attach adapters (B60007 for 810SS; B60272 for 8611SS) to both ports on each slide box cylinder. Tighten fi ttings per torque chart.
NOTE: All of the hydraulic adapters can be found packaged with the manifold assembly.
Extend
Retract
NOTE: The positions for the rod- and base­end slide box hoses. The hoses that operate the retract functions (rod) of the cylinders are closest to the base of each cylinder. The hoses that operate the extend functions (base) of the cylinders are closest to the rod of each cylinder.
2. Connect hoses (B60224) to each of the hydraulic adapters on the cylinders. Tighten hoses per torque chart.
3. Position the pivot beam and A-frame near the mount locations at the rear of the blade. Place the right and left group of hydraulic hoses (connected to the slide box cylinders) through the 1-1/2" diameter rubber grommet openings in the front face of the pivot beam.
NOTE: Review the label on each hose for the appropriate part number.
9/16
9/16
B60007
56590
9/16
9/16
9/16
9/16
B60272
Lit. No. B64091, Rev. 10 12 May 1, 2012
Page 13
MOLDBOARD & A-FRAME ASSEMBLY
4. Position the pivot beam between the two support ribs until the connecting points on the beam align with those on the snowplow. Insert one 3/4" x 3" clevis pin (B50069) or 1" x 3-1/4" clevis pin (B61717) through each mounting hole and secure it with a 1/4" x 1-1/2" cotter pin (90601).
5. Position each angle cylinder with the rod end of the cylinder in the pivot beam and the hydraulic hose port facing away from the A-frame. Secure the cylinder to the pivot beam with a 3/4" x 5" clevis pin (95739) and a 1/4" x 1-1/2" cotter pin (90601). Extend each cylinder rod until the cylinder base mounting hole aligns with the hole on the A-frame angle cylinder bracket. Insert another clevis pin and secure it with a cotter pin.
6. Hook each extension spring to the receiving holes on the pivot beam and attach the opposite end of the spring to its respective spade bolts. Install the spade bolts through the extension spring mounting angle on the top rear of the blade. Secure each spade bolt by placing one 5/8" fl at washer on the bolt and thread one 5/8" locknut. Tighten each locknut until a piece of paper can pass between the 3rd and 4th coils on the spring.
7. Install the blade guides at each end of the moldboard. Insert the cap screw through the holes at the top of the wing reinforcement rib. Tighten all screws with locknuts.
8611 Uses Outer Holes
810 Uses Inner Holes
NOTE: The 810SS and 8611SS models use the same A-frame but use different mounting points for the angle cylinders due to different stroke lengths on the cylinders. Be sure to use the proper mounting point when replacing or installing cylinders.
NOTE: The cylinder ports should be facing away from the A-frame.
Lit. No. B64091, Rev. 10 13 May 1, 2012
Page 14
MOLDBOARD & A-FRAME ASSEMBLY
8. Assemble the manifold. Each of the hose ports on the manifold is covered with stretch wrap. Remove the wrap and install adapter (B60272) in ports #1, 2, 7, 8, 9 and 10. Tighten fi ttings per torque chart.
S9 S1 S5
CV5
CV2
7
8
2
1
10
9
CV4 PC
NOTE: DO NOT let any foreign objects enter into the open ports. The valves can become contaminated and greatly hinder the snowplow's performance. Torque to proper specifi cations.
NOTE: All ports are identifi ed by a stamped number on the manifold. The numbers also identify the hydraulic functions, which can be referenced on the label under the manifold cover.
NOTE: When handling the manifold, hold the manifold at the sides of the block. Never handle the manifold by coils. Doing so can cause a solenoid cartridge to bend, causing the cartridge to stick when activated.
11. Route the hydraulic hose groupings from the pivot beam to the access holes located on the sides of the A-frame. Connect the hoses to their respective adapters on the manifold.
12. Remove the dust cap from both of the hydraulic angle cylinder ports and attach one 9/16" 90° adjustable elbow ORB adapter to each port. Each adapter should be angled toward the top of the moldboard. Connect one 3/8" x 26" (36" for 8611) hydraulic hose (B60223 or B60224) to each angle cylinder adapter. Be careful not to overtighten the hose connections. Tighten fi ttings and hoses per torque chart.
13. Connect the hoses to their respective adapters on the manifold. Tighten hoses per torque chart.
14. Install adapters (B60089) to ports "T" and "P" on the manifold. Connect a hydraulic hose (B60086) to each adapter. Tighten fi ttings and hoses per torque chart.
9. Remove the A-frame cover to gain access to the inside of the manifold compartment.
10. Attach the manifold to the A-frame using cap screws (B61514), washers (29233) and locknuts (B61034).
Ground Mount Hole
PT
Manifold Mount Holes
Lit. No. B64091, Rev. 10 14 May 1, 2012
Page 15
GENERAL SYSTEM SCHEMATICS
A
S5
B C D
S4
E
S3
F
S9
G
S10
H
S1
J
S2
K
ELECTRICAL SCHEMATIC
S10
S9
S4
(BOTTOM) (TOP)
S3
S2
S1
S5
HYDRAULIC SCHEMATIC
LEFT SLIDE BOX
RIGHT ANGLE
RIGHT SLIDE BOX
RV1
1700 PSI
(2800 PSI)
8
7
RV2
1500 PSI
(2650 PSI)
CV1 50 PSI
S10
CV2 50 PSI
S9
S5
PC
50 PSI
PT
S3
1
S4
LEFT ANGLE
3000 PSI
RV5
2
9
RV3
1500 PSI
RV4
(2650 PSI)
10
1700 PSI
(2800 PSI)
CV3 50 PSI
S2
CV4 50 PSI
S1
CV5 5 PSI
NOTE: Where applicable, Model 8611 values are in parentheses.
Lit. No. B64091, Rev. 10 15 May 1, 2012
Page 16
HYDRAULIC GUIDE
Milwaukee, Wisconsin 53224
B63196
Recommended for machines equipped with auxiliary
hydraulics having a flow rated at 4–30 gallons per
minute (gpm) and a maximum pressure rating of 3,000psi.
Hydraulic Valve & Hose Port Guide
Models 810SS & 8611SS
S10
S9
S3
RV1
RV2
RV4
RV3
RV5
S4 S2
S5
S1
S1S9
CV2
7
8
2
1
10
CV4
CV5
PC
9
S5
NOTE: Check valves CV1 & CV3 are not illustrated. Both valves are located on the opposite side of the manifold in the diagram shown above.
HYDRAULIC HOSES
Port Function
1 Angle Right – Driver-Side Cylinder 2 Angle Left – Passenger-Side Cylinder 7 Driver-Side Slide Box Retract 8 Driver-Side Slide Box Extend 9 Passenger-Side Slide Box Extend 10 Passenger-Side Slide Box Retract
RELIEF & CHECK VALVES
Valve Function
RV1 Driver-Side Wing Pressure Relief RV2 Driver-Side Wing Anti-Cavitation RV3 Passenger-Side Wing Anti-Cavitation RV4 Passenger-Side Wing Pressure Relief RV5 Angle Relief CV1 Driver-Side
Slide Box Retract Check Valve
CV2 Driver-Side
Slide Box Extend Check Valve
CV3
Passenger-Side Slide Box Retract Check Valve
CV4
Passenger-Side Slide Box Extend Check Valve
CV5
Back Pressure Check Valve
NOTE: Energize the following solenoids for the functions:
S1 Passenger-Side Slide Box Retract S2 Passenger-Side Slide Box Extend S3 Angle Left – Passenger-Side Cylinder S4 Angle Right – Driver-Side Cylinder S9 Driver-Side Slide Box Retract S10 Driver-Side Slide Box Extend
Lit. No. B64091, Rev. 10 16 May 1, 2012
Page 17
ELECTRICAL INSTALLATION
1. Connect the manifold coil harness to the snowplow harness. Feed the opposite end of the snowplow harness through the top access hole in the A-frame (same as 3/4" tank hydraulic hose) located on the driver's side.
2. Attach the grounds on the coil wire harness and snowplow harness with a 3/8" x 1-1/2" cap screw and 3/8" tooth lock washer to the A-frame. Secure the wires with a locknut. Review the diagram for the proper ground location.
Ground Mount Hole
Manifold Mount Holes
3. Connect the snowplow harness to the vehicle harness, and then the vehicle harness to the pistol grip control harness. Attach the ground wire from the vehicle harness to the cab of the skid steer. The pink/black power wire connects to a switched power source with a minimum of 12 volts.
4. Position the vehicle harness mount bracket in an accessible location for easy on-and-off installation inside the skid steer. Secure the vehicle side harness in the notch on the bracket.
5. Find an accessible location inside the skid steer for the control harness mount bracket, either positioned vertically or horizontally depending on user preference. When choosing a location for your bracket, it should be mounted in easy reach of the vehicle operator and not restricting access to vehicle controls or vehicle instrumentation. The bracket should also not interfere with any safety devices or be positioned so that the control might rotate in front of the operator. Do not mount the bracket in areas prohibited by the vehicle manufacturer. See the vehicle's owner's manual or service manual for details.
NOTE: The pink/black power wire MUST be switched ON and OFF with the ignition.
Secure the bracket with hardware provided.
6. Complete the assembly by reattaching the A-frame cover. Align the holes in the cover with those on the A-frame and secure it with 3/8" x 1-1/2" cap screws and 3/8" washers.
7. After completing the mechanical and electrical installations, test all snowplow and lighting functions before attempting to drive or plow.
Lit. No. B64091, Rev. 10 17 May 1, 2012
Page 18
ELECTRICAL SCHEMATICS – CONTROL HARNESS
S2
S3
S1
S4
S10
S9
S5
A
A
B
B
B
B
B
A
A
A
A
A
B
B
DUMP SOLENOID
GROUND
GROUND
GROUND
GROUND
GROUND
GROUND
GROUND
L. RETRACT
L. EXTEND
R. ANGLE
R. RETRACT
L. ANGLE
R. EXTEND
RED
RED
RED
RED
RED
RED
A
G
A
G
BROWN
BLUE/BLACK
914384
RED
J
F
E
K
H
J
F
E
K
H
GREEN
BLUE/WHITE
D
Customer
BLUE
RED/BLACK
RED/WHITE
13
BLACK
BLACK
1
12V
Supplied
+
M1 M2 C3C2C1 C4
914384
13
1
PINK/B LACK
BLUE
GREEN
BLUE/WHITE
BLUE/BLACK
H
G
H
G
BLUE/WHITE
SS/TR PISTOL GRIP CONTROL HARNESS SCHEMATIC (B62131)
Includes B62132, B62133, B62134, B62135, B62136, B62210, B62211 & B62219
SWITCH #3
BLUE/BLACK
POWER
LEFT BOX EXTEND
LEFT BOX RET RACT
4
6
2
SWITCH #2
BLACK
RED/WHITE
RED/BLACK
J
F
E
K
D
J
F
K
E
D
BLUE
BLACK
GREEN
RIGHT ANGLE
2
BLACK
RED/WHITE
RED/BLACK
POWER
LEFT ANGLE
4
6
SWITCH #1
BLACK
A
C
A
C
PINK/B LACK
POWER
RIGHT BOX EXTEND
RIGHT BOX RE TRACT
4
6
2
Lit. No. B64091, Rev. 10 18 May 1, 2012
Page 19
ELECTRICAL SCHEMATICS – CONTROL HARNESS
BACK VIEW
OF SWITCH #3
connector)
LENGTH
PIN # COLOR AWG
LENGTH
84"
18BLUE/BLACK
13465
2
84"
18GREEN
K
J
C1
H
G
F
6"
84"
18
PINK/B LACK
BLUE/WHITE 18
6"
84"
18
E
D
(JUMPER)
18
18
18
N/A
N/A
POWERPINK/ BLACK
FUNCTION AWG
COLOR
PIN #
RIGHT ANGLE
GROUND (JUMPER)
GROUND (JUMPER)
N/A
BLACK
BLACK
GREEN
E
A
B
C
D
18
1818181818
C
B
LEFT ANGLE
LEFT BOX EXTEND
LEFT BOX RE TRACT
RIGHT BOX R ETRAC T
BLUE
RED/BLACK
BLUE/WHITE
BLUE/BLACK
J
F
H
G
A
RIGHT BOX EXTEND
RED/WHITE
K
(looking at
END VIEW
SWITCH # 3
NOTE: NO NUMBERS ON SWITCH
2
TOP
1
34
6
5
BLUE 18
13465
PIN # COLOR AWG
LENGTH
13465
PIN # COLOR AWG
PINK/B LACK
2
6"
84"
84"
18
18RED/BLACK
RED/WHITE 18
PINK/B LACK
2
SWITCH # 2
TOP
123456
BACK VIEW
OF SWITCH #2
4
2
BACK VIEW OF SWITCH PLATE
SS/TR CONTROL HARNESS (B62210, B62211& B62219)
1
TOP
BACK VIEW
OF SWITCH #1
56
3
NOTE: NO NUMBERS ON SWITCH
SWITCH # 1
(USE THIS C HART TO FIND TOP) (USE THIS C HART TO FIND TOP)(USE THIS C HART TO FIND TOP)
NOTE: NO NUMBERS ON SWITCH
CONTROL
Lit. No. B64091, Rev. 10 19 May 1, 2012
Page 20
ELECTRICAL SCHEMATICS – VEHICLE HARNESS
18
18
18
18
N/A
N/A
1011121314
67895
1234
N/A
N/A
LEFT BOX EXTEND
LEFT BOX RET RACT
RIGHT BOX EXTEND
NOTE: REMOV E EXCESS RUBBER
FROM TERM INALS NOT USED
N/A
N/A N/A N/A
N/A
RED/WHITE
BLUE/WHITE
BLUE/BLACK
9
11
13
12
14
10
END VIEW
(looking at connector)
M1
PLUG (SQUARE)
®
BLIZZARD
18
18
N/A
N/A
N/A N/A
N/A
FUNCTION
N/A
N/A
BLACK GROUND 18
COLOR AWG
1
PIN #
N/A
N/A
N/A
N/A
N/A
LEFT ANGLE
RIGHT ANGLE
RIGHT BOX RE TRACT
N/A
N/A
N/A N/A N/A
N/A
BLUE
GREEN
RED/BLACK
456
7
3
2
8
SS/TR VEHICLE HARNESS (B62132, B62133)
END VIEW
67895
1234
(looking at connector)
10 11 12 13 14
GROUND
BLACK
D
18181818181818
LEFT ANGLE
RIGHT ANGLE
LEFT BOX EXTEND
LEFT BOX RETR ACT
RIGHT BOX EXTEND
RIGHT BOX RE TRACT
BLUE
GREEN
RED/WHITE
RED/BLACK
BLUE/WHITE
BLUE/BLACK
J
F
K
E
H
G
18
18
N/A
F
G
H
J
K
(looking at
connector)
END VIEW
N/A
FUNCTION AWG
POWER (POS)PINK/BL ACK
GROUND (NEG)
N/A
BLACK
COLOR
A
B
C
PIN #
C2
A
B
C
D
E
Lit. No. B64091, Rev. 10 20 May 1, 2012
Page 21
ELECTRICAL SCHEMATICS – SNOWPLOW HARNESS
18
FUNCTION AWG
DUMP SOLENOID
COLOR
BROWN
A
PIN #
N/A
N/A
N/A
B
N/A
N/A
N/A
C
BLACK GROUND
D
LEFT ANGLE
RIGHT ANGLE
LEFT WING EXTEND
LEFT WING RETRACT
BLUE
GREEN
BLUE/WHITE
BLUE/BLACK
F
E
H
G
18181818181818
C
D
RIGHT WING EXTEND
RIGHT WING RETRACT
RED/WHITE
RED/BLACK
J
K
A
B
E
C3
(looking at
connector)
END VIEW
F
G
H
J
K
1011121314
1234
67895
18
18
N/A N/A
LEFT BOX EXTEND
RIGHT BOX EXTEND
N/A
RED/WHITE
BLUE/WHITE
END VIEW
(looking at connector)
SS/TR PLOW HARNESS (B62134, B62135)
18
18
N/A N/A
N/A N/A
N/A N/A
LEFT ANGLE
N/A
BLUE
456
N/A N/A
PUMP SOLENOID 18
N/A
N/A
N/A N/A N/A
N/A
BROWN
RED/BLACK RIGHT BOX RETRACT 18
7
8
9
1011121314
M2
1234
67895
10 11 12 13 14
PLUG (SQUARE)
®
END VIEW
BLIZZARD
(looking at connector)
N/A N/A
FUNCTION
N/A
BLACK GROUND 18
COLOR AWG
1
PIN #
N/A N/A
N/A N/A
RIGHT ANGLE
N/A
N/A
GREEN
3
2
Lit. No. B64091, Rev. 10 21 May 1, 2012
Page 22
A
END VIEW
(looking at
connector)
F
ELECTRICAL SCHEMATICS – COIL HARNESS
SS/TR COIL HARNESS (B62136)
C
B
G
H
D
E
COILS-10VDC
P/N B62114
BLUE/BLACK
K
J
GROUND
BLUE/WHITE
GROUND
STAMPING ON MANIFOLD
S9
DRIVER SIDE SLIDE BOX RETR ACT
S10
DRIVER SIDE SLIDE BOX EXTEN D
CONNECT S TO C3
C4
PLAST IC ELECTRI C CONN ECTOR - MAL E (P/N B62045)
SILICONE RUBBER CABLE SEAL (18 AWG) - P/N B 62096 MALE TERMIN AL (18-16 AWG) - P/N B620 97
3/8" END RING TERMINAL P/N B62 118
CKBLUE/BLA BLUE/WHITE BLUE
GREEN
C4
CKRED/BLA
RED/WHITE
CKBLA
WNOBR
GREEN
GROUND
RED/BLACK
BLUE
GROUND
RED/WHITE
GROUND
OUNDGR
SIDE EXTENDDRIVE.
OUNDGR
LEFT ANGLE
OUNDGR
RIGHT ANGLE
OUNDGR
S4
RIGHT ANGLE
S1
PASSENGER SIDE
SLIDE BOX RETR ACT
S3
LEFT ANGLE
S2
PASSENGER SIDE SLIDE BOX EXTEN D
CT SIDE RETRADRIVE.
S9
S10
S3
S4
CT SIDE RETRA.ASSP
S1
OUNDGR
S2
SIDE EXTEND.ASSP
OUNDGR
PUMP SOLENOID
S5
OUNDGR
Lit. No. B64091, Rev. 10 22 May 1, 2012
Page 23
ELECTRICAL SCHEMATICS – AUXILIARY CONTROL HARNESS (OPTIONAL)
F
A
K
J
H
G
E
D
C
B
COLOR
K
E
G
J
H
F
A
PIN #
C
D
B
FUNCTION AWG
RED/WHITE
181818
181818
18
N/A18N/A
N/A
N/A
N/A
N/A
RED/BLACK
BLUE/WHITE
BLUE/BLACK
BLUE
GREEN
BLACK
BROWN PUMP SOLENOID
GROUND
RIGHT ANGLE
LEFT ANGLE
LEFT BOX RE TRACT
LEFT BOX EXTEND
RIGHT BOX R ETR ACT
RIGHT BOX EXTEND
C3-2
C3-2
BROWN - PIN B
BLACK - PIN D
GREEN - PIN E
BLUE - PIN F
BLUE/BL ACK - PIN G
BLUE/W HITE - PIN H
RED/BLAC K - PIN J
RED/WHI TE - PIN K
BLACK
GREEN
BLUE
BLUE/BLACK
BLUE/WHITE
RED/BLACK
RED/WHITE
C4
D1
SP-3
SP-2
SP-4
SP-5
SP-6
SP-7
D2
D3
D4
D5
D6
RED/WHITE
18
COLOR
K
E
G
J
H
F
A
PIN #
C
D
B
FUNCTION AWG
1818181818
18
N/A
N/AN/A
RED/BLACK
BLUE/WHITE
BLUE/BLACK
BLUE
GREEN
BLACK
N/A N/A
GROUND (JUMPER)
RIGHT ANGLE
LEFT ANGLE
LEFT BOX RET RACT
LEFT BOX EXTEND
RIGHT BOX RE TRACT
RIGHT BOX EXTEND
C
B
A
G
F
H
E
D
K
J
N/A
N/A N/A
N/A
C3-2
C4
AUXILIARY CONTROL HARNESS W/ DIODES (B62162)
END VIEW
(looking at
connector)
END VIEW
(looking at
connector)
Lit. No. B64091, Rev. 10 23 May 1, 2012
Page 24
MOUNTING & DISMOUNTING INSTRUCTIONS
Prior to operating your POWER PLOW™ snowplow, review the Mounting and Dismounting Instructions label on the back of the driver-side moldboard.
NOTE: If at any time the Mounting and Dismounting Instructions label, or any other label attached to your snowplow becomes illegible, promptly replace them.
MOUNT INSTRUCTIONS DISMOUNT INSTRUCTIONS
Read Owner's Manual for Complete Instructions. Read Owner's Manual for Complete Instructions.
Lever
Receiving
Snowplow
Attachment
Plate
WARNING: Keep fingers away from snowplow and skid steer mounting points. Follow skid steer labeling and owner's manual.
Position the skid steer close to the snowplow and align the mount points on the skid steer plate with the snowplow attachment plate.
• Tilt the skid steer plate forward and position the top edge of the plate under the receiving pocket on the top edge of the snowplow attachment plate.
• Slowly raise the arms on the skid steer and tilt the skid steer plate toward the cab until the snowplow attachment plate is flush with the skid steer plate. Turn the engine OFF.
• Engage both locking levers on the skid steer by rotating each handle 90° into a horizontal position. The skid steer locking levers shall insert into the snowplow lever receiving holes.
• Attach all hydraulic hoses on the snowplow to the auxiliary hydraulic connections located on the skid steer. On some skid steer models, it may be necessary to initiate an auxiliary hydraulic switch on the skid steer prior to operating the snowplow.
• Connect the snowplow wire harness to either the pistol grip control or auxiliary electrical connection on the skid steer.
U.S. Patents 5,638,618; 5,899,007; 6,178,669; 6,276,076; 6,393,737; 6,408,549; 6,412,199; 6,442,877; 6,615,513; CAN Patents 2,184,922; 2,229,783; 2,259,508; 2,358,145; 2,358,354; 2,466,195; and other patents pending.
Receiving
Pocket
Hole
Snowplow
Attachment
Plate
Lower the snowplow on a flat, level surface and turn the engine OFF.
• Disconnect the snowplow wire harness from the skid steer.
• Disconnect all hydraulic hoses on the snowplow from the auxiliary hydraulic connections located on the skid steer.
• Disengage both locking levers on the skid steer by rotating each handle 90° into a vertical position. The skid steer locking levers shall withdraw from the snowplow lever receiving holes.
• Turn the engine ON. Slowly lower the arms on the skid steer and tilt the skid steer plate forward away from the cab until the top edge of the skid steer plate clears the receiving pocket on the top edge of the snowplow attachment plate.
• Back the skid steer away slowly.
Receiving
Pocket
Lever
Receiving
Hole
44833
Lit. No. B64091, Rev. 10 24 May 1, 2012
Page 25
TESTING YOUR SNOWPLOW
1. To test all of the functions on the POWER PLOW™ snowplow, your snowplow needs to be properly attached to the skid steer. Refer to the Mounting and Dismounting label on the back of the snowplow.
2. Complete the hydraulic connections with the skid steer turned OFF.
NOTE: Due to the various makes and models of skid steers available, hydraulic couplings for the auxiliary hydraulic connections are not provided. Consult your skid steer's owner's manual for the appropriate couplings needed.
Connect the couplings to the hoses for the
pressure port ("P") and the tank port ("T") on the manifold. Complete the hydraulic installation by making the appropriate connections at the skid steer.
3. Start the skid steer and begin to initiate the blade functions.
The left switch on the control operates the
driver-side wing. Push the switch "UP" to extend the wing and "DOWN" to retract the wing. Push the center switch "UP" to angle left and "DOWN" to angle right. The right switch operates the passenger-side wing and works the same as the left switch. Upon initiating the switches on the pistol grip control, you may notice a snowplow function is slow or delayed. The hydraulic fl uid is lling the cylinders and replacing air in the system. Monitor the hydraulic fl uid level in your skid steer, and fi ll as necessary.
(No LED Float Light or Indicator Light)
NOTE: Depending on the skid steer model, it may be necessary to turn ON the skid steer's auxiliary hydraulic switch prior to operating the snowplow.
NOTE: This snowplow uses the skid steer controls for an emergency stop. See skid steer manual for details.
Lit. No. B64091, Rev. 10 25 May 1, 2012
Page 26
MAINTENANCE
Maintenance Periodically Yearly
Check fasteners for tightness. Torque to specifi cations. X
Check hoses for wear and leaks. X
Check cylinders for leaks, inspect rod ends for corrosion and pitting. X
Lubricate all exposed cylinder rod ends with liquid white lithium grease to prevent corrosion.
Check cutting edges and plow shoes for wear. NOTE: Do not discard plow shoe washers, these should be retained for different shoe adjustments.
Clean and lubricate all electrical plugs and connections with dielectric grease. Clean and install all dust caps prior to storing.
Lubricate all pins and bushings, inner slide box and A-frame latch with NLGI Grade 2 multi-purpose lithium complex grease with molybdenum (MPGM) to maintain consistent operation.
Clean and paint all scratches or exposed metal with BLIZZARD
Check the hydraulic fl uid level. Fill with fl uid to 3/4" from the top of the reservoir. Do not exceed this level. Never mix different types of fl uid.
Change the hydraulic fl uid as specifi ed in your skid steer Owner's Manual. X
Check the trip spring adjustment. Properly adjusted tension will allow a sheet of paper to pass between the 3rd and 4th coils of the spring.
Adjust the wing spring as needed or install an optional second extension spring for increased return speed.
Pressure wash and dry the entire snowplow prior to storing. X
Cover the snowplow with a tarp if stored outside. This will protect your snowplow from sun fading and inclement weather which can lead to accelerated corrosion.
®
touch-up paint. X X
X
XX
XX
X
X
X
X
X
Lit. No. B64091, Rev. 10 26 May 1, 2012
Page 27
Lifting Points
(both sides)
MAINTENANCE
REMOVING FROM STORAGE
1. Perform all regular maintenance.
2. Replace the hydraulic fl uid in the hydraulic system. Prolonged storage could result in condensation build-up.
3. Follow the mounting procedure on the Mounting and Dismounting label.
4. Initiate all of the functions and test before using.
LIFTING
To lift and move this snowplow, attach chain fall grab hooks to outside pivot beam area shown. Always follow recommended lift warnings and procedures. See following page for snowplow weights and dimensions.
Lit. No. B64091, Rev. 10 27 May 1, 2012
Page 28
TECHNICAL SPECIFICATIONS & CENTER OF GRAVITY INFORMATION
Part Specifi cation 810SS 8611SS
Length 96" (8') 102" (8'-6") Thickness 12 ga 11 ga Height 31" 34"
Moldboard
Wings
A-Frame
Manifold
Cylinders
Snowplow
Specs
* Weight does not include hydraulic fl uid.
Reinforcement 4 Ribs @ 1/4" Cutting Edge 1/2" x 6" 5/8" x 6" Finish Powder Coat White Trip Mechanism (4) 3/8" Hooked Extension (6) 3/8" Hooked Extension Length 12" 23" Thickness 11 ga 7 ga Height 31" 34" Reinforcement 1 Rib @ 1/4" Cutting Edge 1/4" x 10" T1 3/8" x 12-1/2" T1 Finish Powder Coat White Material 1/4" and 5/16" Mild Steel Cover 1/4" Mild Steel w/Non-Skid Texture Finish Powder Coat Black Construction Clear Anodized Aluminum Gold Anodized Aluminum Valves Electro-Hydraulic Cartridge Angle Cylinders 2
Stroke 10" 12" Ram Diameter 1-3/4" 2" Bore Diameter 2" 2-1/4"
Slide Box Cylinders 2
Stroke 13-15/16" 18-7/16" Ram Diameter 1" 1-1/8"
Bore Diameter 1-1/2" 1-3/4" Weight* 998 lb 1339 lb Compact Width 96" (8') 102" (8'-6") WIDE PASS™ Width 120" (10') 132" (11'-3") BUCKET BLADE™ Width 111" (9'-3") 118" (9'-10") Adjustable Plow Shoes (2) Heavy-Duty Cast Steel Mount Mechanism Universal Attachment Plate Standard Control Station Pistol Grip w/3 Switches Optional Integrated Control Auxiliary Harness w/Diodes
810SS
(998 lb)
26.00 in
(660 mm)
Lit. No. B64091, Rev. 10 28 May 1, 2012
8611SS
(1339 l b)
30.30 in
(769 mm)
Page 29
Problem Cause Solution
Snowplow functions will not work after all connections are made or snowplow functions are slow.
Snowplow functions start and terminate suddenly.
Multiple valves function simultaneously.
Snowplow functions are reversed (e.g. driver-side wing extends when passenger-side wing is activated from the control).
Both wings extend when the skid steer hydraulics are turned ON.
Snowplow angles only one way.
Wing will not stay angled when plowing.
Snowplow will not stay angled when plowing.
Wing will not move.
Snowplow will not angle.
TROUBLESHOOTING
S5 coil is not magnetizing. S5 coil should magnetize with each function. Solenoid cartridge valve may be
contaminated or damaged. A bent or overtorqued cartridge will not allow the valve to move freely inside of the cartridge.
Skid steer hydraulic fl uid fl ow is set to variable fl ow.
Diodes may be corroded or damaged.
Wire harness may be damaged.
Hydraulic hoses are connected wrong or coils and wiring are incorrect.
Pressure (P) and tank (T) hoses are installed in the wrong position on the skid steer.
Skid steer computer confl icts with cylindrical connection.
The wing pressure relief valve is contaminated.
The angle pressure relief valve is set too low. NOTE: Increasing the
pressure relief valve will cause damage to your snowplow. Do not set the pressure relief greater than 3000 psi.
Control station, harness or cables may be loose or improperly connected.
No power to the cartridge valve.
Coils are receiving power.
Solenoid cartridge may be contaminated or damaged. A bent cartridge will not allow the valve to move freely inside of the cartridge. Review all probable causes above.
Determine a damaged cartridge valve by reversing the driver-side and passenger-side cartridge valves one at a time. Replace valve if necessary.
For snowplow functions to work, the skid steer hydraulic fl uid fl ow should be set to continuous fl ow. Review your skid steer operation manual for proper ow settings.
Clean diodes thoroughly and/or replace.
Verify harness is not damaged. Review schematic(s) to troubleshoot connection(s). Replace if needed. Review the Hydraulic Valve and Hose Port Identifi cation Guide under the A-frame cover for proper port locations and/or place respective coils over correct valves.
Review the skid steer operation manual to determine the pressure and tank connections.
Using a jumper wire, connect pin K to pin L at the back of the cylindrical connector (cylindrical connector only). Test the wing pressure relief. Attach a T-fi tting with a fl uid psi gauge to the base end of the wing cylinder. Pressure relief should not be greater than 1700 psi (2800 psi for 8611SS) Replace if less than 1500–1700 psi (2600 –2800 psi for 8611SS).
Follow the guidelines indicated above; however, the psi setting should not exceed 3000 psi. NOTE: If the
snowplow is fl oating back when angled to the right, adjust the left pressure relief valve and vice versa.
Verify control station, harness and all cables are securely connected. Clean if necessary.
Verify S9 and S10 coils (passenger-side slide box retract and extend) and S1 and S2 (driver-side slide box retract and extend) are connected properly. Diagnose the wire harness. Review all wire harness schematics. If power is present, review the next step. Verify coils are magnetizing. Position a screwdriver inside of the coil. When the respective function is activated, the screwdriver is drawn to the side of the coil. If the coil is not drawn to the screwdriver, replace the coil. If power is present, review the next step.
Determine a damaged cartridge valve by reversing the driver-side and passenger-side cartridge valves. Replace valve if necessary.
NOTE: Verify coils S3 and S4 for angle functions.
Lit. No. B64091, Rev. 10 29 May 1, 2012
Page 30
MOLDBOARD & WING PARTS – ALL MODELS
25
31
32
23
48
20
21
19
24
46
A
45
15
14
27
28
38
47
36
39
27
35
16
37
26
33
34
30
29
13
B
Diameter 3/4" or 1"
See Table
Depth 5.7" or 6.0"
See Table
6
5
4
48
8
9
2
45
12
B
18
17
10
11
44
40
19
41
A
43
30
42
7
22
1
3
32
Qty
Item Part 810SS 8611SS Description
1B52074-11 –Moldboard
B52085 1 Moldboard, 3/4" dia hole (see callout A)
B52185 1 Moldboard, 1" dia hole (see callout A) 2 59900 1 1 Label – Information (Warning) 3 B63160 1 1 Label – Center Moldboard 4 44833 1 1 Label – Skid Steer Mounting & Dismounting 5 B61292 1 Cutting Edge, Moldboard (1080)
B52139 1 Cutting Edge, Moldboard (1080) 6 90238 7 1/2-13 x 1-3/4 Carriage Bolt G8
80238 7 5/8-11 x 2 Carriage Bolt G8
7 91335 13 6 1/2-13 Hex Locknut Topring GB
91337 7 5/8-11 Hex Locknut Topring GB
8B510421 –Wing DS
B51100 1 Wing – DS
9 96325 1 Wing Label – DS
96329 1 Wing Label – DS
10 B51048 1 Cutting Edge, Wing (T1) – DS
B51069 1 Cutting Edge, Wing (T1) – DS
11 B50057 1 Slide Box – DS
B50075 1 Slide Box – DS, 5.7" (see callout B)
B50095 1 Slide Box – DS, 6" (see callout B)
G = Grade
Lit. No. B64091, Rev. 10 30 May 1, 2012
Page 31
MOLDBOARD & WING PARTS – ALL MODELS
Qty
Item Part 810SS 8611SS Description
12 29593 2 2 Label – Multiple Pinch Points 13 49071 2 2 HD Disc Shoe Assembly 14 60045 2 2 1-1/8 ID, 1-5/8 OD x 1-1/2 Spacer 15 91192 44 28 1" Flat Washer 16 93010 2 2 7/16 x 1-3/4 Linchpin 17 B61383 4 4 5/16-18 x 2-1/4 Hex Cap Screw G8 18 B61681 4 4 1 x 4-1/8 Slide Box Stop Pin 19 B61384 4 4 5/16-18 Locknut GC 2
0 B61049 1 1 Plow Guide Assembly (set of 2) 21 68494 4 4 5/16-18 x 1 Hex Cap Screw G5 22 90572 7 1/2 Hardened Flat Washer
90576 7 5/8 Hardened Flat Washer
23 B51043 1 Wing – PS
B51101 1 Wing – PS
24 96326 1 Wing Label – PS
96330 1 Wing Label – PS
25 B51047 1 Cutting Edge (T1) – PS
B51070 1 Cutting Edge (T1) – PS
26 B61418 2 1/2-13 x 3-1/2 Carriage Bolt G8
B61360 2 1/2-13 x 5 Carriage Bolt G8 27 B61622 2 2 1/2-13 x 5-3/4 Carriage Bolt G8 28 B61362 2 1/2-13 x 6-1/2 Carriage Bolt G8 29 B50058 1 Slide Box – PS
B50074 1 Slide Box – PS, 5.7" (see callout B)
B50094 1 Slide Box – PS, 6" (see callout B) 30 B61416 6 8 5/8-11 x 7-3/8 Spade Bolt G8 31 B61398 2 13 OAL x 2 OD x 5/16 Extension Spring 32 23039 4 8 Trip Spring 33 B61385 2 2 5/8 x 3.06 Clevis Pin 34 90601 2 2 1/4 x 1-1/2 Cotter Pin 35 B51009 2 3/4 x 9 Wing/Slide Box Pivot Pin
B13307 2 1 x 11-1/8 Wing/Slide Box Pivot Pin 36 B61425 2 2-51/64 OD, 2-9/32 ID x 1/2 Black Polyethylene Plug 37 B60347 2 Hydraulic Cylinder, Slide Box Extend/Retract
B60207 2 Hydraulic Cylinder, Slide Box Extend/Retract 38 B60007 4 9/16-18 Male ORB Hydraulic Adapter
B60272 4 9/16-18 Male ORB Hydraulic Adapter 39 B60224 4 4 3/8 x 36 Slide Box Extend/Retract Hydraulic Hose 40 B61198 2 2 5/8 ID, 3/4 OD x 1 Black Vinyl Cap 41 B11989 2 2 5/8 x 11-1/2 Slide Box Extend/Retract Hydraulic Cylinder Base End Pin 42 B61030 2 2 1/8 x 2-5/8 Hairpin Cotter 43 90576 4 6 5/8 Hardened Washer 44 91337 2 8 5/8-11 Hex Locknut GB 45 29256 1 1 Label – Foot Crush Hazard 46 B61365 6 1/2-13 Flang ed Locknut 47 B61419 2 2 1/2-13 x 4-1/2 Carriage Bolt G8 48 50639 2 Wear Strip – Wing Top
G = Grade
Lit. No. B64091, Rev. 10 31 May 1, 2012
Page 32
A-FRAME, PIVOT BEAM & MANIFOLD PARTS – ALL MODELS
A
Diameter 3/4" or 1"
See Table
4
2
A
3
1
13
12
5
10
7
19
23
2
8
6
4
2
18
22
14
15
16
15
10
17
20
10
9
11
21
21
15
Lit. No. B64091, Rev. 10 32 May 1, 2012
Page 33
A-FRAME, PIVOT BEAM & MANIFOLD PARTS – ALL MODELS
Qty
Item Part 810SS 8611SS Description
1B521511 –Pivot Beam
B41052 1 Pivot Beam, 3/4" dia hole (see callout A)
B41077 1 Pivot Beam, 1" dia hole (see callout A)
2 90601 4 4 1/4 x 1-1/2 Cotter Pin 3 B50069 2 2 3/4 x 3 Clevis Pin (for 8611SS only see callout A)
B61717 2 1 x 3-1/4 Clevis pin (see callout A) 4 95739 4 4 3/4 x 5 Clevis Pin 5 B61330 1 1 1-8 x 9 Hex Cap Screw G8 6 B61008 1 1 1-8 Top Locknut GC Distorted Thread 7 B61217 4 4 1-1/2 ID, 2-1/8 OD Black Rubber Grommet, 60 Durometer 8 B60029 2 Hydraulic Cylinder, Snowplow Angle
B60324 2 Hydraulic Cylinder, Snowplow Angle
9 B60223 2 3/8 x 26 Snowplow Angle Hydraulic Hose
10 B60224 4 6 3/8 x 36 Snowplow Angle Hydraulic Hose 11 56590 2 2 9/16-18 90° Adjustable Elbow Hydraulic Adapter ORB 12 B70143 1 1 A-Frame Rubber Mat 13 B70134 1 1 A-Frame Cover Plate 14 90055 3 3 3/8 -16 x 1-1/4 Hex Cap Screw G8 15 29233 7 7 3/8 SAE Hardened Washer 16 B61514 2 2 3/8-16 x 4 Hex Cap Screw G5 17 66439 1 1 3/8-16 x 1-1/2 Hex Cap Screw G5 18 B61307 1 1 3/8 Internal/External Tooth Lock Washer 19 B60086 2 2 3/4 x 78 Hydraulic Hose 20 B70132 1 1 A-Frame 21 B61034 3 3 3/8-16 Hex Locknut GC 22 B61275 7 7 3/8-16 U-Nut 23 B61203 1 1 1" Washer
G = Grade ns = not shown
Lit. No. B64091, Rev. 10 33 May 1, 2012
Page 34
MANIFOLD PARTS – ALL MODELS
14
13
12
11
10
15
16
17
12
4
9
1
2
3
18
8
5
7
6
Qty
Item Part 810SS 8611SS Description
1B603411 –Manifold Assembly
B60342 1 Manifold Assembly
ns B60491 1 1 Pump/Manifold Kit (incl. B60402 [1], B60447 [1], B60448 [1], B62039 [1], B61011 [2],
B61412 [2], B61312 [2], B61637 [2], 56805 [4])
2 B60354 1 Manifold Block (with Cross Port Relief), Clear Anodized Aluminum
B60355 1 Manifold Block (with Cross Port Relief), Gold Anodized Aluminum 3 B60089 2 2 1-1/16-12 Male ORB Connector Hydraulic Adapter 4B603201 1Spool Valve 2-Way 5 B60356 1 1 Back Pressure Check Valve 5 psi 6 B60183 1 1 Pressure Compensation Regulation Valve 7 B60225 4 4 Check Valve 50 psi 8 B60272 6 6 9/16-18 Male ORB Hydraulic Adapter 9 B60279 2 Relief Valve, 1500 psi
B60227 2 Relief Valve, 2650 psi
10 B60168 1 1 Relief Valve, 3000 psi
11 B62163 5 5 Coil, PDL 12V DC 12 B60166 4 4 Spool Valve, 3-Way, 2-Position 13 B60052 5 5 1/2-20 Hex Jam Nut 14 B62161 1 1 Coil Harness Assembly (incl. Items B62045, B62118 [2], B62116 [5], B62096 [7],
B62097 [7], Items 32–36)
15 B60321 1 1 Spool Valve, 4-Way, 3-Position 16 B62164 2 2 Coil, LDL 12V DC 17 B60278 2 Relief Valve 1700 psi
B60226 2 Relief Valve 2800 psi 18 B60049 2 2 SAE Hollow Hex Plug ORB ns B63196 1 1 Label – SS/TR Hydraulic Hose Guide ns B60322 2 2 Piston Assembly
G = Grade ns = not shown
Lit. No. B64091, Rev. 10 34 May 1, 2012
Page 35
CONTROL – ALL MODELS
2
3
1A
1
4
5
5A
6
7
8
Control
Qty
Item Part 810SS 8611SS Description
1A B62131 1 1 Pistol Grip Control Wire Harness Assembly (incl. Items 1–5A) ns B62132 1 1 Wire Harness Extension, Vehicle-Side ns B62133 1 1 Weather Cap, Vehicle-Side Wire Harness Extension ns B62134 1 1 Wire Harness Extension, Snowplow-Side ns B62135 1 1 Weather Cap, Snowplow-Side Wire Harness Extension ns B62045 2 2 Connector, Electric, Male, Plastic ns B62097 17 17 Terminal, Male (18–16 ga) ns B62096 35 35 Seal, Cable, Silicone, Orange (18 ga) ns B62116 5 5 Plug, Cavity, Silicone, White (18–16 ga) ns B62046 2 2 Connector, Electric, Female, Plastic ns B62100 2 2 Terminal, Ring #10 (22–18 ga) ns B62093 18 18 Terminal, Female (18–16 ga) ns B62118 1 1 3/8 End Ring Terminal ns B62072 1 1 3/8 End Ring Terminal Snowplow Side Wire Harness Extension ns B62218 1 1 Harness, Skid Steer Snowplow Side Extension 4'
1 B62219 1 1 Housing, Skid Steer Pistol Grip 2 Halves w/Screws (B61613) 2 B62211 1 1 Circuit Board and 3-Switch Assembly 3B700401 1Mount Bracket, Vehicle Side 4 B62210 1 1 Harness, Control w/Pipe Skid Steer
5A B70048 1 1 Pistol Grip Control Mount Bracket Kit (incl. Items 5–8)
5 90055 2 2 3/8-16 x 1-1/4 Hex Cap Screw G8 6 29233 2 2 3/8 Hardened Washer 7 B70049 1 1 Mount Bracket, Pistol Grip Control 8 91333 2 2 3/8-16 Hex Locknut GB
G = Grade ga = Gauge ns = not shown
Lit. No. B64091, Rev. 10 35 May 1, 2012
Page 36
ACCESSORIES & KITS – ALL MODELS
1. Rugged and durable, the 3/8" thick, 2-ply rubber snow defl ector keeps snow off your windshield and in its place—on the ground! The one-piece design allows for wing clearance and provides optimum snow defl ection. The defl ector is shipped with a POWER PLOW™ vinyl label and complete mounting hardware.
3. Durable and long lasting, the POWER PLOW™ polyurethane moldboard and wing cutting edges will keep you plowing longer and safer! Specially formulated for snow plowing applications, BLIZZARD® poly edges resist gouging, provide superior wear life and effectively reduce plowing noise. Ideal for all plowing conditions. Edges are shipped with mounting hardware.
4. Putting your snowplow away for the winter? Have a deep scratch to cover? Clean up your blade and snowplow parts with our gloss spray paints. BLIZZARD touch-up paint provides an excellent nish to help keep your snowplow looking its best.
2. Beef-up your POWER PLOW™ snowplow with our 3/8" thick wing cutting edges. These edges are built to withstand heavy snowplow use on the roughest road surfaces and also provide added material for protection against sidewalk curb wear. Mounting hardware included.
Lit. No. B64091, Rev. 10 36 May 1, 2012
Paint provided in 12-oz spray cans.
Page 37
CONTROL, ACCESSORIES & KITS – ALL MODELS
5. Integrate all snowplow controls into your skid steer using an optional auxiliary control harness. This 7-foot braided harness connects easily to your existing manifold harness on one end and your skid steer on the other. Assembly of the harness wiring to your skid steer-specifi c auxiliary electrical controls required. Electrical connector not provided with harness.
Accessories
Qty
Item Part 810SS 8611SS Description
1B612411 –Rubber Snow Defl ector w/Hardware
B52087 1 Rubber Snow Defl ector w/Hardware 2 B61288 1 3/8" Wing Cutting Edges w/Hardware (T1) 3 B61536 1 Polyurethane Moldboard and Wing Cutting Edges w/Hardware
B61539 1 Polyurethane Moldboard and Wing Cutting Edges w/Hardware
4 B61219 1 1 POWER PLOW™ High Performance Spray Paint (12 oz), Gloss White
B63073 1 1 POWER PLOW High Performance Spray Paint (12 oz), Gloss Black 5 B62162 1 1 Auxiliary Control Harness w/Diodes
Kits
ns B61277 1 Hardware Kit, Snowplow Assembly Parts
B61479 1 Hardware Kit, Snowplow Assembly Parts
ns B60454 1 Hydraulic Adapter Kit (incl. Items B60005 [2], B60007 [4], B60089 [2], B60272 [6])
B60453 1 Hydraulic Adapter Kit (incl. Items B60005 [2], B60089 [2], B60272 [10])
ns B60456 1 Hydraulic Hose Kit (incl. Items B60086 [2], B60223 [2], B60224 [4])
B60455 1 Hydraulic Hose Kit (incl. Items B60086 [2], B60224 [6])
ns B61255 1 1 Hardware Kit, Moldboard Cutting Edge ns B52067 1 Cutting Edge Kit, Moldboard w/Hardware
B52095 1 Cutting Edge Kit, Moldboard w/Hardware
ns B61431 1 Hardware Kit, Wing Cutting Edge
B61387 1 Hardware Kit, Wing Cutting Edge
ns B51104 1 Kit, Wing Cutting Edges w/ Hardware
B51103 1 Kit, Wing Cutting Edges w/ Hardware ns B60360 1 Combo Seal Kit, Cyl B60029/B60065 ns B60365 1 Combo Seal Kit, Cyl B60207 ns B60366 1 Combo Seal Kit, Cyl B60221/B60324 ns B60373 1 Combo Seal Kit, Cyl B60347 ns 96028 1 Moldboard Label Pack ns 96032 1 Moldboard Label Pack
ns = not shown
Lit. No. B64091, Rev. 10 37 May 1, 2012
Page 38
Blizzard PO Box 245038 Milwaukee, WI 53224-9538 www.blizzardplows.com
A DIVISION OF DOUGLAS DYNAMICS, L.L.C.
Copyright © 2012 Douglas Dynamics, L.L.C. All rights reserved. This material may not be reproduced or copied, in whole or in part, in any printed, mechanical, electronic, fi lm or other distribution and storage media, without the written consent of Blizzard. Authorization to photocopy items for internal or personal use by Blizzard outlets or snowplow owner is granted.
Blizzard reserves the right under its product improvement policy to change construction or design details and furnish equipment when so altered without reference to illustrations or specifi cations used. Blizzard or the vehicle manufacturer may require or recommend optional equipment for snow removal. Do not exceed vehicle ratings with a snowplow. This product is manufactured under the following U.S. patents: 5,420,480; 5,638,618; 5,899,007; 6,178,669; 6,253,470; 6,276,076; 6,393,737; 6,408,549; 6,412,199; 6,442,877; 6,615,513; 7,134,227; 7,430,821; CAN patents 2,184,922; 2,229,783; 2,259,508; 2,358,145; 2,358,354; 2,466,195; and other patents pending. Blizzard offers a limited warranty for all snowplows and accessories. See separately printed page for this important information. The following are registered (®) or unregistered (™) trademarks of Douglas Dynamics, L.L.C.: BLIZZARD®, BLIZZ ARD POWER PLOW®, BUCKET BLADE™, POWER PLOW™, WIDE PASS™.
Printed in U.S.A.
Lit. No. B64091, Rev. 10 38 May 1, 2012
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