Blizzard POWER PLOW 810SS, POWER PLOW 8611SS Installation Instructions & Owner's Manual

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Page 1

May 1, 2012

Lit. No. B64091, Rev. 10

Model 810SS & 8611SS POWER PLOW™ Snowplows

Installation Instructions & Owner's Manual

CAUTION

See your BLIZZARD® sales outlet/Web site for speciﬁ c vehicle application recommendations before installation. The Undercarriage Selection Guide has speciﬁ c vehicle and snowplow requirements.

CAUTION

Read this document before installing the snowplow.

CAUTION

Read this document before operating or servicing snowplow.

This manual supersedes all editions with an earlier date.

Page 2

PREFACE

Congratulations on purchasing the most advanced skid steer snowplow available! The POWER PLOW™ snowplow is clearing new trails for innovative design, rugged durability, quality craftsmanship and superior performance. Our innovative products are tested all over the snowbelt.

This manual provides safety, operation and

maintenance information for your new BLIZZARD snowplow. To keep your snowplow in good condition, read and understand this manual and follow its recommendations. Failure to do so may affect your warranty coverage.

When service is necessary, your local BLIZZARD distributor knows your snowplow best. Contact your BLIZZARD outlet for maintenance, service or any other assistance you require.

If you have not already done so, please visit www.blizzardplows.com to register your new POWER PLOW snowplow!

Lit. No. B64091, Rev. 10 2 May 1, 2012

Page 3

TABLE OF CONTENTS

PREFACE ....................................................................2

SAFETY INFORMATION ............................................ 4

VEHICLE APPLICATION INFORMATION ................. 7

OPERATION ............................................................... 8

UNPACKING & INSPECTION .................................... 9

TORQUE SPECIFICATIONS .................................... 10

MOLDBOARD & A-FRAME ASSEMBLY ................ 12

ELECTRICAL & HYDRAULIC SYSTEMS ............... 15

General System Schematics ..............................15

Hydraulic Guide .................................................. 16

Electrical Installation ........................................... 17

Electrical Schematics

Control Harness ............................................... 18

Vehicle Harness............................................... 20

Snowplow Harness .......................................... 21

Coil Harness ....................................................22

Auxiliary Control Harness ................................23

MOUNTING & DISMOUNTING INSTRUCTIONS .... 24

TESTING YOUR SNOWPLOW.................................25

MAINTENANCE ........................................................26

Storage & Lifting .................................................27

TECHNICAL SPECIFICATIONS & CG

INFORMATION ...................................................... 28

TROUBLESHOOTING .............................................. 29

PARTS LISTS ...........................................................30

Moldboard & Wing Parts – All Models ................ 30

A-Frame, Pivot Beam & Manifold Parts –

All Models ........................................................ 32

Control – All Models ............................................ 35

Accessories & Kits– All Models ..........................36

Lit. No. B64091, Rev. 10 3 May 1, 2012

Page 4

SAFETY

Snowplow

Attachment

Plate

Receiving

Pocket

Receiving

Pocket

Snowplow

Attachment

Plate

Lever

Receiving

Hole

Lever

Receiving

Hole

•

Position the skid steer close to the snowplow and align the mount points on the skid steer plate with the snowplow attachment plate.

• Tilt the skid steer plate forward and position the top edge of the plate under the receiving pocket on the top edge of the snowplow attachment plate.

• Slowly raise the arms on the skid steer and tilt the skid steer plate toward the cab until the snowplow attachment plate is flush with the skid steer plate. Turn the engine OFF.

• Engage both locking levers on the skid steer by rotating each handle 90° into a horizontal position. The skid steer locking levers shall insert into the snowplow lever receiving holes.

• Attach all hydraulic hoses on the snowplow to the auxiliary hydraulic connections located on the skid steer. On some skid steer models, it may be necessary to initiate an auxiliary hydraulic switch on the skid steer prior to operating the snowplow.

• Connect the snowplow wire harness to either the pistol grip control or auxiliary electrical connection on the skid steer.

•

Lower the snowplow on a flat, level surface and turn the engine OFF.

• Disconnect the snowplow wire harness from the skid steer.

• Disconnect all hydraulic hoses on the snowplow from the auxiliary hydraulic connections located on the skid steer.

• Disengage both locking levers on the skid steer by rotating each handle 90° into a vertical position. The skid steer locking levers shall withdraw from the snowplow lever receiving holes.

• Turn the engine ON. Slowly lower the arms on the skid steer and tilt the skid steer plate forward away from the cab until the top edge of the skid steer plate clears the receiving pocket on the top edge of the snowplow attachment plate.

• Back the skid steer away slowly.

MOUNT INSTRUCTIONS DISMOUNT INSTRUCTIONS

Read Owner's Manual for Complete Instructions. Read Owner's Manual for Complete Instructions.

WARNING: Keep fingers away from snowplow and skid steer mounting points. Follow skid steer labeling and owner's manual.

44833

U.S. Patents 5,638,618; 5,899,007; 6,178,669; 6,276,076; 6,393,737; 6,408,549; 6,412,199; 6,442,877; 6,615,513; CAN Patents 2,184,922; 2,229,783; 2,259,508; 2,358,145; 2,358,354; 2,466,195; and other patents pending.

SAFETY DEFINITIONS

WARNING

Indicates a potentially hazardous situation, that if not avoided, could result in death or serious personal injury.

CAUTION

Indicates a potentially hazardous situation that, if not avoided, may result in minor or moderate injury. It may also be used to alert against unsafe practices.

NOTE: Indicates a situation or action that can lead to damage to your snowplow and vehicle or other property. Other useful information can also be described.

WARNING/CAUTION & INSTRUCTION LABELS

Become familiar with and inform users about the warning and instruction labels on the back of the blade.

NOTE: If labels are missing or cannot be read, see your sales outlet.

POWER PLOW™ &

SPEEDWING™ Blades Only

(both sides)

Lit. No. B64091, Rev. 10 4 May 1, 2012

Page 5

SAFETY

SAFETY PRECAUTIONS

Improper installation and operation could cause personal injury, and/or equipment and property damage. Read and understand labels and the Owner's Manual before installing, operating or making adjustments.

WARNING

Lower blade when vehicle is parked. Temperature changes could change hydraulic pressure, causing the blade to drop unexpectedly or damaging hydraulic components. Failure to do this could result in serious personal injury.

WARNING

The driver shall keep bystanders clear of the blade when it is being raised, lowered or angled. Do not stand between the vehicle and the blade or within 8 feet of a moving blade. A moving or falling blade could cause personal injury.

WARNING

Do not exceed vehicle operative capacity including the blade. See vehicle rating label.

WARNING

Never stand, work or reach under lift arms or lift cylinders without employing a lift arm stop or stand.

WARNING

To prevent accidental movement of the blade, always turn the control OFF whenever the snowplow is not in use. The power indicator light will turn OFF.

CAUTION

Transport speed should not exceed vehicle manufacturer's recommendations. Further reduce speed under adverse travel conditions.

CAUTION

Plowing speed should not exceed 10 mph (16 km/h).

HYDRAULIC SAFETY

WARNING

Hydraulic ﬂ uid under pressure can cause skin injection injury. If you are injured by hydraulic ﬂ uid, get medical attention immediately.

• Always inspect hydraulic components and hoses before using. Replace any damaged or worn parts immediately.

• If you suspect a hose leak, DO NOT use your hand to locate it. Use a piece of cardboard or wood.

FUSES

The snowplow electrical and hydraulic systems contain several blade-style automotive fuses. If a problem should occur and fuse replacement is necessary, the replacement fuse must be of the same type and amperage rating as the original. Installing a fuse with a higher rating can damage the system and could start a ﬁ re. Fuse Replacement, including fuse ratings and locations, is located in the Maintenance Section of this Owner's Manual.

CAUTION

Read Owner's Manual before operating or servicing snowplow.

Lit. No. B64091, Rev. 10 5 May 1, 2012

Page 6

SAFETY

PERSONAL SAFETY

• Remove ignition key and put the vehicle in park or in gear to prevent others from starting the vehicle during installation or service.

• Wear only snug-ﬁ tting clothing while working on your vehicle or snowplow.

• Do not wear jewelry or a necktie, and secure long hair.

• Wear safety goggles to protect your eyes from battery acid, gasoline, dirt and dust.

• Avoid touching hot surfaces such as the engine, radiator, hoses and exhaust pipes.

• Always have a ﬁ re extinguisher rated BC handy, for ﬂ ammable liquids and electrical ﬁ res.

FIRE AND EXPLOSION

WARNING

Gasoline is highly ﬂ ammable and gasoline vapor is explosive. Never smoke while working on vehicle. Keep all open ﬂ ames away from gasoline tank and lines. Wipe up any spilled gasoline immediately.

VENTILATION

WARNING

Vehicle exhaust contains lethal fumes. Breathing these fumes, even in low concentrations, can cause death. Never operate a vehicle in an enclosed area without venting exhaust to the outside.

BATTERY SAFETY

CAUTION

Batteries normally produce explosive gases, which can cause personal injury. Therefore, do not allow ﬂ ames, sparks or lit tobacco to come near the battery. When charging or working near a battery, always cover your face and protect your eyes, and also provide ventilation.

• Batteries contain sulfuric acid, which burns skin, eyes and clothing.

• Disconnect the battery before removing or replacing any electrical components.

NOISE

Be careful when using gasoline. Do not use gasoline to clean parts. Store only in approved containers away from sources of heat or ﬂ ame.

CELL PHONES

A driver's ﬁ rst responsibility is the safe operation of the vehicle. The most important thing you can do to prevent a crash is to avoid distractions and pay attention to the road. Wait until it is safe to operate Mobile Communication equipment such as cell phones, text messaging devices, pagers or two-way radios.

Airborne noise emission during use is below 70 dB(A) for the snowplow operator.

VIBRATION

Operating snowplow vibration does not exceed

2.5 m/s body.

to the hand-arm or 0.5 m/s2 to the whole

Lit. No. B64091, Rev. 10 6 May 1, 2012

Page 7

VEHICLE APPLICATION INFORMATION

CAUTION

See your BLIZZARD® outlet for speciﬁ c vehicle application recommendations before installation. The Undercarriage Selection Guide has speciﬁ c vehicle and snowplow requirements.

Vehicle application recommendations are based on the following:

• The vehicle with the snowplow installed must comply with applicable Federal Motor Vehicle Safety Standards (FMVSS).

• The vehicle with the snowplow installed must comply with the vehicle manufacturer's stated gross vehicle and axle weight ratings (found on the driver-side door cornerpost of the vehicle) and the front and rear weight distribution ratio. In some cases, rear ballast may be required to comply with these requirements.

• BLIZZARD Undercarriage Selection Guide is based on available vehicle capacity for snowplow equipment on a representative vehicle equipped with options commonly used for snowplowing and with 300 lb of front seat occupant weight.

• Weights of front seat occupants can be adjusted above 300 lb but vehicle with snowplow must not exceed vehicle GVWR or GAWR.

• In some cases there may be additional limitations and requirements.

• Installation, modiﬁ cation and addition of accessories must comply with published BLIZZARD recommendations and instructions. Available capacity decreases as the vehicle is loaded with cargo or other truck equipment or snowplow accessories are installed.

• If there is uncertainty as to whether available capacity exists, the actual vehicle as conﬁ gured must be weighed.

Lit. No. B64091, Rev. 10 7 May 1, 2012

Page 8

OPERATION

Your POWER PLOW™ snowplow is the most advanced and versatile snowplow on the market. The easy-to-use controls allow you to automatically adjust the snowplow blade and wings into an inﬁ nite number of plowing positions. Review the illustrations below to determine the best position for your plowing needs.

WARNING

Never use the snowplow attachment to carry people, as a man lift or as a work platform.

WARNING

When plowing with down pressure, do not cause the front wheels on the skid steer/ tractor to raise above ground.

A. Compact Position

(8' or 8'-6" Blade Width)

• Primary position when transporting the snowplow

• For use in heavy snow conditions with poor visibility, initial clearing and tight quarters

• Ideal application: residential driveways, small

roads

B. WIDE PASS™ Position

(10' or 11'-3" Blade Width)

• Primary position for clearing large surfaces

• For use in light snow conditions with good visibility, ﬁ nal clearing and clean-up

• Ideal application: large parking lots, widening

roadways

C. BUCKET BLADE™ Position

(9'-3" or 9'-10" Blade Width)

• Primary position for transporting snow

• For use in initial clearing with decent visibility, transporting large volumes of snow, ﬁ nal clean-up

• Ideal application: roadway intersections

D. WIDE PASS Position Angled with Wing

Forward

• Primary position for accelerated angled plowing

• For use in directional plowing, cornering, diverting snow away from objects or buildings

• Ideal application: plowing adjacent to buildings, driveway/road intersections

Lit. No. B64091, Rev. 10 8 May 1, 2012

Page 9

UNPACKING & INSPECTION

Your POWER PLOW™ snowplow has been packaged to withstand transit and weather related damage. Fully inspect all components upon receipt of your snowplow. In the event of shipping damage or missing parts, immediately contact our Customer Support Department at 1-888-680-8600.

Begin unpacking and inspection in the following order:

1. Remove the shipping document from the end panel of the pallet wrap. Retain all documentation for your records.

2. All wood framing and polyethylene material should be removed from the pallet for easy access to the snowplow.

3. Due to the odd shaped components and size of several assembly parts, various cable ties and corrugated material are used for scratch resistance and package orientation. Please remove these items prior to assembly.

4. Place the main blade assembly on a ﬂ at, level surface.

Once you have inspected all parts and removed all packaging materials, your snowplow is ready to be fully assembled.

Retain this information for your records.

Date of Purchase:

Dealer/Distributor:

Dealer Phone Number:

Snowplow Serial Number:

Lit. No. B64091, Rev. 10 9 May 1, 2012

Page 10

TORQUE SPECIFICATIONS

TORQUE CHART

CAUTION

Read instructions before assembling. Fasteners should be ﬁ nger tight until instructed to tighten according to the torque chart. Use standard methods and practices when attaching snowplow including proper personal protective safety equipment.

Grade Identiﬁ cation for J429–Grade 5 Bolt Grade Identiﬁ cation for J429–Grade 8 Bolt

SAE J429 Grade 5 Torque Values SAE J429 Grade 8 Torque Values

Nominal

Thread Size

1/4-20 2,000 6 ft-lb 8 ft-lb 1/4-20 2,850 9 ft-lb 12 ft-lb

5/16-18 3,350 13 ft-lb 18 ft-lb 5/16-18 4,700 18 ft-lb 25 ft-lb

3/8-16 4,950 23 ft-lb 31 ft-lb 3/8-16 6,950 32 ft-lb 44 ft-lb

7/16-14 6,800 37 ft-lb 50 ft-lb 7/16-14 9,600 53 ft-lb 70 ft-lb

1/2-13 9,050 57 ft-lb 75 ft-lb 1/2-13 12,800 80 ft-lb 107 ft-lb

9/16-12 11,600 82 ft-lb 109 ft-lb 9/16-12 16,400 115 ft-lb 154 ft-lb

5/8-11 14,500 113 ft-lb 151 ft-lb 5/8-11 20,300 159 ft-lb 211 ft-lb 3/4-10 21,300 200 ft-lb 266 ft-lb 3/4-10 30,100 282 ft-lb 376 ft-lb

7/8-9 29,435 321 ft-lb 430 ft-lb 7/8-9 41,550 454 ft-lb 606 ft-lb

1-8 38,600 482 ft-lb 640 ft-lb 1-8 54,540 680 ft-lb 900 ft-lb

Clamp Loads

(lb)

Tightening Torque

"Lubricated" "Dry" "Lubricated" "Dry"

Nominal

Thread Size

Clamp Loads

(lb)

Tightening Torque

8.8

Grade Identiﬁ cation for Metric–Grade 8.8 Bolt

Metric Class 8.8 Torque Values Metric Class 10.9 Torque Values

Diameter

(mm)

5 1,389 3 ft-lb 5 ft-lb 5 1,987 5 ft-lb 7 ft-lb 6 1,965 6 ft-lb 8 ft-lb 6 2,812 8 ft-lb 11 ft-lb 7 2,826 10 ft-lb 13 ft-lb 7 4,044 14 ft-lb 19 ft-lb

8 3,579 14 ft-lb 19 ft-lb 8 5,121 20 ft-lb 27 ft-lb 10 5,672 28 ft-lb 37 ft-lb 10 8,116 40 ft-lb 53 ft-lb 12 8,243 49 ft-lb 65 ft-lb 12 11,796 70 ft-lb 92 ft-lb 14 11,246 77 ft-lb 103 ft-lb 14 16,092 111 ft-lb 148 ft-lb 16 15,882 125 ft-lb 167 ft-lb 16 21,970 173 ft-lb 231 ft-lb 18 19,423 172 ft-lb 229 ft-lb 18 26,868 238 ft-lb 317 ft-lb 20 24,784 244 ft-lb 325 ft-lb 20 34,284 338 ft-lb 450 ft-lb

Clamp Loads

(lb)

Tightening Torque

"Lubricated" "Dry" "Lubricated" "Dry"

10.9

Grade Identiﬁ cation for Metric–Grade 10.9 Bolt

Diameter

(mm)

Clamp Loads

(lb)

Tightening Torque

Lit. No. B64091, Rev. 10 10 May 1, 2012

Page 11

Turns Size

N/A -02 6–7 N/A -03 8–9

2-0411–12

2-0514–15 1-1/2 -06 18–20 1-1/2 -08 36–39 1-1/2 -10 57–63 1-1/4 -12 79–88

1-1494–103

1-16108–113

1-20127–133

1-24158–167

1-32245–258

Size

-02 6–7

-03 8–10

-04 13–15

-05 17–21

-06 22–25

-08 40–43

-10 43 –57

-12 68–75

-14 90 –99

-16 112–123

-20 146–200

-24 154 –215

-32 218–290

ft-lb

min–max

ft-lb

min–max

Assembly Steps

1. Verify the port, O-ring, sealing surfaces and threads are clean and free of damage.

2. Lubricate the threads and the O-ring with 10W hydraulic ﬂ uid.

3. For an adjustable ORB, completely back off the locknut and washer.

4. Hand tighten the ﬁ tting until it contacts the port spotface. Point the elbow or tee in the desired direction and hold.

5. Torque to speciﬁ cation.

NOTE: Torque values speciﬁ ed are for threads lubricated with 10W hydraulic ﬂ uid.

TORQUE SPECIFICATIONS

37° JIC Flare Torque Values

Assembly Steps

1. Make sure the tubing and threads are clean.

2. Lubricate the threads with 10W hydraulic ﬂ uid.

3. Hand tighten the nut/sleeve to approximately 30 in-lb.

4. Make alignment marks on the nut and ﬁ tting.

5. Tighten to turn or torque speciﬁ cation.

6. When fully tightened, make a second set of alignment marks at the fully tightened position.

NOTE: Torque values speciﬁ ed are for threads lubricated with 10W hydraulic ﬂ uid.

Overtightening will reduce the clamping force resulting in loss of seal and reduction of ﬂ ow.

O-Ring Boss Torque Values

Lit. No. B64091, Rev. 10 11 May 1, 2012

Page 12

MOLDBOARD & A-FRAME ASSEMBLY

1. Remove dust cap from both of the slide box cylinders located at the center/rear of the moldboard. Attach adapters (B60007 for 810SS; B60272 for 8611SS) to both ports on each slide box cylinder. Tighten ﬁ ttings per torque chart.

NOTE: All of the hydraulic adapters can be found packaged with the manifold assembly.

Extend

Retract

NOTE: The positions for the rod- and baseend slide box hoses. The hoses that operate the retract functions (rod) of the cylinders are closest to the base of each cylinder. The hoses that operate the extend functions (base) of the cylinders are closest to the rod of each cylinder.

2. Connect hoses (B60224) to each of the hydraulic adapters on the cylinders. Tighten hoses per torque chart.

3. Position the pivot beam and A-frame near the mount locations at the rear of the blade. Place the right and left group of hydraulic hoses (connected to the slide box cylinders) through the 1-1/2" diameter rubber grommet openings in the front face of the pivot beam.

NOTE: Review the label on each hose for the appropriate part number.

9/16

B60007

56590

9/16

B60272

Lit. No. B64091, Rev. 10 12 May 1, 2012

Page 13

MOLDBOARD & A-FRAME ASSEMBLY

4. Position the pivot beam between the two support ribs until the connecting points on the beam align with those on the snowplow. Insert one 3/4" x 3" clevis pin (B50069) or 1" x 3-1/4" clevis pin (B61717) through each mounting hole and secure it with a 1/4" x 1-1/2" cotter pin (90601).

5. Position each angle cylinder with the rod end of the cylinder in the pivot beam and the hydraulic hose port facing away from the A-frame. Secure the cylinder to the pivot beam with a 3/4" x 5" clevis pin (95739) and a 1/4" x 1-1/2" cotter pin (90601). Extend each cylinder rod until the cylinder base mounting hole aligns with the hole on the A-frame angle cylinder bracket. Insert another clevis pin and secure it with a cotter pin.

6. Hook each extension spring to the receiving holes on the pivot beam and attach the opposite end of the spring to its respective spade bolts. Install the spade bolts through the extension spring mounting angle on the top rear of the blade. Secure each spade bolt by placing one 5/8" ﬂ at washer on the bolt and thread one 5/8" locknut. Tighten each locknut until a piece of paper can pass between the 3rd and 4th coils on the spring.

7. Install the blade guides at each end of the moldboard. Insert the cap screw through the holes at the top of the wing reinforcement rib. Tighten all screws with locknuts.

8611 Uses Outer Holes

810 Uses Inner Holes

NOTE: The 810SS and 8611SS models use the same A-frame but use different mounting points for the angle cylinders due to different stroke lengths on the cylinders. Be sure to use the proper mounting point when replacing or installing cylinders.

NOTE: The cylinder ports should be facing away from the A-frame.

Lit. No. B64091, Rev. 10 13 May 1, 2012

Page 14

MOLDBOARD & A-FRAME ASSEMBLY

8. Assemble the manifold. Each of the hose ports on the manifold is covered with stretch wrap. Remove the wrap and install adapter (B60272) in ports #1, 2, 7, 8, 9 and 10. Tighten ﬁ ttings per torque chart.

S9 S1 S5

CV5

CV2

CV4 PC

NOTE: DO NOT let any foreign objects enter into the open ports. The valves can become contaminated and greatly hinder the snowplow's performance. Torque to proper speciﬁ cations.

NOTE: All ports are identiﬁ ed by a stamped number on the manifold. The numbers also identify the hydraulic functions, which can be referenced on the label under the manifold cover.

NOTE: When handling the manifold, hold the manifold at the sides of the block. Never handle the manifold by coils. Doing so can cause a solenoid cartridge to bend, causing the cartridge to stick when activated.

11. Route the hydraulic hose groupings from the pivot beam to the access holes located on the sides of the A-frame. Connect the hoses to their respective adapters on the manifold.

12. Remove the dust cap from both of the hydraulic angle cylinder ports and attach one 9/16" 90° adjustable elbow ORB adapter to each port. Each adapter should be angled toward the top of the moldboard. Connect one 3/8" x 26" (36" for 8611) hydraulic hose (B60223 or B60224) to each angle cylinder adapter. Be careful not to overtighten the hose connections. Tighten ﬁ ttings and hoses per torque chart.

13. Connect the hoses to their respective adapters on the manifold. Tighten hoses per torque chart.

14. Install adapters (B60089) to ports "T" and "P" on the manifold. Connect a hydraulic hose (B60086) to each adapter. Tighten ﬁ ttings and hoses per torque chart.

9. Remove the A-frame cover to gain access to the inside of the manifold compartment.

10. Attach the manifold to the A-frame using cap screws (B61514), washers (29233) and locknuts (B61034).

Ground Mount Hole

Manifold Mount Holes

Lit. No. B64091, Rev. 10 14 May 1, 2012

Page 15

GENERAL SYSTEM SCHEMATICS

B C D

S10

ELECTRICAL SCHEMATIC

S10

(BOTTOM) (TOP)

HYDRAULIC SCHEMATIC

LEFT SLIDE BOX

RIGHT ANGLE

RIGHT SLIDE BOX

RV1

1700 PSI

(2800 PSI)

RV2

1500 PSI

(2650 PSI)

CV1 50 PSI

S10

CV2 50 PSI

50 PSI

LEFT ANGLE

3000 PSI

RV5

RV3

1500 PSI

RV4

(2650 PSI)

1700 PSI

(2800 PSI)

CV3 50 PSI

CV4 50 PSI

CV5 5 PSI

NOTE: Where applicable, Model 8611 values are in parentheses.

Lit. No. B64091, Rev. 10 15 May 1, 2012

Page 16

HYDRAULIC GUIDE

Milwaukee, Wisconsin 53224

B63196

Recommended for machines equipped with auxiliary

hydraulics having a flow rated at 4–30 gallons per

minute (gpm) and a maximum pressure rating of 3,000psi.

Hydraulic Valve & Hose Port Guide

Models 810SS & 8611SS

S10

RV1

RV2

RV4

RV3

RV5

S4 S2

S1S9

CV2

CV4

CV5

NOTE: Check valves CV1 & CV3 are not illustrated. Both valves are located on the opposite side of the manifold in the diagram shown above.

HYDRAULIC HOSES

Port Function

1 Angle Right – Driver-Side Cylinder 2 Angle Left – Passenger-Side Cylinder 7 Driver-Side Slide Box Retract 8 Driver-Side Slide Box Extend 9 Passenger-Side Slide Box Extend 10 Passenger-Side Slide Box Retract

RELIEF & CHECK VALVES

Valve Function

RV1 Driver-Side Wing Pressure Relief RV2 Driver-Side Wing Anti-Cavitation RV3 Passenger-Side Wing Anti-Cavitation RV4 Passenger-Side Wing Pressure Relief RV5 Angle Relief CV1 Driver-Side

Slide Box Retract Check Valve

CV2 Driver-Side

Slide Box Extend Check Valve

CV3

Passenger-Side Slide Box Retract Check Valve

CV4

Passenger-Side Slide Box Extend Check Valve

CV5

Back Pressure Check Valve

NOTE: Energize the following solenoids for the functions:

S1 Passenger-Side Slide Box Retract S2 Passenger-Side Slide Box Extend S3 Angle Left – Passenger-Side Cylinder S4 Angle Right – Driver-Side Cylinder S9 Driver-Side Slide Box Retract S10 Driver-Side Slide Box Extend

Lit. No. B64091, Rev. 10 16 May 1, 2012

Page 17

ELECTRICAL INSTALLATION

1. Connect the manifold coil harness to the snowplow harness. Feed the opposite end of the snowplow harness through the top access hole in the A-frame (same as 3/4" tank hydraulic hose) located on the driver's side.

2. Attach the grounds on the coil wire harness and snowplow harness with a 3/8" x 1-1/2" cap screw and 3/8" tooth lock washer to the A-frame. Secure the wires with a locknut. Review the diagram for the proper ground location.

Ground Mount Hole

Manifold Mount Holes

3. Connect the snowplow harness to the vehicle harness, and then the vehicle harness to the pistol grip control harness. Attach the ground wire from the vehicle harness to the cab of the skid steer. The pink/black power wire connects to a switched power source with a minimum of 12 volts.

4. Position the vehicle harness mount bracket in an accessible location for easy on-and-off installation inside the skid steer. Secure the vehicle side harness in the notch on the bracket.

5. Find an accessible location inside the skid steer for the control harness mount bracket, either positioned vertically or horizontally depending on user preference. When choosing a location for your bracket, it should be mounted in easy reach of the vehicle operator and not restricting access to vehicle controls or vehicle instrumentation. The bracket should also not interfere with any safety devices or be positioned so that the control might rotate in front of the operator. Do not mount the bracket in areas prohibited by the vehicle manufacturer. See the vehicle's owner's manual or service manual for details.

NOTE: The pink/black power wire MUST be switched ON and OFF with the ignition.

Secure the bracket with hardware provided.

6. Complete the assembly by reattaching the A-frame cover. Align the holes in the cover with those on the A-frame and secure it with 3/8" x 1-1/2" cap screws and 3/8" washers.

7. After completing the mechanical and electrical installations, test all snowplow and lighting functions before attempting to drive or plow.

Lit. No. B64091, Rev. 10 17 May 1, 2012

Page 18

ELECTRICAL SCHEMATICS – CONTROL HARNESS

S10

DUMP SOLENOID

GROUND

L. RETRACT

L. EXTEND

R. ANGLE

R. RETRACT

L. ANGLE

R. EXTEND

RED

BROWN

BLUE/BLACK

914384

RED

GREEN

BLUE/WHITE

Customer

BLUE

RED/BLACK

RED/WHITE

BLACK

–

12V

Supplied

M1 M2 C3C2C1 C4

914384

PINK/B LACK

BLUE

GREEN

BLUE/WHITE

BLUE/BLACK

BLUE/WHITE

SS/TR PISTOL GRIP CONTROL HARNESS SCHEMATIC (B62131)

Includes B62132, B62133, B62134, B62135, B62136, B62210, B62211 & B62219

SWITCH #3

BLUE/BLACK

POWER

LEFT BOX EXTEND

LEFT BOX RET RACT

SWITCH #2

BLACK

RED/WHITE

RED/BLACK

BLUE

BLACK

GREEN

RIGHT ANGLE

BLACK

RED/WHITE

RED/BLACK

POWER

LEFT ANGLE

SWITCH #1

BLACK

PINK/B LACK

POWER

RIGHT BOX EXTEND

RIGHT BOX RE TRACT

Lit. No. B64091, Rev. 10 18 May 1, 2012

Page 19

ELECTRICAL SCHEMATICS – CONTROL HARNESS

BACK VIEW

OF SWITCH #3

connector)

LENGTH

PIN # COLOR AWG

LENGTH

84"

18BLUE/BLACK

13465

84"

18GREEN

84"

PINK/B LACK

BLUE/WHITE 18

84"

(JUMPER)

N/A

POWERPINK/ BLACK

FUNCTION AWG

COLOR

PIN #

RIGHT ANGLE

GROUND (JUMPER)

N/A

BLACK

GREEN

1818181818

LEFT ANGLE

LEFT BOX EXTEND

LEFT BOX RE TRACT

RIGHT BOX R ETRAC T

BLUE

RED/BLACK

BLUE/WHITE

BLUE/BLACK

RIGHT BOX EXTEND

RED/WHITE

(looking at

END VIEW

SWITCH # 3

NOTE: NO NUMBERS ON SWITCH

TOP

BLUE 18

13465

PIN # COLOR AWG

LENGTH

13465

PIN # COLOR AWG

PINK/B LACK

84"

18RED/BLACK

RED/WHITE 18

PINK/B LACK

SWITCH # 2

TOP

123456

BACK VIEW

OF SWITCH #2

BACK VIEW OF SWITCH PLATE

SS/TR CONTROL HARNESS (B62210, B62211& B62219)

TOP

BACK VIEW

OF SWITCH #1

NOTE: NO NUMBERS ON SWITCH

SWITCH # 1

(USE THIS C HART TO FIND TOP) (USE THIS C HART TO FIND TOP)(USE THIS C HART TO FIND TOP)

NOTE: NO NUMBERS ON SWITCH

CONTROL

Lit. No. B64091, Rev. 10 19 May 1, 2012

Page 20

ELECTRICAL SCHEMATICS – VEHICLE HARNESS

N/A

1011121314

67895

1234

N/A

LEFT BOX EXTEND

LEFT BOX RET RACT

RIGHT BOX EXTEND

NOTE: REMOV E EXCESS RUBBER

FROM TERM INALS NOT USED

N/A

N/A N/A N/A

N/A

RED/WHITE

BLUE/WHITE

BLUE/BLACK

END VIEW

(looking at connector)

PLUG (SQUARE)

BLIZZARD

N/A

N/A N/A

N/A

FUNCTION

N/A

BLACK GROUND 18

COLOR AWG

PIN #

N/A

LEFT ANGLE

RIGHT ANGLE

RIGHT BOX RE TRACT

N/A

N/A N/A N/A

N/A

BLUE

GREEN

RED/BLACK

456

SS/TR VEHICLE HARNESS (B62132, B62133)

END VIEW

67895

1234

(looking at connector)

10 11 12 13 14

GROUND

BLACK

18181818181818

LEFT ANGLE

RIGHT ANGLE

LEFT BOX EXTEND

LEFT BOX RETR ACT

RIGHT BOX EXTEND

RIGHT BOX RE TRACT

BLUE

GREEN

RED/WHITE

RED/BLACK

BLUE/WHITE

BLUE/BLACK

N/A

(looking at

connector)

END VIEW

N/A

FUNCTION AWG

POWER (POS)PINK/BL ACK

GROUND (NEG)

N/A

BLACK

COLOR

PIN #

Lit. No. B64091, Rev. 10 20 May 1, 2012

Page 21

ELECTRICAL SCHEMATICS – SNOWPLOW HARNESS

FUNCTION AWG

DUMP SOLENOID

COLOR

BROWN

PIN #

N/A

BLACK GROUND

LEFT ANGLE

RIGHT ANGLE

LEFT WING EXTEND

LEFT WING RETRACT

BLUE

GREEN

BLUE/WHITE

BLUE/BLACK

18181818181818

RIGHT WING EXTEND

RIGHT WING RETRACT

RED/WHITE

RED/BLACK

(looking at

connector)

END VIEW

1011121314

1234

67895

N/A N/A

LEFT BOX EXTEND

RIGHT BOX EXTEND

N/A

RED/WHITE

BLUE/WHITE

END VIEW

(looking at connector)

SS/TR PLOW HARNESS (B62134, B62135)

N/A N/A

LEFT ANGLE

N/A

BLUE

456

N/A N/A

PUMP SOLENOID 18

N/A

N/A N/A N/A

N/A

BROWN

RED/BLACK RIGHT BOX RETRACT 18

1011121314

1234

67895

10 11 12 13 14

PLUG (SQUARE)

END VIEW

BLIZZARD

(looking at connector)

N/A N/A

FUNCTION

N/A

BLACK GROUND 18

COLOR AWG

PIN #

N/A N/A

RIGHT ANGLE

N/A

GREEN

Lit. No. B64091, Rev. 10 21 May 1, 2012

Page 22

END VIEW

(looking at

connector)

ELECTRICAL SCHEMATICS – COIL HARNESS

SS/TR COIL HARNESS (B62136)

COILS-10VDC

P/N B62114

BLUE/BLACK

GROUND

BLUE/WHITE

GROUND

STAMPING ON MANIFOLD

DRIVER SIDE SLIDE BOX RETR ACT

S10

DRIVER SIDE SLIDE BOX EXTEN D

CONNECT S TO C3

PLAST IC ELECTRI C CONN ECTOR - MAL E (P/N B62045)

SILICONE RUBBER CABLE SEAL (18 AWG) - P/N B 62096 MALE TERMIN AL (18-16 AWG) - P/N B620 97

3/8" END RING TERMINAL P/N B62 118

CKBLUE/BLA BLUE/WHITE BLUE

GREEN

CKRED/BLA

RED/WHITE

CKBLA

WNOBR

GREEN

GROUND

RED/BLACK

BLUE

GROUND

RED/WHITE

GROUND

OUNDGR

SIDE EXTENDDRIVE.

OUNDGR

LEFT ANGLE

OUNDGR

RIGHT ANGLE

OUNDGR

RIGHT ANGLE

PASSENGER SIDE

SLIDE BOX RETR ACT

LEFT ANGLE

PASSENGER SIDE SLIDE BOX EXTEN D

CT SIDE RETRADRIVE.

S10

CT SIDE RETRA.ASSP

OUNDGR

SIDE EXTEND.ASSP

OUNDGR

PUMP SOLENOID

OUNDGR

Lit. No. B64091, Rev. 10 22 May 1, 2012

Page 23

ELECTRICAL SCHEMATICS – AUXILIARY CONTROL HARNESS (OPTIONAL)

COLOR

PIN #

FUNCTION AWG

RED/WHITE

181818

N/A18N/A

N/A

RED/BLACK

BLUE/WHITE

BLUE/BLACK

BLUE

GREEN

BLACK

BROWN PUMP SOLENOID

GROUND

RIGHT ANGLE

LEFT ANGLE

LEFT BOX RE TRACT

LEFT BOX EXTEND

RIGHT BOX R ETR ACT

RIGHT BOX EXTEND

C3-2

BROWN - PIN B

BLACK - PIN D

GREEN - PIN E

BLUE - PIN F

BLUE/BL ACK - PIN G

BLUE/W HITE - PIN H

RED/BLAC K - PIN J

RED/WHI TE - PIN K

BLACK

GREEN

BLUE

BLUE/BLACK

BLUE/WHITE

RED/BLACK

RED/WHITE

SP-3

SP-2

SP-4

SP-5

SP-6

SP-7

RED/WHITE

COLOR

PIN #

FUNCTION AWG

1818181818

N/A

N/AN/A

RED/BLACK

BLUE/WHITE

BLUE/BLACK

BLUE

GREEN

BLACK

N/A N/A

GROUND (JUMPER)

RIGHT ANGLE

LEFT ANGLE

LEFT BOX RET RACT

LEFT BOX EXTEND

RIGHT BOX RE TRACT

RIGHT BOX EXTEND

N/A

N/A N/A

N/A

C3-2

AUXILIARY CONTROL HARNESS W/ DIODES (B62162)

END VIEW

(looking at

connector)

END VIEW

(looking at

connector)

Lit. No. B64091, Rev. 10 23 May 1, 2012

Page 24

MOUNTING & DISMOUNTING INSTRUCTIONS

Prior to operating your POWER PLOW™ snowplow, review the Mounting and Dismounting Instructions label on the back of the driver-side moldboard.

NOTE: If at any time the Mounting and Dismounting Instructions label, or any other label attached to your snowplow becomes illegible, promptly replace them.

MOUNT INSTRUCTIONS DISMOUNT INSTRUCTIONS

Read Owner's Manual for Complete Instructions. Read Owner's Manual for Complete Instructions.

Lever

Receiving

Snowplow

Attachment

Plate

WARNING: Keep fingers away from snowplow and skid steer mounting points. Follow skid steer labeling and owner's manual.

•

Position the skid steer close to the snowplow and align the mount points on the skid steer plate with the snowplow attachment plate.

• Tilt the skid steer plate forward and position the top edge of the plate under the receiving pocket on the top edge of the snowplow attachment plate.

• Slowly raise the arms on the skid steer and tilt the skid steer plate toward the cab until the snowplow attachment plate is flush with the skid steer plate. Turn the engine OFF.

• Engage both locking levers on the skid steer by rotating each handle 90° into a horizontal position. The skid steer locking levers shall insert into the snowplow lever receiving holes.

• Connect the snowplow wire harness to either the pistol grip control or auxiliary electrical connection on the skid steer.

Receiving

Pocket

Hole

Snowplow

Attachment

Plate

•

Lower the snowplow on a flat, level surface and turn the engine OFF.

• Disconnect the snowplow wire harness from the skid steer.

• Disconnect all hydraulic hoses on the snowplow from the auxiliary hydraulic connections located on the skid steer.

• Disengage both locking levers on the skid steer by rotating each handle 90° into a vertical position. The skid steer locking levers shall withdraw from the snowplow lever receiving holes.

• Back the skid steer away slowly.

Receiving

Pocket

Lever

Receiving

Hole

44833

Lit. No. B64091, Rev. 10 24 May 1, 2012

Page 25

TESTING YOUR SNOWPLOW

1. To test all of the functions on the POWER PLOW™ snowplow, your snowplow needs to be properly attached to the skid steer. Refer to the Mounting and Dismounting label on the back of the snowplow.

2. Complete the hydraulic connections with the skid steer turned OFF.

NOTE: Due to the various makes and models of skid steers available, hydraulic couplings for the auxiliary hydraulic connections are not provided. Consult your skid steer's owner's manual for the appropriate couplings needed.

Connect the couplings to the hoses for the

pressure port ("P") and the tank port ("T") on the manifold. Complete the hydraulic installation by making the appropriate connections at the skid steer.

3. Start the skid steer and begin to initiate the blade functions.

The left switch on the control operates the

driver-side wing. Push the switch "UP" to extend the wing and "DOWN" to retract the wing. Push the center switch "UP" to angle left and "DOWN" to angle right. The right switch operates the passenger-side wing and works the same as the left switch. Upon initiating the switches on the pistol grip control, you may notice a snowplow function is slow or delayed. The hydraulic ﬂ uid is ﬁ lling the cylinders and replacing air in the system. Monitor the hydraulic ﬂ uid level in your skid steer, and ﬁ ll as necessary.

(No LED Float Light or Indicator Light)

NOTE: Depending on the skid steer model, it may be necessary to turn ON the skid steer's auxiliary hydraulic switch prior to operating the snowplow.

NOTE: This snowplow uses the skid steer controls for an emergency stop. See skid steer manual for details.

Lit. No. B64091, Rev. 10 25 May 1, 2012

Page 26

MAINTENANCE

Maintenance Periodically Yearly

Check fasteners for tightness. Torque to speciﬁ cations. X

Check hoses for wear and leaks. X

Check cylinders for leaks, inspect rod ends for corrosion and pitting. X

Lubricate all exposed cylinder rod ends with liquid white lithium grease to prevent corrosion.

Check cutting edges and plow shoes for wear. NOTE: Do not discard plow shoe washers, these should be retained for different shoe adjustments.

Clean and lubricate all electrical plugs and connections with dielectric grease. Clean and install all dust caps prior to storing.

Lubricate all pins and bushings, inner slide box and A-frame latch with NLGI Grade 2 multi-purpose lithium complex grease with molybdenum (MPGM) to maintain consistent operation.

Clean and paint all scratches or exposed metal with BLIZZARD

Check the hydraulic ﬂ uid level. Fill with ﬂ uid to 3/4" from the top of the reservoir. Do not exceed this level. Never mix different types of ﬂ uid.

Change the hydraulic ﬂ uid as speciﬁ ed in your skid steer Owner's Manual. X

Check the trip spring adjustment. Properly adjusted tension will allow a sheet of paper to pass between the 3rd and 4th coils of the spring.

Adjust the wing spring as needed or install an optional second extension spring for increased return speed.

Pressure wash and dry the entire snowplow prior to storing. X

Cover the snowplow with a tarp if stored outside. This will protect your snowplow from sun fading and inclement weather which can lead to accelerated corrosion.

touch-up paint. X X

Lit. No. B64091, Rev. 10 26 May 1, 2012

Page 27

Lifting Points

(both sides)

MAINTENANCE

REMOVING FROM STORAGE

1. Perform all regular maintenance.

2. Replace the hydraulic ﬂ uid in the hydraulic system. Prolonged storage could result in condensation build-up.

3. Follow the mounting procedure on the Mounting and Dismounting label.

4. Initiate all of the functions and test before using.

LIFTING

To lift and move this snowplow, attach chain fall grab hooks to outside pivot beam area shown. Always follow recommended lift warnings and procedures. See following page for snowplow weights and dimensions.

Lit. No. B64091, Rev. 10 27 May 1, 2012

Page 28

TECHNICAL SPECIFICATIONS & CENTER OF GRAVITY INFORMATION

Part Speciﬁ cation 810SS 8611SS

Length 96" (8') 102" (8'-6") Thickness 12 ga 11 ga Height 31" 34"

Moldboard

Wings

A-Frame

Manifold

Cylinders

Snowplow

Specs

* Weight does not include hydraulic ﬂ uid.

Reinforcement 4 Ribs @ 1/4" Cutting Edge 1/2" x 6" 5/8" x 6" Finish Powder Coat White Trip Mechanism (4) 3/8" Hooked Extension (6) 3/8" Hooked Extension Length 12" 23" Thickness 11 ga 7 ga Height 31" 34" Reinforcement 1 Rib @ 1/4" Cutting Edge 1/4" x 10" T1 3/8" x 12-1/2" T1 Finish Powder Coat White Material 1/4" and 5/16" Mild Steel Cover 1/4" Mild Steel w/Non-Skid Texture Finish Powder Coat Black Construction Clear Anodized Aluminum Gold Anodized Aluminum Valves Electro-Hydraulic Cartridge Angle Cylinders 2

Stroke 10" 12" Ram Diameter 1-3/4" 2" Bore Diameter 2" 2-1/4"

Slide Box Cylinders 2

Stroke 13-15/16" 18-7/16" Ram Diameter 1" 1-1/8"

Bore Diameter 1-1/2" 1-3/4" Weight* 998 lb 1339 lb Compact Width 96" (8') 102" (8'-6") WIDE PASS™ Width 120" (10') 132" (11'-3") BUCKET BLADE™ Width 111" (9'-3") 118" (9'-10") Adjustable Plow Shoes (2) Heavy-Duty Cast Steel Mount Mechanism Universal Attachment Plate Standard Control Station Pistol Grip w/3 Switches Optional Integrated Control Auxiliary Harness w/Diodes

810SS

(998 lb)

26.00 in

(660 mm)

Lit. No. B64091, Rev. 10 28 May 1, 2012

8611SS

(1339 l b)

30.30 in

(769 mm)

Page 29

Problem Cause Solution

Snowplow functions will not work after all connections are made or snowplow functions are slow.

Snowplow functions start and terminate suddenly.

Multiple valves function simultaneously.

Snowplow functions are reversed (e.g. driver-side wing extends when passenger-side wing is activated from the control).

Both wings extend when the skid steer hydraulics are turned ON.

Snowplow angles only one way.

Wing will not stay angled when plowing.

Snowplow will not stay angled when plowing.

Wing will not move.

Snowplow will not angle.

TROUBLESHOOTING

S5 coil is not magnetizing. S5 coil should magnetize with each function. Solenoid cartridge valve may be

contaminated or damaged. A bent or overtorqued cartridge will not allow the valve to move freely inside of the cartridge.

Skid steer hydraulic ﬂ uid ﬂ ow is set to variable ﬂ ow.

Diodes may be corroded or damaged.

Wire harness may be damaged.

Hydraulic hoses are connected wrong or coils and wiring are incorrect.

Pressure (P) and tank (T) hoses are installed in the wrong position on the skid steer.

Skid steer computer conﬂ icts with cylindrical connection.

The wing pressure relief valve is contaminated.

The angle pressure relief valve is set too low. NOTE: Increasing the

pressure relief valve will cause damage to your snowplow. Do not set the pressure relief greater than 3000 psi.

Control station, harness or cables may be loose or improperly connected.

No power to the cartridge valve.

Coils are receiving power.

Solenoid cartridge may be contaminated or damaged. A bent cartridge will not allow the valve to move freely inside of the cartridge. Review all probable causes above.

Determine a damaged cartridge valve by reversing the driver-side and passenger-side cartridge valves one at a time. Replace valve if necessary.

For snowplow functions to work, the skid steer hydraulic ﬂ uid ﬂ ow should be set to continuous ﬂ ow. Review your skid steer operation manual for proper ﬂ ow settings.

Clean diodes thoroughly and/or replace.

Verify harness is not damaged. Review schematic(s) to troubleshoot connection(s). Replace if needed. Review the Hydraulic Valve and Hose Port Identiﬁ cation Guide under the A-frame cover for proper port locations and/or place respective coils over correct valves.

Review the skid steer operation manual to determine the pressure and tank connections.

Using a jumper wire, connect pin K to pin L at the back of the cylindrical connector (cylindrical connector only). Test the wing pressure relief. Attach a T-ﬁ tting with a ﬂ uid psi gauge to the base end of the wing cylinder. Pressure relief should not be greater than 1700 psi (2800 psi for 8611SS) Replace if less than 1500–1700 psi (2600 –2800 psi for 8611SS).

Follow the guidelines indicated above; however, the psi setting should not exceed 3000 psi. NOTE: If the

snowplow is ﬂ oating back when angled to the right, adjust the left pressure relief valve and vice versa.

Verify control station, harness and all cables are securely connected. Clean if necessary.

Verify S9 and S10 coils (passenger-side slide box retract and extend) and S1 and S2 (driver-side slide box retract and extend) are connected properly. Diagnose the wire harness. Review all wire harness schematics. If power is present, review the next step. Verify coils are magnetizing. Position a screwdriver inside of the coil. When the respective function is activated, the screwdriver is drawn to the side of the coil. If the coil is not drawn to the screwdriver, replace the coil. If power is present, review the next step.

Determine a damaged cartridge valve by reversing the driver-side and passenger-side cartridge valves. Replace valve if necessary.

NOTE: Verify coils S3 and S4 for angle functions.

Lit. No. B64091, Rev. 10 29 May 1, 2012

Page 30

MOLDBOARD & WING PARTS – ALL MODELS

Diameter 3/4" or 1"

See Table

Depth 5.7" or 6.0"

See Table

Qty

Item Part 810SS 8611SS Description

1B52074-11 –Moldboard

B52085 – 1 Moldboard, 3/4" dia hole (see callout A)

B52185 – 1 Moldboard, 1" dia hole (see callout A) 2 59900 1 1 Label – Information (Warning) 3 B63160 1 1 Label – Center Moldboard 4 44833 1 1 Label – Skid Steer Mounting & Dismounting 5 B61292 1 – Cutting Edge, Moldboard (1080)

B52139 – 1 Cutting Edge, Moldboard (1080) 6 90238 7 – 1/2-13 x 1-3/4 Carriage Bolt G8

80238 – 7 5/8-11 x 2 Carriage Bolt G8

7 91335 13 6 1/2-13 Hex Locknut Topring GB

91337 – 7 5/8-11 Hex Locknut Topring GB

8B510421 –Wing – DS

B51100 – 1 Wing – DS

9 96325 1 – Wing Label – DS

96329 – 1 Wing Label – DS

10 B51048 1 – Cutting Edge, Wing (T1) – DS

B51069 – 1 Cutting Edge, Wing (T1) – DS

11 B50057 1 – Slide Box – DS

B50075 – 1 Slide Box – DS, 5.7" (see callout B)

B50095 – 1 Slide Box – DS, 6" (see callout B)

G = Grade

Lit. No. B64091, Rev. 10 30 May 1, 2012

Page 31

MOLDBOARD & WING PARTS – ALL MODELS

Qty

Item Part 810SS 8611SS Description

12 29593 2 2 Label – Multiple Pinch Points 13 49071 2 2 HD Disc Shoe Assembly 14 60045 2 2 1-1/8 ID, 1-5/8 OD x 1-1/2 Spacer 15 91192 44 28 1" Flat Washer 16 93010 2 2 7/16 x 1-3/4 Linchpin 17 B61383 4 4 5/16-18 x 2-1/4 Hex Cap Screw G8 18 B61681 4 4 1 x 4-1/8 Slide Box Stop Pin 19 B61384 4 4 5/16-18 Locknut GC 2

0 B61049 1 1 Plow Guide Assembly (set of 2) 21 68494 4 4 5/16-18 x 1 Hex Cap Screw G5 22 90572 7 – 1/2 Hardened Flat Washer

90576 – 7 5/8 Hardened Flat Washer

23 B51043 1 – Wing – PS

B51101 – 1 Wing – PS

24 96326 1 – Wing Label – PS

96330 – 1 Wing Label – PS

25 B51047 1 – Cutting Edge (T1) – PS

B51070 – 1 Cutting Edge (T1) – PS

26 B61418 2 – 1/2-13 x 3-1/2 Carriage Bolt G8

B61360 – 2 1/2-13 x 5 Carriage Bolt G8 27 B61622 2 2 1/2-13 x 5-3/4 Carriage Bolt G8 28 B61362 – 2 1/2-13 x 6-1/2 Carriage Bolt G8 29 B50058 1 – Slide Box – PS

B50074 – 1 Slide Box – PS, 5.7" (see callout B)

B50094 – 1 Slide Box – PS, 6" (see callout B) 30 B61416 6 8 5/8-11 x 7-3/8 Spade Bolt G8 31 B61398 2 – 13 OAL x 2 OD x 5/16 Extension Spring 32 23039 4 8 Trip Spring 33 B61385 2 2 5/8 x 3.06 Clevis Pin 34 90601 2 2 1/4 x 1-1/2 Cotter Pin 35 B51009 2 – 3/4 x 9 Wing/Slide Box Pivot Pin

B13307 – 2 1 x 11-1/8 Wing/Slide Box Pivot Pin 36 B61425 2 – 2-51/64 OD, 2-9/32 ID x 1/2 Black Polyethylene Plug 37 B60347 2 – Hydraulic Cylinder, Slide Box Extend/Retract

B60207 – 2 Hydraulic Cylinder, Slide Box Extend/Retract 38 B60007 4 – 9/16-18 Male ORB Hydraulic Adapter

B60272 – 4 9/16-18 Male ORB Hydraulic Adapter 39 B60224 4 4 3/8 x 36 Slide Box Extend/Retract Hydraulic Hose 40 B61198 2 2 5/8 ID, 3/4 OD x 1 Black Vinyl Cap 41 B11989 2 2 5/8 x 11-1/2 Slide Box Extend/Retract Hydraulic Cylinder Base End Pin 42 B61030 2 2 1/8 x 2-5/8 Hairpin Cotter 43 90576 4 6 5/8 Hardened Washer 44 91337 2 8 5/8-11 Hex Locknut GB 45 29256 1 1 Label – Foot Crush Hazard 46 B61365 – 6 1/2-13 Flang ed Locknut 47 B61419 2 2 1/2-13 x 4-1/2 Carriage Bolt G8 48 50639 – 2 Wear Strip – Wing Top

G = Grade

Lit. No. B64091, Rev. 10 31 May 1, 2012

Page 32

A-FRAME, PIVOT BEAM & MANIFOLD PARTS – ALL MODELS

Diameter 3/4" or 1"

See Table

Lit. No. B64091, Rev. 10 32 May 1, 2012

Page 33

A-FRAME, PIVOT BEAM & MANIFOLD PARTS – ALL MODELS

Qty

Item Part 810SS 8611SS Description

1B521511 –Pivot Beam

B41052 – 1 Pivot Beam, 3/4" dia hole (see callout A)

B41077 – 1 Pivot Beam, 1" dia hole (see callout A)

2 90601 4 4 1/4 x 1-1/2 Cotter Pin 3 B50069 2 2 3/4 x 3 Clevis Pin (for 8611SS only see callout A)

B61717 – 2 1 x 3-1/4 Clevis pin (see callout A) 4 95739 4 4 3/4 x 5 Clevis Pin 5 B61330 1 1 1-8 x 9 Hex Cap Screw G8 6 B61008 1 1 1-8 Top Locknut GC Distorted Thread 7 B61217 4 4 1-1/2 ID, 2-1/8 OD Black Rubber Grommet, 60 Durometer 8 B60029 2 – Hydraulic Cylinder, Snowplow Angle

B60324 – 2 Hydraulic Cylinder, Snowplow Angle

9 B60223 2 – 3/8 x 26 Snowplow Angle Hydraulic Hose

10 B60224 4 6 3/8 x 36 Snowplow Angle Hydraulic Hose 11 56590 2 2 9/16-18 90° Adjustable Elbow Hydraulic Adapter ORB 12 B70143 1 1 A-Frame Rubber Mat 13 B70134 1 1 A-Frame Cover Plate 14 90055 3 3 3/8 -16 x 1-1/4 Hex Cap Screw G8 15 29233 7 7 3/8 SAE Hardened Washer 16 B61514 2 2 3/8-16 x 4 Hex Cap Screw G5 17 66439 1 1 3/8-16 x 1-1/2 Hex Cap Screw G5 18 B61307 1 1 3/8 Internal/External Tooth Lock Washer 19 B60086 2 2 3/4 x 78 Hydraulic Hose 20 B70132 1 1 A-Frame 21 B61034 3 3 3/8-16 Hex Locknut GC 22 B61275 7 7 3/8-16 U-Nut 23 B61203 1 1 1" Washer

G = Grade ns = not shown

Lit. No. B64091, Rev. 10 33 May 1, 2012

Page 34

MANIFOLD PARTS – ALL MODELS

Qty

Item Part 810SS 8611SS Description

1B603411 –Manifold Assembly

B60342 – 1 Manifold Assembly

ns B60491 1 1 Pump/Manifold Kit (incl. B60402 [1], B60447 [1], B60448 [1], B62039 [1], B61011 [2],

B61412 [2], B61312 [2], B61637 [2], 56805 [4])

2 B60354 1 – Manifold Block (with Cross Port Relief), Clear Anodized Aluminum

B60355 – 1 Manifold Block (with Cross Port Relief), Gold Anodized Aluminum 3 B60089 2 2 1-1/16-12 Male ORB Connector Hydraulic Adapter 4B603201 1Spool Valve 2-Way 5 B60356 1 1 Back Pressure Check Valve 5 psi 6 B60183 1 1 Pressure Compensation Regulation Valve 7 B60225 4 4 Check Valve 50 psi 8 B60272 6 6 9/16-18 Male ORB Hydraulic Adapter 9 B60279 2 – Relief Valve, 1500 psi

B60227 – 2 Relief Valve, 2650 psi

10 B60168 1 1 Relief Valve, 3000 psi

11 B62163 5 5 Coil, PDL 12V DC 12 B60166 4 4 Spool Valve, 3-Way, 2-Position 13 B60052 5 5 1/2-20 Hex Jam Nut 14 B62161 1 1 Coil Harness Assembly (incl. Items B62045, B62118 [2], B62116 [5], B62096 [7],

B62097 [7], Items 32–36)

15 B60321 1 1 Spool Valve, 4-Way, 3-Position 16 B62164 2 2 Coil, LDL 12V DC 17 B60278 2 – Relief Valve 1700 psi

B60226 – 2 Relief Valve 2800 psi 18 B60049 2 2 SAE Hollow Hex Plug ORB ns B63196 1 1 Label – SS/TR Hydraulic Hose Guide ns B60322 2 2 Piston Assembly

G = Grade ns = not shown

Lit. No. B64091, Rev. 10 34 May 1, 2012

Page 35

CONTROL – ALL MODELS

Control

Qty

Item Part 810SS 8611SS Description

1A B62131 1 1 Pistol Grip Control Wire Harness Assembly (incl. Items 1–5A) ns B62132 1 1 Wire Harness Extension, Vehicle-Side ns B62133 1 1 Weather Cap, Vehicle-Side Wire Harness Extension ns B62134 1 1 Wire Harness Extension, Snowplow-Side ns B62135 1 1 Weather Cap, Snowplow-Side Wire Harness Extension ns B62045 2 2 Connector, Electric, Male, Plastic ns B62097 17 17 Terminal, Male (18–16 ga) ns B62096 35 35 Seal, Cable, Silicone, Orange (18 ga) ns B62116 5 5 Plug, Cavity, Silicone, White (18–16 ga) ns B62046 2 2 Connector, Electric, Female, Plastic ns B62100 2 2 Terminal, Ring #10 (22–18 ga) ns B62093 18 18 Terminal, Female (18–16 ga) ns B62118 1 1 3/8 End Ring Terminal ns B62072 1 1 3/8 End Ring Terminal Snowplow Side Wire Harness Extension ns B62218 1 1 Harness, Skid Steer Snowplow Side Extension 4'

1 B62219 1 1 Housing, Skid Steer Pistol Grip 2 Halves w/Screws (B61613) 2 B62211 1 1 Circuit Board and 3-Switch Assembly 3B700401 1Mount Bracket, Vehicle Side 4 B62210 1 1 Harness, Control w/Pipe Skid Steer

5A B70048 1 1 Pistol Grip Control Mount Bracket Kit (incl. Items 5–8)

5 90055 2 2 3/8-16 x 1-1/4 Hex Cap Screw G8 6 29233 2 2 3/8 Hardened Washer 7 B70049 1 1 Mount Bracket, Pistol Grip Control 8 91333 2 2 3/8-16 Hex Locknut GB

G = Grade ga = Gauge ns = not shown

Lit. No. B64091, Rev. 10 35 May 1, 2012

Page 36

ACCESSORIES & KITS – ALL MODELS

1. Rugged and durable, the 3/8" thick, 2-ply rubber snow deﬂ ector keeps snow off your windshield and in its place—on the ground! The one-piece design allows for wing clearance and provides optimum snow deﬂ ection. The deﬂ ector is shipped with a POWER PLOW™ vinyl label and complete mounting hardware.

3. Durable and long lasting, the POWER PLOW™ polyurethane moldboard and wing cutting edges will keep you plowing longer and safer! Specially formulated for snow plowing applications, BLIZZARD® poly edges resist gouging, provide superior wear life and effectively reduce plowing noise. Ideal for all plowing conditions. Edges are shipped with mounting hardware.

4. Putting your snowplow away for the winter? Have a deep scratch to cover? Clean up your blade and snowplow parts with our gloss spray paints. BLIZZARD touch-up paint provides an excellent ﬁ nish to help keep your snowplow looking its best.

2. Beef-up your POWER PLOW™ snowplow with our 3/8" thick wing cutting edges. These edges are built to withstand heavy snowplow use on the roughest road surfaces and also provide added material for protection against sidewalk curb wear. Mounting hardware included.

Lit. No. B64091, Rev. 10 36 May 1, 2012

Paint provided in 12-oz spray cans.

Page 37

CONTROL, ACCESSORIES & KITS – ALL MODELS

5. Integrate all snowplow controls into your skid steer using an optional auxiliary control harness. This 7-foot braided harness connects easily to your existing manifold harness on one end and your skid steer on the other. Assembly of the harness wiring to your skid steer-speciﬁ c auxiliary electrical controls required. Electrical connector not provided with harness.

Accessories

Qty

Item Part 810SS 8611SS Description

1B612411 –Rubber Snow Deﬂ ector w/Hardware

B52087 – 1 Rubber Snow Deﬂ ector w/Hardware 2 B61288 1 – 3/8" Wing Cutting Edges w/Hardware (T1) 3 B61536 1 – Polyurethane Moldboard and Wing Cutting Edges w/Hardware

B61539 – 1 Polyurethane Moldboard and Wing Cutting Edges w/Hardware

4 B61219 1 1 POWER PLOW™ High Performance Spray Paint (12 oz), Gloss White

B63073 1 1 POWER PLOW High Performance Spray Paint (12 oz), Gloss Black 5 B62162 1 1 Auxiliary Control Harness w/Diodes

Kits

ns B61277 1 – Hardware Kit, Snowplow Assembly Parts

B61479 – 1 Hardware Kit, Snowplow Assembly Parts

ns B60454 1 – Hydraulic Adapter Kit (incl. Items B60005 [2], B60007 [4], B60089 [2], B60272 [6])

B60453 – 1 Hydraulic Adapter Kit (incl. Items B60005 [2], B60089 [2], B60272 [10])

ns B60456 1 – Hydraulic Hose Kit (incl. Items B60086 [2], B60223 [2], B60224 [4])

B60455 – 1 Hydraulic Hose Kit (incl. Items B60086 [2], B60224 [6])

ns B61255 1 1 Hardware Kit, Moldboard Cutting Edge ns B52067 1 – Cutting Edge Kit, Moldboard w/Hardware

B52095 – 1 Cutting Edge Kit, Moldboard w/Hardware

ns B61431 1 – Hardware Kit, Wing Cutting Edge

B61387 – 1 Hardware Kit, Wing Cutting Edge

ns B51104 1 – Kit, Wing Cutting Edges w/ Hardware

B51103 – 1 Kit, Wing Cutting Edges w/ Hardware ns B60360 1 – Combo Seal Kit, Cyl B60029/B60065 ns B60365 – 1 Combo Seal Kit, Cyl B60207 ns B60366 – 1 Combo Seal Kit, Cyl B60221/B60324 ns B60373 1 – Combo Seal Kit, Cyl B60347 ns 96028 1 – Moldboard Label Pack ns 96032 – 1 Moldboard Label Pack

ns = not shown

Lit. No. B64091, Rev. 10 37 May 1, 2012

Page 38

Blizzard PO Box 245038 Milwaukee, WI 53224-9538 www.blizzardplows.com

A DIVISION OF DOUGLAS DYNAMICS, L.L.C.

Copyright © 2012 Douglas Dynamics, L.L.C. All rights reserved. This material may not be reproduced or copied, in whole or in part, in any printed, mechanical, electronic, ﬁ lm or other distribution and storage media, without the written consent of Blizzard. Authorization to photocopy items for internal or personal use by Blizzard outlets or snowplow owner is granted.

Blizzard reserves the right under its product improvement policy to change construction or design details and furnish equipment when so altered without reference to illustrations or speciﬁ cations used. Blizzard or the vehicle manufacturer may require or recommend optional equipment for snow removal. Do not exceed vehicle ratings with a snowplow. This product is manufactured under the following U.S. patents: 5,420,480; 5,638,618; 5,899,007; 6,178,669; 6,253,470; 6,276,076; 6,393,737; 6,408,549; 6,412,199; 6,442,877; 6,615,513; 7,134,227; 7,430,821; CAN patents 2,184,922; 2,229,783; 2,259,508; 2,358,145; 2,358,354; 2,466,195; and other patents pending. Blizzard offers a limited warranty for all snowplows and accessories. See separately printed page for this important information. The following are registered (®) or unregistered (™) trademarks of Douglas Dynamics, L.L.C.: BLIZZARD®, BLIZZ ARD POWER PLOW®, BUCKET BLADE™, POWER PLOW™, WIDE PASS™.

Printed in U.S.A.

Lit. No. B64091, Rev. 10 38 May 1, 2012