Black & Decker DW160, DW161, 384292-00 User Manual
DEWALT Industrial Tool Co., 701 East Joppa Road, Baltimore, MD 21286 Printed in U.S.A. (APR02-CD-1) Form No. 384292-00
DW160,DW161 Copyright © 1997,2002
The following are trademarks for one or more DeWALT power tools: the yellow and black color scheme; the “D” shaped air intake grill; the array of
pyramids on the handgrip; the kit box configuration; and the array of lozenge-shaped humps on the surface of the tool.
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INSTRUCTION MANUAL
GUIDE D'UTILISATION
MANUAL DE INSTRUCCIONES
DW160/DW161
Right Angle Drill
Perceuse d’angle
Taladro de ángulo recto
INSTRUCTIVO DE OPERACIÓN, CENTROS DE SERVICIO Y PÓLIZA
DE GARANTÍA. ADVERTENCIA: LÉASE ESTE INSTRUCTIVO ANTES
DE USAR EL PRODUCTO.
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Important Safety Instructions
WARNING: When using electric tools, basic safety precautions
should always be followed to reduce risk of fire, electric shock, and
personal injury, including the following:
READ ALL INSTRUCTIONS
Double Insulation
Double insulated tools are constructed throughout with two separate
layers of electrical insulation or one double thickness of insulation
between you and the tool’s electrical system. Tools built with this
insulation system are not intended to be grounded. As a result, your
tool is equipped with a two prong plug which permits you to use
extension cords without concern for maintaining a ground
connection.
NOTE: Double insulation does not take the place of normal safety
precautions when operating this tool. The insulation system is for
added protection against injury resulting from a possible electrical
insulation failure within the tool.
CAUTION: WHEN SERVICING USE ONLY IDENTICAL
REPLACEMENT PARTS. Repair or replace damaged cords.
Polarized Plugs
Polarized plugs (one blade is wider than the other) are used on
equipment to reduce the risk of electric shock. When provided, this
plug will fit in the polarized outlet only one way. If the plug does not
fit fully into the outlet, reverse the plug. If it still does not fit, contact a
qualified electrician to install the proper outlet. Do not change the
plug in any way.
English
IF YOU HAVE ANY QUESTIONS OR COMMENTS ABOUT THIS
OR ANY D
EWALT TOOL, CALL US TOLL FREE AT:
1-800-4-DEWALT (1-800-433-9258)
CHUCK
CHUCK GUARD
PADDLE SWITCH
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Safety Instructions For All Tools
• KEEP WORK AREA CLEAN. Cluttered areas and benches invite
injuries.
• CONSIDER WORK AREA ENVIRONMENT. Don’t expose power
tools to rain. Don’t use power tools in damp or wet locations. Keep
work area well lit. Do not use tool in presence of flammable liquids
or gases.
• GUARD AGAINST ELECTRIC SHOCK. Prevent body contact
with grounded surfaces. For example; pipes, radiators, ranges, and
refrigerator enclosures.
• KEEP CHILDREN AWAY. Do not let visitors contact tool or
extension cord. All visitors should be kept away from work area.
• STORE IDLE TOOLS. When not in use, tools should be stored in
dry, and high or locked-up place — out of reach of children.
• DON’T FORCE TOOL. It will do the job better and safer at the
rate for which it was intended.
• USE RIGHT TOOL. Don’t force small tool or attachment to do the
job of a heavy-duty tool. Don’t use tool for purpose not intended.
• DRESS PROPERLY. Do not wear loose clothing or jewelry. They
can be caught in moving parts. Rubber gloves and non-skid
footwear are recommended when working outdoors. Wear
protective hair covering to contain long hair. Air vents often cover
moving parts and should also be avoided.
• USE SAFETY GLASSES. Also use face or dust mask if operation
is dusty.
• DON’T ABUSE CORD. Never carry tool by cord or yank it to
disconnect from receptacle. Keep cord from heat, oil, and sharp
edges.
• SECURE WORK. Use clamps or a vise to hold work. It’s safer than
using your hand and it frees both hands to operate tool.
• DON’T OVERREACH. Keep proper footing and balance at all
times.
• MAINTAIN TOOLS WITH CARE. Keep tools sharp and clean for
better and safer performance. Follow instructions for lubricating
and changing accessories. Inspect tool cords periodically and if
damaged, have repaired by authorized service facility. Inspect
extension cords periodically and replace if damaged. Keep
handles dry, clean, and free from oil and grease.
• DISCONNECT OR LOCK OFF TOOLS when not in use, before
servicing, and when changing accessories, such as blades, bits,
cutters.
• REMOVE ADJUSTING KEYS AND WRENCHES. Form habit of
checking to see that keys and adjusting wrenches are removed
from tool before turning it on.
• AVOID UNINTENTIONAL STARTING. Don’t carry tool with finger
on switch. Be sure switch is off when plugging in.
• EXTENSION CORDS. Make sure your extension cord is in good
condition. When using an extension cord, be sure to use one
heavy enough to carry the current your product will draw. An
undersized cord will cause a drop in line voltage resulting in loss
of power and overheating. The following table shows the correct
size to use depending on cord length and nameplate ampere
rating. If in doubt, use the next heavier gage. The smaller the gage
number, the heavier the cord.
Minimum Gage for Cord Sets
Volts Total Length of Cord in Feet
120V 0-25 26-50 51-100 101-150
240V 0-50 51-100 101-200 201-300
Ampere Rating
More Not more AWG
Than Than
0-6 18161614
6 - 10 18 16 14 12
10-1216161412
12 - 16 14 12 Not Recommended
• OUTDOOR USE EXTENSION CORDS. When tool is used
outdoors, use only extension cords intended for use outdoors and
so marked.
• STAY ALERT. Watch what you are doing. Use common sense.
Do not operate tool when you are tired.
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• CHECK DAMAGED PARTS. Before further use of the tool, a
guard or other part that is damaged should be carefully checked
to determine that it will operate properly and perform its intended
function. Check for alignment of moving parts, binding of moving
parts, breakage of parts, mounting, and any other conditions that
may affect its operation. A guard or other part that is damaged
should be properly repaired or replaced by an authorized service
center unless otherwise indicated elsewhere in this instruction
manual. Have defective switches replaced by authorized service
center. Do not use tool if switch does not turn it on and off.
• CAUTION: When drilling or driving into walls, floors or
wherever live electrical wires may be encountered, DO NOT
TOUCH ANY MET AL P AR TS OF THE TOOL! Hold the tool only by
insulated grasping surfaces to prevent electric shock if you drill or
drive into a live wire.
WARNING: Some dust created by power sanding, sawing, grinding,
drilling, and other construction activities contains chemicals known to
cause cancer, birth defects or other reproductive harm. Some
examples of these chemicals are:
• lead from lead-based paints,
• crystalline silica from bricks and cement and other masonry
products, and
• arsenic and chromium from chemically-treated lumber (CCA).
Your risk from these exposures varies, depending on how often you do
this type of work. T o reduce your exposure to these chemicals: work in
a well ventilated area, and work with approved safety equipment, such
as those dust masks that are specially designed to filter out
microscopic particles.
• Avoid prolonged contact with dust from power sanding,
sawing, grinding, drilling, and other construction activities.
Wear protective clothing and wash exposed areas with soap
and water.Allowing dust to get into your mouth, eyes, or lay on the
skin may promote absorption of harmful chemicals.
English
FIG. 1
OPENINGS IN
CHUCK GUARD
HOLES IN CHUCK
FIG. 3
FIG. 2
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CAUTION: Wear appropriate hearing protection during use.
Under some conditions and duration of use, noise from this product
may contribute to hearing loss.
SAVE THESE INSTRUCTIONS
Motor
Be sure your power supply agrees with nameplate marking. 120 volts
AC means your tool may be operated only with alternating current
and never with direct current. Voltage decrease of more than 10% will
cause loss of power and overheating. All tools are factory tested; if
this tool does not operate, check the power supply.
Switch
To turn the tool on, depress the paddle switch that runs the length of
the tool, as shown in Figure 4. T o turn the tool of f, release the paddle.
Chuck
Open chuck jaws by aligning hole in chuck with an opening in the
chuck guard, and insert the chuck key through the opening and into
the chuck (Figure 1). Insert shank of bit about 3/4" (19mm) into
chuck. It’s important to tighten chuck with all three holes. To release
bit, turn key counterclockwise in just one hole.
Chuck Key Holder (Figure 2)
1. Push double-hole end of holder through slot in other end of holder.
2. Slip loop over electric plug and draw loop tight around cord.
3. Push ends of chuck key handle through two holes in end of holder.
Chuck Removal
Insert straight end of chuck key handle into chuck as shown in Figure
3. Using a wooden mallet or similar object, strike key sharply in a
counterclockwise direction. This will loosen the chuck so that it can
be unscrewed by hand.
Drilling
1. Always turn off tool and disconnect from power supply when
attaching or changing bits or accessories.
2. Use sharp drill bits only. For WOOD, use twist drill bits, spade bits,
power auger bits, or hole saws. For METAL, use high speed steel
twist drill bits or hole saws. For MASONRY, such as brick, cement,
cinder block, etc., use carbide-tipped bits
3. Be sure the material to be drilled is anchored or clamped firmly. If
drilling thin material, use a “back-up” block to prevent damage to
the material.
4. Always apply pressure in a straight line with the bit. Use enough
pressure to keep the drill bit biting, but do not push hard enough
to stall the motor or deflect the bit.
5. Hold tool firmly to control the twisting action of the drill.
6. IF DRILL STALLS, it is usually because it is being overloaded.
RELEASE TRIGGER IMMEDIATELY, remove drill bit from work,
and determine cause of stalling. DO NOT CLICK TRIGGER OFF
AND ON IN AN ATTEMPT TO START A STALLED DRILL –
THIS CAN DAMAGE THE DRILL.
7. To minimize stalling on breaking through the material, reduce
pressure on drill and ease the bit through the last fractional part
of the hole.
8. Keep the motor running when pulling the bit back out of a drilled
hole. This will help prevent jamming.
9. For optimum control and comfort, the drill may be grasped in one
of the following illustrated manners: Around the neck of the drill
using one or two fingers to operate the paddle switch as in
Figure 4, in an inverted position with the heel of the hand pushing
on the head of the drill and one or two fingers on the paddle switch
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as in Figure 5, or holding the head of the drill with one hand and
operating the paddle switch with the other hand, holding the back
end of the drill as in Figure 6.
Drilling in Wood
Holes in wood can be made with the same twist drills used for metal.
These bits may overheat unless pulled out frequently to clear chips
from the flutes. For larger holes, use spade bits, power auger bits, or
hole saws. Work that is likely to splinter should be backed up with a
block of wood.
Drilling in Metal
Use a cutting lubricant when drilling metals. The exceptions are cast
iron and brass which should be drilled dry. The cutting lubricants
that work best are sulphurized cutting oil or lard oil; bacon grease will
also serve the purpose.
Drilling in Masonry
Use carbide tipped masonry bits at low speeds. Keep even force on
the drill but not so much that you crack the brittle materials. A
smooth, even flow of dust indicates the proper drilling rate.
Motor Brushes
Your tool will stop when the brushes wear out (down to about 3/16"
(5mm) long). This prevents damage to the motor.
Accessories
Recommended accessories for use with your tool are available at
extra cost from your local dealer or authorized service center.
If you need assistance in locating any accessory, please contact
D
EWALT Industrial Tool Co., 701 East Joppa Road, Baltimore, MD
21286 or call 1-800-433-9258.
CAUTION: The use of any other accessory not recommended
for use with this tool could be hazardous.
For safety in use, the following accessories should be used only in
sizes up to the maximums shown in the table below.
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FIG. 4
FIG. 6
FIG. 5
PADDLE
SWITCH
MAXIMUM RECOMMENDED CAPACITIES
Chuck Size 3/8" 1/4" 3/8"
Drill Speed (RPM) 1200 1200 2000
Twist Bits in Metal 3/8" 1/4" 3/8"
Flat Boring Bits in Wood 1-1/4" 3/4" 3/4"
Carbide Tipped Bits in Masonry 9/16" 1/2" 1/2"
Hole Saws in Wood or Metal 1-1/4" 1" 1"
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ACCESSORY MUST BE RATED FOR USE AT SPEED EQUAL TO
OR HIGHER THAN NAMEPLATE RPM OF TOOL WITH WHICH IT
IS BEING USED.
Wire Wheel Brushes 4" Diameter Maximum
Wire Cup Brushes 3" Diameter Maximum
Buffing Wheels 3" Diameter Maximum
Rubber Backing Pads 4-5/8" Diameter Maximum
ROUND-SHANK MASONRY BITS
These bits are carbide-tipped for top performance and extra long life
in most masonry drilling applications.
BIT DIAMETER USABLE DRILLING DEPTH SHANK DIAMETER
3/16" 1-1/2" 3/16"
1/4" 2" 1/4"
5/16" 2-1/4" 1/4"
3/8" 2-1/2" 1/4"
1/2" 2-1/2" 1/4"
9/16" 4-1/4" 1/4"
HIGH-SPEED HOLE SAWS (use with mandrels)
SAW OUTSIDE FOR CONDUIT SIZES FOR PIPE TAP SIZES
DIAMETERS
5/8" Built in mandrel; no separate mandrel
3/4" 3/8"
7/8" 1/2"
1-5/16" 3/4"
1"
1-1/16"
1-1/8" 3/4"
1-3/16" 1"
Important
To assure product SAFETY and RELIABILITY, repairs, maintenance
and adjustment (including brush inspection and replacement) should
be performed by authorized service centers or other qualified service
organizations, always using identical replacement parts.
Full Warranty
DEWALT heavy duty industrial tools are warranted for one year from
date of purchase. We will repair, without charge, any defects due to
faulty materials or workmanship. For warranty repair information,
call 1-800-4-D
EWAL T. This warranty does not apply to accessories or
damage caused where repairs have been made or attempted by
others. This warranty gives you specific legal rights and you may
have other rights which vary in certain states or provinces.
In addition to the warranty, D
EWALT tools are covered by our:
30 DAY NO RISK SATISFACTION GUARANTEE
If you are not completely satisfied with the performance of your
D
EWAL Theavy duty industrial tool, simply return it to the participating
seller within 30 days for a full refund. Please return the complete unit,
transportation prepaid. Proof of purchase may be required.
FREE WARNING LABEL REPLACEMENT: If your warning labels
become illegible or are missing, call 1-800-4-DEWALT for a free
replacement.
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