The following general safety precautions must be observed during all phases of operation of this instrument.
Failure to comply with these precautions or with specific warnings elsewhere in this manual violates safety
standards of design, manufacture, and intended use of the instrument. B&K Precision assumes no liability for
the customer’s failure to comply with these requirements.
Verify that all safety precautions are taken. Note the instrument's external markings described under "Safety
Symbols".
This product is a Safety Class 1 instrument, which means it is provided with a protective earth terminal. To
minimize shock hazard, the instrument chassis and cover must be connected to an electrical ground. The
instrument must be connected to the AC line power through a grounded power cable, with the ground wire
firmly connected to an electrical ground (safety ground) at the power outlet. Note: Any interruption of the
protective (grounding) conductor or disconnection of the protective earth terminal will cause a potential shock
hazard that could result in personal injury.
DO NOT OPERATE THE INSTRUMENT IN AN EXPLOSIVE ATMOSPHERE OR IN THE PRESENCE OF
FUMES OR FLAMMABLE GASES.
KEEP AWAY FROM LIVE CIRCUITS.
Operating personnel must not remove instrument covers. Component replacement and internal adjustments
must be made only by qualified service personnel. Do not replace components with the power cable
connected. Under certain conditions, dangerous voltages may exist even with the power cable removed. To
avoid injuries always disconnect power, discharge circuits and capacitors, and remove external voltage
sources before touching components.
DO NOT SERVICE OR ADJUST ALONE.
Do not try to perform internal service or adjustment unless another person capable of rendering first aid and
resuscitation is present.
Safety Symbols
Note the instrument's external markings as follows:
Direct current
Alternating current
Both direct and alternating current
Protective earth (ground) terminal
Caution (refer to accompanying documents)
The WARNING sign denotes a hazard. It calls attention to a procedure, practice,
or the like which, if not correctly performed or adhered to, could result in
personal injury. Do not proceed beyond a WARNING sign until the indicated
conditions are fully understood and met.
The CAUTION sign denotes a hazard. It calls attention to an operating
procedure, or the like, which, if not correctly performed or adhered to, could
result in damage to or destruction of part or all of the product. Do not proceed
beyond a CAUTION sign until the indicated conditions are fully understood and
met.
8500 DC Load Series Version: February 4, 2009 Page 2 of 76
Test files...........................................................................................................................................37
8500 DC Load Series Version: February 4, 2009 Page 3 of 76
Serial number and firmware version......................................................................................................71
In case of trouble...................................................................................................................................72
8500 DC Load Series Version: February 4, 2009 Page 4 of 76
Notation
I-setRepresents a key on the front panel. Note that some of these may be
accessed in combination with the Shift key.
OFFAnnunciator, value, or message shown on the vacuum fluorescent
display.
CONFIGMenu item
OFF
Default menu item
8500 DC Load Series Version: February 4, 2009 Page 5 of 76
Quick reference
Model numbers covered by this document
The B&K Precision DC Loads covered by this manual are:
●8500
●8502
●8510
●8512
●8514
●8518
●8520
●8522
●8524
●8526
Unless otherwise noted, this document will refer to all of these instruments as the DC Load.
Instrument differences, where appropriate, will be noted.
Options and accessories
The items included with the instrument are:
1. Power cord
2. User manual
3. Installation CD with application software PV8500 and USB driver for optional TTL to USB
adapter
4. TTL to RS232 serial converter IT-131
5. Test report
Optional accessories are:
6. rack mount kit IT-E151
7. TTL to USB serial adapter IT-132
Overview of instrument
The DC Load is a two terminal device that can be connected to DC sources. Here, a DC source is a
voltage that is always positive on the DC Load's + terminal referenced to the - terminal.
DC Electronic Loads are used for design, manufacturing and evaluation of DC power supplies,
batteries, and power components. Other applications include fuel-cell and photovoltaic cell test. The
DC Load can operate under the following modes:
●Draw a constant voltage from a DC source.
●Draw a constant current from a DC source.
●Draw a constant power from a DC source.
●Present a constant resistance to the DC source (this behavior simulates a perfect resistor
8500 DC Load Series Version: February 4, 2009 Page 6 of 76
whose resistance doesn't change as a function of current or voltage).
The DC Load can present dynamically changing loads to the DC source with millisecond switching
times. The DC Load can be remotely programmed via a serial interface (RS-232 or USB). Versatile
triggering options allow the dynamic load behavior to be synchronized with other events.
A battery test mode is provided that will measure the ampere*hour (A*hr) characteristic of a battery.
Shorts can be simulated by either the front panel or custom programming. The DC source or other
components can be protected from excessive voltage, current, or power, which will cause the DC
Load to shut down if excessive levels or reverse polarity are detected.
Dynamic profiles and last instrument states can be stored in non-volatile memory.
The DC Load is a versatile instrument for static and dynamic testing of power supplies, batteries, DC
to DC converters, and battery chargers.
Typical tasks
To perform the following tasks, consult the indicated sections
TaskSection(s)
Manual on/off CC, CV, CW, or CR testConstant current mode
Constant voltage mode
Constant power mode
Constant resistance mode
Timed on/off CC, CV, CW, or CR testConstant current mode
Constant voltage mode
Constant power mode
Constant resistance mode
Timed operation
Triggered CC, CV, CW, or CR testConstant current mode
Constant voltage mode
Constant power mode
Constant resistance mode
Triggering
Constant load with one transientTransient operation
Load with multiple transientsLists (dynamic condition)
Determine A*hr characteristic of batteryBattery test
Run a sequence of testsTest files
Front panel
The following picture is the front panel for the 8510 DC Load. All models have the same front panel,
only the terminal section will vary based on the model.
8500 DC Load Series Version: February 4, 2009 Page 7 of 76
6
1
2
345
1
2
3
4
5
6
ButtonFunction(s)
16-character display shows voltage and current measurements.
Rotary knob. Turn to adjust a setting value. Press in to toggle between setting the
currently-selected mode's value and reading the voltage and current, as shown in
the above picture.
Power switch to turn the instrument on or off.
Numeric keypad:
Numeric entry keys.
Secondary key functions.
Keypad:
Enable/disable input.
Set up the current, voltage, power, and resistance modes.
Scroll through menus and options.
Input terminals. Depending on the model, you will have different types and
numbers of input terminals.
Models 8500/8502 come with one plus and one minus terminal
Models 8510/8512 come with two positive and two negative terminals however
each terminal is able to sink the maximum current supported by the instrument.
Thus, it is not necessary to double up on the wires when sinking a high current
unless you wish to.
Models 8514/8518 also come with two positive and two negative terminals however
it is required to double up on the wires when sinking a current exceeding 120A.
Models 852x come with a screw terminal block to connect the wires
8500 DC Load Series Version: February 4, 2009 Page 8 of 76
Standard display
1
4
2
89
605
7
3ESC
I-setV-set
R-set
Input on/off
Shift
P-setENTER
POWER
A B
Tran
Store Recall S-Tran Menu
Local Battery Short Trigger
The standard display for the instrument is the voltage and current at the instrument's terminals. You
may press the △ or ▽ keys to see the instantaneous power and the mode's parameter setting.
Standard display
Front panel keys
V-setChoose constant voltage mode.
I-setChoose constant current mode.
P-setChoose constant power mode.
R-setChoose constant resistance mode.
Set the current mode's load value from the A value of the
Shift + A
corresponding transient operation. See the Transient
operation section. This key does not work when the
TRAN annunciator is on.
Set the current mode's load value from the B value of the
Shift + B
corresponding transient operation. See the Transient
operation section. This key does not work when the
TRAN annunciator is on.
Shift + Store
Shift + Recall
8500 DC Load Series Version: February 4, 2009 Page 9 of 76
Store the DC Load state in non-volatile memory. You may
store 25 different states.
Recall the DC Load state from non-volatile memory. You
may recall 25 different states.
Shift + MenuEnter the instrument's menu system.
4
1
23
1
2
3
Shift + ShortTurn short circuit on or off.
Shift + TranStart or stop transient condition.
Shift + TriggerCauses an immediate trigger.
Shift + Battery
Shift + S-TranSet transient condition parameters.
On/Off
Shift
△Scroll up key.
▽Scroll down key.
0 to 9Enter the digits 0 to 9.
•Decimal point.
Esc
EnterEnter the selected value or setting.
Turn on or off battery testing function (measures battery
capacity in ampere*hours).
Turns DC Load ON or OFF (OFF is high impedance
state).
The shift key is used to select the alternate operation of a
key, indicated by the word under the key.
The escape key. It can be used to exit keyboard entry or
move up a level in the menu.
Rear panel
Your instrument's rear panel may look different from the following figure, but the same functionality
will be present.
3 pin IEC320 AC input connector.
4 pin trigger and remote sensing connector.
9-Pin serial port interface connector. NOTE: This port's terminals utilize 5 volt
TTL logic signals. Do NOT connect an RS-232 cable with standard RS-232
voltages on the cables connectors. Doing so may damage the instrument and is
8500 DC Load Series Version: February 4, 2009 Page 10 of 76
not covered by warranty.
4
Line voltage selection switch (110 VAC or 220 VAC)
Display annunciators
AnnunciatorMeaning
OFFThe load is off.
UNREGThe input is unregulated.
CCConstant current mode.
CVConstant voltage mode.
CWConstant power mode.
CRConstant resistance mode.
PROTNot used.
TRANTransient operation is enabled.
LISTList mode is initiated or running.
SENSERemote sensing is on.
LIMITNot used.
ERRORAn error has occurred.
The instrument is communicating with an IT-E131 or IT-E132
LINK
RMT
SHIFTThe Shift key has been pressed.
LOCKThe keyboard is locked by a password.
communications adapter. This annunciator will stay lit for
approximately 3 seconds after the last remote communication with
the DC Load.
Instrument is in the remote state. The only active key is the Local
key. This is set with the 0x20 remote command (see the Remote programming section).
Menus
Use Shift + Menu to enter the menus. “Lvl” indicates the menu level, which is also indicated by the
indentation of the menu item text. Scroll through the menu items using the △ and ▽ keys. Return to
a previous menu level by pressing the Esc key. Words in the heavy font such as OFF indicate the
default menu selection.
LvlMenu itemFunction
1CONFIG
8500 DC Load Series Version: February 4, 2009 Page 11 of 76
LvlMenu itemFunction
2INITIAL CONFIGReturn instrument to factory default settings.
2POWER-ON RECALLPower on state of instrument.
3ONRemembers state at last power-down.
3
OFF
Does not remember state at last power-down.
2INPUT RECALLRemember whether load was ON
If load was ON prior to turning the power off, the ON
3ON
state will be resumed after power on. POWER-ON
RECALL must also be on for this to work.
3
OFF
After power on, the instrument will be in the OFF state.
2KEY SOUND SET
3
ON
Enable audible beep when key is pressed.
3OFFNo sound when key is pressed.
2KNOB LOCK SET
3ONRotary knob is non-functional.
3
OFF
2SHORT CUT RECALL
3ON
3
OFF
Rotary knob is functional.
Quickly recall a setup register by pressing a number
key.
Allows quick recall of a setup by pressing the number
key.
Pressing a number key does not recall a setup.
2RANGE SELECTChange the precision of displayed values.
Allows the user to select the instrument's range, giving
3ON
better voltage and/or current resolution. Press
Shift + △ or Shift + ▽ to toggle resolutions.
3
OFF
Current and voltage measurement resolution are fixed.
2REMOTE SENSESee the Remote sense section.
3ONRemote sensing is on.
3
OFF
Remote sensing is off.
2ADC UPDATE RATESet the rate at which the display is updated.
3HIGH
3
LOW
2TRIGGER SOURCEHow the instrument is triggered.
3
IMMEDIATE
3EXTERNAL
Triggered from the Shift + Trigger key.
Triggered from a TTL high signal (longer than 5 ms) at
the trigger connector on rear panel.
3BUSTriggered from a serial bus command.
2CONNECT MODE
3MAXTIPLEXING
3
8500 DC Load Series Version: February 4, 2009 Page 12 of 76
SEPARATE
Not supported with this hardware. (Should actually say
Set the instrument's password to 1 - 4 digits. Press the
Enter key without any data entry to remove the
2KEY LOCK SET
password. If you accidentally locked the keyboard,
follow instructions at the end of this manual, chapter “in
case of trouble” to unlock the keypads.
2EXITReturn to prior menu level.
1SYSTEM SET
Set the maximum allowed current. Exceeding this
2MAX CURRENT SET
value will cause the load to shut off. This value also
becomes the maximum current you can set.
Set the maximum allowed power. Exceeding this value
2MAX POWER SET
will cause the load to shut off. This value also becomes
the maximum power you can set.
Set the maximum allowed voltage. Exceeding this
2MAX VOLTAGE SET
value will cause the load to shut off. This value also
becomes the maximum voltage you can set.
2VOLTAGE ON SET
2VOLTAGE OFF SET
Used to set an ON voltage threshold. See the Voltage
threshold section.
Used to set an OFF voltage threshold. See the
Voltage threshold section.
2EXITReturn to prior menu level.
1LIST SETLists are programmed sequences of load values.
2MODE SET
3FIXED MODELoad characteristics set by front panel.
3LIST MODE
Load characteristics are dynamic and controlled by a
list stored in memory.
2CALL LIST FILERecall an existing list from nonvolatile memory.
3RECALL NN is list number.
2EDIT LIST FILE
Note that each list file has four lists, one for each
operation mode (CC, CV, CW, CR).
3CURRENT LIST
4ONCEList is executed once per trigger.
8500 DC Load Series Version: February 4, 2009 Page 13 of 76
LvlMenu itemFunction
4REPEATList is repeatedly executed after the trigger is received.
3VOLTAGE LIST
4ONCEList is executed once per trigger.
4REPEATList is repeatedly executed after the trigger is received.
3POWER LIST
4ONCEList is executed once per trigger.
4REPEATList is repeatedly executed after the trigger is received.
3RESISTANCE LIST
4ONCEList is executed once per trigger.
4REPEATList is repeatedly executed after the trigger is received.
2CALL TEST FILERecalls a stored test file (see Test files section).
3RECALL NN is file number.
2EDIT TEST FILESee Test files section for more details.
Set how the nonvolatile memory is partitioned to store
2LIST STORE MODE
lists. You can choose between numerous short lists or
fewer longer lists.
38 X 120 STEPS
34 X 250 STEPS
32 X 500 STEPS
31 X 1000 STEPS
2EXITReturn to prior menu level.
1LOAD ON TIMEREnable a timed load.
2TIMER STATE
When the load timer is enabled by this menu element,
3ON
the load is turned on when the On/Off key is pressed.
After the set time period has elapsed, the load is turned
off.
3
OFF
2TIMER SET
When the load is turned on via the On/Off key, the load
stays ON indefinitely.
Set the time period from 1 to 60000 s for the load to be
on.
2EXITReturn to prior menu level.
1EXITReturn to standard display.
8500 DC Load Series Version: February 4, 2009 Page 14 of 76
Models 8500 & 8502 (300 W)
Parameter85008502
Voltage0 to 120 V0 to 500 V
Input rating
ParameterRange
CV Mode
Regulation
CC Mode
Regulation
Current Measurement
Voltage Measurement
Current1 mA to 30 A1 mA to 15 A
Power300 W
85008502
0.1 – 120 V 0.1 – 500 V ±(0.05%+0.025% FS)10 mV
0 – 3 A 0 – 3 A ±(0.1%+0.1% FS)0.1 mA
NOTE: Specifications and information are subject to change without notice. Please visit
www.bkprecision.com for the most current product information.
Environmental Conditions
This instrument is intended for indoor use in a pollution degree 2 environment. Operating
environmental limits are as follows:
8500 DC Load Series Version: February 4, 2009 Page 16 of 76
ParameterSpecification
Humidity≤ 95% relative humidity, non-condensing
Altitude≤ 2000 m
AC Line voltage
220 AV±10%,47~63 Hz
110 AV±10%,47~63 Hz
Operating temperature
Storage temperature
0 – 40 ºC
-10 – 60 ºC
Internal Resistances
The internal resistances of the DC load models are less than or equal to the following values:
ModelInternal
Resistance(mΩ)
8500≤ 35
8502≤ 200
8510≤ 15
8512≤ 100
8514≤ 8
8518≤ 5
8520≤ 45
8522
8524≤ 6.5
8526≤ 15
Operational power curve
The DC load's output follows a power curve illustrated below:
≤ 30
8500 DC Load Series Version: February 4, 2009 Page 17 of 76
The curved portion is where the dissipated power is at the rated power of the instrument (and is
actually a hyperbolic shape). When you use the menu to set lower-than-maximum power or current,
the operating region may look like the following:
Note the gap between the operating region and the current axis for lower voltages. More detail is
described in the following section.
Low Voltage Characteristics
The following graphs show the voltage/current relationships for low voltages:
8500 DC Load Series Version: February 4, 2009 Page 18 of 76
Slew rate
The slew rate for each DC load varies from model to model. The variations are also dependent on
the different regions measured for each individual load. In general, the slew rate for low current
transitions, say 0 to 0.5 A, is significantly lower than slew rate for current transitions from 30 to 70 A.
The provided table below indicates measured slew rates based on the maximum range of current
transition of the models are capable of. For example, model 8500's slew rate would be measured
with current transition from 0 A to 30 A.
Note: The graph below illustrates slew rate measurements. In general, the indicated slew rates in
the table below are measured based on the maximum current range each model is able to handle.
Between the 10% and 90% region, the slew rate can be measured by observing the steepest slope
portion. The indicated measured time would be used to calculate the slew rate. Hence, the slew
rate calculation is simply (rated max. current – 0 A) / T, where T is the measured time from 10% to
90% region and rated max. current is the specified maximum current of each load.
8500 DC Load Series Version: February 4, 2009 Page 19 of 76
As a reference, below is a table of slew rates for their respective models:
0.5A / S
0.5A / S
1A/ S
0.5A / S
1A/ S
1A/ S
1A/ S
1A/ S
1A/ S
1A/ S
ModelSlew rate
8500
8502
8510
8512
8514
8518
8520
8522
8524
8526
8500 DC Load Series Version: February 4, 2009 Page 20 of 76
Glossary
△Up arrow key. Used to scroll through the menu or cause the temporary
display of the alternate standard display.
▽Down arrow key. Used to scroll through the menu or cause the temporary
display of the alternate standard display.
AValue for first setting of transient mode.
BValue for second setting of transient mode.
BatterySelect battery testing mode. See Battery test section.
CCConstant current
ConditionSteady state, transient, or dynamic. Steady state condition means the
load mode is operated in a steady state. Transient condition means the
load mode is switched between two values with user-selectable timing.
Dynamic means multiple levels and timings are available (and are gotten
by using lists).
CRConstant resistance
CVConstant voltage
CWConstant power
Dynamic conditionSee Condition.
EnterChoose the indicated value or setting.
EscStop current entry and go to previous menu level.
I-setConfigure the instrument for constant current mode.
Knob clickPress the knob in until it clicks. This is an alternate method for changing
settings.
LinkThis annunciator will light up when communications are coming in across
the serial interface. It will stay lit for approximately 3 seconds after the
last command was received.
ListA list is a stored sequence of test parameter and test duration values.
These are used for dynamic load profiles.
LocalReturns control to the front panel.
MenuShow the top level item of the instrument's menus.
ModeMode of operation of the instrument. The four modes are CC, CV, CW,
and CR.
Mode settingsParameter values for CC, CV, CW, and CR modes.
On/OffManually toggle the instrument between its set mode and an infinite
impedance state.
P-setConfigure the instrument for constant power mode.
PowerPower switch to turn the instrument on and off.
8500 DC Load Series Version: February 4, 2009 Page 21 of 76
R-setConfigure the instrument for constant resistance mode.
RecallRecall instrument state from non-volatile memory.
Remote sensingAllows the instrument to measure the load power properly in case of large
currents by sensing the voltage at the source, rather than at the
instrument's terminals. This removes the effect of the resistance of long
leads.
S-TranSet parameters (A, B, and transition times) for transient mode.
ShiftShift key, which allows access to the functions written beneath the
number keys.
ShortToggles between normal operation and a low resistance short.
StoreAllows the user to save the instrument state in non-volatile memory.
Test fileA sequence of different test modes used for automated testing.
TranSet to transient condition.
Transient condition See Condition.
TriggerThe key that causes an immediate trigger.
V-setConfigure the instrument for constant voltage mode.
VFDVacuum fluorescent display, the technology used for the instrument's
display.
8500 DC Load Series Version: February 4, 2009 Page 22 of 76
Installation
CAUTION
Inspection
Items you should have received
When you open the box containing the instrument, you should find the following items:
1. The DC Load instrument
2. Power cord
3. User manual
4. Installation CD with application software PV8500
5. TTL to RS-232 serial converter IT-131
6. Calibration report
Instrument location
This instrument is intended for indoor use in a pollution degree 2 environment. Please refer to the
specifications table for the allowable environment operating limits.
Significant power may be dissipated in the DC Load, which includes one or more thermostaticallyoperated fans. The fans draw air through the bottom and sides and exhaust it out the back. It is
important to allow at least 25 mm (1 inch) of clearance on all sides of the instrument so adequate
cooling airflow can be maintained.
Outline Drawings
All dimensions are in millimeters (mm).
Models: 8500& 8502
Do not block the fan exhaust at the rear of the load.
8500 DC Load Series Version: February 4, 2009 Page 23 of 76
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