1.4 Structure of the safety instructions .................................................................................................... 10
1.4.1 Signal word panel ................................................................................................................... 10
1.4.2 Safety alert symbol ................................................................................................................. 10
1.4.3 Explosion protection symbol ................................................................................................... 10
1.4.4 Pictograms in this manual ....................................................................................................... 11
1.4.5 Word message panel structure ............................................................................................... 12
1.5 Localization / position of safety labels on the chamber .................................................................... 12
1.6 Type plate.......................................................................................................................................... 13
1.7 Safety instructions on installing and operating the vacuum drying oven .......................................... 14
1.7.1 Safety instructions on installation and ambient conditions of the chamber ............................ 14
1.7.1.1 Aeration / ventilation of the insta lla tion sit e ....................................................................... 15
1.7.1.2 No installation in potentially explosive areas of Zone 1 or 0 ............................................. 15
1.7.1.3 Equipotential bonding according to the grounding concept............................................... 15
1.7.1.4 Accessibility to the disconnection from the power grid ...................................................... 16
1.7.4 Safety instructions on the charging material ........................................................................... 19
1.7.5 Safety instructions on operating the vacuum drying oven ...................................................... 20
1.8 Ex classification of the chamber and immediate surroundings ......................................................... 23
1.9 Intended use ..................................................................................................................................... 25
5.5 Compressed air supply for sweeping the area for electrical equipment, the preheating chamber,
and the controller housing ................................................................................................................. 52
5.6 Fire extinguisher ................................................................................................................................ 52
7. EXPLOSION SAFETY TESTS BEFORE COMMISSIONING ............................... 70
7.1 Scope of the functional test ............................................................................................................... 70
7.2 Explosion protection plan .................................................................................................................. 70
7.3 Objective of testing ............................................................................................................................ 71
7.4 Testing before initial commissioning ................................................................................................. 71
7.4.1 Scope of the test ..................................................................................................................... 71
7.4.1.1 Testing the plausibility of the explosion protection plan and measures ............................ 71
7.4.1.2 Verifying the implementation of measures ........................................................................ 71
7.4.1.3 Checking the deadlines for the recurring tests .................................................................. 72
7.4.1.4 Verifying the maintenance pla n ......................................................................................... 72
7.4.2 Tests of technical ventilation systems, gas warning devices, inerting devices, devices,
protective systems or safety, control or regulating devices, and other technical devices for
10.1 Set-point entry through the “Setpoints” menu ................................................................................... 97
10.2 Direct setpoint entry via Normal display ............................................................................................ 98
11. SETTING SPECIAL CONTROLLER FUNCTIONS .............................................. 99
11.1 Menu structure .................................................................................................................................. 99
11.1.1 “Functions on/off” menu .......................................................................................................... 99
11.1.2 “Control on/off” menu ............................................................................................................ 100
11.2 Using the optional universal connection “GAS/AIR 2” for ventilation .............................................. 100
11.3 Close all valves ............................................................................................................................... 101
11.4 Activating / deactivating temperature control .................................................................................. 101
11.5 Activating / deactivating pressure control ....................................................................................... 102
12. AUTHORIZATION LEVELS AND PASSWORD PROTECTION ........................ 105
12.1 User management, authorization levels and password protection ................................................. 105
12.2 Log in ............................................................................................................................................... 107
12.3 Log out ............................................................................................................................................ 108
12.4 User change .................................................................................................................................... 109
12.5 Password assignment and password change................................................................................. 109
13.5 Event list .......................................................................................................................................... 118
13.6 Service contact page ....................................................................................................................... 118
13.7 Current operating parameters ......................................................................................................... 119
13.8 Technical chamber information ....................................................................................................... 119
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14. TEMPERATURE SAFETY DEVICES ................................................................. 120
14.1 Safety temperature limiter (TL) class 2 ........................................................................................... 120
14.2 Overtemperature safety controller class 2 ...................................................................................... 120
20.1.2 Display of MAC addr es s ....................................................................................................... 153
20.2 Web server ...................................................................................................................................... 153
Figure 17: Variable length of the tilt protecti on ho lder depe nd ing on the ben d .......................................... 65
Figure 18: Possibilities of grounding (schematic representation) ............................................................... 66
Figure 19: Mounting the grounding cab le on the VDL ................................................................................. 67
Figure 20: Normal display of the MB2 program controller (sample values) ................................................ 74
Figure 21: Operating functions of the MB2 controller in normal display (example values) ......................... 75
Figure 22: Pressure regulator and sweeping plug for compressed air sweeping on the chamber rear ..... 86
Figure 23: analog pressure display (manometer) for compressed air sweeping on the chamber front ...... 86
Figure 22: Pressure regulator with defined setting at the upper stop ......................................................... 87
Figure 24: Schematic timing of the drying process and drying monitoring ............................................... 103
Figure 25: Pressure regulator and sweeping plug for compressed air sweeping on the chamber rear ... 160
Figure 26: Connection cable on the “Analog output” (3b) connection...................................................... 161
Figure 26: SUB-D socket for the analog outputs option ............................................................................ 161
Figure 29: Measuring connection (12) with measuring access port .......................................................... 162
Figure 29: Connection cable on the “Object temperature input” connection (3a) ..................................... 162
Figure 29: Plug connection between measuring access port and Lemo socket ....................................... 162
Figure 29: Cable connection of the option al Pt 100 sensor ...................................................................... 162
VDL (E3.1) 10/2020 Page 7/196
Dear customer,
For the correct operation of the VDL vacuum drying oven, it is important that you read this operating manual
completely and caref ully and obser ve all instruc tions as ind icated. Failur e to read, understand an d follow
the instructions may result in personal injury. It can also lead to damage to the chamber and/or poor equipment performance.
1. Safety
1.1 Personnel Qualification
The chamber m ust only be installed, tested, and start ed up by personn el qualified for as sembly, startup,
and operation of the chamber with additional skills in explosion protection (ATEX). Qualified personnel are
persons whose professional education, knowledge, experience and knowledge of relevant standards allow
them to assess, carry out, and identify any potential hazards in the work assigned to them. They must have
been trained and ins truc ted , and be auth or ized , to w or k on the chamber. This incl udes a bas ic knowledge
of explosion protection ( ATEX training), instr uction based on the r isk assessment by the op erator (chap.
2.2) and knowledge of the Operating Instruction by the operator.
The device shall only be op erated b y laborator y personne l especiall y trained for this purpose and fam iliar
with all precautio nary measures required for working acc. to ATEX Directive 2014/37/EU . Observe the
national regulations on minimum age of laboratory personnel.
1.2 Operating manual
This operating m anual is part of the components of deliver y. Always keep it hand y for reference in the
vicinity of the chamber. If selling the unit, hand over the operating manual to the purchaser.
To avoid injuries a nd pr oper ty dam age obser ve t he saf et y instruct ions of the oper atin g m anual. Fa ilure t o
follow instructions and safety precautions can lead to significant risks and to the loss of explosion protection.
DANGER
Explosion hazard due to failure to observe the instructions and safety precautions.
Serious injuries and chamber damage. Risk of death.
Observe the safety instructions in this Operating Manual.
Follow the operating procedures in this Operating Manual.
Carefully read the complete operating instructions of the chamber prior to installing and
using the chamber.
Keep the operating manual for future reference.
Make sure that all persons who use the chamber and its associated work equipment have
read and understood the Operating Manual.
This Operating Manu al is supplemented a nd updated as needed. Alwa ys use the most recent version of
the Operating Manual. W hen in doub t, call the BIND ER Serv ice Hotline f or inform ation on the up-to-dateness and validity of this Operating Manual.
VDL (E3.1) 10/2020 Page 8/196
1.3 Legal considerations
This operating m anual is for inform ational purposes only. It co ntains information f or correct and safe i nstalling, start-up, opera tion, decommissioning, cl eaning and maintenance of the product. The content of
this operating manual takes into account the applicable regulatory requirements and the latest technology.
Note: the contents and the product described are subject to change without notice.
Understanding and observing the instructions in this operating manual are prerequisites for hazard-free use
and safety during operation and maintenance. Images are to provide basic understanding. They may deviate from the actual vers ion of the chamber. The actu al scope of delivery can, d ue to optional or special
design, or due to recent tec hnical chan ges, deviate f rom the information and illus trations i n these instruc tions this operating m anual. In no event shall BINDER be he ld liabl e for an y damages , direc t or inc identa l
arising out of or related to the use of this manual.
This operating manual can not cover all conce ivable applications. If you would lik e additional information,
or if special problem s arise that are not suff iciently addressed in th is manual, please ask your dealer or
contact us directly, e.g. by phone at the number located on page one of this manual.
Furthermore, we emphasize that the contents of this operating manual are not part of an earlier or existing
agreement, descriptio n, or l ega l rel ati ons h ip, nor d o they modify such a relati ons h ip. All o bl iga tio ns on t he
part of BINDER derive from the respective purchase contract, which also contains the entire and exclusively
valid statement of warranty administration and the general terms and conditions, as well as the legal regulations valid at the time the contract is concluded. T he statements in this manual neither augment nor
restrict the contractual warranty provisions.
Furthermore, relevan t national and international reg ulations on occupational saf ety apply. The operator
must know, compl y with, and implem ent these requir ements. In partic ular, this includ es the provisions of
ATEX Operational Directive 19 99/92/ EC (“ATEX 137”) (implem ented for Germ any in the In dustrial Safet y
Regulation (BetrSichV) and the Ordinance on Hazardous Substances (GefStoffV)). The operator is responsible for choosing suitabl e wor k equipm ent for t he are as c lassif ied as ex plos ion h azards and f or i nstalli ng
and operating equipment in accordance with respective requirements.
Limitation of liability
BINDER GmbH is not liable for any damage arising from the following causes:
• Inspections not being performed (testing before ini tial commissioning, recurring tests, tes ting before
recommissioning
• Negligence or willf ul int ent
• Incorrect response to malfunctions
• Assignment of improperly or insufficiently trained personnel
• Technical changes and modifications made by the operator and not approved by the manufacturer
• Use of non-approved accessories and replacement parts
We reserve the right to technical changes as part of improvements to operating characteristics and further
development.
Have repairs performed only by experts authorized by BINDER. Repaired chambers must comply with the
quality standard sp ecified by BIND ER. In par ticular, carr y out an ins pectio n befor e recomm issioning after
maintenance or rep airs. Thes e can onl y be perf ormed by the manuf acturer or speciall y trained p ersonnel
(in Germany: Qualified Persons per BetrSichVO).
VDL (E3.1) 10/2020 Page 9/196
1.4 Structure of the safety instructions
In this operating manual, the following safety definitions and symbols indicate dangerous situations following the harmonization of ISO 3864-2 and ANSI Z535.6.
1.4.1 Signal word panel
Depending on the probability of serious consequences, potential dangers are identified with a signal word,
the corresponding safety color, and if appropriate, the safety alert symbol.
DANGER
Indicates an imminently hazardous situation that, if not avoided, will result in death or serious (irreversible) injury.
WARNING
Indicates a potentially hazardous situation which, if not avoided, could result in death or serious (irreversible) injury.
CAUTION
Indicates a potentially hazardous situation which, if not avoided, may result in moderate or minor (reversible) injury.
NOTICE
Indicates a potentially hazardous situation, which, if not avoided, may result in damage to the product
and/or its functions or to property in its proximity.
1.4.2 Safety alert symbol
Use of the safety alert symbol indicates a risk of injury
Observe all measures that are marked with the safety alert symbol in order to avoid death or
injury.
1.4.3 Explosion protection symbol
Use of the explosion protection symbol warns against explosion hazards.
Observe all measures in this operating manual to avoid the formation of explosive atmosphere
as well as explosions.
VDL (E3.1) 10/2020 Page 10/196
Warning signs
Danger of injury
Electrical hazard
Hot surface
Explosive atmosphere
Stability hazard
Lifting hazard
Inhalation hazard
Suffocation hazard
or chemical burns
Mandatory action signs
plug
Environment protection
Wear eye protectors
Ground before use
(antistatic shoes)
only
Prohibition signs
on the chamber
1.4.4 Pictograms in this manual
Harmful substances
Mandatory regulation
Biohazard
Read operating
instructions
Wear protective gloves
Risk of corrosion and /
Disconnect the power
Pollution Hazard
Lift with several persons
Release before mainte-
nance or repairs
Do NOT touch
Information to be observed in order to ensure optimum function of the product.
Wear ESD shoes
Do NOT spray with
water
Wipe with damp cloth
Do not place anything
VDL (E3.1) 10/2020 Page 11/196
Safety labels
Service label
1.4.5 Word message panel structure
Type and cause of hazard.
Possible consequences.
∅ Instruction how to avoid the hazard: prohibition
Instruction how to avoid the hazard: mandatory action
Observe all other n otes and informat ion not necessarily em phasized in the sam e way, in order to a void
disruptions that could result in direct or indirect injury or property damage.
1.5 Localization / position of safety labels on the chamber
The following labels are located on the chamber door:
Hot surface
Do not place anything on the chamber
Wipe surfaces with damp cloth only
Observe sweeping time, read operating manual
Figure 1: Position of labels on the chamber (example)
Keep safety labels complete and legible.
Replace safety labels that are no longer legible. Contact BINDER Service for these replacements.
VDL (E3.1) 10/2020 Page 12/196
Indications of the type plate
(example)
Information
BINDER
Manufacturer: BINDER GmbH
VDL 115
Model designation
Vacuum Drying Oven
Chamber name: Vacuum drying oven
Serial No.
000000000000
Serial No. of the chamber
Built
2020
Year of construction
110 °C
230 °F
IP protection
20
Type of IP protection acc. to standard EN 60529
Temp. safety device
DIN 12880
Temperature safety device acc. to standard DIN 12880:2007
Class
2.0
Class of temperature safety device
Art. No.
9630-0011
Art. No. of the chamber
Project No.
---
Optional: Special application acc. to project no.
1,60 kW
Nominal power
7,0 A
Nominal current
230 V / 50 Hz
230 V / 60 Hz
1 N ~
Current type
Explosion proof inner chamber
Explosion proof inner chamber
Ex classification acc. to 2014/34/EU
Ex II 2/3/- G IIB T3 Gb/Gc/- X
Ex classificatio n according to ATEX Directive 2014/34/EU
Max. temp. of inner chamber surface in
cat. 2: +160 °C
Maximum temperature of the inner chamber surfaces:
160 °C / 320 °F (Device category 2)
Maximum temperature of the outer surface of the preheating
3)
Temperature class acc. to IEC 60079-0 for the entire chamber
Symbol on the type plate
Information
Nominal temp.
110 °C
1,60 kW / 7,0 A
EXPLOSION PROOF INNER CHAMBER
TEMP. CLASS T3
230 V / 50 Hz
230 V / 60 Hz
1 N ~
VACUUM DRYING OVEN
BINDER GmbH
www.binder-world.com
VDL 115
1.6 Type plate
Position of type plate: left chamber side (seen from front), at the bottom right-hand.
IP protection
Safety device
Class
Art. No.
Project No.
Built
230 °F
20
DIN 12880
2.0
9630-0011
2020
Nominal temperature
Im Mittleren Ösch 5
78532 Tuttlingen / Germany
E3.1
Figure 2: Type plate (example of VDL 115)
Nominal temperature
EX CLASSIF. ACC. TO 2014/34/EU
EX II 2/3/ - G IIB T3 GB/GC/- X
TEMP. OF INNER CHAMBER
MAX.
SURFACE IN CAT 2: +160 °C
MAX. TEMP. OF HEATING CHAMBER
SURFACE IN CAT 3: +195 °C
Serial No. 00000000000000
Made in Germany
Max. temp. of heating chamber
surface in cat. 3: +195 °C
Temp. class T3
VDL (E3.1) 10/2020 Page 13/196
Nominal voltage +/- 10% at the indicated power frequency
chamber (outer chamber): 185 °C / 365 °F (Device category
CE conformity marking
Explosion protection symbol. Ex classification acc. to ATEX
Directive 2014/34/EU
Symbol on the type plate
Information
Electrical and electronic equipment manufactured / placed on
the market in the EU after 13 August 2005 and to be disposed of in a separate collection according to Directive
2012/19/EU on waste electrical and electronic equipment
(WEEE).
The chamber is certified according to Customs Union Technical Regulation (CU TR) for the Eurasian Economic Union
(Russia, Belarus, Armenia, Kazakhstan Kyrgyzstan).
1.7 Safety instructions on installing and operating the vacuum drying oven
With regard to o perating the vacuum dr ying o ven VDL an d to t he i nstal lation locat ion, p lease o bser ve t he
relevant national regulation s (for Germ any in partic ular: DGUV guidelines 213-850 o n safe work ing in laboratories, issued by the employers’ liability insurance association; Industrial Safety Regulation (BetrSichV); Ordinance on Hazardous Substances (GefStoffV); Technical Regulations on Industrial Safety and
Health (TRBS 1201 Part 1).
The central element of the Industrial Safet y Regulation is the risk ass essment performed by com petent
personnel which enables an employer to evaluate risks that may arise before using work equipment and to
derive necessary and suitable tests and measures.
Explosion protection plan
The explosion protection plan to be created by the operator r eprese nts the e ntiret y of the tech nica l and
organizational measures for explosion protection determined and specified on the basis of the risk assessment. In accordance with ATEX Operational Directive 1999/92/EC, these measures serve
• to prevent the formation of or to limit explosive atmospheres or to limit hazardous explosive mixtures
• to avoid the combustion of explosive atmospheres
• to limit the spread of an explosion and to minimize its effects on personnel in order to ensure the health
and safety of employees
The explosion pro tection d ocum ent serves t o docum ent the results of the r isk as sessm ent in accor dance
with § 6 Para. 9 GefStoffV (for Germany).
BINDER Gm bH is onl y responsible f or the safet y features of the cham ber provided s killed elec tricians or
qualified personnel authorized by BINDER perform all maintenance and repair, and if components relating
to chamber safety are replaced in the event of failure with original spare parts.
To operate the cham ber, use onl y original BIND ER acc essories or acc essories from third-part y suppliers
authorized by BINDER. The user is responsible for any risk caused by using unauthorized accessories.
1.7.1 Safety instructions on installation and ambient conditions of the chamber
Familiarize yourself w ith the loca l conditions , particul arly alloca tion to a def ined potent ially exp losive area
(zones) and the according technical safety requirements. During installation, commissioning and operation
of the vacuum drying oven and the connected vacuum pump or in-house vacuum supply, always follow the
requirements defined by the classification of the installation site.
VDL (E3.1) 10/2020 Page 14/196
1.7.1.1 Aeration / ventilation of the installation site
NOTICE
Danger of overheating due to lack of aeration.
Damage to the chamber.
∅ Do NOT install the chamber in unventilated recesses.
Ensure sufficient ventilation for dispersal of heat.
Observe the prescribed minimum distances when installing the chamber (chap. 5.1)
The vacuum drying ovens wer e construc ted in acc ordance with the applicab le VDE reg ulations a nd were
routinely tested in accorda n c e with VD E 041 1-1 (IEC 61010-1). The production underlies an internal monitoring according to ATEX Directive 2014/34/EU appendix VIII.
For the user there is no risk of temporary overvoltages in the sense of EN 61010-1:2010.
1.7.1.2 No installation in potentially explosive areas of Zone 1 or 0
Even when the equipment is used properly, there exists a residual risk of explosion that cannot be excluded,
particularly in relation to the environm ent of the chamber. T o minimize this risk , strictly observe the legal
regulations about how to select an appropriate location. Do not install and operate the vacuum drying oven
VDL in occasionally or continuously / for long periods / frequently potentiall y explo s ive areas .
DANGER
Explosion hazard due to combustible dusts or explosive mixtures in the vicinity of
the equipment.
Serious injury or death from burns and / or explo sion pressure.
∅ Do NOT operate the chamber in in occasionally or continuously / for long periods / fre-
quently potentially explosive areas. It is not intended for installation in a zone 1 or 0.
KEEP combustible dusts AWAY from the equipment
Make sure that air-solvent mixtures are NOT occasionally or continuously / for long pe-
riods / frequently in the vicinity of the equipment.
Reliably prevent spreading of an explosive atmosphere to unprotected areas (see chap.
3.5).
Strictly observe the relevant legal regulations about how to select an appropriate loca-
tion.
1.7.1.3 Equipotential bonding according to the grounding concept
The walkable install ation and o perating surf ace of the c hamber mus t be conductive. T his installat ion and
operating surface must be connected to the vacuum drying oven according to the grounding concept (chap.
6.8). Cyclic measurements of the equipotential bonding are required.
DANGER
Explosion hazard by electric sparking due to missing or improperly implemented
equipotential bonding.
Serious injury or death from burns and / or explo sion pressure.
Connect all equipment elements in the installation and operating area (VDL / pump
module / pump) with the conductive surface and/or with each other. Proceed according
to the grounding concept (Chap. 6.8).
Measure the equipotential bonding prior to commissioning the equipment.
Provide cyclic measurements of the equipotential bonding.
VDL (E3.1) 10/2020 Page 15/196
1.7.1.4 Accessibility to the disconnection from the power grid
To completely separat e the cham ber from the power supp ly, you mus t disconnect the power plug. Install
the chamber in a way that the power plug is easily accessible and can be easily pulled in case of danger.
The chamber’s power plug is unprotected. The electrical connection must therefore be established outside
a zone.
1.7.1.5 Technical ventilation (extraction)
The operator shall provid e active ex tractio n (technic al venti lation ac c ord ing to c ou ntry-specific regulations
(TRBS 2152 Part 2 for Ger many) before comm issioning the chamber . Extraction must include t he entire
installation area of the vac uum drying oven and a vacuum pump. Observe the area classif ication in the
surroundings of the chamber (chap. 3.5.3). Extraction must be active during the entire chamber operation.
Operation, loading and unloading of t he load ing m ater ial an d rem oval of the f illed conde nsate catc hpot of
the pump must always take place under technical ventilation. If the technical ventilation fails, automatically
switch off power to the chamber.
This will prevent spreading of an explosive atmosphere to unprotected areas (see chap. 3.5).
DANGER
Explosion hazard due to the spread of an explosive atmosphere to unprotected areas and ignition due to electric sparking or hot surfaces.
Serious injury or death from burns and / or explo sion pressure.
Provide active suction (technical ventilation according to country-specific regulations
(TRBS 2152 Part 2 for Germany) prior to commissioning the chamber.
Extraction must include the entire installation area of the vacuum drying oven.
Make sure that the chamber is automatically turned off if the technical ventilation fails.
1.7.2 Safety instructions on compressed air supply
Before starting / restarting the chamber, the electrical installation room, preheating chamber, and controller
housing (triangular instr ument box) m us t be swept with c om press ed air with m axim um overpress ure for a
defined time (chap. 9.3).
Sweeping the area for electrical equipment, the preheating chamber and controller housing must take place
with an overpressure of at least 25 Pa (recommendation: >40 Pa) during the entire operation of the vacuum
drying oven. Also after termination or cancellation of the drying process, continued sweeping for at least 10
minutes is recommended.
An inlet pressure of 2 bar must be provided for compressed air sweeping. T he c ompressed air supply line
provided by the operator m ust be equipped with a monitoring device whic h clearly indicates a drop and
increase in the inlet pressure outside the permissible tolerance of ± 0.2 bar.
DANGER
Explosion hazard by solvent-containing air penetrating the electric al area of the
oven or the preheating chamber.
Serious injury or death from burns and / or explo sion pressure.
Make sure that sweeping the area for electrical equipment, preheating chamber, and
controller housing with compressed air for the defined time (chap. 9.3.2) at maximum
overpressure has been done before turning on the chamber.
Make sure that sweeping the area for electrical equipment, preheating chamber, and
controller housing with compressed air with an overpressure of at least 25 Pa (recommendation: >40 Pa) takes place during the entire operation.
Ensure that the operator compressed air supply line is equipped with active monitoring
of the defined inlet pressure.
VDL (E3.1) 10/2020 Page 16/196
1.7.3 Safety instructions on vacuum supply
Prior to commissioning the cham ber m ake sure that all r elevant nation al and int ernational r egulations are
observed. Within the European Union, units that will be operated in potentially explosive areas have to meet
the requirements of ATEX Directive 2014/34/EU.
If combustible solvent is introduced i nto the dryin g cham ber, the vacuum pump must be constructed in a
suitable explosion-proof manner.
Observe the safety instructions of the pump manufacturer.
1.7.3.1 Selection and location of a suitable pump
The mixtures extrac ted f r om the inner chamber mus t be carr ie d a wa y m aking sure that there is no da nger
by ignition of these atmospheres. Sparking in t he p ump motor or the switchi ng elements, electrostatic discharges, as well as hot pump parts can ignite solvent vapors in the event of an error. To minimize this risk,
use an ATEX Directive 2014/34/EU com pliant vacuum pump suitable for s uction from Zone 0 or 1 and, if
appropriate, from the zone of its installation site.
Explosion hazard due to the spread of an explosive atmosphere to unprotected
pump parts and ignition due to electric sparking on the pump motor or switching elements, electrostatic discharges, or hot surfaces.
Serious injury or death from burns and / or explo sion pressure.
Use only suitable, explosion-proof pumps. See chap. 6.5.1.
Operate the pump in a stationary position and secure it so it is immobile.
Make sure that the suction line to the vacuum connection (6) of the VDL is fixed and
conductive.
Ensure sufficient solvent condensation, e.g., in an exhaust waste vapor condenser, to
avoid that ignitable solvent concentrations are conducted from the pump. Otherwise,
the exhaust pipe after the pump must be fixed and conductive and suction must be
done in an explosion-proof area.
Ensure equipotential bonding between the pump, the VDL vacuum drying oven and, if
appropriate, the pump module using the connections of the grounding conductors according to the grounding concept (Chap. 6.8).
Confirm that the vacuum pump is designed for a gas inlet temperature corresponding to
the used drying temperature, or take appropriate measures to cool down the extracted
vapor before it enters the vacuum pump.
Use ATEX compliant vacuum pumps providing an integral protective device for the
pump OR Install a current-dependent, delayed protective device for the pump (for the
triggering time of this protective device, see the manufacturer’s specifications). The protective and monitoring device must not be able to turn on independently again or be released.
Use ATEX compliant vacuum pumps providing an integral explosion proof switch OR
make sure that the switch gear box is either installed outside the hazardous area or that
it is explosion proof.
The ATEX compliant vacuum pump offered by BINDER provides an integral protective device
for the pump and an integral explosion proof switch.
DANGER
VDL (E3.1) 10/2020 Page 17/196
1.7.3.2 Observing the permissible gas inlet temperature
Confirm that the vacuum pum p / vacuum s ystem is designe d for a gas inlet tem perature corresponding to
the used drying temperature, or take appropriate measures to cool down the extracted vapor before it enters
the vacuum pump / vacuum system. If the gas inlet temperature is too high and then becomes even warmer
by compression in th e p um p, th e r es ult ing temperature (of the gas-solvent mixture inside t he pump) could
exceed the solvent’s temperature class and auto-ignition temperature. The ATEX compliant vacuum pumps offered by BINDER are designed for a gas inlet temperature of 40 °C / 104 °F max. Do NOT
exceed this temperature.
DANGER
Fire and explosion hazard by exceeding th e auto-ignition temperature of the solvent
due to excessive gas inlet temperature
Damage to the vacuum pump. Serious injury or death from burns and / or explosion
pressure.
∅ Do NOT exceed the maximum gas inlet temperature of the pump (ATEX compliant vac-
uum pumps from BINDER: 40 °C).
When operating with a higher set-point temperature take appropriate measures to cool
down the extracted vapor before it enters into to the vacuum pump.
1.7.3.3 Technical Ventilation (extraction)
When manipulating the vacuum pump (removing the filled condensate catchpot of the pump) or in the event
of an error (e.g. drop pi ng o r spil ling the filled condensate c atchpot) spreading of an ex p los ive atmosphere
to unprotected parts of the pump or the vacuum drying oven would be possible.
The operator must pr ovide ac tiv e extr ac tio n (technical ventilation acc ord ing t o c ou ntry-specific regulations
– TRBS 2152 P art 2 f or G e rmany) prior to comm is s ioning an d manipulating the vac uum pump. Extraction
must include the entire installation area of the vacuum drying oven, the pump and, if appropriate, the pump
module. Handling the pump always takes place under technical ventilation.
This will prevent spreading of an explosive atmosphere to unprotected chamber parts other than the defined
area (see Chap. 3.5).
DANGER
Explosion hazard due to the spread of an explosive atmosphere to unprotected
parts of the pump or the vacuum drying oven and ignition due to electric sparking
or hot surfaces.
Serious injury or death from burns and / or explo sion pressure.
Provide active suction (technical ventilation according to country-specific regulations
(TRBS 2152 Part 2 for Germany) prior to commissioning the vacuum pump.
Extraction must include the entire installation area of the vacuum drying oven, the pump
and, if appropriate, the pump module.
When using the pump module, connect an extraction system to the provided exhaust
port as described in the mounting instructions of the pump module (Art. no. 7001-0137).
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1.7.4 Safety instructions on the charging material
The temperature class of the inner chamber according to IEC 60079-0 can be T1, T2, or T3. Only introduce
substances with an auto-ignit ion temperature that is h igher than 200 °C / 392 °F. Yo u can use a sol vent
which would form an explosive mixture with air under normal conditions.
If the auto-ignition tem per ature of a solvent contained i n th e drying material is exceeded during the drying
process, there is an imm ediate risk of fire and explosion. This chamber is not sui table to dry substanc es
with an auto-ignition tem perature below 200 °C / 3 92 °F. Substances falling u nder explosion gro up / gas
group IIC are not permitted (e.g. carbon disulfide, hydrogen).
Combustible dusts are gener ally not permitted, neither in the vicinity nor as a load.
DANGER
Explosion hazard due to unsuitable drying material.
Serious injury or death from burns and / or explosion pressure.
∅ Do NOT introduce any substance with an auto-ignition temperaturebelow 200 °C / 392
°F into the chamber
∅ Do NOT introduce combustible dusts into the chamber.
∅ Do NOT introduce any substance which tends towards exothermal decomposition into
the chamber.
∅ Do NOT introduce any substance which comes under the explosive substance law into
the chamber.
∅ Do NOT introduce energy sources such as batteries or lithium-ion batteries into the
chamber.
∅ Do NOT introduce any substance which could lead to release of toxic gases into the
chamber.
Familiarize yourself with the physical and chemical properties of the charging material, as well as the contained moisture co nstit uen t and its beh av ior wit h th e ad dit ion of he at ener gy and changes in pr es s ure. N o
dangerous chemical reactions must occur during the drying process.
DANGER
Fire and explosion hazard caused by chemical reactions with the addition of heat
energy and changes in pressure.
Serious injury or death from burns and / or explo sion pressure.
Make sure that no dangerous chemical reactions of the loading material can occur dur-
ing the drying process.
Familiarize yourself with any potential health risks caused by the charging material, the contained moisture constituent or by reaction products that may arise during the drying process.
Take adequate measures to exclude such risks prior to putting the VDL vacuum drying oven
into operation.
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1.7.5 Safety instructions on operating the vacuum drying oven
Note the following points before starting up the oven:
When loading the chamber and possibly at the moment of unloading, also in the context of
intended use, an explosive mixture may form in the working space. Define a safety area of
at least 1m from the chamber front and ensure active extraction (technica l vent ilat i on).
The walkable installation and operating surface of the chamber must be conductive. This
installation and operating surface must be connected to the vacuum drying oven according
to the grounding concept. Cyclic measurements of the equipotential bonding are required.
The operator must ensure an appropriate ventilation of the loading area in front of the
oven front prior to commissioning of the chamber.
Ensure that at no time any solvent vapors could enter in the area of the electrical installa-
tion room, preheating chamber, and controller housing (triangular instrument box).
Provide technical ventilation in the area of the vacuum pump stand, particularly in the areas
of the condensate catchpot (when emptying it) and the exhaust air of the vacuum pump.
The personal protective equipment (PPE) of the operating personnel must be ESD pro-
tected.
Only trained personnel with password authorization may work on the VDL vacuum drying
oven.
DANGER
Electrical hazard by water entering the chamber.
Deadly electric shock.
∅ The equipment must NOT become wet during operation, cleaning, or maintenance.
∅ Do NOT install the equipment in damp areas or in puddles.
Set up the equipment in a splash-proof manner.
DANGER
Electrical hazard due to damage to the equipment
Deadly electric shock.
∅ Do NOT insert any objects, particularly metallic objects, in louvers or other openings or
slots on the chamber
∅ Do NOT operate the chamber if the housing is damaged.
∅ Do NOT operate the chamber if the power cord is dam aged.
Disconnect the chamber from the power supply in case of an obvious malfunction.
CAUTION
Danger of burning when touching the hot inner surfaces during operation.
Burns.
∅ Do NOT touch the inner surfaces or the charging material during and after operation.
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The unit must not be operated without compressed air flushing at maximum overpressure and
When operating the VDL vacuum drying oven with inert gas correctly follow the technical ventilation
measures, as described in the DGUV guidelines 213-850 on safe working in laboratories (for Germany).
Do not start up the chamber without active technical ventilation .
During operation with inert gas the chamber is supplied with an oxygen displacing gas (e.g. N2). Inert gases
in high concentrations are hazardous to health. They are colorless and almost odorless and therefore practically imperceptible. I nhalation of inert gases can c ause drowsiness up to respir a t or y arres t. When the O
content of the air decreases below 18%, t here is risk of death f rom lack of oxygen. An y gas that might
escape has to be led out via good room ventilation or a suitable exhaust system.
DANGER
Suffocation hazard due to high concentration of inert gas.
Death by suffocation.
∅ Do NOT set up chambers in non-ventilated recesses.
Make sure that technical ventilation measures are active.
Respect the relevant regulations for handling inert gases.
When decommissioning the vacuum drying oven, shut off the inert gas supply.
2
If solvent-containing a ir penetrates the elec trical area of the ove n or the preheating chamber , explosions
may result.
DANGER
Explosion hazard by solvent-containing air penetrating the electrical area of the
oven or the preheating chamber.
Serious injury or death from burns and / or explo sion pressure.
∅ Do NOT take the air, which will be used to supply the chamber with compressed air,
from a potentially explosive atmosphere.
∅ Ensure that the operator compressed air supply line is equipped with active monitoring
of the defined inlet pressure.
running compressed air flushing with active monitoring of the defined inlet pressure.
Avoid the solvent accumulation in the optional pump module as this would cause the vacuum
module to become an occasionally or continuously / for long periods / frequently potentially explosive area (Zone 0 or 1). The VDL vacuum drying oven located on top of the module is implemented in Device category 3 in regards to its surroundings.
DANGER
Explosion hazard due to operating the oven with material containing solvent that
may be able to form an explosive mixture with air.
Serious injury or death from burns and / or explo sion pressure.
Follow the measures listed below for operation with solvent-containing materials that
can form an explosive mixture with air.
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for a
and must be monitore d at the manometer on the
from the safet y specific ations of the solve nt. In the c ase
After termination of the dr ying
Unload the loading
at the safety spec ifications of the s olvent. I n the case of sol vent m ixtures, use
If the following prec aut ions are not followed, t he v apors resulting from heating of the sol vent c an i gn ite o n
the hot walls of the inner chamber
Required measures for operation with solvent-containing materials that can form an explosive mixture with air:
• Sweep the ar ea for electric al equipment, preheat ing chamber and c ontroller housing
defined time (chap. 9.3.2) prior to start-up with compressed air with maximum overpressure.
Subsequent sweeping of the area for electrical equipment, preheating chamber and controller housing with an o verpressure of at least 25 Pa (rec ommendation: >40 Pa) m ust take
place during the entire op erating cycle
chamber front. In addition, monitoring of the defined inlet pressure (2 bar) of the compressed
air sweeping is required.
• Only after completing the defined sweeping time, put the chamber in operation.
• Take the auto-i gnitio n tem perature
of solvent mixtures , use the auto-i gnition tem perature of the mater ial with the lo west autoignition temperature. Make sure that the auto-ignition temperature is above 200 °C.
• Enter the temperature set-point (drying temper ature) on the controller.
• Set the safety controller (temperature limiter class 2). Recommended setting: safety control-
ler mode “Limit”, safety controller value approx. 5 °C above the set-point.
• During the dr ying process, use on ly those solvents f or which the auto-i gnition tem perature
has been entered.
• Make sure that the technical ventilation is active. Make sure that the compressed air sweeping is active and that the defined inlet pressure is monitored. Bring in the material to be dried.
• Start the dr ying process. The heat ing unit is only released when a pressure threshold of
100 mbar is reached.
• Make sure that sweeping the area for electrical equipment, preheating chamber and controller housing with at least 25 Pa overpressure (see manometer display) takes place during the
entire operating cycle. Recommended value: >40 Pa.
• The duration of the dr ying process can be det erm ined by m eans of the press ure displ ay on
the controller. When the pressure drops to the set-point, the drying process is finished.
• Make sure that the technical ventilation is active. Make sure that the compressed air sweeping is active an d that the def ined in let pres sure is monitored.
process, ventilate the vacu um dr ying oven with am bient air or inert g as .
material and turn off the oven.
• Sweep the area for electrical equipment, the preheating chamber, and the controller housing
(triangular instrument box) at least 10 minutes with compressed air (recommended).
• Make sure that the technical ventilation is active when emptying the condensate catchpot of
the vacuum pump.
• Make sure that sweeping the area for electrical equipment, preheating chamber and controller housing with at least 25 Pa overpressure (see manometer display) is active when emptying the condensate catchpot of the vacuum pump. Recommended value: >40 Pa.
• Before starting a ne w drying process with a different solvent, check again the auto-ignition
temperature
the auto-ignition temperature of the material with the lowest auto-ignition temperature. Make
sure that the auto-ignition temperature is above 200 °C.
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1.8 Ex classification of the chamber and immediate surroundings
The VDL vacuum drying oven is an assembly in the sense of ATEX Directive 2014/34/EU with the following
Ex classificatio n:
II 2/3/- G IIB T3 Gb/Gc/- X
Explanation:
II Use of the device above ground
2 Device category 2 per ATEX Directive 2014/34/EU
Suitability for areas in which explosive atmospheres may occur occasionally.
Inner chamber (drying chamber), tubing / line to the vacuum pump, areas inside the vacuum
pump. See images of the areas in Chap. 3.5.
3 Device category 3 per ATEX Directive 2014/34/EU
Suitability for areas in which explosive atmospheres may occur, on a rare and temporary basis:
The entire device, with the exception of the device plug, is designed in Device cat egor y 3 in
relation to the environment
Pt 100 controller sensor, Pt 100 heating sensor
Surrounding of the chamber, including loading area and outer side of the preheating chamber
(outer chamber), area of installation of the vacuum pump, pump module. See images of the
areas in Chap. 3.5.
- No category per ATEX Directive 2014/34/EU
Device power plug (unprotected device area).
With optional analog output: Plug connection of the analog output
The device power plug and the plug connection of the optional analog output are unprotected.
The electrical connection and the optional plug connection of the optional analog outp ut must
therefore be established outs ide a zone.
See images of the areas in Chap. 3.5.
G Device category G per ATEX Directive 2014/34/EU
Gas: Do not introduce combustible dust into the chamber or allow combustible dusts to be
present in the vicinity of the chamber.
IIB Equipment group IIB
Substances falling under Gas group / Explosion group IIA or IIB are permitted.
Substances falling under Gas group / Explosion group IIC are not permitted.
T3 Temperature class of the inner chamber: T3 acc. to IEC 60079-0
Materials of temperature classes T4, T5, and T6 are not permitted. Introduce into the chamber
only materials whose auto-ignition temperature exceeds 200 °C / 392 °F
Gb Equipment protection level (EPL) Gb acc. to EN IEC 60079-0 / EN ISO 80079-36
Suitability for areas in which explosive atmospheres may occur occasionally.
Inner chamber (drying chamber), tubing / line to the vacuum pump.
Gc Equipment protection level (EPL) Gc acc. to EN IEC 60079-0 / EN ISO 80079-36
Suitability for areas in which explosive atmospheres may occur on a rare and temporary basis
(fault):
Chamber areas flushed with compressed air: Electrical installation area, electrical connection
of the heater, preheating chamber between the inner and outer chamber with heater tubes
(without electrical connections) and safety temperature limiter (TL
- No equipment protection level (EPL) Gc acc. to EN IEC 60079-0 / EN ISO 80079-36
Device power plug, plug connection of the optional analog output (unprotected device area)
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X Specific operating conditions:
• Technical ventilation required
• Equipotential bonding
• Sweeping the area for electrical equipment, preheating chamber, and controller housing be-
fore start-up and during operation
• Ambient temperature during operation: +18 °C up to +32 °C.
• Use only humid cloths to wipe the chamber.
The “VDL vacuum drying oven” assembly includes the following components and devices in the
sense of the ATEX directive 2014/34/EU:
•Inner chamber (interior for drying material): Container, not a device in the sense of the ATEX directive
2014/34/EU)
It is a purely mechanical component with no risk of ignition. No classification.
•Outer chamber (l imitation of the preheating cham ber to the outside): Container, not a de vice in the
sense of the ATEX directive 2014/34/EU)
It is a purely mechanical component with no risk of ignition. No classification.
•Control (controller)
The controller is loc at ed in the o v erpr es sur e-swept controller housing (instrument triangle). No classifi-
cation.
•Safety temperature limiter (TL): thermal switch (bim etal switch) for temperature monitoring, which
leads to the heating being switched off, and a self-holdin g circuit, which is reset by disconnec ting and
reconnecting the power plug. No classification
The thermal switch is located in the overpressure-swept preheating chamber. The self-holding circuit is
located in the overpressure-swept electrical installation area.
•Pt 100 controller sensor and heating sensor
Both sensors are located on the heating piping (zone 2 possible)
Ex [ic] Ignition protection Intrinsic safety “I” per EN IEC 60079-11
Mechanical component
Equipment protection level: Increased protection “ic”, suitable for placement in Zone 2
II 3 G Ex ic IIB T3 Gc
• Optional Object temperature sensor (simple equipment) with barrier (isolation amplifier)
Ex [ib] Ignition protection Intrinsic safety “I” per EN IEC 60079-11
Equipment protection level: high protection "ib", suitable for placement in Zone 1 (chamber
interior) or 2
II 2 G Ex ib IIB T3 Gb
• Pressure sensor with barrier (isolation amplifier)
Ex [ib] Ignition protection Intrinsic safety “I” per EN IEC 60079-11
Equipment protection level: high protection “ib”, suitable for placement in Zone 1 (chamber
interior) or 2
II 2 G Ex ib IIB T3 Gb
•Pressure limit switch and relay, 100 mbar
It is located in the overpressure-swept electrical installation area. No classification
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•Power plug: Connection outside of a zone required
No classification, unprotected.
•Plug connection of the optional analog output: Connection outside of a zone required
No classification, unprotected.
• Electrical installation area, controller housing and heater area (preheating chamber) between the
inner and outer chamber: enclosure (overpressure, sweeping with compressed air)
Ex pzc Ignition protection Pressurized enclosure “p” per EN IEC 60079-2
Equipment protection level: Increased protection "pzc", suitable for use in Zone 2 (chamber
housing as protection against an explosive atmosphere in the event of a fault)
II 3 G Ex pzc IIB T3 Gc
1.9 Intended use
Following the instructions in this operating manual and conducting regular maintenance work
(chap. 25) are part of the intended use.
Any use of the chambers that does not comply with the requirements specified in this Operating
Manual shall be considered improper use.
Other applications than those described in this chapter are not approved.
Use
VDL vacuum dr ying ovens are s uitable f or drying and heat treatm ent of solid or nonf lamm able pulveri zed
charging material, as well as bulk material, using the supply of heat under vacuum.
During this process, the contained solvent may be able to form an explosive mixture with air under normal
conditions. Ignition of an explos ive atmos phere is preven ted in the VD L vacuum drying ovens b y various
safety measures. T he maximum dr ying temperature li es by a standard s afety factor be low the max imum
permitted auto-ignit ion temperature. The drying tem perature must lie belo w the sublimation point of the
loading material.
The VDL vacuum drying ovens are approved for drying of materials with organic solvents. This may cause
unlimited amounts of solvents to app ear tem por aril y. The cham bers are equipp ed w ith an expl osion-proof
inner chamber.
The VDL vacuum drying ovens are not intended for installation in a Zone 1 or 0. The chamber must not be
installed or operated in an occas ionall y or conti nuous ly / f or long p eriods / fr equentl y poten tially explos ive
area. Measures must be taken to prevent the spread of explosive atmospheres to unprotected areas.
The chamber plug (power plug) is unprotected b ecaus e it m ust be disconnec ted in case of an em ergenc y
to completely sep arate the c hamber fr om the power s upply. Therefore, t he electrical connection m ust be
established outside a zone.
Temperature class
The temperature clas s of the inner chamber accor ding to IEC 60 079-0 is T3. It depends on t he m axim um
operation temperatur e ins id e the ov en. The auto-ignition tem peratur e is d eter mined from the safet y specifications of the solvent us e d. In t he cas e of s olven t mixtures, the solvent with the lowest auto-ignition temperature as this is critical.
According to IEC 60079-0 the VDL vacuum drying ovens are NOT suitable for the temperature classes T4,
T5 and T6. Insert only substances with an auto-ignition temperature that is higher than 200 °C / 392 °F.
The information listed on the on the type plate.for explosion protection is essential for classification.
For the Device category, refer to the area classification information on the s ite of installat ion in Cha p. 3.5
.
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Requirements for the chamber load
Insert only substances with an auto-i gnition temper ature that is higher than 200 °C / 392 °F into the VDL
vacuum drying ovens. T he c ham bers ar e not suitab le to dr y substanc es with an a uto-ig nitio n tem perature
below 200 °C / 392 °F . Substances f alling under G as group / Explosion gr oup IIC are not perm itted (e.g.
carbon disulfide, acetylene, hydrogen. Substances falling under groups II A and II B may be introduced.
The VDL vacuum drying ovens are NOT suitable for the heat treatment of substances, which tend towards
exothermal decom position, or for m aterials that c ome under the legal definiti on of explos ives. Such substances must not be introduced into the o ven. Dangerous chem ical reactions must not occur during the
drying process. Exo thermal reactions m ust definitely be exclude d. Familiarize yourself with the physical
and chemical proper ties of the lo ading m aterial, as well as the cont ained m oisture c onstituent a nd its behavior with the add ition of heat energy and cha nges in pressure. Fam iliarize yourself with an y potential
health risks caused by the loading material, the contained moisture constituent or by reaction products that
may arise during the temperature process. Tak e adequ ate measures to exclude such r isk s prior to putting
the chamber into operation.
VDL vacuum dr ying ovens are NOT suitable for us e in conjunction with explos ive dust atmospheres or
hybrid mixtures. Combustible dust are generally not permitted.
DANGER
Explosion or implosion hazard and danger of poisoning by introduction of unsuitable loading material.
Serious injury or death from burns and / or explo sion pressure or by poisoning.
∅ Do NOT introduce any substance with an auto-ignition temperature below 200 °C /
392 °F into the chamber.
∅ Do NOT introduce any combustible dust into the chamber.
∅ Do NOT introduce any substance, which tend to exothermic decomposition into the
chamber.
∅ Do NOT introduce any substance, which fall under the explosives law into the chamber
∅ Do NOT introduce energy sources such as batteries or lithium-ion batteries into the
chamber.
∅ Do NOT introduce any substance which could lead to release of toxic gases into the
chamber.
The loading material shall not contain any corrosive ingredients that may damage the machine components made of stainless steel and aluminum. Such ingredients include in particular acids and halides. Any corrosive damage caused by such ingredients is excluded from liability by BINDER GmbH.
Medical devices
The chambers are not classified as medical devices as defined by the Medical Device Directive 93/42/EEC.
Equipotential bonding
Safe grounding ca n av oi d e lectr os tat ic i gn iti on ha zards. The most im portant prote c tive measure is to con-
nect and ground all condu ctive parts. All conductive parts must have electrical potential. T he grounding
plan (Chap. 6.8) must be implemented.
Avoid electrostatic charges. Clean the device only with a damp cloth. Avoid rubbing with nonconductive materials.
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Personnel Requirements
Only trained personnel with knowledge of explosion protection and knowledge of the Operating Manual can
set up and install th e c h am ber , star t it up , o per at e, clean, and take it o ut of operation. Serv ice and r ep airs
call for further technical requirements (e.g. electrical know-how), as well as knowledge of the service manual. Follow the requirements for PPE (ESD protection).
Installation site requirements
The chambers are designed for setting up inside a building (indoor use).
Provide active extraction (technical ventilation according to country-specific regulations – TRBS 2152 Part
2 for Germany) on the installation site. It must cover the entire installation area of the VDL and the vacuum
pump stand. Observe the area classification in the surroundings of the chamber (chap. 3.5.3). Suction must
be active during th e entire operatio n of the cham ber and when han dling the condens ate catchpot of the
pump. Suction must be conducted into an explosion-proof area.
Provide compres sed air su ppl y on the ins tallatio n sit e. There must be at least 1.5 bar ov erpres sure in the
supply line. The operator's compressed air supply line must be equipped with active monitoring of the minimum supply pressure (1.5 bar), which shall clearly indicate any drop in pressure below the minimum pressure.
If the technical ventilation fails, automatically switch off power to the device.
VDL vacuum dr ying chambers ar e not intend ed for ins tallation in a Zone 0 or 1. Measures must be t aken
to prevent the spread of explosive atmos pheres to unprotected areas. It must be possible to t urn off the
device immediately in the eve nt of a fault: Pull the power plug or operate e.g. a customer's explosionprotected emergency stop switch.
The requirements described in the Operating Manual for installation site and ambient conditions (Chap. 5)
must be met.
In case of foreseeable use of the chamber there is no risk for the user through the integration of the chamber
into systems or by special environmental or operating conditions in the sense of EN 61010-1:2010. For this,
the intended use of the chamber and all its connections must be observed.
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1.10 Foreseeable Misuse
Other applications than those described in chap. 1.8 are not approved.
This expressly incl udes the following misuses (the list is not exhaustive), which pos e risks despite the
inherently safe construction and existing technical safety equipment:
• Non-observance of the Operating Manual
• Non-observance of information and warnings on the chamber (e.g. controller messages, safety identifi-
ers, warning signals)
• Installation , startup, operation, m aintenance and repair b y untrained, insufficientl y qualified, or unauthorized personnel
• Missed or delayed maintenance and testing
• Non-observance of traces of wear and tear
• Operating the equipment without ESD pr o tec ti ve equip ment (e.g., clothing, gloves, shoes)
• Setting down the material to be loaded in the area around or on top of the chamber
• Occurrence of an impermissible zone outside specified areas (see Chap. 3.5)
• Improper termination of the drying process after incorrect loading with inadmissible solvent with too low
an ignition temperature: Ventilating or opening the chamber without waiting for it to cool
• Passing on passwords for the admin level to users
• Emptying the condensate catchpot of the pump without having prior turned off the vacuum pump
• Insertion of materials, which are excluded or not per mitted by this Operating Manual a nd/or are not
permissible according to the Labeling on the type plate.
• Non-compliance with the admissible parameters for processing the respective material.
• Installation, testing, service or repair in the presence of solvents
• Material to be loaded remaining in the chamber after turning off.
• Loading non-approved solvents
• Incomplete ground connections for all system parts in the installation area
• Introduction of rust into the device
• Installation of replacement parts and use of accessories and operating resources not specified and au-
thorized by the manufacturer
• Structural changes to the c hamber without a subse qu ent risk assessment b y th e oper at or' s ATEX representative
• Failure to observe the inspection and maintenance regulations (inspection before initial commissioning,
recurring tests, inspection after maintenance or repairs, qualification of the tester)
• Commissioning after maintenance or repairs without passing the electrical safety test
• Commissioning after maintenance or repairs without passing the explosion protection test.
• Commissioning without correctly and completely grounding in accordance with the grounding plan
• Non-observance of traces of wear and tear, in particular rust
• Installation , startup, op erati on, mainten ance or r epair of the cham ber in absenc e of a ris k asses sment
and operating instructions from the operator
• Deliberate or c ar eles s ha nd lin g of t he c h amber during operation (ex c ept th e p er mitted operation of the
controller).
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• Bypassing or c hang in g pr ot ec tive systems, operation of the c hamber without the designated pr otec t ive
systems
• Establishing or disconnecting an electrical connection in the presence of an explosive atmosphere
• Non-observance of messages regarding cleaning and disinfection of the chamber.
• Wiping the chamber with a dry cloth, gen erati ng sta tic c har ge
• Spilling water or cleaning a gent on the cham ber, wate r penetratin g into the cham ber duri ng operation,
cleaning or maintenance.
• Cleaning activity while the chamber is turned on.
• Operation of the chamber with a damaged housing or damaged power cord
• Continued operation of the chamber during an obvious malfunction
• Insertion of objects, particularly metallic objects, in louvers or other openings or slots on the chamber
• Human error (e.g. insufficient experience, qualification, stress, exhaustion, laziness)
To prevent these a nd other risk s from incorrec t operation, th e operator shal l issue operat ing instructi ons
(chap. 2.3). The operator is als o recommended to c reate Standard Oper ating Procedures (SOPs) (chap.
2.6, certain example avoidance measures are provided here).
Explosion hazard due to
formation of explosive
atmosphere in the presence of hot surfaces
during air supply
Normal operation with
high concentration of inert gas
Explosion hazard due to
mechanical spark formation in an explosive
atmosphere by inserting
or removing the slide-in
modules in the presence of an explosive atmosphere
Serious injury or death
from burns and / or explosion pressure.
Danger of suffocation.
Death by suffocation.
Serious injury or death
from burns and / or explosion pressure.
Observe the safety instructions in the operating
manual and follow the instructions for correct air
supply (breaking the vacuum).
The “Manual ventilation” plug (7) must not be removed while the drying process is still running. If
the drying process has not been completed, the
interior of the chamber must have cooled down
sufficiently before air supply and opening the
door.
On the chamber side, gassing with inert gas is
automatically interrupt ed when the ambient pressure is reached.
Observe the warnings in the Operating Manual
and follow the instructions for installation, technical ventilation measures, and decommissioning.
Respect the relevant regulations for handling inert gas.
Observe the warnings in the Operating Manual
and follow the instructions for inserting or removing the expansion racks.
Explosion hazard due to
mechanical formation in
an explosive atmosphere due to rust
Serious injury or death
from burns and / or explosion pressure.
Observe the warnings in the operating instructions and follow the instructions for checking the
chamber and expansion racks for corrosion.
Do not use corroded components. Never allow
rust to permeate into the chamber.
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1.11 Residual Risks
The unavoidable design features of a chamber, as well as its proper field of application, can also pose risks
for the user, even during c orr ect operati on. T hese res idual r isk s include hazards which, despit e the in herently safe design, existing technical protective equipment, safety precautions and supplementary protective
measures, cannot be ruled out.
Messages on the chamber and in the Operating Manual warn of residual risks. The consequences of these
residual risks and the measures required to prevent them are listed in the Operating Manual. Moreover, the
operator must take measures to minimize hazards from unavoidable residual risks. This includes, in particular the Operator m easures described in chap. 2. Re sidual hazards are to be t aken into account b y the
operator in their risk assessment. This inc l udes, in par ti cular , issu ing operat ing ins t r uctions .
The following list s ummarizes the hazar ds against which this Operating Manua l and the Service Man ual
warn, and specifies protective measures at the appropriate spots (list is not exhaustive):
• Flames, explosion
Unpacking, Transport, Installati on
• Sliding or tilting the chamber
• Setup of the chamber in unauthorized areas
• Connecting the power plug in unauthorized areas
• Anschluss der Plug connection of the optional analog output in unauthorized areas
• Installation of a damaged chamber
• Installation of a chamber with damaged power cord
• Inappropriate site of installation
• Missing protective conductor connection
• Use of unsuitable pump or vacuum systems
• Improperly connected pump
• Missing or improperly executed equipotential bonding
• Missing or improperly designed technical ventilation in the installation area
• Missing or improperly designed compressed air supply in the installation area, missing monitoring of the
minimum supply pressure of the compressed air supply
Normal operation
• Assem bly errors
• Lack of electrical testing before initial commissioning or recommissioning
• Insufficient or missing technical ventilation (extraction) at the installation area of VDL and pump
• Insuffic ient or missing or not monitored compres sed air sweeping of the electrical i nstallation room,
preheating chamber, and controller housing (triangular instrument box) prior to start-up
• Insuffic ient or missing or not monitored compres sed air sweeping of the electrical i nstallation room,
preheating chamber, and controller housing (triangular instrument box) during chamber operation
• Contact with hot surfaces on the housing
• Contact with hot surfaces in the interior and inside of doors
• Emission of non-ionizing radiation from electrical operating resources
• Use of inert gas in higher concentration (optional)
• Use of unsuitable pump and discharge
VDL (E3.1) 10/2020 Page 30/196
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