Binder VD 23, VD 23-UL, VD 53, VD 53-UL, VD 115 Operating Manual
...
Operating Manual
VD (E2.1)
Vacuum Drying Oven
with microprocessor program controller RD3
Model Model version Art. No.
VD 23 VD023-230V 9030-0029, 9130-0029
VD 23-UL VD023UL-120V 9030-0035, 9130-0035
VD 53 VD053-230V 9030-0030, 9130-0030
VD 53-UL VD053UL-120V 9030-0036, 9130-0036
VD 115 VD115-230V 9030-0031, 9130-0031
VD 115-UL VD115UL-120V 9030-0037, 9130-0037
BINDER GmbH
Address: Post office box 102, 78502 Tuttlingen, Germany Phone: +49 7462 2005 0
Fax: +49 7462 2005 100 Internet: http://www.binder-world.com
E-mail: info@binder-world.com Service Hotline: +49 7462 2005 555
Service Fax: +49 7462 2005 93 555 Service E-Mail: service@binder-world.com
Service Hotline USA: +1 866 885 9794 or +1 631 224 4340 x3
Service Hotline Asia Pacific: +852 390 705 04 or +852 390 705 03
Service Hotline Russia and CIS: +7 495 988 15 16
Issue 07/2017 Art. No. 7001-0125
Contents
1. SAFETY .................................................................................................................. 5
1.1 Legal considerations ........................................................................................................................... 5
1.2 Structure of the safety instructions ...................................................................................................... 5
1.2.1 Signal word panel ..................................................................................................................... 5
1.2.2 Safety alert symbol ................................................................................................................... 6
1.2.3 Pictograms ................................................................................................................................ 6
1.2.4 Word message panel structure ................................................................................................. 7
1.3 Localization / position of safety labels on the chamber ...................................................................... 7
1.4 Type plate ........................................................................................................................................... 8
1.5 General safety instructions on installing and operating the chamber ................................................. 9
1.6 Intended use ..................................................................................................................................... 11
2. DESCRIPTION OF THE EQUIPMENT ................................................................. 12
2.1 Chamber overview ............................................................................................................................ 13
2.2 VD 23 control panel........................................................................................................................... 14
2.3 VD 53 / 115 control panel ................................................................................................................. 14
2.4 Connections at the rear of the chamber ........................................................................................... 15
3. COMPLETENESS OF DELIVERY, TRANSPORTATION, STORAGE, AND
INSTALLATION .................................................................................................... 16
3.1 Unpacking, and checking equipment and completeness of delivery ................................................ 16
3.2 Guidelines for safe lifting and transportation .................................................................................... 17
3.3 Storage .............................................................................................................................................. 17
3.4 Location of installation and ambient conditions ................................................................................ 17
4. INSTALLATION AND CONNECTIONS................................................................ 19
4.1 Vacuum expansion racks .................................................................................................................. 19
4.2 Vacuum connection .......................................................................................................................... 19
4.3 Inert gas connection .......................................................................................................................... 19
4.4 Electrical connection ......................................................................................................................... 20
5. START UP ............................................................................................................ 21
5.1 Settings at the RD3 program controller ............................................................................................ 21
5.2 General indications on the RD3 program controller ......................................................................... 22
6. FIXED VALUE ENTRY MODE ............................................................................. 24
7. WEEK PROGRAM EDITOR ................................................................................. 25
7.1 Program table template for Week program Editor ............................................................................ 27
7.2 Programming example of the Week program editor ......................................................................... 28
7.2.1 Desired time function .............................................................................................................. 28
7.2.2 Proceeding overview .............................................................................................................. 28
7.2.3 Proceeding in detail ................................................................................................................ 29
8. PROGRAM EDITOR ............................................................................................. 34
8.1 Selecting between set-point ramp and set-point step ....................................................................... 34
8.1.1 Programming with setting “Ramp” (default setting) ................................................................ 34
8.1.2 Programming with setting “step” ............................................................................................. 36
8.1.3 General notes on programming temperature transitions ........................................................ 37
8.2 Set-point entry for program operation ............................................................................................... 37
8.3 Program table template ..................................................................................................................... 40
8.4 Deleting a program section ............................................................................................................... 41
9. PROGRAM START LEVEL .................................................................................. 42
VD (E2.1) 07/2017 page 2/96
10. USER LEVEL ....................................................................................................... 45
11. PERFORMANCE IN CASE OF FAILURES .......................................................... 51
11.1 Performance after power failure ........................................................................................................ 51
11.2 Alarm messages ............................................................................................................................... 51
12. TEMPERATURE SAFETY DEVICE CLASS 2 ..................................................... 51
13. REFERENCE MEASUREMENTS. CHECKING THE TEMPERATURE IN THE
INNER CHAMBER ............................................................................................... 53
14. COMMISSIONING THE VACUUM ....................................................................... 53
14.1 Evacuation ........................................................................................................................................ 54
14.2 Breaking the vacuum (flooding with ambient air) .............................................................................. 54
14.3 Operation with inert gas .................................................................................................................... 55
15. SWITCHING CONTACTS 24V DC VIA OPERATION LINES .............................. 56
16. OPTIONS .............................................................................................................. 57
16.1 Connection kit VD (option) ................................................................................................................ 57
16.2 Vacuum module empty (without pump) (option) ............................................................................... 57
16.3 Vacuum module with chemical membrane pump VP 1.1 or VP 2.1 (option) .................................... 59
16.4 Vacuum module with speed controlled chemical membrane pump VP 3.1 and vacuum controller
(option) .............................................................................................................................................. 61
16.5 Digital pressure display (option)........................................................................................................ 63
16.6 Additional measuring channel for digital object temperature display with flexible P t 100 temperature
sensor (option) .................................................................................................................................. 63
16.7 Measuring access port vacuum 9 poles (option) .............................................................................. 64
16.8 Communication software APT-COM™ 3 DataControlSystem (option) ............................................ 65
17. MAINTENANCE, CLEANING, AND SERVICE .................................................... 65
17.1 Maintenance intervals, service .......................................................................................................... 65
17.2 Cleaning and decontamination ......................................................................................................... 66
17.2.1 Cleaning .................................................................................................................................. 66
17.2.2 Decontamination ..................................................................................................................... 67
17.3 Sending the chamber back to BINDER GmbH ................................................................................. 69
18. DISPOSAL............................................................................................................ 69
18.1 Disposal of the transport packing ..................................................................................................... 69
18.2 Decommissioning .............................................................................................................................. 70
18.3 Disposal of the chamber in the Federal Republic of Germany ......................................................... 70
18.4 Disposal of the chamber in the member states of the EU except for the Federal Republic of
Germany ........................................................................................................................................... 71
18.5 Disposal of the chamber in non-member states of the EU ............................................................... 73
19. TROUBLESHOOTING ......................................................................................... 73
20. TECHNICAL DESCRIPTION ................................................................................ 75
20.1 Factory calibration and adjustment ................................................................................................... 75
20.2 Technical data ................................................................................................................................... 75
20.3 Equipment and options (extract) ....................................................................................................... 77
20.4 Accessories and spare parts (extract) .............................................................................................. 78
20.5 Dimensions VD 23 ............................................................................................................................ 80
20.6 Dimensions VD 53 ............................................................................................................................ 81
20.7 Dimensions VD 115 .......................................................................................................................... 82
VD (E2.1) 07/2017 page 3/96
21. CERTIFICATES AND DECLARATIONS OF CONFORMITY ............................... 83
21.1 EU Declaration of Conformity ........................................................................................................... 83
21.2 Certificate for the GS mark of conformity of the “VDE Prüf- und Zertifizierungsinstitut” (Testing and
Certification Institute of the Association for Electrical, Electronic and Information Technologies) ... 85
22. PRODUCT REGISTRATION ................................................................................ 90
23. CONTAMINATION CLEARANCE CERTIFICATE ............................................... 91
23.1 For chambers located outside USA and Canada ............................................................................. 91
23.2 For chambers located in USA and Canada ...................................................................................... 94
VD (E2.1) 07/2017 page 4/96
Dear customer,
For the correct operation of the program controlled vacuum drying oven VD, it is important that you read
this operating manual completely and carefully and observe all instructions as indicated. Failure to read,
understand and follow the instructions may result in personal injury. It can also lead to damage to the
chamber and/or poor equipment performance.
1. Safety
This operating manual is part of the components of delivery. Always keep it handy for reference. The
device should only be operated by laboratory personnel especially trained for this purpos e and familiar
with all precautionary measures required for working in a laboratory. Observe the national regulations on
minimum age of laboratory personnel. To avoid injuries and property damage observe the safety
instructions of the operating manual.
WARNING
Failure to observe the safety instructions.
Serious injuries and chamber damage.
Observe the safety instructions in this operating manual.
Carefully read the complete operating instructions of the VD vacuum drying oven.
1.1 Legal considerations
This operating manual is for informational purposes only. It contains information for installing, start-up,
operation and maintenance of the product. Note: the contents and the product described are subject to
change without notice.
Understanding and observing the instructions in this operating manual are prerequisites for hazard-free
use and safety during operation and maintenance. In no event shall BINDER be held liable for any
damages, direct or incidental arising out of or related to the use of this manual.
This operating manual cannot cover all conceivable applications. If you would like additional information,
or if special problems arise that are not sufficiently addressed in this manual, please ask your dealer or
contact us directly by phone at the number located on page one of this manual
Furthermore, we emphasize that the contents of this operating manual are not part of an earlier or
existing agreement, description, or legal relationship, nor do they modify such a relationship. All
obligations on the part of BINDER derive from the respective purchase contract, which also contains the
entire and exclusively valid statement of warranty administration. The statements in this manual neither
augment nor restrict the contractual warranty provisions.
Have repairs performed only by experts authorized by BINDER. Repaired chambers must comply with
the quality standard specified by BINDER.
1.2 Structure of the safety instructions
In this operating manual, the following safety definitions and symbols indicate dangerous situations
following the harmonization of ISO 3864-2 and ANSI Z535.6.
1.2.1 Signal word panel
Depending on the probability of serious consequences, potential dangers are identified with a signal
word, the corresponding safety color, and if appropriate, the safety alert symbol.
DANGER
Indicates an imminently hazardous situation that, if not avoided, will result i n death or serious
(irreversible) injury.
VD (E2.1) 07/2017 page 5/96
Warning signs
Electrical hazard
Hot surface
or chemical burns
Mandatory action signs
plug
Wear protective gloves
WARNING
Indicates a potentially hazardous situation which, if not avoided, could result in death or serious
(irreversible) injury.
CAUTION
Indicates a potentially hazardous situation which, if not avoided, may result in m oderat e or m inor
(reversible) injury.
CAUTION
Indicates a potentially hazardous situation, which, if not avoided, may result i n dam age to the product
and/or its functions or to property in its proximity.
1.2.2 Safety alert symbol
Use of the safety alert symbol indicates a risk of injury.
Observe all measures that are marked with the safety alert symbol in order to avoid death or
injury.
1.2.3 Pictograms
Lifting hazard
Biohazard
Inhalation hazard
Risk of corrosion and /
Explosive atmosphere
Suffocation hazard
Pollution Hazard
Stability hazard
Harmful substances
Mandatory regulation
Environment protection
VD (E2.1) 07/2017 page 6/96
Read operating
instructions
Disconnect the power
Wear safety goggles
Lift with several persons
Prohibition signs
water
Pictograms (Warning signs)
Service label
Do NOT touch
Do NOT spray with
Information to be observed in order to ensure optimum function of the product.
1.2.4 Word message panel structure
Type / cause of hazard.
Possible consequences.
∅ Instruction how to avoid the hazard: prohibition
Instruction how to avoid the hazard: mandatory action
Observe all other notes and information not necessarily emphasized in the same way, in order to avoid
disruptions that could result in direct or indirect injury or property damage.
1.3 Localization / position of safety labels on the chamber
The following labels are located on the chamber:
Hot surface
(on the outer chamber door)
Figure 1: Position of labels on the chamber
Keep safety labels complete and legible.
Replace safety labels that are no longer legible. Contact BINDER Service for these replacements.
VD (E2.1) 07/2017 page 7/96
(example)
BINDER
Manufacturer: BINDER GmbH
VD 23
Model designation
Vacuum Drying Oven
Device name
Serial No.
000000000000
Serial no. of the chamber
Built
2017
Year of construction
392 °F
IP protection
20
IP type of protection acc. to standard EN 60529
Temp. safety device
DIN 12880
Temperature safety device acc. to standard DIN 12880:2007
Class
2.0
Class of temperature safety device
Art. No.
9030-0029
Art. no. of the chamber
Project No.
---
Optional: Special application acc. to project no.
0,80 kW
Nominal power
3,5 A
Nominal current
230 V / 50 Hz
Nominal voltage +/- 10%
230 V / 60 Hz
1 N ~
Current type
Symbol on the type plate
Information
Nominal temp.
200 °C
0,80 kW / 3,5 A
392 °F
230 V / 50 Hz
IP protection
20
230 V / 60 Hz
Safety device
DIN 12880
1 N ~
Class
2.0
Art. No.
9030-0029
Built
2017
Vacuum Drying Oven
BINDER GmbH
www.binder-world.com
VD 23
Serial No. 00000000000000
1.4 Type plate
The type plate sticks to the left side of the chamber, bottom right-hand.
Project No.
Figure 2: Type plate (example of VD 23 regular chamber)
Indications of the type plate
Nominal
200 °C
temperature
Im Mittleren Ösch 5
78532 Tuttlingen / Germany
Information
Nominal temperature
E2.1
Made in Germany
VD (E2.1) 07/2017 page 8/96
at the indicated power frequency
CE conformity marking
Electrical and electronic equipment manufactured / placed on
the market in the EC after 13 August 2005 and to be
disposed of in a separate collection according to Directive
2012/19/EU on waste electrical and electronic equipment
(WEEE).
GS mark of conformity of the “VDE Prüf- und
Zertifizierungsinstitut” (Testing and Certification Institute of
the Association for Electrical, Electronic and Information
Technologies
The chamber is certified according to Customs Union
Technical Regulation (CU TR) for the Eurasian Economic
Union (Russia, Belarus, Armenia, Kazakhstan Kyrgyzstan).
Symbol on the type plate
Information
®
CAUTION
Do NOT introduce any substance into the oven which is combustible or explosive at
drying oven for drying or heat treatments leading to release of
The chamber is certified by Underwriters Laboratories Inc.
according to the following standards:
(VD-UL only)
UL 61010A-1, UL 61010A-2-10
CSA C22.2 No. 1010.1-92, CSA C22.2 No. 1010.2.010-94
1.5 General safety instructions on installing and operating the chamber
With regard to operating the chamber and to the installation location, please observe the DGUV
guidelines 213-850 on safe working in laboratories (formerly BGI/GUV-I 850-0, BGR/GUV-R 120 or ZH
1/119, issued by the employers’ liability insurance association) (for Germany).
BINDER GmbH is only responsible for the safety features of the chamber provided skilled electricians or
qualified personnel authorized by BINDER perform all maintenance and repair, and if components
relating to chamber safety are replaced in the event of failure with original spare parts.
To operate the chamber, use only original BINDER accessories or accessories from third-party suppliers
authorized by BINDER. The user is responsible for any risk caused by using unauthorized accessories.
Danger of overheating.
Damage to the chamber.
∅ Do NOT install the oven in unventilated recesses.
Ensure sufficient ventilation for dispersal of the heat.
Do not operate the chamber in hazardous locations.
DANGER
Explosion hazard.
Danger of death.
∅ Do NOT operate the chamber in potentially explosive areas.
KEEP explosive dust or air-solvent mixtures AWAY from the chamber.
The chamber is regularly equipped with a large-surface area safety valve. The window, manufactured in
toughened safety glass, is elastic-mounted and serves as a safety valve in the event of explosion. The
additional plastic panel provides splinter protection.
DANGER
Explosion hazard.
Danger of death.
∅
working temperature.
∅ NO explosive dust or air-solvent mixture in the inner chamber.
∅ Do NOT use the vacuum
combustible vapors able to form an explosive mixture with air.
VD (E2.1) 07/2017 page 9/96
Any solvent contained in the charging material must not be explosive or inflammable. I.e., irrespective of
the solvent concentration in the steam room, NO explosive mixture with air must form. The drying
temperature must lie below the flash point or below the sublimation point of the charging material.
Familiarize yourself with the physical and chemical properties of the charging material, as well as the
contained moisture constituent and its behavior with the addition of heat energy and changes in pressure.
Familiarize yourself with any potential health risks caused by the charging material, the contained
moisture constituent or by reaction products that may arise during the drying process. Take adequate
measures to exclude such risks prior to putting the chamber into operation.
DANGER
Electrical hazard.
Danger of death.
∅ The oven must NOT become wet during operation or maintenance.
The chambers were produced in accordance with the relevant VDE regulations and were routinely tested
in accordance to VDE 0411-1 (IEC 61010-1).
During and shortly after operation, the temperature of the inner surfaces almost equals the set-point.
CAUTION
The inner chamber will become hot during operation.
Danger of burning.
∅ Do NOT touch the inner surfaces or the charging material during operation.
In the case of operation with inert gas, the chamber is supplied with an oxygen-displacing gas (e.g. N2).
The gas emerging from the system must therefore be removed from the installation area by means of a
suitable extraction system (see technical ventilation measures in the DGUV guidelines 213-850 on safe
working in laboratories (formerly BGI/GUV-I 850-0, BGR/GUV-R 120 or ZH 1/119, issued by the
employers’ liability insurance association) (for Germany).
With use of a vacuum system or a vacuum pump, observe the permitted gas inlet
temperature. Observe the safety instructions of the pump manufacturer.
VD (E2.1) 07/2017 page 10/96
plosive at working temperature into
1.6 Intended use
The VD vacuum drying ovens are suitable for drying and heat treatment of solid or pulverized charging
material, as well as bulk material, using the supply of heat under vacuum. The solvent content must not
be explosive or flammable. A mixture of any component of the charging material with air must NOT be
explosive. The drying temperature must lie below the flash point or below the sublimation point of the
charging material. Any component of the charging material must NOT be able to release toxic gases.
Other applications are not approved.
The chambers are not classified as medical devices as defined by the Medical Device Directive
93/42/EEC.
Observing the instructions in this operating manual and conducting regular maintenance work
(chap. 17) is part of the intended use.
The charging material shall not contain any corrosive ingredients that may damage the
machine components made of stainless steel and aluminum. Such ingredients include in
particular acids and halides. Any corrosive damage caused by such ingredients is excluded
from liability by BINDER GmbH.
DANGER
Explosion or implosion hazard.
Danger of poisoning.
Danger of death.
∅ Do NOT introduce any substance combustible or ex
the chamber, in particular no energy sources such as batteries or lithium-ion batteries
∅ NO explosive dust or air-solvent mixture in the inner chamber.
∅ Do NOT introduce any substance which could lead to release of toxic gases.
In case of foreseeable use of the chamber there is no risk for the user through the integration of the
chamber into systems or by special environmental or operating conditions in the sense of EN 610101:2010. For this, the intended use of the chamber and all its connections must be observed.
VD (E2.1) 07/2017 page 11/96
2. Description of the equipment
Vacuum drying is used for special drying problems, for which conventional drying methods cannot offer a
solution due to physical limitations.
All functions of the multifunctional program control can be set simply and conveniently via the easy to
understand function keypad of the RD3 temperature program controller. This controller is equipped with
touch function keys and a digital display and permits exact temperature setting and programming
temperature cycles. The VD provides almost unlimited possibilities of adapting to individual customer
requirements based upon extensive programming options and on the week program timer and real time
clock of the controller.
The inner chamber is made of especially corrosion resistant stainless steel V4A (German material no.
1.4404 2B, US equivalent AISI 316L) micro-polished. The rack holder and all of the chamber's vacuum
connections and valves are made of especially corrosion resistant stainless steel V4A (German material
no. 1.4571, US equivalent AISI 316Ti). The housing is RAL 7035 powder-coated. All corners and edges
are also completely coated. When operating the chamber at temperatures above 150 °C / 302 °F, the
impact of the oxygen in the air may cause discoloration of the metallic surfaces (yellowish-brown or blue)
by natural oxidation processes. These colorations are harmless and will in no way impair the function or
quality of the chamber.
The chambers are jacket-heated. The APT.line™ preheating c hamber technique ensures a completely
homogeneous jacket temperature, ensuring uniform heat transfer into the inner chamber. The low-loss
heat transfer to the material uses the patented aluminum vacuum expansion racks (or optionally available
in stainless steel). The elastic-mounted safety glass window reliably compensates any overpressure or
explosions that may occur. The additional polycarbonate panel ensures proven and effective splinter
protection in the event of an implosion.
All VD chambers provide an inert gas connection and a measuring connection serving to connect a
vacuum controller or a measuring access port.
The chambers are equipped as standard with a large-surface safety valve. The toughened safety glass
window is elastic-mounted and in the event of explosion serves as a safety valve. The additional plastic
panel provides splinter protection.
The chambers are equipped with a serial interface RS 422 for computer communication, e.g. via the
communication software APT-COM™ 3 DataControlSystem (option, chap.16.8). For further options, see
chap. 20.3.
All installable items, such as racks and rack holders, can be easily removed. The completely smooth
inner chamber with its rounded corners and internally welded seams is easy to clean.
The minimum working temperature of the vacuum drying oven is approx. 15 °C / 27 °F above room
temperature. The maximum temperature is 200 °C / 392 °F.
3
Vacuum pumps with a suction capacity of 1 m
The permissible end vacuum is 10
-2
mbar / 0.0003 inHg.
/h to 30 m3/h are suitable for the VD vacuum drying oven.
VD (E2.1) 07/2017 page 12/96
(A)
(B)
(C)
(D)
(E)
2.1 Chamber overview
Figure 3: VD 23 with option vacuum module and chemical membrane pump
(A) Control panel and instrument box
(B) Chamber door
(C) Elastic-mounted safety glass window
(D) Vacuum module (option)
(E) Chemical membrane pump (option)
VD (E2.1) 07/2017 page 13/96
VAC.OFF
VAC.ON
AIR
GAS
AIR/GAS
VAC.OFF
VAC.ON
2.2 VD 23 control panel
(7) (8) (4) (3) (2) (2 a) (1)
Figure 4: VD 23 control panel
(1) On/off switch (main power switch)
(2) Temperature safety device class 2
(2a) Red alarm lamp of the safety device class 2
(3) Manometer (pressure reading)
(4) Aeration valve (inert gas or ambient air)
(7) Program controller RD3
(8) Vacuum shut-off valve
2.3 VD 53 / 115 control panel
(8) (7) (6) (5) (3) (2) (2a ) (1 )
Figure 5: VD 53/115 control panel
(1) On/off switch (main power switch)
(2) Temperature safety device class 2
(2a) Red alarm lamp of the safety device cla ss 2
(3) Manometer (pressure reading)
(5) Aeration valve (ambient air)
(6) Fine dosing valve (inert gas)
(7) Program controller RD3
(8) Vacuum shut-off valve
VD (E2.1) 07/2017 page 14/96
(17)
2.4 Connections at the rear of the chamber
(10) (11) (12) (13) (14) (15) (16) (9)
Figure 6: Rear of VD
(9) RS 422 serial interface for computer communication
(10) Miniature fuse
(11) Power connection line
(12) Inert gas connection, adapter with hose olive ∅ 8 mm / 0.31 in
(VD23: also fresh air inlet)
(13) Vacuum connection with small flange DN16
(14) DIN socket (option) for option “object temperature display”
(15) DIN socket (operation line 2) (option) for option “program controlled venting”
(16) DIN socket (operation line 1) (option) for option “vacuum module with pump”
(17) Measuring connection with small flange DN16
VD (E2.1) 07/2017 page 15/96
the door or the lower
of 4
3. Completeness of delivery, transportation, storage, and
installation
3.1 Unpacking, and checking equipment and completeness of delivery
After unpac king, please check the chamber and its optional accessories, if any, based on the delivery
receipt for completeness and for transportation damage. Inform the carrier immediately if transportation
damage has occurred.
The final tests of the manufacturer may have caused traces of the shelves on the inner surfaces. This has
no impact on the function and performance of the chamber.
Please remove any transportation protection devices and adhesives in/on the chamber and on the doors
and remove the operating manuals and accessory equipment.
CAUTION
Sliding or tilting of the chamber.
Damage to the chamber.
Risk of injury by lifting heavy loads.
∅ Do NOT lift or transport the chamber using the door handle,
housing.
Lift chambers size 23 and 53 from the pallet at the four lower corners with the aid
people.
Lift chambers size 115 from the pallet with the aid of 6 people.
If you need to return the chamber, please use the original packing and observe the guidelines for safe
lifting and transportation (chap. 3.2).
For disposal of the transport packing, see chap. 18.1.
If you ordered the option “vacuum module with chemical membrane pump”, the pump will be delivered in
a separate box and must be fitted into the module and connected at the place of installation (see chap.
16.3 and 16.4).
Note on second-hand chambers (Ex-Demo-Units):
Second-hand chambers are chambers that were used for a short time for tests or exhibitions. They are
thoroughly tested before resale. BINDER ensures that the chamber is technically sound and will work
flawlessly.
Second-hand chambers are marked with a sticker on the chamber door. Please remove the sticker
before commissioning the chamber.
VD (E2.1) 07/2017 page 16/96
3.2 Guidelines for safe lifting and transportation
After operation, please observe the guidelines for temporarily decommissioning the chamber (chap.
18.2).
CAUTION
Sliding or tilting of the chamber.
Damage to the chamber.
Risk of injury by lifting heavy loads.
Transport the chamber in its original packaging only.
For moving or shipping, secure the oven with transport straps.
∅ Do NOT lift or transport the chamber using the door, the handle, or the lower housing.
Lift chambers size 23 and 53 at the four lower corners with the aid of 4 people.
Lift chambers size 115 with the aid of 6 people.
• Permissible ambient temperature range during transport: -10 °C / 14°F to +60 °C / 140°F.
You can order transport packing for moving or shipping purposes from BINDER Service.
3.3 Storage
Intermediate storage of the chamber in a closed and dry room. Observe the guidelines for temporary
decommissioning (chap. 18.2).
• Permissible ambient temperature range during storage: -10 °C / 14°F to +60 °C / 140°F.
• Permissible ambient humidity: max. 70 % r.H., non-condensing
When after storage in a cold location you transfer the chamber to its warmer installation site,
condensation may form. Before start-up, wait at least one hour until the chamber has attained ambient
temperature and is completely dry.
3.4 Location of installation and ambient conditions
Set up the VD vacuum drying oven on a flat, even, and non-flammable surface, free from vibration, in a
well-ventilated, dry location. Align it using a spirit level. The site of installation must be capable of
supporting the chamber’s weight (see technical data, chap. 20.2). The chambers are designed for setting
up inside a building (indoor use).
CAUTION
Danger of overheating.
Damage to the chamber.
∅ Do NOT set up chambers in non-ventilated recesses.
Ensure sufficient ventilation for dispersal of the heat.
• Permissible ambient temperature range during operation: +18 °C / 64°F to +32 °C / 90°F.
The ambient temperature should not be substantially higher than the indicated ambient
temperature of +25 °C / 77°F to which the specified technical data relate. Deviations from the
indicated data are possible for other ambient conditions.
• Permissible ambient humidity: 70 % r.H. max., non-condensing.
• Installation height: max. 2000 m / 6562 ft above sea level.
VD (E2.1) 07/2017 page 17/96
CAUTION
When decommissioning the vacuum drying oven, shut off the inert gas supply: Close
When placing several chambers of the same size side by side, maintain a minimum distance of 250 mm /
9.8 in between each chamber. Wall distances: rear 100 mm / 3.9 in, sides 135 mm / 5.3 in. Spacing
above and behind the chamber of at least 100 mm / 3.9 in must also be maintained.
Danger by stacking.
Damage to the chambers.
∅ Do NOT place vacuum drying ovens on top of each other.
To completely separate the chamber from the power supply, you must disconnect the power plug. Install
the chamber in a way that the power plug is easily accessible and can be easily pulled in case of danger.
For the user there is no risk of temporary overvoltages in the sense of EN 61010-1:2010.
Do not install or operate the vacuum drying oven VD in potentially explosive areas.
DANGER
Explosion hazard.
Danger of death.
∅ Do NOT operate the chamber in potentially explosive areas.
KEEP explosive dust or air-solvent mixtures AWAY from the vicinity of the chamber.
The maximum permissible ambient temperature of the vacuum pumps delivered by BINDER is 40 °C /
104°F.
Notes when using inert gas:
When operating the VD vacuum drying oven with inert gas, correctly follow the technical ventilation
measures, as described in the DGUV guidelines 213-850 on safe working in laboratories (formerly
BGI/GUV-I 850-0, BGR/GUV-R 120 or ZH 1/119, issued by the employers’ liability insurance association)
(for Germany).
For operation with inert gas, the chamber is supplied with an oxygen-displacing gas, e.g. N
in high concentrations are hazardous to health. They are colorless and almost odorless and therefore
practically imperceptible. Inhalation of inert gases can cause drowsiness up to respiratory arrest. When
content of the air decreases below 18%, there is risk of death from lack of oxygen. Any gas that
the O
2
might escape has to be led out via good room ventilation or a suitable exhaust system.
. Inert gases
2
WARNING
High concentration of inert gas.
Risk of death by suffocation.
∅ Do NOT set up chambers in non-ventilated recesses.
Ensure technical ventilation measures.
Respect the relevant regulations for handling these gases.
valves (4) or (6).
VD (E2.1) 07/2017 page 18/96
The low-loss heat transfer to the material occurs via the
CAUTION
4. Installation and connections
4.1 Vacuum expansion racks
patented aluminum vacuum expansion racks (also available in
stainless steel as an option). The strong tension causes the
racks to fit tightly against the interior wall and their largesurface contact area ensures rapid and effective heat transfer.
The removable rack holders allow for easy positioning.
You can also remove the expansion racks for easy cleaning.
Do not remove them too often in order to prevent wear.
Figure 7: Using the expansion racks
• Pushing the locking lever: The expansion rack is released and can be removed.
• Pulling the locking lever: The expansion rack is pressed against the inner chamber walls.
Following each new tightening of an expansion rack, check that the lateral parts of the rack fit
closely over their whole surface to the inner chamber wall. This is necessary in order to
ensure the specified temperature exactitude.
Invalid calibration.
∅ Do NOT change between aluminum and stainless steel racks
Use the delivered expansion racks only
4.2 Vacuum connection
Always connect the VD vacuum drying oven to a vacuum pump or to a domestic vacuum system. For this
purpose, the vacuum connection (13) with small flange DN16 must be connected to the back of the
chamber at the top with the vacuum pump or domestic vacuum system via a vacuum suction hose. For
connecting to the chamber, BINDER recommends the connection kit VD, Art. no. 8012-0146.
With the option “stainless steel tubing” between the vacuum oven and vacuum module, the vacuum
connection is already located inside the vacuum module.
Vacuum pumps with a suction capacity of 1-30 m³/h are suitable for the VD vacuum drying
oven. Permissible end vacuum: 10
4.3 Inert gas connection
When operating the VD vacuum drying oven with inert gas, correctly follow the technical ventilation
measures, as described in the DGUV guidelines 213-850 on safe working in laboratories (formerly
BGI/GUV-I 850-0, BGR/GUV-R 120 or ZH 1/119, issued by the employers’ liability insurance association)
(for Germany).
Connect the inert gas supply to the inert gas connection (adapter with hose olive diameter 8 mm / 0.31 in)
via a pressure reducer. Screw the enclosed adapter with hose olive on the thread (12) at the chamber
rear. Set the pressure reducer to a pressure slightly above ambient pressure. Ensure that the pressure
reducer will certainly open. Do not alter this setting in order to avoid perturbation inside the oven and
release of big quantities of inert gas after flooding the VD.
VD (E2.1) 07/2017 page 19/96
-2
mbar / 0.0003 inHg.
When decommissioning the vacuum drying oven, shut off the inert gas supply: Close
VD 23
VD 115
VD 23-UL
VD 53-UL
CAUTION
Inert gases in high concentrations are hazardous to health. They are colorless and almost odorless and
therefore practically imperceptible. Inhalation of inert gases can cause drowsiness up to respiratory
arrest. When the O
Any gas that might escape has to be led out via good room ventilation or a suitable exhaust system.
content of the air decreases below 18%, there is risk of death from lack of oxygen.
2
WARNING
High concentration of inert gas.
Risk of death by suffocation.
∅ Do NOT set up chambers in non-ventilated recesses.
Ensure technical ventilation measures.
Respect the relevant regulations for handling these gases.
valves (4) or (6).
4.4 Electrical connection
The chambers are supplied ready for connection. They come with a fixed power connection cable of at
least 1800 mm / 70.87 in in length.
Model Power plug
VD 53
VD 115-UL NEMA 5-20P 115 V at 60 Hz 1N~ 20 A
• The domestic socket must also provide a protective conductor. Make sure that the connection of the
protective conductor of the domestic installations to the chamber’s protective conductor meets the
latest technology. The protective conductors of the socket and plug must be compatible!
• Prior to connection and start-up, check the power supply voltage. Compare the values to the specified
data located on the chamber’s type plate (chamber front behind the door, bottom left-hand, see chap.
1.4).
• When connecting, please observe the regulations specified by the local electricity supply company
and as well as the VDE directives (for Germany). We recommend the use of a residual current circuit
breaker.
• Pollution degree (acc. to IEC 61010-1): 2
• Over-voltage category (acc. to IEC 61010-1): II
Shockproof plug
NEMA 5-15P 115 V at 60 Hz 1N~ 12,5 A
Nominal voltage ± 10% at the
indicated power frequency
230 V at 50 Hz
230 V at 60 Hz
Current
type
1N~ 10 A
Chamber
fuse
Danger of incorrect power supply voltage.
Damage to the equipment.
Check the power supply voltage before connection and start-up.
Compare the power supply voltage with the data indicated on the type plate.
See also electrical data (chap. 20.2).
To completely separate the chamber from the power supply, you must disconnect the power
plug. Install the chamber in a way that the power plug is easily accessible and can be easily
pulled in case of danger.
VD (E2.1) 07/2017 page 20/96
Display 1
Display 2
5. Start up
After connecting the supply lines (chap 4), turn on the chamber via the main power switch (1):
• Position 0: Oven without function
• Position I: Oven operating
Warming chambers may release odors in the first few days after commissioning. This is not a quality
defect. To reduce odors quickly we recommend heating up the chamber to its nominal temperature for
one day and in a well-ventilated location.
5.1 Settings at the RD3 program controller
After turning on the chamber at the main power switch (1), the controller is in Normal Display / Fixed
value operation mode.
Depending on the temperature value entered before, LED (7a) is lit if the heating is active, or no LED is lit
if the actual temperature is equal to or above the set-point.
In Display 1 of the controller the actual temperature value is displayed.
• With inactive week program timer:
In Display 2 of the controller the actual date and time are displayed. Example:
15.05.06 13:52
• With active week program timer:
In Display 2 of the controller the actual date and time and the states of the week program timer
channels are displayed. Examples:
15.05.06 13:52 - - 15.05.06 13:52 - �
Channel 1 Off,
Channel 2: Off
Channel 1: O ff,
Channel 2: On
15.05.06 13:52 � -
Channel 1: On,
Channel 2: Off
(7a) LED Heating active
(7b) LED Operation line 1 ON
(7c) LED Operation line 2 ON
(7d)
LED lit: program operation
LED flashing: exceeding of the
tolerance limits in “Fixed value
entry mode” or in “Program
operation”. In program operation:
program interruption.
15.05.06 13:52 � �
Channel 1 On,
Channel 2: On
Figure 8: RD3 program controller
VD (E2.1) 07/2017 page 21/96
The program controller RD3 permits programming temperature cycles.
You can enter two programs with up to 10 sections each or one program with up to 20 sections (setting in
the user level, chap. 10).
When changing from 2 programs to 1 program or vice-versa, existing programs are deleted.
The maximum length of an individual program section can be set to either 99 h 59 min or to 999 h 59 min
(setting in the user level, chap. 10). This setting is then valid for all program sections.
Programming can be done directly through the keypad of the controller or graphically through the
software APT-COM™ 3 DataControlSystem (option, chap. 16.8) specially developed by BINDER.
5.2 General indications on the RD3 program controller
The program controller RD3 offers several functional levels:
Normal Display / Fixed value operation:
• Display of the temperature actual value (display 1) and of the actual date and time (display 2).
• The oven is in fixed value operating mode, equilibrating to the entered set-points.
Fixed value entry mode (chap. 6)
• Entry of the temperature set-point for fixed value operating mode
• Entry of temperature set-points 1 and 2 for week program operation
Program editor (chap. 8)
• You can enter two programs with up to 10 sections each or one program with up to 20 sections
(selection in the user level, chap. 10). Entry of temperature set-points in all program sections (chap.
8.1).
• Deleting a program section (chap. 8.4)
Program start level (chap. 9)
• Selection of an entered program
• Entry of settings affecting the program course, as “start delay time” or “number of program cycles”
• Program start
Week program editor (chap.7)
• Setting the shift points
User level (chap. 10)
• User specific controller settings
• Setting the real time clock
VD (E2.1) 07/2017 page 22/96
Menu visible only if week program
timer is activated in the user level
Normal Display / Fixed value operation
5 seconds
Fixed value entry mode Program editor Program start level
Week program editor
5 seconds
5 seconds
User level
If no button is touched during more than 120 sec., the controller returns from the current level to Normal
Display.
VD (E2.1) 07/2017 page 23/96
Display 1 shows
e.g. 39.8 C
(actual temperature value)
channel 1: Off,
channel 2: Off, visible only if week program timer is activated
in the user level, chap. 10)
Display 1 shows
e.g. 40.0 C
(actual temperature set-point 1)
Display 2 shows
SP1 TEMPERATURE
(variable: temperature in °C)
C
in the user level, chap. 10)
Display 2 shows
SP2 TEMPERATURE
(variable: temperature in °C)
Display 1 shows
e.g. 000
(actual switching state of operation lines)
Display 2 shows
OPERATION LINE
(variable: switching state of operation lines)
6. Fixed value entry mode
If you do not want to use the week program timer, deactivate it (factory setting, setting in the
user level, chap. 10) before entering any set-points. Any setting of the operation l ines in fixed
value entry mode is ineffective with active week program timer.
Basic entry principle: Access the individual parameters with button X/W. Enter the value with the arrow
keys. A value flashing once after 2 seconds indicates that it has been applied by the controller.
Normal Display
Display 2 shows e.g. 15.05.06 13:52 - - (actual date and time)
(actual switching state of week program timer
Press key
Enter temperature set-point in °C using
arrow keys
Press key
Display 1 shows e.g. 50.0
(actual temperature set-point 2)
Enter temperature set-point in °C using
arrow keys
Press key
Enter switching state of operation lines using
arrow keys
Press key
Value is shown in display 1.
(visible only if week program timer is activated
Value is shown in display 1.
(see chap. 15, switching outputs via operation
lines)
If no button is pressed within more than 120 sec, or if the EXIT button is pressed, the controller changes
to Normal Display.
When changing the set-point, check the setting of the safety device (chap. 12).
The values entered in fixed-value entry mode remain valid after program run-off and are then
equilibrated.
If the week program timer is active, depending on the running week program another set-point (SP2) may
be targeted. Temperatures too high or too low for the introduced solvent quantity can occur. Deactivate
the week program timer if you do not use it (default setting, setting i n the User level, chap. 10).
VD (E2.1) 07/2017 page 24/96
Display 1 shows
e.g. 39.8 C
(actual temperature value)
Display 2 shows
(actual date and time, actual state of week program timer
channel 1: Off, channel 2: Off)
Display 1 shows
e.g. 0000
Display 2 shows
PROGRAM EDITOR
(you are in the program editor)
Display 1 shows
0000
Menu visible only if week program timer is activated
in the user level (chap. 10)
Display 2 shows
WEEK PROG. EDITOR
(you are in the week program editor)
Display 1 shows
0000
Display 2 shows
UserCod?
0000
(enter user code, display flashes)
Display 1 shows
0000
(actual selection: Monday)
Select the day of the week (Monday up to
CAUTION
Too high or too low temperature.
Damage to the charging material.
Deactivate the week program timer if you do not use it.
7. Week program editor
The Week program editor permits defining up to 4 shift point for each week day. A shift point defines a
moment and the switching state ON or OFF of the channels that become active in this instance.
Channel function:
• Channel 1 On = Set-point SP2 is equilibrated.
• Channel 1 Off = Set-point SP1 is equilibrated
• Channel 2 = reserve
The week program timer is initially set to inactive (factory setting). Therefore, you need to
activate the week program timer in the user level (chap. 10).
Normal Display
e.g. 15.05.06 13:52 - -
Press down key
Press down key
Press program key
Enter the user code using arrow keys
Automatically forward after 2 sec
for 5 sec
for 5 sec
e.g. 0001 (basic setting, adjustable in the
user level, chap. 10).
Value is shown in both displays.
Display 2 shows
VD (E2.1) 07/2017 page 25/96
Monday
Sunday) with key
Press program key
(selection of day of the week)
Day of the week is shown in display 2.
Display 1 shows
0000
Display 2 shows
Shiftpt.
(no function)
Display 1 shows
0000
Display 2 shows
(selection of the shift point)
(actual shift point: 1)
Display 1 shows
e.g. --.--
(time of the selected shift point)
Display 2 shows
(actual selection of the shift point: S1)
(actual setting: shift point not programmed)
Display 1 shows
--.--
(time of the selected shift point)
Display 2 shows
(entry of the time of the selected shift point)
(actual setting: shift point not programmed)
Display 1 shows
0000
Display 2 shows
(entry of the state of channel 1)
(actual setting: Off)
Display 1 shows
0000
Display 2 shows
(entry of the state of channel 2) (no function)
(actual setting: Off)
Display 1 shows
e.g., 08.30
(time of the selected shift point)
(actual setting: time 08.30, channels Off)
Press program key
Shiftpt. 1
Select the shift point (1 up to 4) with key
Press program key
S1: --:--
Press program key
Time --:--
Enter the time (hh:mm) using arrow keys
Press key
Value is shown in display 2.
Value is shown in display 2.
Display 2 shows
Press program key
Ch1 = SP2: Off
Enter the state of channel 1
(On or Off) using arrow keys
Setting is shown in display 2.
Press key
Channel 2: Off
Enter the state of channel 2
Setting is shown in display 2.
(On or Off) using arrow keys
Press key
Press key EXIT
S1: 08:30 - - (actual selection of the shift point: S1)
Press key EXIT twice
Select the next shift point Select the next day of the week
To exit the menu, Press several times key EXIT or wait for 120 seconds. Controller returns to normal
display.
VD (E2.1) 07/2017 page 26/96
Day of the week
Time
Channel 1
(temperature)
Channel 2*
OFF = SP1
OFF
7.1 Program table template for Week program Editor
Program editor
Program title
Project
Date:
hh:mm AM PM ON = SP2
Monday S1
S2
S3
S4
Tuesday S1
S2
S3
S4
Wednesday S1
S2
S3
S4
Thursday S1
S2
S3
ON
S4
Friday S1
S2
S3
S4
Saturday S1
S2
S3
S4
Sunday S1
S2
S3
S4
* Channel 2 is non-functional in the standard chamber
VD (E2.1) 07/2017 page 27/96
Day of the week
Time
Channel 1 (temperature)
7.2 Programming example of the Week program editor
7.2.1 Desired time function
During the day (12 hours) the oven shall maintain a temperature of +80 °C / 176°F, and during the night
(12 hours) it shall cool down / stop heating (set-point 30 °C / 86°F).
This program shall automatically run during the whole year, i.e. it shall be programmed just once.
7.2.2 Proceeding overview
1. Settings in the user level (see chap. 10)
• Activating the week program timer
• Checking and, if necessary, setting the real time clock
2. Enter the set-points for the week program in “Fixed value entry mode” (see chap. 6)
Set-points for the example program:
SP1 (night / weekend) = 30 °C (Channel 1 ON = Controller adjusts to set-point SP2)
SP2 (day / week) = 80 °C (Channel 1 OFF = Controller adjusts to set-point SP1)
3. Enter the time program to the program editor
Program table for the example program:
hh:mm AM PM ON = SP2 (day)
OFF = SP1 (night)
Monday S1 06:00 ON
S2 18:00 OFF
Tuesday S1 06:00 ON
S2 18:00 OFF
Wednesday S1 06:00 ON
S2 18:00 OFF
Thursday S1 06:00 ON
S2 18:00 OFF
VD (E2.1) 07/2017 page 28/96
Friday S1 06:00 ON
S2 18:00 OFF
Saturday S1 06:00 ON
S2 18:00 OFF
Sunday S1 06:00 ON
S2 18:00 OFF
Make sure that no other shift points have been pre-programmed. If so, they must be deleted:
Set the time of the respective shift point to “ --:-- ” using key .
Display 1 shows
e.g. 39.8 C
(actual temperature value)
program timer channel 1: Off, channel 2: Off)
Display 1 shows
e.g. 0000
Display 2 shows
PROGRAM EDITOR
(you are in the program editor)
Display 1 shows
0000
Menu visible only if week program timer is activated.
Display 2 shows
WEEK PROG. EDITOR
(you are in the week program editor)
Display 1 shows
0000
Display 2 shows
USER – LEVEL
(you are in the user level)
Display 1 shows
0000
Display 2 shows
UserCod?
0000
(enter user code, display flashes)
Display 1 shows 1 (actual address)
(entry of chamber address)
(actual address: 1)
Display 1 shows
0000
(Week program timer active or inactive?
(actual setting: Inactive)
Display 1 shows
0000
(actual setting: 24h)
Display 1 shows
0000
Display 2 shows
Date (Main menu: Setting the date of the real time clock)
7.2.3 Proceeding in detail
1. Settings in the user level
• Activating the week program timer
• Checking and, if necessary, setting the real time clock
Normal Display
Display 2 shows
Enter the user code using arrow keys
e.g. 15.05.06 13:52 - -
Press down key
Press down key
Press down key
Press program key
Automatically forward after 2 sec
(actual date and time, actual switching state of week
for 5 sec
for 5 sec
for 5 sec
e.g. 0001 (basic setting, or the valid code in
case it has been previously changed in this
menu).
Value is shown in both displays.
Display 2 shows Adress 1
Press several times key
Display 2 shows Prog.Clk Inactive
Select “Active” using arrow keys
Display 2 shows 12h/24h 24h
Press program key
VD (E2.1) 07/2017 page 29/96
Press key
Press key
until Prog.Clk appears:
Setting is shown in display 2.
(Display mode 12 hours or 24 hours?
Display 1 shows
e.g. 2006
(Actual setting: 2006)
Display 2 shows
Year
2006
(Setting the year of the real time clock)
Display 1 shows
e.g. 5
(Actual setting: may)
Display 2 shows
Month 5 (Setting the month of the real time clock)
Display 1 shows
e.g. 15
(Actual setting: 15)
Display 2 shows
Day
15
(Setting the day of the real time clock)
Display 1 shows
0000
Display 2 shows
Time (Main menu: Setting the time of the real time clock)
Display 1 shows
e.g. 13
(Actual setting: 13, i.e. 1 p.m.)
Display 2 shows
Hour
13
(Setting the hour of the real time clock)
Display 1 shows
e.g. 30
(Actual setting: 30 minutes)
Display 2 shows
Minute
30
(Setting the minute of the real time clock)
Display 1 shows
e.g. 39.8 C
(actual temperature value)
(actual date and time, actual switching state of week
program timer channel 1: Off, channel 2: Off)
Display 1 shows
30.0 C
(actual temperature set-point 1)
Display 2 shows
SP1 TEMPERATURE
(variable: temperature in °C)
Set year (2006 up to 2050) using arrow
keys
Press key
Set month (1 up to 12) using arrow keys
Press key
Set day (1 up to 31) using arrow keys
Press key
Press key
Press program key
EXIT
Setting is shown in display 2.
Setting is shown in display 2.
Setting is shown in display 2.
Set hour (0 up to 23) using arrow keys
Setting is shown in display 2.
Press key
Set minute(0 up to 59) using arrow keys
Press several times key
EXIT
Setting is shown in display 2.
or wait for 120 seconds
Controller returns to normal display.
2. Enter the set-points for the week program in Fixed value entry mode (see chap.
Set-points for the example program:
SP1 (night / weekend) = 30 °C (Channel 1 ON = Controller adjusts to set-point SP2)
SP2 (day / week) = 80 °C (Channel 1 OFF = Controller adjusts to set-point SP1)
Normal Display
Display 2 shows e.g. 15.05.06 13:52 - -
Press key
6)
Enter temperature set-point 30 °C using
VD (E2.1) 07/2017 page 30/96
Value is shown in display 1.
arrow keys
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