BENDIX SD-03-3617 User Manual

Bendix® PP-7™ Trailer Supply Valve
NUT & THREAD
1/8 P.T.
SUPPLY
EXHAUST
SD-03-3617
FUNCTION AND DESCRIPTION
The PP-7™ trailer supply valve provides in cab control for the tractor protection system and functions in conjunction with the park control valve. It is responsible for synchronizing the tractor and trailer parking and emergency brakes.
It is essentially a combination of two non-modulating, on-off control valves in a single, compact package.
Each of the four pipe tapped ports of the PP-7™ valve are identifi ed with cast in, raised letters. The supply and control ports have 1/8 inch N.P .T.F . dry seal pipe threads while the delivery and exhaust ports have 1/4 inch N.P.T .F. dry seal pipe threads.
WASHER
CAP SCREW
FIGURE 1 - EXTERIOR
(17) PLUNGER
(18) PLUNGER
RETURN
SPRING
HEX LOCK NUT (15)
(12) O-RING
(13) INLET
& EXHAUST
VALVE
1/4 P.T. DELIVERY
(9) O-RING
1/8 P.T. CONTROL
WASHER
CAP SCREW
BUTTON (2) SPIROL
PIN (1)
THIN NUT
O-RING (19)
BODY
INLET & EXHAUST
(16) VALVE
RETAINING RING (10)
SEALING RING (3)
O-RING RETAINER (11) INLET & EXHAUST (14)
VALVE SPRING SPRING (7) LOWER BODY
PISTON (6) O-RING (8)
O-RING (5)
FIGURE 2 - SECTIONAL
END PLATE (4)
1
PP-7
Control
Valve
DS-1™ Double Check
& Stoplight Switch
TRACTOR DUAL AIR BRAKE SYSTEM
TP-3® Tractor Protection Valve
Park
Control
Valve
LQ-3™ Valve
Modulator
FIGURE 3 - PIPING DIAGRAM
Double Check
Supply
Reservoir
E-7 Dual Brake Valve
Valve
#1 Service
Reservoir
SR-1
Brake Valve
LP-3™ Low Pressure
Indicator
#2 Service
Reservoir
Spring
Spring Brake
R-8 Relay Valve
Spring Brake Spring Brake
Spring Brake
PP-7™ VALVE LESS THAN 50 PSI SYSTEM PRESSURE
To
Parking
Brakes
Double
Check
Valve
FIGURE 4 - PP-7
TRAILER SUPPLY VALVE LESS THAN 50 PSI SYSTEM PRESSURE
Park
Control
Valve
#1 Service
Reservoir
#2 Service
Reservoir
Inlet & Exhaust
Exhaust Vent
To Tractor Protection
Control Port
Supply
Port
Plunger
Control Inlet
and Exhaust
Exhaust
Port
Control
Piston
2
PP-7™ VALVE SYSTEM FULLY CHARGED
Park
Control
Valve
To
Parking
Brakes
#1 Service
Reservoir
Double
Check
Valve
FIGURE 5 - PP-7™ TRAILER SUPPLY VALVE SYSTEM FULLY CHARGED
#2 Service
Reservoir
Plunger
Inlet & Exhaust
Exhaust Vent
To Tractor Protection
Control Port
Supply
Port
Control Inlet
and Exhaust
Exhaust
Port
Control
Piston
GENERAL OPERATION
The PP-7™ trailer supply valve is a dash panel mounted, push-pull operated control valve. The button of the PP-7™ valve must be manually depressed, but will automatically pop out and exhaust if supply air is below 40 p.s.i. Fifty p.s.i. or greater supply air pressure is required for the button to remain in after it is depressed, and it will remain in until supply air pressure falls below 40 P.S.I. or until the valve is manually actuated.
OPERATION - LESS THAN 50 P.S.I. SYSTEM PRESSURE
With less than 50 P.S.I. system air pressure, the button of the PP-7™ valve will remain out, and the park control valve will not deliver air to the control port of the PP-7™ valve. In this condition supply air cannot fl ow past the closed plunger inlet, and the plunger exhaust valve is off its seat. With no air pressure on the control port, the control inlet is seated, and the exhaust passage through the control piston is open.
OPERATION - ABOVE 50 P.S.I. SYSTEM AIR PRESSURE
When system air pressure is greater than 50 P.S.I., the button of the PP-7™ valve can be depressed and will stay in. If the vehicle is in the running condition, the park control valve will be delivering system air pressure to the control port of the PP-7™ valve. (See Note.)
With the button of the PP-7™ valve depressed, the plunger
inlet will be open and the exhaust valve will be seated, sealing the exhaust vent. Supply air is permitted to fl ow through the body to the control inlet and exhaust valve. With the park control valve delivering full system pressure to the control port of the PP-7™ valve, the control piston moves into contact with the control valve, closing the exhaust passage through the piston and opening the inlet. Opening the control inlet permits supply air to fl ow out the delivery port of the PP-7™ valve. (See Note.)
NOTE: If the vehicle is parked and system air pressure is
above 50 P.S.I., the park control valve will not be delivering air to the PP-7™ valve control port and the control inlet valve will be closed. In this case no air will be fl owing from the delivery port of the
valve.
PP-7
OPERATION - MANUAL OR AUTOMATIC EMERGENCY
MANUAL
In order to disconnect the tractor and trailer, the button of the PP-7™ valve is pulled by the operator. Pulling the button closes the plunger inlet and unseats the exhaust valve. Air that was fl owing out the delivery port returns to the PP-7™ valve and is exhausted from the vent in the midsection of the PP-7™ valve.
NOTE: If the parking brakes were applied prior to pulling
the PP-7™ valve button, no delivery air would be present to exhaust. Delivery air would have been exhausted when the parking brakes were applied. See “Operation Park Application.”
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