Bendix QR-L INLINE QUICK RELEASE VALVE User Manual

®
Bendix® QR-L™ Inline Quick Release Valve
SD-03-906
WRENCH
FLAT
SUPPLY PORT
(MALE PIPE
THREAD)
EXHAUST
WRENCH
FLAT
DELIVERY
PORT
Direct Mount QR-L™ V alve
FIGURE 1 - QR-L™ INLINE QUICK RELEASE VALVE
DESCRIPTION
The Bendix® QR-L™ quick release valve is similar to standard quick release valves such as the QR-1™, QR-N™, and QRN-2™. Its purpose is to “speed up” the release of air from air lines and devices it is attached to. Although primarily intended to enhance air system performance by rapidly exhausting supply or control air pressure from vehicle air lines, it can be used in a variety of different applications. It is uniquely suitable as an air system performance enhancement due to its 0 psi crack and differential pressure. Supply and delivery pressure is the same throughout the air pressure range. A typical air system application for the QR-L™ valve is illustrated in figure 3.
The QR-L™ valve is non-serviceable. It incorporates a single supply and delivery port along with two exhaust ports. T wo versions of the QR-L™ valve are available as illustrated in figure 1. Male pipe threads at the supply port, on the direct mount version, allow installation in another air device. A 1-1/8” machine thread on the exterior of the supply port and a 3/8” PT female air connection on the second version permits installation in a bracket or a hole in a frame or cross member on the vehicle.
NUT & STAR
WASHER
SUPPLY PORT (FEMALE PIPE
THREAD)
EXHAUST
DELIVERY
PORT
Frame or Bracket Mount QR-L™ V alve
BODY
CRIMPED TO
CAP
SUPPLY
PORT
CAP
3 AIR CHANNELS
(0 PSI CRACK &
DIFFERENTIAL)
FIGURE 2 - QR-L™ INLINE QUICK RELEASE VALVE
An arrow , embossed in the cast body , indicates the flow of air through the valve, from supply to delivery .
Supply port: 1/2"-Male P.T . or 3/8"-Female P.T. Delivery ports: 1/2" Female P.T . Weight: .6 lb. Material: Die cast zinc Operating pressure: 150 psi maximum Operating temperature: -40° to 200° F
O-RING
BODY
DELIVERY
DIAPHRAGM
EXHAUST
DIAPHRAGM
PORT
1
Service
Brake
Valve
Tractor
Protection
Valve
Control
Line QR-L
Valve
Exhaust
Supply
Trailer
Control
Valve
Trailer
Supply Valve
FIGURE 3 TYPICAL QR-L™ INLINE QUICK RELEASE VAL VE AIR SYSTEM APPLICA TION
Supply Line
QR-L
Valve
OPERATION
0 psi Crack & Differential Pressure
Unlike standard quick release valves, the QR-L™ valve maintains the same pressure at the supply and delivery ports (0 psi crack and differential) throughout the entire pressure range during both apply and release modes. Three radial channels in the cap, along with a specially shaped diaphragm, provide the QR-L™ valve with this feature.
Apply
When air pressure enters the supply port, it causes the center portion of the diaphragm to seal the exhaust in the body . Supply air pressure simultaneously forces the edges of the diaphragm away from its seat on the cap, allowing air to flow freely out the delivery port. Delivery pressure is the same as supply pressure.
Balance
When delivery air pressure (pressure beneath diaphragm) is equal to supply air pressure above the diaphragm, the outer edges of the diaphragm seat against the cap. The exhaust remains sealed because air pressure bears against the center portion of the diaphragm from one side only .
Exhaust
Supply
Delivery
Diaphragm
Exhaust
FIGURE 5 QR-L™ INLINE QUICK RELEASE V ALVE BALANCED MODE
Exhaust
Supply
Delivery
Diaphragm
Exhaust
FIGURE 6 QR-L™ INLINE QUICK RELEASE V ALVE RELEASE MODE
Release
When air pressure is removed or reduced rapidly at the QR-L™ valve supply port, the air pressure on the delivery side of the diaphragm holds the outer edge of the diaphragm against its seat on the cap while simultaneously moving the center portion away from the exhaust port in the body . Air from the delivery port flows out the exhaust ports. If air pressure is reduced slowly at supply port, air may not flow out the exhaust ports.
When delivery air pressure is fully exhausted, the diaphragm will return to its natural state, with its outer edges seated on the cap and the center portion seated against the exhaust in the body.
WARNING! PLEASE READ AND FOLLOW THESE INSTRUCTIONS TO AVOID PERSONAL INJURY OR DEATH:
Delivery
Diaphragm
Exhaust
FIGURE 4 QR-L™ INLINE QUICK RELEASE VA LVE AIR APPLIED TO SUPPL Y PORT
2
When working on or around a vehicle, the following general precautions should be observed at all times.
1. Park the vehicle on a level surface, apply the parking brakes, and always block the wheels. Always wear safety glasses.
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