If you accept the machine from the shipping
company, you are, in effect, saying that the
machine is in good condition, and you must
pay for the machine. Belshaw cannot pay for
shipping damage, because the freight company
has accepted the machine from Belshaw in good
condition, and is responsible for its safe delivery.
For your protection, inspect the machine to see
that no parts are bent, scratched, or otherwise
damaged. If any damage has occurred in
shipping, file a freight claim with the shipping
company immediately.
To unpack the fryer and transport it to the
workstation:
1. Use a fork lift to transport the shipping crate
to the work station.
2. Break down the shipping crate.
3. Remove all the packing materials from the
fryer. These include foam, tape, brown
paper, plastic, and white protective coating.
4. Position the fryer to allow sufficient space
on either end of the machine for any
equipment you plan to use with it.
IMPORTANT
Keep this manual for future reference.
EQUIPMENT RECORD
Please provide the information below when you correspond with us about your machine.
Purchased by _____________________________________________________________________
Installed by ______________________________________________________________________
Date of Installation ________________________________________________________________
Model number ___________________________________________________________________
Serial number
The 616B and 616BT donut fryers have been
designed and built using the finest materials and
components available. It is the result of years of
research and development. Designed into this
unit are many features which will insure more
quality in your products and reduce your
operating cost. Attention to the instructions
regarding installation, operation, and
maintenance should result in years of troublefree service.
The operator must work safely at all times and
read this manual and follow its instructions and
warnings. A thorough understanding of how to
install, maintain, and safely operate the fryer will
prevent production delays and injuries.
Heed the following warnings and all other
warnings that appear in this manual:
• To avoid damaging the machine, never
use force to assemble, disassemble,
operate, clean, or maintain it.
• Hot shortening can cause serious burns.
Make sure that the system and the
shortening are cool before attempting
any cleaning, adjustment, disassembly,
or repair.
• To avoid electrocution or other injury,
unplug the machine before attempting
any cleaning, adjustment, disassembly,
or repair.
• Be careful never to get shortening,
water, or other materials on the floor. If
anything does get spilled on the floor,
mop it up immediately. Materials on the
floor can cause people to slip or fall,
resulting in serious injury or loss of life.
• To prevent unintentional startup and
possible fire, unplug the machine if there
is a local power outage. When the
power is restored, it is safe to plug the
machine in again.
• Never let water and hot shortening come
in contact with each other. Moisture
causes hot shortening to spatter, which
may cause serious burns.
• Do not overfill the kettle with
shortening. If shortening overflows the
kettle, it could cause serious burns or
could cause someone to slip on the floor
and be seriously injured.
all electrical cords are not frayed or
cracked and that they do not pass
through any water or shortening.
• Make sure that all electrical cords are
routed so that no one will trip over them.
1 Operation
Read each step completely before doing what it
tells you to do.
1. Put enough shortening in the kettle to
completely cover the heating elements,
thermocouple, and high-temperature limit
control probe.
Put shortening in the kettle using one of
these methods:
WARNING
Hot shortening causes severe burns.
• Melt shortening in a pan on the stove
and pour it into the kettle.
• Put solid shortening into the kettle,
packing it tightly around the heating
elements, thermocouple, and hightemperature limit control probe.
• Melt shortening in a pan on the stove
and pour it into the kettle.
• Very carefully put solid shortening into
the kettle.
WARNING
To avoid serious burns, be very careful not
to splatter hot shortening when you add
shortening to the kettle.
Because shortening expands as it increases
in temperature, put shortening in the kettle
gradually. Let the shortening in the kettle
heat up before you add more.
5. After all of the shortening has melted, set the
thermostat to the desired frying temperature.
The “Heating” pilot light will go out if the
high temperature limit control breaks the
circuit.
WARNING
Air spaces can cause the shortening to
overheat and catch on fire.
2. Turn on the unit by turning the thermostat
clockwise 1/16 turn. When the unit is turned
on, the power light located next to the
thermostat knob will be lit.
3. Set the thermostat to 250°F/121°C. The
“Heating” pilot light above the elements will
light up, indicating that the shortening has
not yet reached the selected temperature.
4. Continue adding shortening to the kettle
until it reaches the “Oil Level” marks on the
kettle. Use one of the following methods.
Note: If the high temperature limit control
does break the circuit, push the red reset
button on the back of the heater head.
6. Wait for the shortening to reach the desired
temperature.
WARNING
To avoid serious burns, when the fryer is
operating, do not touch any part of the
fryer that is in contact with hot shortening.
7. If you are frying cake or French donuts,
move the cutter into place over the fryer.
Refer to the cutter manual (Type N cutter)
for complete installation and operation
instructions.
To fry yeast-raised donuts, place donuts on
the fry screen and slowly lower the screen
into the fryer. With the donut stick, turn the
donuts over to fry the top side. Remove the
fry screen and donuts when the donuts are
completely fried by lifting up the fry screen
with the donuts on top of it. Immediately
place on or over a tray to catch dripping
shortening.
WARNING
Hot shortening will drip off the fry screens,
causing a slip hazard. To avoid serious
injury or loss of life, be very careful and
immediately clean up any drips.
WARNING
Frying Tips
1. Use a high quality hydrogenated shortening.
2. Store your supply of cooking shortening at
room temperature.
3. To prolong the life of the shortening, do not
keep shortening at high temperature if the
fryer is not being used.
4. Drain and strain shortening periodically.
Several layers of cheesecloth will do a good
job of filtering.
5. Keep the fryer and screens clean.
6. Maintain shortening at the proper level in the
fryer. Add fresh shortening to keep the level
at the “Oil Level” marks stamped on the
kettle sides.
7. Add at least 15% fresh shortening to your
kettle daily.
To avoid serious burns, be careful of hot
shortening dripping from the fry screens.
Do not touch hot shortening and
immediately clean up spills and drips.
8. Continue supplying shortening to the kettle
as required. Keep the kettle filled up to the
“Oil Level” marks on the side.
9. When you are done frying donuts, move the
thermostat knob counter-clockwise as far as
it will go.
8. Discard shortening as soon as it tends to
bubble or foam during frying.
9. At least once a day, cool a small sample of
shortening from the fryer and taste it to see if
it has picked up a foreign or rancid taste.
For your safety, observe the following warnings
throughout the entire cleaning process.
WARNING
Thoroughly clean and dry the floor if
shortening, water, or other materials are
spilled. Materials spilled on the floor can
cause serious injury or loss of life.
WARNING
To avoid electrocuting yourself or
damaging the machine, never allow water,
steam, shortening, cleaning solution, or any
other liquid to enter the electrical box or
the heater head.
WARNING
To avoid being burned in an explosion,
never use any flammable materials for
cleaning.
Cleaning the Frying Screen
1. In a sink or a dishwasher, wash the frying
screen using warm water and mild detergent.
Do not use an abrasive cleaner or scraper.
2. Rinse the frying screen in clear water.
3. Dry the frying screen thoroughly, using a
soft cloth, before you use it again.
WARNING
Dry the frying screen thoroughly.
Moisture causes hot shortening to spatter,
which may cause serious injury.
4. Check the frying screen to make sure no
metal is flaking off of it. If the screen is
flaking, replace it immediately, so you do
not get metal particles in your product.
Cleaning the Kettle
Removing the Shortening
WARNING
Cleaning the Exterior
Surfaces
1. Clean the polished and painted surfaces of
the fryer with a soft, damp cloth. Use a nonabrasive cleaner to remove any
discoloration.
75°-80°F/24°-27°C. Check the mix
manufacturer’s instructions, as the
recommended temperature range may vary.
If the batter is too warm, the donuts will lack
volume and may “ring out” or be misshapen.
If the batter is too cold, the donuts will stay
under the shortening too long, fry too
slowly, and crack open or ball up. They
may also absorb excess shortening and lose
volume.
•Use the correct floor time.
A floor time of 10 minutes between mixing
and cutting allows the baking powder to
react with the water. This helps the donuts
attain the proper volume the proper level of
shortening penetration.
If the floor time exceeds 30 minutes, the mix
will gas off, the donuts will lose volume and
shape and will absorb too much shortening.
If the shortening is too cold, the donuts will
spread too rapidly, will form large rings, will
tend to crack open, will be too light in
appearance, and will absorb too much
shortening.
•Maintain the proper shortening level. We
recommend a distance of 1 1/4” between the
cutter and the shortening.
If the shortening is too deep, the donuts may
not turn over when they reach the turner,
causing them to cook unevenly.
If the shortening is too shallow (too far
below the cutter), the donuts may not drop
flat, may turn over while submerging and
surfacing, and may become irregular,
cracked, or rough-crusted.
•Ensure that the donuts absorb the right
amount of shortening.
Donuts should absorb 1-1/2 to 3 oz/42 to 85
g of shortening per dozen, depending on
their weight. You can achieve proper
absorption by following tips 1-3.
•If the donuts do not absorb enough
shortening, they will not keep well.
•Use the correct frying temperature.
The correct shortening temperature for
frying is 370°-380°F/188°-193°C.
If the shortening is too hot, the donuts will
fry too quickly on the outside and will lose
volume. The donuts may also become dense
inside.
will lose volume and may become
misshapen. If this happens, follow tips 1-3,
mix the batter a little longer than usual, turn
the donuts as soon as they become golden
brown, and turn the donuts only once.
Calculating Correct Water
Temperature
The following is an example of how to calculate
the correct water temperature to use. You must
Cake Donuts Yeast-Raised Donuts
Room temperature 72 22.2 72 22.2
Dry mix temperature +70 +21.1 +70 +21.1
Total A
Desired batter temperature 75 23.9 80 26.7
x3
Total B
Total B
-Total A
Desired water temp. for cake donuts
Temperature increase during mixing (average: 30°F/17°C)
Desired water temperature for yeast-raised donuts
°F
142 43.3 142 43.3
225 71.7 240 80.1
225 71.7 240 80.1
-142
83°F
use your own room temperature, dry mix
temperature, desired batter temperature, and, if
you are making yeast-raised donuts, estimated
temperature increase during mixing.
x3 x3 x3
-43.3 -142 -43.3
Figure from above 98 36.8
°C
28.4°C
98 36.8
°F
↓
-30 -17
68°F
°C
↓
19.8°C
Ratios of Plunger Sizes to
Donut Weights
The weights given are for donuts without icings
or other toppings. They are provided for
reference only, as weights vary according to the
density of the batter.
Plunger Size Donut Weight per
Dozen
1” 5-8 oz/142-227 g
1 7/16” 10-17 oz/283-482 g
1 9/16” 14-21 oz/397-595 g
1 13/16” 19-23 oz/539-652 g
Temperature Conversion
To convert temperatures from Fahrenheit to
Celsius, subtract 32 from °F and divide the result
by 1.8. For example, 212°F-32/1.8 = 100°C.
To convert temperatures from Celsius to
Fahrenheit, multiply °C by 1.8 and add 32 to the
result. For example, (100°C x 1.8) + 32 = 212°F.
If you accept the machine from the shipping
company, you are, in effect, saying that the
machine is in good condition, and you must
pay for the machine. Belshaw cannot pay for
shipping damage, because the freight company
has accepted the machine from Belshaw in good
condition, and is responsible for its safe delivery.
For your protection, inspect the machine to see
that no parts are bent, scratched, or otherwise
damaged. If any damage has occurred in
shipping, file a freight claim with the shipping
company immediately.
To unpack the fryer and transport it to the
workstation:
1. Use a fork lift to transport the shipping crate
to the work station.
2. Break down the shipping crate.
3. Remove all the packing materials from the
fryer. These include foam, tape, brown
paper, plastic, and white protective coating.
4. Position the fryer to allow sufficient space
on either end of the machine for any
equipment you plan to use with it.
IMPORTANT
Keep this manual for future reference.
EQUIPMENT RECORD
Please provide the information below when you correspond with us about your machine.
Purchased by _____________________________________________________________________
Installed by ______________________________________________________________________
Date of Installation ________________________________________________________________
Model number ___________________________________________________________________
Serial number
The 616B and 616BT donut fryers have been
designed and built using the finest materials and
components available. It is the result of years of
research and development. Designed into this
unit are many features which will insure more
quality in your products and reduce your
operating cost. Attention to the instructions
regarding installation, operation, and
maintenance should result in years of troublefree service.
The operator must work safely at all times and
read this manual and follow its instructions and
warnings. A thorough understanding of how to
install, maintain, and safely operate the fryer will
prevent production delays and injuries.
Heed the following warnings and all other
warnings that appear in this manual:
• To avoid damaging the machine, never
use force to assemble, disassemble,
operate, clean, or maintain it.
• Hot shortening can cause serious burns.
Make sure that the system and the
shortening are cool before attempting
any cleaning, adjustment, disassembly,
or repair.
• To avoid electrocution or other injury,
unplug the machine before attempting
any cleaning, adjustment, disassembly,
or repair.
• Be careful never to get shortening,
water, or other materials on the floor. If
anything does get spilled on the floor,
mop it up immediately. Materials on the
floor can cause people to slip or fall,
resulting in serious injury or loss of life.
• To prevent unintentional startup and
possible fire, unplug the machine if there
is a local power outage. When the
power is restored, it is safe to plug the
machine in again.
• Never let water and hot shortening come
in contact with each other. Moisture
causes hot shortening to spatter, which
may cause serious burns.
• Do not overfill the kettle with
shortening. If shortening overflows the
kettle, it could cause serious burns or
could cause someone to slip on the floor
and be seriously injured.
high temperature limit control. Push the reset
button on the back of the heater head if
power to the heater elements is cut off.
9. When heating shortening that has solidified,
a pocket of shortening may overheat and
cause the high temperature limit control to
cut power to the elements. Push the reset
button to resume heating.
Moving the Fryer
If you ever want to move the fryer to a different
workstation, follow this procedure:
1. Turn off the fryer and disconnect it from the
power source.
2. Allow the machine and the shortening to
cool.
WARNING
6. Level the fryer and connect it to the power
source, as explained in “Installing the Fryer”
above.
Do not touch hot shortening. It can cause
serious burns.
3. Remove the shortening from the fryer as
explained in “Removing the Shortening” in
the Operator's Manual.
For your safety, observe the following warnings
throughout the entire cleaning process.
WARNING
Thoroughly clean and dry the floor if
shortening, water, or other materials are
spilled. Materials spilled on the floor can
cause serious injury or loss of life.
WARNING
To avoid electrocuting yourself or
damaging the machine, never allow water,
steam, shortening, cleaning solution, or any
other liquid to enter the electrical box or
the heater head.
WARNING
To avoid being burned in an explosion,
never use any flammable materials for
cleaning.
Cleaning the Frying Screen
1. In a sink or a dishwasher, wash the frying
screen using warm water and mild detergent.
Do not use an abrasive cleaner or scraper.
2. Rinse the frying screen in clear water.
3. Dry the frying screen thoroughly, using a
soft cloth, before you use it again.
WARNING
Dry the frying screen thoroughly.
Moisture causes hot shortening to spatter,
which may cause serious injury.
4. Check the frying screen to make sure no
metal is flaking off of it. If the screen is
flaking, replace it immediately, so you do
not get metal particles in your product.
Cleaning the Kettle
Removing the Shortening
WARNING
Cleaning the Exterior
Surfaces
1. Clean the polished and painted surfaces of
the fryer with a soft, damp cloth. Use a nonabrasive cleaner to remove any
discoloration.
holding the slotted stem in position, move the
temperature indicating needle (C) to the
correct setting with your finger.
3. Check the temperature of the frying area
again and check this against the indicator
temperature reading.
4. Re-install the ring (A) and glass crystal.
Calibrating the Thermostat
To check calibration:
1. Important: Make sure that the fryer is filled
with shortening. Read the warnings on the
control panel about high temperatures.
2. Use a good thermometer that reads
temperatures up to 400°F/204°C. Place the
thermometer in the shortening.
3. Set the fryer temperature to 375°F/190°C.
Allow enough time for the temperature to
stabilize.
4. During a 10 minute test period, the
temperature should not fall below
365°F/185°C, or exceed 385°F/196°C.
To Recalibrate:
1. Remove temperature dial from shaft B by
pulling upward.
2. Using a small screwdriver, turn screw A as
follows:
• Counter clockwise to increase
temperature
• Clockwise to decrease temperature
3. Replace the control dial on the dial shaft
4. Recheck the calibration and continue
adjusting as necessary.
Each thermostat is adjusted at the factory and
calibrated on precision instruments to control
temperatures accurately. Adjustment or
recalibration is not needed unless the thermostat
has been mishandled in transit or changed or
abused while in service.
This appendix explains how to test the continuity
of electrical components in your fryer. These
include the toggle switch and the thermostat.
The appendix also contains a document by the
Robertshaw Controls Company, the maker of the
thermostat we use in the 618L, 624, and 634. It
explains how to check, adjust, and recalibrate the
thermostat.
Testing the Continuity of
the Toggle Switch
WARNING
To avoid the possibility of electric shock,
disconnect the machine from the power
source before testing.
1. Disconnect the machine from the power
source.
2. Disconnect the terminal wires from the
switch.
switch
terminals
toggle switch
+
battery
_
Figure 4-1. Toggle Switch Continuity Test.
3. Obtain a continuity tester or a volt-ohm
meter. If neither of these instruments is
available, make a continuity tester using a
battery and a bulb. See Figure 4-1.
4. Connect the wires of the continuity tester to
the switch terminals, as shown in Figure B1, and test the switch in the ON and OFF
positions. The switch should show
continuity only when in the ON position.
2. Disconnect the terminal wires from the
thermostat.
3. Connect the continuity tester across the B
terminals indicated in Figure 4-2. This set
of contacts should be closed whenever the
thermostat is on. To test, start with the
thermostat in the OFF position. Then turn
the thermostat up until you hear a distinct
click (at about the 175°F/79°C setting). At
this time, there should be continuity across
the B terminals.
4. Connect the continuity tester across the A
terminals indicated in Figure B-2. Start with
the thermostat in the OFF position and turn
the thermostat up until you hear a distinct
click. If there is no continuity (the indicator
or light does not come on), proceed to
step 5.
setting of the thermostat until it does. Then
recalibrate the thermostat according to the
manufacturer’s instructions. If the indicator or
light will not go off at any setting or
recalibration, then the thermostat is defective.
“B” terminals
“A” terminals
Figure 4-2. Thermostat Terminals.
5. With the continuity tester still connected,
turn the thermostat knob to OFF and remove
the knob. There is an adjusting screw in the
center of the knob stem. Turn it counterclockwise until there is continuity. If there
is no continuity (the indicator or light does
not come on), then the thermostat is
defective. If there is continuity, proceed to
step 6.
6. Immerse the thermostat sensing bulb in a
pan of boiling water and set the thermostat at
about 212°F/100°C. The continuity tester’s
indicator or light should go off. If the indicator
or light does not go off, increase the temperature