Beisler 1360-4 User Manual
Working Instructions Automatic Multi-Head Serging Machine Beisler GmbH
V
Working Instructions
Working Instructions
Automatic Multi-Head Serging Machine 1360-1365/4
Valid: 06-2002 A
A-1
ersion 1.1 13.01.2003
Working Instructions Automatic Multi-Head Serging Machine 1365-4Beisler GmbH
Contents of the working instructions
The working instructions are divided into four sections:
A. General notes
Safety instructions for the operating and service personnel and for the
operator of the machine.
B. Operating instructions
Instructions for the personnel operating and handling the machine.
C. Service instructions
Instructions for the personnel in charge of the initial start-up, setting up
and service of the machine.
D. Programming instructions
Instructions for the service personnel in charge of preparing and setting
up the machine.
Scope of the working instructions
These working instructions describe the AUTOMATIC MULTI-HEAD
SERGING MACHINE 1365-4 of Beisler GmbH and apply only to those
machine parts and components that are standard equipment of the AUTOMATIC MULTI-HEAD SERGING MACHINE 1365-4.
They do not apply to accessories or machine parts (e.g. sewing head)
from third parties that the machine is equipped or retrofitted with. For
those components, the working instructions of the respective manufacturer or supplier apply.
A-2
Working Instructions Automatic Multi-Head Serging Machine Beisler GmbH
Section A
General notes
A-3
Working Instructions Automatic Multi-Head Serging Machine 1365-4Beisler GmbH
Contents
A.1 Safety instructions ............................................................................... A-5
A.1.1 Exclusion of liability ..................................................................... A-5
A.1.2 Copyright ..................................................................................... A-5
A.1.3 Important information for the operator ........................................ A-6
A.1.4 Warranty ...................................................................................... A-6
A.1.5 Important information for the operating personnel ..................... A-7
A.1.6 Important information for the service personnel ......................... A-7
A.2 Explanation of symbols ....................................................................... A-8
A.2.1 Symbols used in the working instructions .................................. A-8
A.2.2 Symbols used on the machine ................................................... A-8
A.3 Use of the device ................................................................................... A-9
A.3.1 Correct use .................................................................................. A-9
A.3.2 Incorrect use ............................................................................... A-9
A.4 Safety requirements ........................................................................... A-10
A.4.1 Standards and directives .......................................................... A-10
A-4
Working Instructions Automatic Multi-Head Serging Machine Beisler GmbH
Safety instructions
A.1
A.1.1 Exclusion of liability
Beisler GmbH warrants the faultlessness of the product as set forth by
their advertisement, product information and these working instructions.
Other product characteristics are not warranted.
Beisler GmbH is not responsible for the profitability or for the correct
function of the automatic multi-head serging machine 1365-4 if it is
used for other purposes than those defined in section Correct use.
Beisler GmbH is not responsible for damage that arises from the use of
non-defined and non-approved spare parts or accessories.
A.1.2 Copyright
© 2002 Beisler GmbH, Hösbach
Automatic multi-head serging machine
The automatic multi-head serging machine 1365-4 and all related parts
are protected by copyright. Any reproduction of the machine will be prosecuted.
Working instructions
These working instructions are protected by copyright. No part of the
working instructions, including figures and tables, may be reproduced
or translated in any form or by any means, electronic or mechanical, without the express written permisson of Beisler GmbH.
Beisler GmbH
Frohnradstr. 10
63768 Hösbach
Deutschland
Phone: ++ 49 / 6021 / 50 19 0
Fax: ++ 49 / 6021 / 50 19 10
eMail: vertrieb@beisler-gmbh.de
A-5
A.1
A.1.3 Important information for the operator!
This machine has been manufactured in keeping with the latest technological developments and is operationally safe. However, it may present
potential hazards, particularly if it is operated by inadequately trained
personnel or if it is not used correctly:
For personnel operating and handling the machine, the operator
Use the operating instructions to familiarize the operating person-
Use the service instructions to familiarize the service personnel
For any modifications of the machine that have not been approved
The contents of the working instructions are subject to change wit-
Concerning translations into foreign languages, the German versi-
Should you encounter problems that are not mentioned in these
Keep these working instructions close to the machine so that
Working Instructions Automatic Multi-Head Serging Machine 1365-4Beisler GmbH
Safety instructions
must prepare written instructions in a reasonable form and in the
language of the operating personnel based on these working instructions (Germany: Accident Prevention Regulations UVV VGB 1 §
7.2).
nel with the functions, operation, and care of the machine and
check to see if the operating personnel fully understands these instructions.
with the setting up and maintenance of the machine.
by Beisler GmbH in writing, the operator is fully responsible.
hout further notice.
on of these working instructions is binding.
working instructions, please contact your supplier immediately for
your own safety. Please do not hesitate to contact Beisler if you
have any suggestions that help to improve this product.
safety instructions and information on operation, setting-up,
and maintenance are always accessible.
Warranty
Beisler GmbH warrants the safety, operatability, and repair without charge of the automatic multi-head serging machine 1365-4 for a period of 6
months under the condition that:
the machine is used exclusively for the intended purpose and ser-
viced in accordance with the information in these working instructions,
modifications of the machine are carried out only with prior written
approval of Beisler GmbH,
only original spare parts or accessories approved by Beisler GmbH
are used. For a complete list of all approved spare parts, please
contact Beisler GmbH.
If the machine is used for more than 10 hours per day (shift operation),
the warranty period is reduced to 3 months.
The warranty period starts with the delivery of the machine to the operator.
A-6
Working Instructions Automatic Multi-Head Serging Machine Beisler GmbH
Safety instructions
A.1
A.1.5 Important information for the operating personnel!
Please note that any work to the automatic multi-head serging machine
1365-4 must be carried out only by trained operating personnel:
Operating personnel means persons:
that have been given initial instructions for sewing automats and that
have been trained for the operation and handling of the automatic
multi-head serging machine 1365-4 on the basis of these operating
instructions,
that have been informed about potential risks arising from their work
with the machine,
that are capable of assessing their work with the machine due to occupational experience and instruction of the safety regulations and
of recognizing potential hazards during work,
Cleaning of the machine or of machine parts must be performed only
by personnel that has been informed about potential hazards arising
during the cleaning work.
Prior to the initial operation of the automatic multi-head serging ma-
chine 1365-4, read the operating instructions carefully so that you
can make full use of the advantages of the machine and to prevent
damage.
A.1.6 Important information for the service personnel!
Please note that service work to the automatic multi-head serging machine 1365-4 must be carried out only by authorized and adequately
trained expert personnel:
Expert personnel means persons:
that have aquired their expertise by a special training in machine
technology or electrical engineering or by a special advanced training or a comparable qualification,
that have acquired the knowledge required to perform all works for
setting up and servicing the automatic multi-head serging machine
1365-4 from a training by Beisler GmbH,
that are capable of assessing their work with the machine due to occupational experience and instruction of the safety regulations and
of recognizing potential hazards during work.
Prior to carrying out any service work to the automatic multi-head
serging machine 1365-4, read the entire working instructions carefully so that you can make full use of the advantages of the machine
and to prevent damage.
A-7
A.2
A.2.1 Symbols used in the working instructions
is used if non-observance may cause serious or even lethal injuries.
is used if non-observance may cause medium to minor injuries or damage.
Working Instructions Automatic Multi-Head Serging Machine 1365-4Beisler GmbH
Explanation of symbols
WARNING!
CAUTION!
NOTE!
is used for hints and useful information.
A.2.2 Symbols used on the machine
WARNING: DANGER!
Caution! Observe working instructions.
WARNING: HIGH VOLTAGE!
Caution! Prior to opening, pull out power plug.
A-8
Working Instructions Automatic Multi-Head Serging Machine Beisler GmbH
Use of the machine
A.3
A.3.1 Correct use
The AUTOMATIC MULTI-HEAD SERGING MACHINE 1365-4 is a
sewing machine for the automatic serging of inseams and side seams of trousers panels with or with knee lining.
The machine can be used for processing all conventional materials
for outerwear.
The machine has been designed for permanent operation in indu-
stry.
The AUTOMATIC MULTI-HEAD SERGING MACHINE 1365-4 has
been tested for electromagnetic compatibility and is suited for installation in industrial operating rooms.
A.3.2 Incorrect use
The AUTOMATIC MULTI-HEAD SERGING MACHINE 1365-4 must
not be operated in rooms that do not comply with the location requirements.
The AUTOMATIC MULTI-HEAD SERGING MACHINE 1365-4 must
not be operated in the vicinity if devices or systems that produce
strong magnetic fields as otherwise the correct function of the program control may be impaired.
A-9
A.4
A.4.1 Standards and directives
DIN EN, Part 1:1991-11, Part 2:1995-06
DIN EN 60601, Part 1:1994-05
DIN EN 50178 (VDE 0160): 1998-04
DIN EN 50082 (VDE 0839) Part 2:1997-11
DIN EN 60204 (DIN VDE 0113): 1993-06
Working Instructions Automatic Multi-Head Serging Machine 1365-4Beisler GmbH
Safety requirements
Safety of machines
Safety regulations for electrically operated measuring and control installations, general requirements.
Equipment of power systems with electronic devices
Electromagnetic compatibility, basic specification, immunity to interference.
Part 1: Domestic, business and commerce, small enterprises.
Part 2: Industry.
Electrical equipment of industrial machines
A-10
Operating Instructions Automatic Multi-Head Serging Machine 1365-4 Beisler GmbH
Section B
Operating Instructions
B-1
Operating Instructions Automatic Multi-Head Serging Machine 1365-4Beisler GmbH
Contents
B.1 Description of the machine .................................................................. B-3
B.1.1 Functional units ........................................................................... B-3
B.2 Functions of the machine ..................................................................... B-4
B.2.1 Operating principle and machine cycle ...................................... B-4
B.2.2 Securing the sewing pieces ........................................................ B-5
B.2.3 Guiding of the sewing pieces ...................................................... B-6
B.2.4 Serging the seam ........................................................................ B-9
B.2.5 Width distribution for knee lining ............................................... B-10
B.2.6 Transport ................................................................................... B-11
B.2.7 Stacking ..................................................................................... B-13
B.2.8 Switches .................................................................................... B-14
B.2.9 Operating panel......................................................................... B-16
B.2.10 Sewing programs ...................................................................... B-17
B.3 Operation .............................................................................................. B-19
B.3.1 Preparing the machine .............................................................. B-19
B.3.2 Selecting a sewing program ..................................................... B-20
B.3.3 Passing thread through needles ............................................... B-21
B.3.4 Modifying sewing program functions ........................................ B-21
B.3.5 Resetting the day counter to zero ............................................. B-24
B.3.6 Moving the cross transport manually ........................................ B-24
B.3.7 Resuming the sewing process at the B machine ..................... B-25
B.3.8 Securing the sewing pieces ...................................................... B-26
B.3.9 Sewing process ......................................................................... B-27
B.3.10 Stopping a sewing program ...................................................... B-30
B.3.11 Moving the machine to zero position ........................................ B-30
B.3.12 Shutting the machine down ...................................................... B-30
B.3.13 Cleaning the machine ............................................................... B-30
B-2
Operating Instructions Automatic Multi-Head Serging Machine 1365-4 Beisler GmbH
Description of the machine
B.1
B.1.1 Functional units
The AUTOMATIC MULTI-HEAD SERGING MACHINE 1365-4 consists of six
functional units:
1
Operating panel
2
A machine
3
B machine
4
Cross transport with sliding panel
6
Stacker
7
Bonding station
Optionally, the automatic serging machine may be equippped with a third sewing
head (8 C machine) for serging the short seams (waistband seam, hem seam,
and fly seam).
5
C
B-3
A
B
Fig. 1
B.1
B.2.1 Operating principle and machine cycle
Operating principle:
The automatic multi-head serging machine 1365-4 allows the automated
serging of inseams and side seams of trouser panels, with or without knee
lining. The machine can be equipped with up to three sewing heads.
C machine (optional) for serging the waistband, hem, and fly seam,
A machine for serging the inseam or side seam. If the machine has only
B machine for serging the seam opposite the trouser panel worked with
The operating principles of the A machine and of the B machine are identical:
During the sewing process, the contour guide controls the routing of the
seam along the fabric contour. The sewing unit sews and serges the fabric contour automatically and incorporates the fullness for the knee lining,
if required.
Operating Instructions Automatic Multi-Head Serging Machine 1365-4Beisler GmbH
Functions of the machine
two sewing heads, the A machine can be used for serging the waistband, hem, and fly seam in a separate machine cycle.
the A machine.
Machine cycle, Fig. 2:
The trousers panels are prepared on the two shel-
ves 3:
At the bonding station 5, the front trousers
panel and the knee lining are secured to each
other with a bonding mesh.
Now, the short seams can be serged at the C
machine 4 or at the A machine 6.
Then, the sewing pieces are lined up at the
contour guide of the A machine 6, and the
fully automatic sewing process starts.
The cross transport picks up the sewing pie-
ces at the transport unit of the A machine and
transports them to the B machine 2 where
the second, opposite seam is serged.
The transport unit of the B machine transports
the sewing piece from the working plate to the
stacker 1 where they are stacked on top of each other.
As soon as the sewing process starts at the A machine, the next trou-
sers panels can be secured at the bonding station.
B
A
C
Fig. 2
B-4
Operating Instructions Automatic Multi-Head Serging Machine 1365-4 Beisler GmbH
Functions of the machine
B.1
B.2.2 Securing the sewing pieces
Bonding station, Fig. 3:
To prevent the trousers panel and the knee lining from being shifted during the sewing process, they are secured to each other by hot pressing at a lateral location.
At the bonding station 1, a
bonding mesh strip 3 is placed between knee lining and
trousers panel and heated by
the lower stamp 4 of the
press unit. Then, the upper
stamp 3 and the lower
stamp 4 press the sewing
pieces together so that they
are secured to each other.
Fig. 3
B-5
B.2
B.2.3 Guiding of the sewing pieces
The guiding of the sewing pieces along the stop of the A and B machines
is controlled by the combined action of contour guide and puller. When sewing with excessive arc contours, the support is activated for rotating the
sewing pieces.
Contour guide, Fig. 4:
Operating Instructions Automatic Multi-Head Serging Machine 1365-4Beisler GmbH
Functions of the machine
During the transport of trousers panel
and knee lining to the sewing unit, the
contour guide controls the shape of
the fabric contour and ensures the exact routing of the seam along the sewing unit stop.
At the contour guide, the following
settings are made for the thickness of
the fabric:
Height quick adjustment 1 of the
contour guide:
Use this control for the rough adjustment of the thickness.
The distance between the contour
guide sliding plate
working plate can be changed in
four stages of 0.8 mm each in
both directions. Stage 1: smallest
distance (0.8 mm), Stage 4: largest distance (3.2 mm)
Height fine adjustment 2 of the
contour guide:
The adjustment made with the height quick adjustment can be fineadjusted. The following should be observed as a rule:
A single fabric layer should pass easily below the sliding plate
while a double layer must not pass through the gap.
The pressure that the contour roller 6 applies to the sewing pie-
ces is set with the adjustment screw 3.
The setting of the compressed-air nozzle 5 that blows the sewing pieces against the stop should not be changed to adjust the contour control.
4
and the
4
Fig. 4
B-6
Operating Instructions Automatic Multi-Head Serging Machine 1365-4 Beisler GmbH
Functions of the machine
B.2
Control, Fig. 5:
The control of the sewing pieces along the sewing stop 5 is affected
by:
the puller speed 6,
the pressure that the contour roller 4 applies to the sewing pie-
ces.
The photocell 1 uses the reflective film 2 to determine the deviation of the fabric contour 3 from the ideal routing and readjusts the speed
of the puller 6 as required.
If the sewing pieces are shifted sideways away from the stop, the
puller speed is too high,
if the sewing pieces warp at the stop, the puller speed is too low..
The frequency for adapting the puller speed is set with the program control
In addition, the contour roller 4 pushes the sewing material toward the
stop 5 as a result of its orientation. The lateral thrust depends on the
pressure that the contour roller applies to the sewing pieces:
If the sewing pieces are shifted sideways away from the stop, the
pressure is too high,
if the sewing pieces warp at the stop, the pressure is too low.
The required contour roller pressure is determined in sewing tests in
combination with the puller speed.
B-7
Fig. 5
B.2
Support, Fig. 6:
Operating Instructions Automatic Multi-Head Serging Machine 1365-4Beisler GmbH
Functions of the machine
In the sewing range of the waist curve, the position of the support
is changed at the B machine to rotate the trousers panel for the sewing
process. If the trousers panel inseam is effected at the B machine, the
puller also swings out at the pivot
2
to ensure that the trousers
panels are positioned correctly at
the stacker.
1
Fig. 6
B-8
Operating Instructions Automatic Multi-Head Serging Machine 1365-4 Beisler GmbH
Functions of the machine
B.2
B.2.4 Serging the seam
Sewing heads, Fig. 7:
Each sewing head performs the sewing, thread
cutting, and serging functions. The sewing units
of the A and B machine also incorporate the
fullness for the knee lining, as required.
The start of the sewing process is triggered by
the photocell 1 when the sewing pieces
at the stop 3 of the sewing unit are moved toward its sensor range. As soon as the photocell recognizes the sewing pieces (photocell
darkens), the sewing process at the A machine starts:
the trousers panel is sewn,
the knife 4 serges the seam,
the thread rests are aspired into the waste
container.
This sewing process is repeated at the B machine for the opposite seam.
2
NOTE - Reflective surfaces of the photocells!
The reflective surfaces of the photocells at the A and B machines must not
be damaged or dirty as otherwise the sewing unit control may be impaired.
NOTE - Cancelling the sewing process!
When the program stop switch at the operating panel is depressed, all
machine movements and the sewing process are stopped immediately. The
switch is locked after it has been depressed and must be unlocked for a
reset (machine restart).
Abb. 7
B-9
B.2
S3
S4
B.2.5 Width distribution for knee lining
To ensure the correct width distribution, the transport characteristics of differential transport and top transport must be matched to fit the material of
the knee lining. This is required when waved lining is sewn.
Presetting, Fig. 8:
Functions of the machine
In the sewing range of side seam A
and inseam B, the trousers panel
splits into five sections with the knee
lining C extending over four of these sections. For each section, the
length can be varied and the pertaining fullness (quantity) can be preset
with the program control (see Section D, Programming Instructions).
S1
Operating Instructions Automatic Multi-Head Serging Machine 1365-4Beisler GmbH
S2
C
S5
A
B
Quick adjustment, Fig. 9:
The operating panel allows direct access for
the quick adjustment of the fullness by modifying top transport 2 and differential transport 1. Select the corresponding function and
modify it in a range between -19 and +19.
S5 S4 S3 S2 S1
Fig. 8
Fig. 9
B-10
Operating Instructions Automatic Multi-Head Serging Machine 1365-4 Beisler GmbH
Functions of the machine
B.2
B.2.6 Transport
Transport unit of A machine, Fig. 10:
The transport unit of the A machine consists of
puller 2 and roller 3.
The puller transports the sewing pieces du-
ring the sewing process.
The roller moves the sewing pieces to the
cross transport and also supports the trans-
port function of the puller. This function can
be enabled for heavy fabrics.
To improve the gliding characteristics of the trousers panels, the working plate has six compressed-air nozzles 1 near the A machine. The air
blows from below against the trousers panels; the
resulting air cushion reduces friction during the
transport.
Cross transport, Fig. 11:
The cross transport, consisting of double stamp
1
and accessory stamp 4, picks up the sewing pieces 3 at the A machine and transports
them across the sliding panel 2 to the B machine. If the sewing process at the B machine is not completed, the cross
transport stops at a wait position 5 in front of the B machine.
Fig. 10
B-11
Fig. 11
B.2
Swing arm, Fig. 12:
Operating Instructions Automatic Multi-Head Serging Machine 1365-4Beisler GmbH
Functions of the machine
The swing arm 1 receives the sewing pieces 1 from the cross transport 2 and lines them up at the contour guide of the B machine.
Transport unit of the B machine, Fig. 13:
The transport unit of the B machine comprises the puller 1 and a
roller 4.
The puller transports the sewing pieces during the sewing process,
the roller moves the sewing pieces from the worktable to the stak-
ker. To ensure that the trousers panels are stacked flush at the
stacker, the roller swings out at the pivot 3 when inseams are
sewn.
The working plate has compressed-air nozzles 2 near the B machine. Just like at the A machine, the transport process is
supported by a compressed
air cushion.
Fig. 12
Fig. 13
B-12
Operating Instructions Automatic Multi-Head Serging Machine 1365-4 Beisler GmbH
Functions of the machine
B.2
B.2.7 Stacking
Stacker, Fig. 14:
As soon as the chain is severed, the automatic stacker is activated and
deposits the sewing piece over the bundle rod.
To remove the sewing pieces, the footswitch is depressed so that the
stacker bundle clamp opens.
Fig. 14
B-13
B.2
B.2.8 Switches
Power switch / Emergency stop switch, Fig. 15:
Program stop switch
Operating Instructions Automatic Multi-Head Serging Machine 1365-4Beisler GmbH
Functions of the machine
Main switch / Emergency stop switch
The main switch 2 is used to switch the power supply of the machine on or off. In case of extended production intermissions, the machine must be switched off with the main switch so that all functional units
are disabled. The main switch is located at the machine frame below the A machine and is also used
as an emergency stop switch.
On/off switch for the bonding station heating module
The heating module 1 of the bonding station has
a thermostat with a separate on/off switch that is installed below the bonding station.
When the program stop switch 3 is pressed, all
machine movements and the sewing process are interrupted immediately.
The switch is locked after it has been pressed. When
rotated clockwise, the switch is unlocked and returns
to its original position. The control performs a reset.
NOTE - Program stop switch!
C
A
When the program stop switch is actuated, it merely cancels the machine cycle while the program control and
the machine drive continue to be supplied with electric
voltage. To interrupt the power supply, switch the machine off using the main switch.
B
Fig. 15
B-14
Operating Instructions Automatic Multi-Head Serging Machine 1365-4 Beisler GmbH
Functions of the machine
B.2
Function switches, Fig. 16:
Clamp switch 2 for opening/closing the bonding clamp
During normal operation, the bonding clamp is open. The knee lining
is pushed below the bonding clamp to be secured to the trousers panel. When the clamp switch is pressed, the bonding clamp closes, and
the knee lining is secured for the bonding process.
Bonding switch 1 for activating the bonding stamps
The trousers panel is placed onto the knee lining.
When the bonding switch is pressed, the upper and
lower stamps of the bonding unit are pressed
against each other and the bonding mesh between
the stamps bonds the sewing pieces together.
Footswitch for stacker
When this footswitch is pressed, the stacker bundle
clamp opens so that the sewing pieces can be removed. When the footswitch is released, the bundle
clamp closes again.
3
C
A
B
Fig. 16
B-15
B.2
B.2.9 Operating panel
Fig. 17: The operating panel is the display and data input medium of the
machine control. It contains the microprocessor that controls the machine and the storage media (EPROM) for backups of the program control.
Operating Instructions Automatic Multi-Head Serging Machine 1365-4Beisler GmbH
Functions of the machine
Display
Slot 2 for memory card
Program stop switch
Numeric keypad
1
The display shows information about the machine control and the sewing program parameters. If a function for a sewing program is
enabled or disabled, the symbol for that
function and the pertaining parameter value
are displayed or disappear.
The memory card is the storage medium for
backups of any machine control data. Sewing
programs can be copied to the memory card
and retrieved back into the machine control,
if required.
3
This switch is used for cancelling the machine
cycle.
4
Use the numeric keypad to enter all modifiable numeric values. The sewing programs
M01-M09 are activated by entering the corresponding numbers. To activate the sewing programs M10-M20, press the M key, then enter the
corresponding numbers. Use the P key to select submenus, to confirm data input or to exit the programming mode.
Fig. 17
Arrow keys
Each pressing of the UP or DOWN arrow key will move the cursor one
line up or down in the selected menu.
Use the LEFT or RIGHT arrow key to mark the desired parameter in
the selected menu or to scroll through the selected menu if the parameter list consists of several pages.
Function keys
Use the function keys to select the program control menus.
Symbol bar
The symbol bar indicates the menus that can be selected directly from
the start level by using the function keys.
All other menus for setting machine or program functions can be selected from the various program levels. The display of the operating
panel shows the pertaining menu symbols.
5
6
7
B-16
Operating Instructions Automatic Multi-Head Serging Machine 1365-4 Beisler GmbH
Functions of the machine
B.2
B.2.10 Sewing programs
The program control memory can store up to 20 sewing programs (M 01-
M 20). Up to 7 seams with corresponding seam numbers 3 can be as-
signed to each sewing program 2. The seams differ by their control pa-
rameters that are assigned to them by their sewing program and by the
control functions that are enabled.
Fig. 18: The display shows the structure of the selected sewing program:
1
4
2
3
5
6
7
The structure is explained with the example of sewing program
M 03 (trousers front panel with knee lining) that can effect the
short seams as well as inseams and side seams in alternati-
on.
The A machine can effect the short seams 1, 2, and 3 manually:
The inseams and the side seams are serged automatically:
The B machine effects the corresponding opposite seams:
Seams of the A machine
Seams of the B machine
Description of the sewing program
(a sewing program may consist of several seams)
Seam number of the sewing program
Symbols of the activated sewing functions of the
B machine
Day counter for completed seams
Symbols of the activated sewing functions of the
A machine
1 hem seam
2 waistband seam
3 fly seam
4 inseam
5 side seam
6 inseam
7 side seam
Fig. 18
If the A machine effects inseam 4 of the right front trousers panel, the
B machine serges the opposite side seam 7; if the A machine effects side
seam 5 of the left front trousers panel, the B machine serges the opposi-
te inseam 6.
The enabled control functions are displayed as symbols 7 and 5 for the
A and B machines. If the control function of a sewing program is disabled,
the pertaining symbol appears as a pictogram on a bright background. The
control parameters of the functions can be modified by entering values.
B-17
B.2
A sewing program can be combined with one seam or with several seams.
If a sewing program with several seams is selected, the seams are effected
from left to right in the sequence of their seam numbers. The sequence of
the seam numbers can be changed.
Factory settings
The program control has three factory-installed sewing programs.
M 0 - M 03 for standard fabric materials.
M 09 sewing program for manual finishing.
M 07 - M 08: These memory locations are unassigned.
M 10 - M 20: Use these memory locations for modified or freely pro-
The symbols for the sewing programs indicate the sections of the seam
for which fullness has been programmed.
Operating Instructions Automatic Multi-Head Serging Machine 1365-4Beisler GmbH
Functions of the machine
grammable sewing programs.
M 01 normal rear panel
M 02 rear panel with excessive waist curve
M 03 front panel with knee lining
B-18
Operating Instructions Automatic Multi-Head Serging Machine 1365-4 Beisler GmbH
Operation
B.3
B.3.1 Preparing the machine
Prior to a production start, check the supply connections, connect the ma-
chine to the compressed air system and to the power supply system, and
prepare the sewing head.
1. Connect the machine to the power supply system.
WARNING - Electric shock!
Contact with current-carrying components may cause a lethal electric shock. Check plug and cable before connecting
machine to power supply system.
Do not use damaged plugs, sockets or cables to con-
nect the machine to the power supply system!
The machine is operated with a supply voltage of 230 V
± 10 % at 50/60 Hz. The power supply cable must have
a minimal cross section of 1,5 mm.
Before connecting the machine to the power supply sy-
stem, check to see if the ratings of the power supply
system in the operating room correspond with the ratings on the nameplate at the rear of the machine.
If the ratings for voltage (V) and maximum current (A)
do not match, the machine must not be connected.
Insert the grounding plug into a properly grounded and
fused power socket.
Make sure that the power supply cable is not subjected
to tensile or pressure forces.
2. Switch the machine on by moving the main switch to position I. After
the machine has been switched on, its control program is powered up.
The display shows the most recently selected sewing program.
3. Switch the heating module on. Wait until the red indicator goes out to
indicate that the lower stamp has reached its operating
temperature.
4. Fig. 19: Connect the machine to the compressed air
supply system by installing the compressed air hose
connector to the outlet of the compressed air supply system in the operating room. A pressure reducer 1 reduces the compressed air to the operating pressure of
6 bar. Check the manometer 2 to see if the correct
operating pressure has been set. The pressure reducer is located at the machine frame below the B machine.
5. Insert needle, pass top thread through needle and in-
stall bottom thread spool to sewing head (see operating instructions of sewing head manufacturer or supplier).
NOTE - Passing thread through needle!
On both machines, the program control supports the passing
of the thread through the needle.
Fig. 19
B-19
B.3
B.3.2 Selecting a sewing program
1. Select the sewing program at the operating panel.
Operating Instructions Automatic Multi-Head Serging Machine 1365-4Beisler GmbH
Operation
NOTE - Operating functions!
The following pages describe only the major functions of the
operating functions that are required for the immediate production run.
For a detailed description of the program control and for
details about program control settings and programming of
sewing programs, please refer to Section D, Programming
Instructions, of these working instructions.
The sewing programs M01-M09 can be selected in direct access:
Enter the number of the sewing program at the numeric keypad , e.g.
5.
The sewing programs M10-M20 are selected from the memory:
Select the memory function:
Press the ) key
Select the number of the sewing program, e.g. 15:
Press the 1and 5 keys
2. Activate the seam number of a selected seam in direct access.
Move the cursor to the seam number:
Press the &or / key
Fig. 20: Display of the seam number:
1
Active seam number
2
Passive seam number
B-20
Fig. 20
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