Beisler 1281-4 User Manual
Automatic Unit for joining the
Side Seam, Series 1281/4
Operating Instructions
© 1999 Beisler GmbH, Hösbach
Version 1.1, 10-15-1999 – GB
These operating instructions contain the following parts:
Part 1: Operating instructions (pages 1-xx)
adresses to the operator of the machine, that means the person
who works at and with the machine.
Part 2: Mechanics manual (pages 2-xx)
is used for the putting into operation, adjustment, troubleshooting
and maintenance of the machine and adresses to qualified staff
only.
Please obtain all safety , warning and other hints and regulations in this
manual.
The machine described in this manual is subject to further technical
development. T echnical modifications are integrated without further notice.
Part 1 Operating instructions
Hint
These operating instructions contain all information required for the operation
of the machine. It adresses to the operator of the machine, that is the person
that works at and with the machine. Please obtain all rules and regulations.
Contents Page
Part 1 Operating instructions ...................................................................................... 1-1
1 Security advice and warning hints ................................................................... 1-3
1.1 Classification........................................................................................................ 1-3
1.2 General security advice and warning hints........................................................... 1-3
1.3 Introduction .......................................................................................................... 1-4
1.4 Target groups of the manual ................................................................................ 1-4
1.5 Authorized person................................................................................................ 1-4
1.6 Contents of this manual ....................................................................................... 1-5
1.7 Range of validity .................................................................................................. 1-5
1.8 Copyright ............................................................................................................. 1-5
1.9 Additional regulations........................................................................................... 1-6
2 Preliminary remarks .......................................................................................... 1-7
2.1 Limitation of liability .............................................................................................. 1-7
2.2 Guarantee regulations ......................................................................................... 1-7
2.3 Use as agreed ..................................................................................................... 1-8
2.4 Description of the machine .................................................................................. 1-8
2.5 Main parts of the machine.................................................................................... 1-9
2.6 Technical data.................................................................................................... 1-10
3 Switch on/off, Emergency-Stop, Restart........................................................ 1-11
3.1 Switch on ............................................................................................................1-11
3.2 Switch off ............................................................................................................1-11
3.3 Emergency-Stop using the main switch ..............................................................1-11
3.4 Restart after Emergency-Stop............................................................................ 1-12
3.5 Adjust compressed air pressure ........................................................................ 1-12
4 Operation of the sewing head......................................................................... 1-12
5 Components of the machine........................................................................... 1-13
5.1 Prelaying and working tables ............................................................................. 1-13
5.2 Mouse with guiding bar and pull-back mechanism............................................. 1-13
5.3 Sewing head with contour guiding and pulling device......................................... 1-14
5.4 Operation device................................................................................................ 1-14
5.4.1 Components of the operation device.................................................................. 1-15
5.4.2 Explanation of the display .................................................................................. 1-15
5.5 Stacker .............................................................................................................. 1-16
5.6 Main switch ........................................................................................................ 1-16
5.7 Collecting basket ............................................................................................... 1-16
5.8 Foot pedal.......................................................................................................... 1-17
1-1
6 Operation of the machine................................................................................ 1-18
6.1 Controls ............................................................................................................. 1-18
6.2 Production sequence ......................................................................................... 1-18
6.2.1 Select a sewing program.................................................................................... 1-19
6.2.2 Align trouser (skirt) parts.................................................................................... 1-19
6.2.3 Clamp parts with the mouse............................................................................... 1-19
6.2.4 Insert the fabrics under the sewing foot ............................................................. 1-19
6.2.5 Sew manually across the pocket........................................................................ 1-20
6.2.6 Separate trouser (skirt) parts ............................................................................. 1-20
6.3 Program control ................................................................................................. 1-21
6.3.1 Available sewing programs ................................................................................ 1-21
6.3.2 Select a sewing program.................................................................................... 1-21
6.4 Additional settings at the operation device ......................................................... 1-22
6.4.1 Select operation language ................................................................................. 1-22
6.4.2 Adjust display contrast ....................................................................................... 1-22
7 Cleaning and maintenance.............................................................................. 1-23
7.1 Cleaning of the machine .................................................................................... 1-23
7.2 Maintenance ...................................................................................................... 1-23
7.2.1 Check oil level in the sewing head ..................................................................... 1-23
7.2.2 Empty collecting basket ..................................................................................... 1-24
7.2.3 Empty water separator....................................................................................... 1-24
7.3 Troubleshooting hints......................................................................................... 1-24
1-2
1 Security advice and warning hints
1.1 Classification
Three different types of hints are used in this manual, which are indicated
with different symbols and signalling words:
DANGER
This indicates a possibly dangerous situation or action, which may cause
injuries to persons or severe damage to the machine.
ATTENTION
This indicates a situation or action, which may cause damage to the machine.
Hint
This indicates hints for a better use and other helpful information or hints.
Please obey all rules and regulations.
1.2 General security advice and warning hints
Danger
Danger might arise for persons, things and environment by inappropriate
operation of this machine. Installation and maintenance duties may only be
carried out by authorized staff.
Danger
Danger of injuries in the range of the sewing head! Don’t grasp into the
affected area of the needle during the sewing process!
Danger
Before any operations at or with the machine (putting into operation, operation, maintenance, repair, etc.) the person carrying out has to read and understand this manual with each appendix completely .
Danger
Before carrying out maintenance or repair duties, the mains supply must be
cut off. Additionally pressure must be released from the pneumatical system.
Attention
The machine will be destroyed by a connection to a wrong mains voltage!
See the section ‘Technical data’ before connecting the power supply.
1-3
1.3 Introduction
The manual on hand is divided into two main sections:
• the Operating Instructions with all information required for the operation
and daily cleaning and maintenance routines of the machine;
• the Mechanics and Programming Instructions with all further maintenance
and repair duties and a instruction for the programming of sewing programs.
1.4 Target groups of the manual
The two sections of the manual are adressed to:
Operating Instructions to the operator of the machine which is the person
that works at and with the machine;
Mechanics Manual to qualified staff which is trained to estimate the
working duties and recognize possible danger at an
early time.
ATTENTION
All actions at and/or with the machine may only be executed by authorized
persons, who have read and understood the corresponding parts of this
manual.
Especially the following actions are subject to this regulation:
• operation including preparation, troubleshooting during production, cleaning, care
• Servicing (maintenance, inspection, repair)
• Transportation
ATTENTION
A specialist in accordance to IEC 364 and DIN EN 60204-1 is regarded as
qualified staff.
1.5 Authorized person
DANGER
There is danger to human beings, things and environment through inandequate operation of this machine. Installation and maintenance duties may
only be carried out by authorized staff.
Persons are regarded as authorized, who are able to recognize possible
danger and judge the assigned duties from their technical education and
experience.
1-4
Operator of the machine
Persons are regarded as authorized, who were trained in the operation of this
machine and have read and understood the first part of this manual completely .
Staff for installation, preparation, programming and maintenance
Persons are regarded as authorized, who were trained in all aspects of the
machine and have read and understood the complete manual on hand.
1.6 Contents of this manual
The Operating Manual for the Automatic Unit for joining the Side Seam,
Series 1281/4 contains the following parts:
1. Operating Instructions
2. Mechanics Manual
3. Electrical wiring plans
4. Parts list
5. Operating Manual of the sewing head
Please check the documents delivered with the machine for completeness.
1.7 Range of validity
This operating manual is valid for machines manufactured by Beisler named
‘Automatic Unit for joining the Side Seam, Series 1281/4’.
This operating manual is not valid for the sewing head applied in the machine. Please refer to the operating manual of the sewing head delivered with
the machine, for which we don’t take any liability .
Further security advice (verbal and written) for this machine or the components will not be repealed by this manual.
1.8 Copyright
© 1999 Beisler GmbH, Hösbach
Automatic Unit for joining the Side Seam
The ‘Automatic Unit for joining the Side Seam, Series 1281/4’ and this
operating manual with all parts are protected on copyright. Manufacture
without license will be prosecuted by law. All rights reserved on this operating
manual, including reproduction in any thinkable way , either by copying,
printing, on any data recording media or in translated form. Reproduction of
this operating manual - even in extracts - only with written approval by Beisler
GmbH.
This operating manual contains a description of the product, but no promise
of certain qualities or results of use. The operating manual has been proved
before delivery . The Beisler GmbH takes the liability, that this operating
manual if free of errors reducing its value for the estimated use. The editors
don’t take liability for consecuting damage arising through application of the
operating manual. We are always thankful for hints and ideas.
The technical standard of the common delivery of product and operating
manual by the Beisler GmbH is decisive, if not other information is given.
Technical changes without prior notice are reserved, previous operating
manuals loose validity .
The general conditions of sales and delivery of the Beisler GmbH are valid.
Do you have questions or problems with installation or putting into operation?
Don’t hesitate to call us.
Beisler GmbH
Frohnradstr. 10 - D-63768 Hösbach
Tel: (+49) 6021 / 50 19 0
Fax: (+49) 6021 / 50 19 10
1-5
1.9 Additional regulations
This manual must be available at the machines location at any time.
The operator has to assure that only authorized persons work at and with the
machine.
The operator is obliged to check the machine for visible damage and faults at
least once per shift. Visible changes must be reported to the corresponding
official immediately after discovery .
The company using this machine has to assure that the machine is always
operated in faultless condition. Security installation may not be dismounted or
put out of function.
If security installation must be dismounted for preparation, repair or maintenance of the machine, they must be mounted immediately after the duties
have been terminated.
Unauthorized changes to the machine exclude liability of the manufacturer for
damages.
1-6
2 Preliminary remarks
2.1 Limitation of liability
We guarantee the faultless functioning of our product in accordance with our
advertising, the product information edited by the Beisler GmbH and this
manual. Further product-features are not guaranteed. We take no liability for
the economy and faultless function if the product is used for a different
purpose then that described in the chapter „Use as agreed“.
Compensation claims are generally impossible, except if intention or culpable
negligence by the Beisler GmbH is proved, or if assured product-features are
not provided. If this machine is used in environments, for which it is not suited
or which do not represent the technical standard, we are not responsible for
the consequences.
We don’t accept responsibility for damages at installations and systems in
the surroundings of this machine, which are caused by a fault of the product
or an error in this manual.
We are not responsible for the violation of patents and/or other rights of third
persons outside the Federal Republic of Germany .
We are not liable for damages, which result from improper operations according to this manual. We are not liable for missed profit and for consecuting
damages due to non-regardance of security advices and warning hints. We
don’t accept liability for damages which resulted from the use of tools and
accessoires which are not delivered and/or approved by the Beisler GmbH.
The products of the Beisler GmbH are designed for a long life. They represent the standard of technique and science and were checked on all
functions individually before delivery . The electrical construction corresponds
to the current norms and regulations, particularly DIN 5713 / VDE 01 13.
Beisler GmbH is doing product and market research for the further development and permanent improvement of their products. In the case of faults
and/or technical trouble please contact the Beisler GmbH service staff. We
assure that suitable measures will be done immediately .
The Beisler GmbH guarantee regualtions are valid, which we will send to you
on demand.
2.2 Guarantee regulations
We guarantee the fault-free functioning of the ‘Automatic Unit for joining the
Side Seam, Series 1281/4’ according to this operating manual except the
tools for a time range of six months after delivery . If the machine is used in
double- or triple-shift operation, the term of guarantee is reduced to three or
two months.
The term of guarantee starts with the date of delivery to the customer, independant from the time of putting into operation. Guarantee will be spoiled, if
the machine isn’t installed and operated according to this operating manual
and the regulations given by the Beisler GmbH staff. A cost-free repair is only
possible, if all regulations considering storage, transportation and putting into
operations have been obeyed.
Customers and third persons may only mesh with the machine after getting a
written approval by the Beisler GmbH. The Beisler GmbH takes no responsibility for injuries and damages arising from non-obeyance of this stipulation.
All warranty will be spoiled in this case.
The Beisler GmbH takes no responsibility for faults of the machine as consequence of defective or functional faulty equipment in the surrounding of the
machine or by the use of accessoires, which were not delivered by the
Beisler GmbH.
The general conditions of sale and delivery of the Beisler GmbH are valid.
1-7
2.3 Use as agreed
The ‘Automatic Unit for joining the Side Seam, Series 1281/4’ has been
developed for the joining of the inside and outside seams at ladies’ and
mens’ trousers and for the closing of skirt parts.
DANGER
This machine has been developed and build for a certain purpose. Adaptions
may influence security equipments negatively . We recommend to contact our
service staff in such a case.
2.4 Description of the machine
The ‘Automatic Unit for joining the Side Seam, Series 1281/4’ allows the
rational joining of the inside and outside seam at ladies’ or mens’ trousers
and the closing of skirt parts. The machine is equipped with a prelaying and
working tables, a sewing head and several supply and transportation facilities.
All components of the machine are mounted on a base frame made of
square steel pipes and controlled by an innovative micro-processor system.
Machine operation is achieved with an operation device. Here you can open
several control programs, define new programs and check all machine
components individually for maintenance and repair duties.
1-8
2.5 Main parts of the machine
1
2
3
4
5
6
7
8
9
10
11
12
14 15
13
1 Pre-laying tables
2 Spool rack
3 Operating device
4 Transportation puller
5 Sewing head
6 Contour guiding
7 Working table
8 Main switch
9 Collecting basket
10 Stacker
11 Compressed air supply unit
12 Foot pedal machine sequence
13 Foot pedal stacker
14 Mouse guiding bar
15 Mouse
Further information on the components of the machine are contained in the
coming chapters.
1-9
2.6 Technical data
Dimensions (LxWxH) 2,300 x 1,500 x 1,700 mm
Table height 830 ... 980 mm (adjustable)
Weight 120 kg
El. connection 220 V AC
Air connection min. 5 bar
Power consumption 0.7 kW
Air consumption est. 3 l/part
1-10
3 Switch on/off, Emergency-Stop, Restart
1
2
3.1 Switch on
Hint
The machine must be connected to the power and compressed air supply
before it can be switched on.
The main switch (2) is located at the machine front beneath the working
table.
Turn the main switch (2) clockwise until it engages. The grip of the switch
points on the marking „1 – ON“. The display of the operation device (1)
shows the main screen.
3.2 Switch off
Turn the main switch (2) counter clockwise until it is released. The grip of the
switch points on the marking „0 – OFF“.
3.3 Emergency-Stop using the main switch
The main switch (2) is located at the machine front beneath the working
table.
Turn the main switch counter clockwise, until it is released. All movements of
the machine will be stopped immediately , the machine will be free of electrical
power instantly .
1-11
3.4 Restart after Emergency-Stop
ATTENTION
Before you restart the machine you should remove the reason for the
Emergency-Stop. Contact the responsible technician in any doubtful case.
The machine may only be restarted after the reason for the Emergency-Stop
has been removed.
Switch on the machine using the main switch. The current program number
will be imaged in the display of the operation device. The machine is ready to
use.
3.5 Adjust compressed air pressure
The machine needs an air pressure between 5 and 6 bar. This is adjusted at
the air supply unit:
1
2
3
4
5
1 Control to adjust the air pressure
2 Air connecting hose
3 Pressure gauge
4 Collector for condensing water
5 Release valve for condensed water
Check the air pressure at the pressure gauge (3). If the indicated value
differs from 6 bar, adjust the pressure by turning the black control (1).
4 Operation of the sewing head
The operation of the sewing head is explained in the separate manual of the
sewing head, which is part of the machine’s documentation.
Please obtain all rules and regulations.
1-12
5 Components of the machine
The machine contains several components, which are arranged according to
their function:
1. Prelaying and working tables.
2. Mouse with guiding bar and pull-back mechanism.
3. Sewing head with contour guiding and pulling device.
4. Operation device.
5. Stacker with foot pedal.
6. Main switch
7. Collecting basket for threads and cutted cloth.
8. Foot pedal to start the program sequence.
5.1 Prelaying and working tables
The machine is equipped with two prelaying tables, where the trouser or skirt
parts can be stored. These parts can be aligned on the working table.
5.2 Mouse with guiding bar and pull-back mechanism
The mouse is used for the clamping of the trouser and skirt parts to prevent
them from sliding away .
1
2
3
4
5
6
7
The cloth is clamped between mouse plate (7) and clamping arm (6). During
the sewing, the mouse will be pulled along the guiding bar (1), until a termination switch triggers the opening of the clamping arm (6).
The mouse will now be driven backward by the pull-back mechanism (5),
until the adjustable stop (2) is touched.
The pull-back mechanism is mounted below the working table and contains
an arm (3), an adjustable counter weight (4), several rolls (5) and the cylindre
(8) to open and close the clamping arm (6).
5
8
5
1-13
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