BECKHOFF CP9030 User Manual

Operating instructions for
Beckhoff CP9030 / CP9035 CP-Link Cards
Version: 1.5 Date: 2009-10-05
General instructions
Table of contents
1.
General instructions 5
Notes on the Documentation 5 Liability Conditions 5
2.
Beckhoff CP-Link System Description 6
CP-Link 6
Example: CP-Link "Single" Connection 7
Multi CP-Link 8
Example: CP-Link "Double" Connection 9
3.
Technical Data CP9030 10
Layout of the BECKHOFF CP-Link Card 10 Cable and jumper configurations 16
Advantech SBC 16 Bayview 50 / 52 Graphic Card 16 Boser HS6237 SBC 16 Inside Technology 686LCD SBC 17 MITAC 251 SBC 17 Vampower 7 Graphic Card 17 Vampower 8 Graphic Card 17
View of the CP9030 Slot Cover 18 CP9030 DPRAM Memory Allocation 19 CP9030 card pin assignments 22 Description of the Status LEDs 26 Jumper Assignments 27 ISA bus current consumption 27
4.
5.
6.
7.
8.
Technical Data CP9035 28
Layout of the BECKHOFF CP-Link Card 28 Cable and jumper configurations 30 CP9035 card pin assignments 30 Description of the Status LEDs 33 Jumper Assignments 34 Current consumption 34 View of the CP9035 Slot Cover 35
Technical Data CP9035 with DVI-Add Card 36
Layout of the CP9035 with DVI-Add Card 36
Multi CP-Link Cable-sets 37 CP-Link connecting cable 38 Appendix 40
Beckhoff Support & Service 40
Beckhoff branches and partner companies 40 Beckhoff Headquarters 40 Beckhoff Support 40 Beckhoff Service 40
CP9030 / CP9035 3
General instructions
4 CP9030 / CP9035
General instructions

General instructions

Notes on the Documentation

This description is only intended for the use of trained specialists in control and automation engineering who are familiar with the applicable national standards. It is essential that the following notes and explanations are followed when installing and commissioning these components.

Liability Conditions

The responsible staff must ensure that the application or use of the products described satisfy all the requirements for safety, including all the relevant laws, regulations, guidelines and standards.
The documentation has been prepared with care. The products described are, however, constantly under development. For that reason the documentation is not in every case checked for consistency with performance data, standards or other characteristics. None of the statements of this manual represents a guarantee (Garantie) in the meaning of § 443 BGB of the German Civil Code or a statement about the contractually expected fitness for a particular purpose in the meaning of
§ 434 par. 1 sentence 1 BGB. In the event that it contains technical or editorial errors, we retain the right to make alterations at any time and without warning. No claims for the modification of products that have already been supplied may be made on the basis of the data, diagrams and descriptions in this documentation.
© This documentation is copyrighted. Any reproduction or third party use of this publication, whether in whole or in part, without the written permission of Beckhoff Automation GmbH, is forbidden.
CP9030 / CP9035 5
Beckhoff CP-Link System Description

Beckhoff CP-Link System Description

System
LCD grafic­controller
CP-Link PC multiplexer

CP-Link

Control Panel multiplexer
TFT display
T
ouch screen
Motherboard
- Keyboard
- Serial interface
- Diskette drive
12 V DC from PC power supply
CP-Link
giga bit serial link
2 coaxial cable
(max. 100 m)
Einschub
Einschub
Streifen
Streifen
Einschub
Einschub
Einschub
Streifen
Streifen
Streifen
START
K1
Schub
HELP
I
STOP
O
STOP
O
START
K1
Schub
HELP
I
O
STOP
PC keyboard
PLC keys with LED
Pushbutton Extension
Diskette drive
RS232 interface
PS/2 mouse interface
5V power supply
CP-Link
Flexibility
Maximum flexibility for location of the Control Panel on the equipment.
The connection from the Control Panel to the PC itself is made via CP Link, a transmission technology having a data rate in the gigabit range. CP Link implements transmission segments up to 100 m on a twin-core coaxial cable. No additional power supply is needed. The CP-Link Interface is implemented as an ISA and PCI bus plug-in card and is thus usable in any PC. The PC is also equipped with a graphics card providing an LCD interface. The PC ports for LC display, keyboard, COM ports, PS/2 mouse and floppy drive are converted by the CP-Link plug-in card into a high­frequency serial signal and transmitted via coaxial cable to the Control Panel. The CP-Link Interface in the Control Panel re-converts the serial signal for the original PC ports, to which the components of the Control Panel, such as keyboard, LC display, touch screen, touch pad, PS/2 mouse and floppy drive are connected, but at a 100 meters longer distance than would ordinarily be possible. There is a CP-Link channel for each direction of the communication between the Control Panel and the PC. Two coaxial cables are laid for this reason.
6 CP9030 / CP9035
Beckhoff CP-Link System Description

Example: CP-Link "Single" Connection

One Control Panel with Touchpad and Touchscreen
Fig. 3
The signals required for the touchpad (RS232) and touchscreen (RS232) are distributed through connector ST303 to the computer's individual COM ports. The sequence of the COM ports only has to be maintained for the installation of the corresponding drivers. The keyboard signals are also passed via ST303 to the motherboard's own keyboard connection. Switching between the various keyboards (Control Panel membrane keypad, a keyboard socket which may be present on the Control Panel, and external keyboard connection on the PC) is performed on the CP-Link board, which means that it is possible to operate all the keyboards in parallel.
The BNC cables are connected to the CP-Link A and CP-Link B connectors on the CP-Link card. Orientation is aided by a red mark on the card. The cable types and the corresponding lengths are described below.
CP9030 / CP9035 7
Beckhoff CP-Link System Description
grap
2
3

Multi CP-Link

Up to three Control Panels
Assembly and connections in the PC
Up to three Control Panels can be connected to one PC. Each Control Panel can be installed at a distance of up to 100 m from the PC, which ensures maximum flexibility in locating the Control Panel on the equipment.
For each Control Panel, one CP-Link insert card is installed in the PC.
If a number of pointing devices or interfaces (touchpad, touchscreen, RS232) are used with the Control Panel it is necessary for the PC to have a corresponding number of interfaces.
CP- L I N K 0
CP- L I N K 0
CP- L I N K 01
ext. keyboard
hic card
to
All displays show the same image. This requires all the displays to have the same format.
Data can be entered on the PC keyboard, on the keyboard of one of the Control Panels or on a standard keypad connected to one of the Control Panels or directly to the PC.
8 CP9030 / CP9035
Beckhoff CP-Link System Description

Example: CP-Link "Double" Connection

One Control Panel with Touchscreen and one Control Panel with Touchpad
Fig. 4
If we assume that the Control Panel with touchpad is connected to CP-Link 1 and that the Control Panel with touchscreen is connected to CP-Link 2, then the signals from the one Control Panel for the touchpad (RS232) from CP-Link 1 are passed to COM2, and the signals from the touchscreen (RS232) of the other Control Panel are passed to COM 1. The keyboard cable to the motherboard must be plugged into the card on the outside (CP­Link 2). Further, a 1:1 connection from ST305 (CP-Link 1) to ST304 (CP­Link 2) is required in order to pass the keyboard signals arising from CP­Link 1 on to CP-Link 2.
The drivers must be installed in accordance with the assignments of the touchpad and touchscreen.
The BNC cables are connected to the "CP-Link A" and "CP-Link B" connectors on the CP-Link card. Orientation is aided by a red mark on the card. The cable types and the corresponding lengths are described below.
CP9030 / CP9035 9
Technical Data CP9030

Technical Data CP9030

Layout of the BECKHOFF CP-Link Card

CP9030_3
Fig. 5
3 _ 0 3 0 9 P
C
D E L
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2 0 2 T S
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n
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7
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10 CP9030 / CP9035
Technical Data CP9030
Configuration jumpers on the CP9030_3
Fig. 6
J26 9J268
J26 7J266
J26 5J264
J26 3J262
J26 1
J26 0
J249 J247 J245 J243 J241 J239 J237 J235 J233 J231 J229 J227 J225 J223 J221 J219 J217 J215 J213 J211 J209 J207 J205 J203 J201
J250 J248 J246 J244 J242 J240 J238 J236 J234 J232 J230 J228 J226 J224 J222 J220 J218 J216 J214 J212 J210 J208 J206 J204 J202
J258
J25 7
J256
J25 5
J254
J25 3
J252
J25 1
BECKHOFF CP9030_ 3
CP9030 / CP9035 11
Technical Data CP9030
CP9030_4
Fig. 7
A
5
4
0
_
D E
0
L
3 0
4
6
7
0
0
0
9
D
D
D
P
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C
L
L
L
3 0 D E L
2 0 D E L
1 0 D E L
0 0 2 U
J
2 0 2 U
J
1 0 2 U
J
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4 0 2 T S
k n
i L
­P C
1 0 2 C
I
w e
i v y a
B
B k
n
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1 0 3 T S
4
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1
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n o
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r e V
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4 0 3 T S
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8
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I
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. 1
n o
i
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r e V
T
S
1 0 5 T S
12 CP9030 / CP9035
Technical Data CP9030
Configuration jumpers on the CP9030_4
Fig. 8
J26 9J268
J26 7J266
J26 5J264
J26 3J262
J26 1
J26 0
J249 J247 J245 J243 J241 J239 J237 J235 J233 J231 J229 J227 J225 J223 J221 J219 J217 J215 J213 J211 J209 J207 J205 J203 J201
J250 J248 J246 J244 J242 J240 J238 J236 J234 J232 J230 J228 J226 J224 J222 J220 J218 J216 J214 J212 J210 J208 J206 J204 J202
J258
J25 7
J256
J25 5
J254
J25 3
J252
J25 1
LO100
BECKHOFF CP9030_ 4
CP9030 / CP9035 13
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