Beckett 61828 User Manual

INSTALLATION INSTRUCTIONS
ELECTRONIC OIL IGNITER ● 12 VDC
SPECIFICATIONS:
Input Voltage: 10.8 - 16 Vdc Output Voltage: 20 kV peak Output Current: 25 mA RMS Input Current: 1.8A Ambient Operating Temperature: -40 to +150° F Storage Temperature: -40 to +150° F Moisture: 5 to 95% Relative Humidity, Condensing
APPLICATION INFORMATION:
This igniter is designed for use with 12 VDC.
It is rated for continuous duty and can be used with
intermittent, or interrupted ignition primary controls.
The Beckett oil igniter is designed to mount in the same
manner as standard ignition transformers and igniters.
This igniter can be adapted to multiple base plates to
accommodate Beckett ADC & SDC burners. It will also fi t on many other vendors’ transformer base plates.
CAUTION! Do not use this igniter beyond its design
specifi cations. Improper operation and igniter failure may result.
Table 1 - Complete Igniter Base Plate Assemblies
Part No. Burner Models
5218301U Beckett ADC 12 Vdc
5218303U Beckett SDC 12 Vdc
5218307U
5218305U
5218309U Igniter Only
Electrical shock can cause severe personal injury or death.
Disconnect all electrical power to the burner before servicing.
y
Installation and service must only be performed by a qualifi ed
y
service technician.
Remove all jewelry, such as rings and watches before servicing.
y
Provide ground wiring to the burner, metal control enclosures
y
and accessories. (This may also be required to aid proper control system operation).
Installation Instructions:
(If base plate is already installed, skip to step number 9)
1.
Locate the igniter input leads.
2.
Install the 32743 igniter gasket, if required, and route the leads through the appropriate base plate lead exit hole. Make sure these leads are not being crushed.
3.
Mount the igniter fl ush to base plate with the mounting screws supplied.
Wayne ‘M’ Models for 12 Vdc
Wayne ‘E’ Models for 12 Vdc
Electrical Shock Hazard
4.
Note: Use #6 x 7/16” screws when using the bottom mounting holes. Use #10 thread forming paint scraping screws, if using the two top mounting holes for 5218301 & 5218302.
5.
Tighten all screws securely.
6.
Install the barrier and base plate gaskets for Beckett Model ADC only.
7.
Use gaskets for other burner models, as required by the manufacturer.
8.
Use of top mounting screws is possible for Beckett Models ADC and SDC.
9.
Mount the assembled unit to the burner using the screws supplied.
10.
Use “paint scraping” screws for all burners (2 at the hinge and 2 for non-hinged base plates). Tighten these screws securely to provide effective grounding to burner housing.
11.
Verify the burner is properly grounded.
12.
Install the cad cell if applicable. Carefully route the igniter input and cad cell leads to prevent them from being pinched during closing.
13.
Constant Duty Ignition - Without Primary Control
Carefully follow the equipment manufacturer’s wiring
instructions and diagrams. Connect the Black lead to 12 Vdc circuit Ground (-).
Connect the Blue-White and solid White leads together and
wire to 12 Vdc circuit (+), parallel with burner motor.
The Yellow leads from the igniter will not be used and shall
be wire nutted individually and placed in the housing wiring compartment.
Interrupted Ignition - Without Primary Control
14.
Carefully follow the equipment manufacturer’s wiring
instructions and diagrams.
Connect the Black lead to 12 Vdc (-) circuit Ground.
Connect the solid White lead to the 12 Vdc (+) circuit,
downstream of limit/operating controls and parallel with the burner solenoid valve.
Connect the Blue-White lead to 12 Vdc (+) circuit , parallel
with burner motor.
Connect the Yellow leads from the igniter to the Yellow Cad
Cell leads with the wire nuts.
Wiring Igniter to GeniSys 12 Vdc Primary Control
15.
Carefully follow the control, or equipment manufacturer’s
wiring instructions and diagrams.
Fasten cad cell leads to control CAD CELL spade
terminals.
Attach the Black lead with insulated fl ag terminal to the
primary control GND (IGN) spade terminal.
Combine the Blue-White striped and solid White leads
and jumpers, and attach its insulated fl ag terminal to the primary control IGNITER spade terminal.
18.
Close the igniter. Install and securely tighten the two front base plate retaining screws (4 screws, if no hinge).
19.
The Yellow leads from the igniter will NOT be used and shall
16. be wire nutted individually and placed in the housing wiring compartment.
Verify the igniter secondary output terminals are correctly
17. arranged to make good electrical contact with the oil burner electrodes.
Reconnect electric power to the burner circuit.
20.
Verify with instruments that the burner is adjusted to the manufacturer’s recommended settings
21.
Cycle the burner several times to verify prompt and smooth ignition. Verify proper operating and limit control operation before leaving.
Figure 1 - Igniter Assembly Components (5218301U shown. Other models will have different baseplates and terminals.)
Yellow Leads For Cad Cell Connection -
Interrupted Ignition Without Primary Control
Igniter Input (+) Blue-White Striped Lead
Igniter
Igniter Input (+) Solid White Spark Control Lead
Igniter Input (-) Black Lead for Ground
Yellow Cad Cell Leads
Mounting Screws
Field Installed Cad Cell (if applicable)
Barrier Gasket
Baseplate
Baseplate Gasket
3241101 Igniter Gasket
(Between baseplate and igniter)
Table 2 - Igniter Base Plate Bill of Materials
Part No. Burner Models
5218301U Beckett ADC 12 Vdc 31405 51780BK 32743 32301*
5218303U Beckett SDC 12 Vdc 31481 51855BK 32743 n/a
5218307U Wayne ‘M’ Models for 12 Vdc n/a 51899BK n/a n/a
5218305U Wayne ‘E’ Models for 12 Vdc n/a 21847 n/a n/a
* 32301 Barrier Gasket is used only on Beckett Model ADC.
Baseplate
Gasket
Baseplate
Igniter
Gasket
R.W. BECKETT CORPORATION
P.O. Box 1289, Elyria, Ohio 44036
R.W. BECKETT CANADA, LTD
430 Laird, Unit 3, Guelph, Ontario, N1G 3X7
12 Vdc Oil Igniter
Barrier Gasket
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