BBK AV330E Service Manual

AV330E DIGITAL SURROUND HOME THEATRE AMPLIFIER
SERVICE MANUAL
SM 001/04
CAUTION: TO REDUCE THE RISK OF ELECTRIC SHOCK DO NOT
REMOVE COVER
(OR BACK)NO USER - SERVICEABLE
The lightning flash with arrowhead
equilateral triangle,
is intended to alert you to the
symbol, with an
presence of uninsulated dangerous voltage within
the product's enclosure that may be of sufficient
magnitude to constitute a risk of electric shock to
persons.
The exclamation point within an
is intended to alert you to the presence of
equilateral triangle
important
operating and maintenance (servicing) instructions
in the literature accompanying the appliance.
220V AC,50/60Hz.Voltages :
AV330E HOME THEATRE AMPLIFIER
Rated power
Main channel Stereo mode Main channel DSP mode 100Wx2(RMS) Front center channel 100Wx2(RMS) Rear channel 50Wx2(RMS) Rear center channel 100Wx1(RMS)
The separation degree of stereo
S/N (A Weight)
Input sensitivity/impedance
Microphone 0.5mV-100mV/2KOhm Line in 0.707V/51KOhm
SPECIFICATIONS
(20Hz-20KHz,1%THD 4 )
120Wx2(RMS)
70dB
90dB
Audio 0.707V/1KOhm
D of total harmonic istortion
All channel 1% 1KHz 10W 8
Frequency respondence
All channel
Other
Power AC~210-230V 50/60Hz
Max power consume
Size
Weight
If the specification or parameter changed,don't tell you again.
435(L)x170(H)x420(W)mm
20Hz- 20KHz 0.5
800W
12.0Kg
AV330E Decoder board
Name & Specification & Parameter
NO
Description
Carbon film resistor 100Ω 1/6W Ftp=5mm
1
Carbon film resistor 1Ω 1/6W Ftp=5mm
2
SMT resistor 4Ω7 0805 Ftp=5mm
3
SMT resistor 1Ω 0805
4
SMT resistor 1K5Ω 0805
5
SMT resistor 100Ω 0805
6
SMT resistor 100KΩ 0805
7
SMT resistor 10KΩ 0805
8
SMT resistor 33KΩ 0805
9
SMT resistor 1KΩ 0805
10
SMT resistor 1MΩ 0805
11
SMT resistor 220Ω 0805
12
SMT resistor 22KΩ 0805
13
SMT resistor 8K2Ω 0805
14
SMT resistor 2K7Ω 0805
15
SMT resistor 2Ω2 0805
16
Carbon film resistor 2Ω2 1/6W
16
SMT resistor 3Ω 0805
17
SMT resistor 3K3Ω 0805
18
SMT resistor 330KΩ 0805
19
SMT resistor 150Ω 0805
20
SMT resistor 470Ω 0805
21
Qty Components position no
2 R143, R142 1 R17 2 R177, R179 2 R13, R18
1 R137 4 R28, R29, R90, R178
R92, R93, R94, R95, R96, R97, R101, R185, R187,
19
R22, R23, R76, R77, R78, R79, R80, R81, R82, R83 R25, R27, R34, R36, R38, R103, R104, R105, R106, R107, R108, R109, R110, R116, R117, R121, R122,
32
R169, R170, R171, R172, R173, R174, R175, R43, R44, R45, R46, R47, R48, R50, R183
1 R49
R86, R124, R125, R126, R127, R144, R145, R150,
17
R151, R161, R162, R164, R165, R166, R167, R168,
R163 3 R89, R184, R186 3 R69, R70
R51, R52, R53, R54, R56, R57, R58, R59, R60, R61,
24
R62, R63, R98, R111, R112, R113, R114, R115, R118,
R119, R120, R176, R146, R55 1 R139
R182, R123 R148, R149
4
R4, R16, R14, (R14 without panel)(+3.3V R14 in use 2
in power 4 R15, R19, R20, R21
1 R141 2 R67, R68 2 R159, R160
R156, R153
2
R71, R72, R128, R129, R130, R131, R132, R133, R134,
14
R135, R136, R154, R155, R181
Additional
explanation
E:\坏人\Simbas Ltd\AV330E 清单.doc - 1 -
SMT resistor 47KΩ 0805
22
SMT resistor 4K7Ω 0805
23
SMT resistor 22Ω 0805
24
SMT resistor 5K1Ω 0805
25
2 R157, R158
12 R1, R2, R3, R5, R6, R7, R8, R9, R24, R147, R10, R11
2 R152, R180 1 R140
27 SMT elect. Cap. 100U/16V 10016 4 C146, C147, C144, C145 28 SMT elect. Cap. 100U/6V3 10016 10
C141, C112, C33, C35, C36, C37, C136, C137, C113,
C163
C34, C39, C40, C41, C42, C43, C44, C89, C107, C108,
C92, C93, C94, C32, C45, C46, C47, C48, C49, C56,
29 SMT elect. Cap. 10U/16V 1016 51
C57, C58, C59, C60, C61, C62, C63, C64, C65, C66,
C67, C68, C69, C70, C71, C72, C73, C74, C75, C88,
C165, C106, C109, C110, C111, C158, C156, C157,
C102, C164, C162
30 SMT capacitance 101/50V 0805 5 C115, C120, C121, C134, C135 31 SMT capacitance 102/50V 0805 2 C98, C99 32 SMT capacitance 103/50V 0805 2 C128, C129
C5, C8, C9, C11, C12, C13, C15, C16, C17, C18, C19,
C20, C21, C22, C23, C24, C25, C26, C27, C28, C29,
33 SMT capacitance 104/50V 0805 40
C30, C31, C76, C77, C78, C79, C80, C81, C82, C83,
C84, C85, C86, C87, C155, C160
C4, C159, C161
34 SMT capacitance 153/50V 0805 2 C132, C133 35 SMT capacitance 20P/50V 0805 2 C103, C104 36 SMT capacitance 220P/50V 0805 8 C50, C51, C52, C53, C54, C55, C153, C154
37 SMT capacitance 22P/50V 805 2 C90, C91 38 SMT capacitance 222/50V 0805 7 C114, C116, C118, C119, C122, C123, C124 39 SMT capacitance 331/50V 0805 4
C117, C126, C127,C125
40 SMT capacitance 334/50V 0805 2 C130, C131 41 SMT capacitance 470P/50V 0805 1 C138 42 SMT capacitance 472/50V 0805 2 C139, C140
43 SMT audio IN4148 D0805 12
D1, D2, D3, D4, D12, D13, D14, D15, D16, D17, D18,
D19
44 SMT audio IN4007 D7227 1 D11 45 SMT audio 2N5401 SOT-23 2 Q7, Q8
46 SMT audio S8050 SOT-23 2 Q5, Q6 47 Median power SMT audio C8050 SOT-89Z 2 Q2, Q4
48 Median power SMT audio A8550 SOT-89Z 1 Q3
E:\坏人\Simbas Ltd\AV330E 清单.doc - 2 -
Constant voltage diode 7V5/0.5W
49
Ftp=10mm
2 DZ1, DZ2
50 SMT IC TL072 SOP8 11 U15, U16, U17, U18, U19, U20, U5, U6, U9, U10, U12 51 SMT ICIC CD4053 SOP16 2 U7, U8,
52 SMT CD4052 SOP16 1 U2 53 SMT IC 74HCU04 SOP14 1 U3
54 SMT IC AKM4529 QFP44 1 U13 can be replaced by AKM4628 55 SMT IC IS41C16256 SOJ40 1 U14
56 Insert IC M62429 DIP8 1 U26 57 SMT IC M62446FP SSOP42 1 U21 58 SMT IC TL431 SOT-23 1 U22 59 SMT IC YSS932 LQFP128 1 U23
60 SMT crystal 24.576MHZ 1 XL1 61 Wire socket 12P2.0(straight head) 1 CON2
62 Wire socket 15P2.0(straight head) 1 CON3 63 Wire socket 10P2.0(straight head) 1 CON5 64 Wire socket 11P2.0(straight head) 1 CON4 65 Wire socket 6P2.0(straight head) 1 CON1
66 Wire socket 7P2.0(straight head) 1 CON6 67 68 SMT audio 9014 SOT-23 1 Q9 69 Effect tube K30 1 Q1
70 Constant voltage diode 5V1/0.5W 1 DZ3 71 SMT capacitance 224/50V 0805 2
C166 C167
72 SMTIC PCM1801 1 U24 73 Line board DOLBY&DTS DECODER_PCB 1 SN: 41703002 LG.A5
Four connected sockets AV4-8.4-13 (blue on top
74
and red on bottom)
1 BNC1
Four connected sockets AV4-8.4-13 (yellow on
75
the left top, green on the left bottom, brown on
1 BNC2
the right top, black on the right bottom)
E:\坏人\Simbas Ltd\AV330E 清单.doc - 3 -
Power Amplifier Board
Name & Specification & Parameter
NO
Description
1 Jumper wire 5mm 15
2
Jumper wire 7.5mm
3
Jumper wire 10mm
4
Jumper wire 12mm
5
Jumper wire 15mm
6
Jumper wire 20mm
7
Jumper wire 25mm
Carbon film resistor 1K5 Ω 1/6W
8
Ftp=7.5mm Carbon film resistor 10Ω 1/6W Ftp=7.5mm
9
Carbon film resistor 100K Ω 1/6W
10
Ftp=7.5mm Carbon film resistor 100Ω 1/6W Ftp=7.5mm
11
Carbon film resistor 10K Ω 1/6W
12
Ftp=7.5mm Carbon film resistor 150Ω 1/6W Ftp=7.5mm
13
Carbon film resistor 1KΩ 1/6W Ftp=7.5mm
14
Carbon film resistor 1K2 Ω 1/6W
15
Ftp=7.5mm Carbon film resistor1Ω 1/6W Ftp=7.5mm
16
Carbon film resistor 200Ω 1/6W Ftp=7.5mm
17
Carbon film resistor 22K Ω 1/6W
18
Qty Components position no
96, A2, 123, 12, J205, J904, J204, J919, J920, J923,
J931, J932 J909, J907,114
GX8, 101, GX5, GX6, GX7, GX201, GX301, GX401,
26
GX501, 126, 129, 131, 130, J203, J903, J910, J911,
J912, J914, J918, J921, J927, J928, J913 D5 R819
4, 103, 104, 105, 110, 111, 112, 113, 85, 86, 98, 99, 100,
27
89, 95, 127, 128, J905, J906, J908, J915, J917, 15, 16,
17, 18, 46, 4 47, 48, 107, A14
13, 84, 124, 125, CN1, A3, A4, A5, A6, A7, A8, A9, 49,
22
93, 97, 108, J202, J206, J900, J916, J926, J930
11 8, 9, 11, 90, 94, 102, 106, 87, 88, 109 J929
1 83 2 R957, R939
R945, R946, R947, R213, R214, R219, R220, R313,
19
R314, R319, R320, R413, R414, R419, R420, R513,
R514, R519, R520
R913, R919, R960, R961, R93, R231, R817, R820,
20
R909, R910, R911, R912, R914, R915, R916, R917,
R918, R920, R921, R922 2 R924, R925
R949, R204, R304, R404, R504, R530, R630, R730,
14
R814, R818, R822, R823, R830, R845 2 R956, R926
R954, R203, R217, R229, R303, R317, R329, R403,
18
R417, R429, R503, R517, R529, R810, R848, R849,
R850, R935 1 R815 3 R936, R937, R938
8 R212, R218, R312, R318, R412, R418, R512, R518
17 R206, R230, R235, R306, R330, R335, R406, R430,
Additional explanation
E:\坏人\Simbas Ltd\AV330E 清单.doc - 4 -
Ftp=7.5mm R435, R506, R535, R811, R812, R828, R844, R846,
R847
Carbon film resistor 22Ω 1/6W Ftp=7.5mm
19
Carbon film resistor 2KΩ 1/6W Ftp=7.5mm
20
Carbon film resistor 2K2 Ω 1/6W
21
Ftp=7.5mm Carbon film resistor 33 K Ω 1/6W
22
Ftp=7.5mm Carbon film resistor 3K3Ω 1/6W
23
Ftp=7.5mm Carbon film resistor 150K Ω 1/6W
24
Ftp=7.5mm Carbon film resistor 470 Ω 1/6W
25
Ftp=7.5mm Carbon film resistor 47KΩ 1/6W
26
Ftp=7.5mm Carbon film resistor 47 Ω 1/6W
27
Ftp=7.5mm Carbon film resistor 4K7Ω 1/6W
28
Ftp=7.5mm Carbon film resistor 560 Ω 1/6W
29
Ftp=7.5mm Carbon film resistor 75Ω 1/6W Ftp=7.5mm
30
Carbon film resistor 82K Ω1/6W Ftp=7.5mm
31
Carbon film resistor 56K Ω 1/6W Ftp=7.5mm
31
Carbon film resistor 33KΩ 1/4W Ftp=10mm
32
Carbon film resistor 100Ω 1/4W Ftp=10mm
33
Carbon film resistor 1KΩ 0.5W Ftp=10mm
34
Line coiled resistor 180Ω 2W Ftp=20mm
35
Line coiled resistor 560Ω 3W Ftp=20mm
36
Line coiled resistor 5Ω1 1W Ftp=15.5mm
37
Line coiled resistor 0.22Ω 3W Ftp=20mm
38
3 R951, R927, R928 4 R222, R322, R422, R522
R210, R211, R310, R311, R410, R411, R510, R511,
10
R824, R825, R829
R227, R228, R327, R328, R427, R428, R527, R528,
15
R821, R929, R930, R931, R932, R933, R934,
R201, R225, R226, R301, R325, R955, R958, R959,
15
R326, R401, R425, R426, R501, R525, R526, 1 R827
R900, R901, R902, R903, R904, R905, R906, R907, 9
R953 4 R202, R302, R402, R502
8 R207, R208, R307, R308, R407, R408, R507, R508
R205, R221, R305, R321, R405, R950, R421, R505,
10
R521, R813 5 R209, R309, R409, R952, R509 4 R940, R941, R942, R943
1 R826 1 R827
4 R234, R334, R434, R534 8 R223, R224, R323, R324, R423, R424, R523, R524
1 R816 1 R833 2 R831, R832
6 R232, R332, R432, R532, R632, R732 8 R215, R216, R315, R316, R415, R416, R515, R516
39 Elect. Cap. 10000U/63V Ftp=23mm Dia=35mm 2 C801, C803 40 Elect. Cap. 100U/63V Ftp=4.5mm Dia=8mm 8 C202, C203, C302, C303, C402, C403, C502, C503
41 Elect. Cap. 100U/16V Ftp=2.5mm Dia=5mm 1
C810, C921, C922, C212, C312, C412, C512, CD900,
CD901, CD902
E:\坏人\Simbas Ltd\AV330E 清单.doc - 5 -
42 Elect. Cap. 10U/50V Ftp=2.5mm Dia=5mm 11
C813, CD903, CD904, C929, C930, C900, C901, C931,
C932, C927, C928,
43 Elect. Cap. 470U/16V Ftp=4.5mm Dia=10mm 1 C204 44 Elect. Cap. 22U/50V Ftp=2.5mm Dia=5mm 1 C811 C812 45 Elect. Cap. 2200U/25V Ftp=7mm Dia=15mm 2 C805, C807 46 Elect. Cap. 220U/16V Ftp=2.5mm Dia=7mm 3 C915, C916, C920
47 Elect. Cap. 220U/50V Ftp=4.5mm Dia=10mm 1 C814 48 Elect. Cap. 22U/16V Ftp=2.5mm Dia=5mm 9
C201, C301, C401, C501, C820, C823, C824, C826,
C923
49 Elect. Cap. 22U/50V Ftp=2.5mm Dia=5mm 1 C812 50 Elect. Cap. 47U/16V Ftp=2.5mm Dia=5mm 2 C925, C926
51 Elect. Cap. 4U7/16V Ftp=2.5mm Dia=5mm 1 C815 52 Ceramic capacitance104/50V Ftp=5mm 8 C907, C908, C909, C904, C905, C906, C910, C912
53 Ceramic capacitance100P/50V Ftp=5mm 2 C902, C903 54 Ceramic capacitance103/50V Ftp=5mm 2 C917, C211
55 Ceramic capacitance104/100V Ftp=5mm 10
C208, C209, C308, C309, C408, C409, C508, C509,
C802, C804
56 Ceramic capacitance22P/50V Ftp=5mm 2 C918, C919 57 Ceramic capacitance331/50V Ftp=5mm 6 C205, C305, C405, C505, C821, C825 58 Ceramic capacitance33P/50V Ftp=5mm 6 C206, C306, C406, C506, C829, C830
59 Ceramic capacitance47P/50V Ftp=5mm 2 C913, C914 60 terylene capacitance104/50V Ftp=5mm 1 C911 61 terylene capacitance103/100V Ftp=5mm 2 C828, C827
D809, D810, D811, D812, D813, D814, D815, D816,
62 Diode IN4004 Ftp=10mm 17
D817, D201, D202, D301, D302, D401, D402, D501,
D502
D203, D204, D205, D207, D208, D210, D303, D304,
63 Diode IN4148 Ftp=7.5mm 29
D305, D403, D404, D405, D503, D504, D505, D818,
D819, D820, D821, D822, D823, D824, D209, D6, D8,
D206, D306, D406, D506
64 Diode IN5404 Ftp=24.5mm 8 D801, D802, D803, D804, D805, D806, D807, D808
Constant voltage diode 2V7/0.5W
65
Ftp=7.5mm Constant voltage diode 30V/0.5W
66
Ftp=7.5mm Constant voltage diode 3V9/0.5W
67
Ftp=7.5mm Constant voltage diode 5V1/0.5W
68
Ftp=7.5mm
1 ZD802 1 ZD803 1 DZ900 1 ZD801
E:\坏人\Simbas Ltd\AV330E 清单.doc - 6 -
Colour circle inductance 2.2uH
69
Ftp=7.5mm Magnetism pearl inductance 47uH
70
Ftp=7.5mm
1 L904 4 L900, L901, L902, L903
71 Empty inductance 0.1uH Ftp=10mm 6 L201, L301, L401, L501, L601, L701 72 Audio 2N5401 12
Q212, Q214, Q215, Q312, Q314, Q315, Q412, Q414,
Q415, Q512, Q514, Q515
Q403, Q404, Q405, Q407, Q409, Q416, Q502, Q503,
73 Audio 2N5551 32
Q504, Q505, Q507, Q509, Q516, Q202, Q203, Q204,
Q205, Q207, Q209, Q216, Q302, Q303, Q304, Q305,
Q307, Q309, Q316, Q402, Q208, Q308, Q408, Q508
74 Audio 8050 5 Q801, Q201, Q301, Q401, Q501 75 Audio 9014 5 Q900, Q210, Q802, Q803, Q807 76 Audio 9015 6 Q211, Q311, Q411, Q511, Q805, Q806 77 Audio 9018 2 Q902, Q903
78 Line board AMP_PCB 1 NO: 41703002 LG.A5 79 Ceramic capacitance 104/100V Ftp=5mm 13
C210, C310, C410, C510, C610, C710, C822, C207,
C307, C407, C507, C806, C808
80 IC CD4052 DIP16 2 U900, U903 81 IC JRC4558 DIP8 1 U901
82 IC UDA1321PS DIP32 1 U902 83 Line 10P2.0 L=50mm 1 CON901 (TO decoding board CON5)
84 Line 11P2.0 L=50mm 1 CON900 (TO decoding board CON4) 85 Wire socket5P2.0 (straight head) 1 CON902 86 Wire socket6P3.96 (straight head) 1 CN801
Six connected socket AV6-8.4-13B (yellow on top,
87 88 89
white on middle, red on bottom) Six wiring column WP6-10A (red on top and black on bottom) Four wiring column WP4-10A((red on top and black on bottom)
2 B900, B901 1 SPK3 2 SPK1, SPK2
90 Relay DC12V (4 couplets) 1 RELAY1 91 IC LM4765 1 IC1 92 USB seat (horizontal) 112C-K1 1 A900 93 crystal 48MHz 1 Y900
Large radiator(wing slice)
94
Small radiatorL mode
95
equipped with large power tube
1
equipped with LM4765
1
96 tapping screw3*10 plating black nickel adding 7 Fixed LM47 65 and L mode radiator -1PCS/fixed L mode
E:\坏人\Simbas Ltd\AV330E 清单.doc - 7 -
rigidity BTB3*10-HNi radiator and Large radiator -2PCS/fixed amplifier board
and Large radiator -4
tapping screw3*12 plating black nickel adding
97
rigidity BTB3*12-HNi Φ3 flat cushion
98
Φ3 flexible cushion
99
8 Fixed power tube and Large radiator -8PCS 8 Fixed amplifier tube
8 Fixed amplifier tube
100 Sheet mica22*23 1 LM4765and L mode radiator
Glue(φ3)
101
1 LM4765 and fixedLM4765 screw 102 Sheet mica22*28 8 Power tube and Large radiator 103 silicone grease 10g
104 Double head top-tin single line 18# L=60mm 1
power tubeamplifier used between both solder point that AMP board SPK3 side is
pointed in broken line arrowhead
105 Power audio 2SA1943 4 Q213, Q313, Q4 13, Q513 106 Power audio 2SC5200 4 Q206, Q306, Q406, Q506
E:\坏人\Simbas Ltd\AV330E 清单.doc - 8 -
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