Audi A8 2003 User Manual
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.
Service
Workshop Manual
Audi A8 2003 ➤
General body repairs, interior
Edition 07.2011
Service Department. Technical Information
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.
Service
List of Workshop Manual Repair GroupsList of Workshop Manual
Repair GroupsList of Workshop Manual Repair Groups
Re pa ir G ro up
00 - Technical data
68 - Interior equipment
69 - Passenger protection
70 - Trim, insulation
72 - Seat frames
74 - Seat - padding, covers
76 - Gas, water, electricity
Technical information should always be available to the foremen and mechanics, because their
careful and constant adherence to the instructions is essential to ensure vehicle road-worthiness and
safety. In addition, the normal basic safety precautions for working on motor vehicles must, as a
matter of course, be observed.
All rights reserved.
No reproduction without prior agreement from publisher.
Copyright © 2011 Audi AG, Ingolstadt A0051006120
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.
Audi A8 2003 ➤
General body repairs, interior - Edition 07.2011
Contents
00 - Technical data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
1 Routing and attaching pipes/hoses and wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
2 Contact corrosion . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
68 - Interior equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
1 Shelves / trim panels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
1.1 Exploded view of glove box/knee bolster . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
1.2 Removing and installing glove box/knee bolster . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
1.3 Removing and installing glove box lid . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
1.4 Removing and installing cushioning mechanism for glove box lid/knee bolster . . . . . . . . . . 9
1.5 Exploded view of storage compartment/knee bolster (driver's side) . . . . . . . . . . . . . . . . . . 9
1.6 Removing and installing storage compartment/knee bolster (driver's side) . . . . . . . . . . . . 10
1.7 Removing storage box from storage compartment and installing . . . . . . . . . . . . . . . . . . . . 11
1.8 Removing and installing steering column trim . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
1.9 Removing and installing coin holder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
2 Removing and installing centre console without extension . . . . . . . . . . . . . . . . . . . . . . . . 16
2.1 Centre console without extension - overview of fitting locations . . . . . . . . . . . . . . . . . . . . 17
2.2 Exploded view of centre console without extension . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
2.3 Removing and installing centre console . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
2.4 Removing and installing floor covering rod (rear and front) . . . . . . . . . . . . . . . . . . . . . . . . 29
2.5 Removing and installing air conditioner operating unit (front) . . . . . . . . . . . . . . . . . . . . . . 29
2.6 Removing and installing ashtray (front) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
2.7 Renewing trim for ashtray (front) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
2.8 Removing and installing cigarette lighter (front) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
2.9 Removing and installing trim for centre console with multimedia operating unit . . . . . . . . 33
2.10 Removing and installing front centre console cup holder . . . . . . . . . . . . . . . . . . . . . . . . . . 34
2.11 Removing and installing rear vent (2-zone climate control) . . . . . . . . . . . . . . . . . . . . . . . . 35
2.12 Removing and installing trim for rear centre console (rear vent, 2-zone climate control) . . 37
2.13 Removing and installing rear cigarette lighter (rear vent, 2-zone climate control) . . . . . . . . 37
2.14 Removing and installing storage compartment (rear) . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
2.15 Renewing trim for storage compartment (rear) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
2.16 Removing and installing centre console storage compartment (one-piece centre armrest)
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
2.17 Removing and installing centre console storage compartment (split centre armrest) . . . . 39
2.18 Removing and installing rear vent (4-zone climate control) . . . . . . . . . . . . . . . . . . . . . . . . 41
2.19 Removing and installing rear air conditioner operating unit (4-zone climate control) . . . . . . 43
2.20 Removing and installing rear cigarette lighter (rear vent, 4-zone climate control) . . . . . . . . 44
2.21 Removing and installing trim for rear centre console (rear vent, 4-zone climate control) . . 44
2.22 Removing and installing rear air distributor and rear air duct (2 and 4-zone climate control)
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45
2.23 Removing and installing rear vent warm air and cold air flap control motor (left-side/right-
side) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46
2.24 Removing and installing rear centre console temperature sensor (left-side/right-side) . . . . 47
2.25 Removing and installing centre console bracket, centre armrest bracket and bracket for air
conditioner operating unit/ashtray (front) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47
3 Removing and installing centre console with extension . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49
3.1 Centre console with extension - overview of fitting locations . . . . . . . . . . . . . . . . . . . . . . . . 49
3.2 Exploded view of centre console with extension . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50
3.3 Removing and installing centre console with extension . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51
3.4 Removing and installing extension for centre console . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59
3.5 Removing and installing cup holder unit with small storage compartment lid . . . . . . . . . . 61
3.6 Removing and installing small storage compartment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61
3.7 Removing and installing lid for cup holder and small storage compartment . . . . . . . . . . . . 62
Contents i
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.
Audi A8 2003 ➤
General body repairs, interior - Edition 07.2011
3.8 Removing and installing frame for cup holder unit with small storage compartment lid . . . . 62
3.9 Removing and installing large storage compartment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63
3.10 Removing and installing sliding cover for large storage compartment . . . . . . . . . . . . . . . . 64
3.11 Removing and installing sockets in large storage compartment . . . . . . . . . . . . . . . . . . . . 64
3.12 Removing and installing bracket for centre console extension . . . . . . . . . . . . . . . . . . . . . . 65
3.13 Bracket for centre console extension (front) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67
3.14 Bracket for centre console extension (rear) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 68
3.15 Removing and installing rear air distributor and rear air duct . . . . . . . . . . . . . . . . . . . . . . . . 68
3.16 Removing and installing intermediate piece for air duct . . . . . . . . . . . . . . . . . . . . . . . . . . . . 70
3.17 Removing and installing rear vent and rear Climatronic operating and display unit . . . . . . 71
3.18 Removing and installing centre console storage compartment (split centre armrest) . . . . 72
4 Front centre armrest (one-piece) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 75
4.1 Removing and installing centre armrest (one-piece) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 75
4.2 Dismantling and assembling centre armrest (one-piece) . . . . . . . . . . . . . . . . . . . . . . . . . . 77
4.3 Removing and installing bracket for centre armrest . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 78
4.4 Removing and installing centre armrest stop . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 79
4.5 Removing and installing carrier for centre armrest . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 80
4.6 Removing and installing padding for centre armrest (one-piece) . . . . . . . . . . . . . . . . . . . . 81
4.7 Removing and installing cover panel for centre armrest (one-piece) . . . . . . . . . . . . . . . . . . 82
4.8 Removing and installing gas strut for centre armrest . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 82
5 Front centre armrest (split) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 84
5.1 Removing and installing centre armrest (split) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 84
5.2 Removing and installing lower support (split centre armrest) . . . . . . . . . . . . . . . . . . . . . . . . 85
5.3 Dismantling and assembling centre armrest (split) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 86
5.4 Removing and installing cover panel for centre armrest (split) . . . . . . . . . . . . . . . . . . . . . . 87
5.5 Removing and installing padding for centre armrest (split) . . . . . . . . . . . . . . . . . . . . . . . . 87
5.6 Removing and installing split centre armrest storage compartment . . . . . . . . . . . . . . . . . . 88
5.7 Removing and installing lower cover panel for centre armrest (split) . . . . . . . . . . . . . . . . . . 88
5.8 Removing and installing trim . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 89
5.9 Removing and installing storage compartment light . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 90
5.10 Separating centre armrest (split) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 90
6 Interior mirror . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 92
6.1 Removing and installing interior mirror . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 92
6.2 Checking operation of automatic anti-dazzle interior mirror . . . . . . . . . . . . . . . . . . . . . . . . 93
69 - Passenger protection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 94
1 Safety regulations and test methods for pyrotechnic, electrical and mechanical components
of the restraint system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 94
1.1 General safety regulations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 95
1.2 Storage, transportation and disposal of airbag, belt tensioner and battery isolator units
(pyrotechnic components) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 96
1.3 Additional safety regulations for side airbag . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 97
1.4 Additional safety regulations for curtain airbag . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 97
1.5 Safety regulations for crash sensors (pressure sensors) for front side airbag . . . . . . . . . . 98
1.6 Additional safety regulations for working on seat occupied sensor for front passenger's airbag
deactivation - country-specific . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 98
1.7 Procedure for dealing with seat occupied sensor for front passenger's airbag deactivation
following a crash - country-specific . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 99
1.8 Replacing pyrotechnic, electrical and mechanical components of restraint system following
an accident . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 99
1.9 Checking airbag fastening elements following an accident . . . . . . . . . . . . . . . . . . . . . . . . 101
1.10 Accident not involving airbag triggering . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 101
1.11 Checking seat belts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 102
1.12 Checking webbing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 102
1.13 Checking automatic belt retractor (locking action) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 103
1.14 Visual inspection of buckle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 104
ii Contents
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.
Audi A8 2003 ➤
General body repairs, interior - Edition 07.2011
1.15 Functional test of buckle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 104
1.16 Checking guide fittings and latch plate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 104
1.17 Checking fastening elements and anchorage points following an accident . . . . . . . . . . . . 104
1.18 Checking child seat restraint function for additional child seats (not for driver's seat belt) -
country-specific . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 105
1.19 Checking child seat anchors after an accident (Isofix, Top Tether) . . . . . . . . . . . . . . . . . . 105
1.20 Checking belt-fastened sensor for rear three-point seat belts with belt tensioner . . . . . . . . 105
2 Seat belts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 106
2.1 Seat belt anchorage points (block diagram) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 106
2.2 Outer floor panel anchorage point . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 107
2.3 Removing and installing three-point seat belt . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 107
2.4 Removing and installing belt height adjuster . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 109
2.5 Removing and installing rear three-point seat belt . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 109
2.6 Removing and installing third rear three-point seat belt (fixed rear seat backrest) . . . . . . 111
2.7 Removing and installing rear outer floor panel anchorage point . . . . . . . . . . . . . . . . . . . . 113
2.8 Removing and installing rear outer floor panel anchorage point with electrically operated
individual seats . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 114
2.9 Centre floor panel anchorage points . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 114
2.10 Removing and installing centre floor panel anchorage points (buckle) with electrically
operated individual seats . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 116
2.11 Replacing belt buckle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 116
2.12 Replacing buckle for seat-occupied sensor for front passenger's airbag deactivation (country-
specific) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 116
3 Servicing airbag . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 118
3.1 General view of fitting locations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 118
3.2 Removing and installing airbag control unit (J 234) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 119
3.3 Removing and installing battery cut-off relay J655 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 120
3.4 Removing and installing battery isolation igniter N253 . . . . . . . . . . . . . . . . . . . . . . . . . . . . 121
4 Servicing driver side airbag N95 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 123
4.1 Removing and installing driver side airbag unit N95 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 123
4.2 Removing and installing steering wheel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 126
4.3 Removing and installing airbag coil connector and return ring with slip ring F138 . . . . . . 128
5 Servicing front passenger side airbag N131 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 130
5.1 Removing and installing front passenger side airbag N131 . . . . . . . . . . . . . . . . . . . . . . . . 130
5.2 Removing and installing key operated switch to deactivate front passenger side airbag E224
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 132
5.3 Service installation of key operated switch to deactivate front passenger side airbag E224
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 133
5.4 Removing and installing „PASSENGER AIRBAG OFF“ lamp K145 . . . . . . . . . . . . . . . . . . 134
6 Servicing side airbags . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 135
6.1 Removing and installing front side airbag . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 135
6.2 Removing and installing rear side airbag . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 137
6.3 Removing and installing rear side airbag (individual electrically operated rear seat) . . . . . . 139
7 Servicing curtain airbag . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 142
7.1 Removing and installing curtain airbag . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 142
7.2 Removing and installing rear deformation element (Saloon) . . . . . . . . . . . . . . . . . . . . . . . . 144
7.3 Removing and installing rear deformation element (vehicles with long wheelbase) . . . . . . 145
7.4 Removing and installing front deformation element . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 147
8 Removing and installing knee airbag . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 149
8.1 Removing and installing driver's knee airbag . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 149
8.2 Removing and installing front passenger's knee airbag . . . . . . . . . . . . . . . . . . . . . . . . . . . . 150
8.3 Removing and installing deformation element for driver's knee airbag . . . . . . . . . . . . . . . . 152
8.4 Removing and installing deformation element for front passenger's knee airbag . . . . . . . . 154
9 Servicing seat-occupied sensor for front passenger's airbag deactivation (country-specific)
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 156
9.1 Removing and installing seat occupied sensor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 156
Contents iii
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.
Audi A8 2003 ➤
General body repairs, interior - Edition 07.2011
9.2 Replacing rigid foam inserts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 161
10 Deactivation of rear side airbag with fixed backrest . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 162
10.1 Deactivation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 162
10.2 Activation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 162
11 Deactivation of rear side airbag with individual electrically operated rear seats . . . . . . . . 164
11.1 Deactivation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 164
11.2 Activation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 164
12 Servicing airbag crash sensors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 166
12.1 Removing and installing front airbag crash sensor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 166
12.2 Removing and installing front side airbag crash sensor . . . . . . . . . . . . . . . . . . . . . . . . . . . . 168
12.3 Removing and installing rear side airbag (curtain airbag) crash sensor . . . . . . . . . . . . . . 169
13 Removing and installing ISOFIX holder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 171
13.1 Rear ISOFIX holder with fixed rear seat backrest . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 171
13.2 Removing and installing rear ISOFIX holder with electrically operated individual seats . . 173
14 Child seat anchor (USA, Canada) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 174
14.1 Removing and installing child seat anchor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 174
70 - Trim, insulation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 175
1 Front door trim panels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 175
1.1 Exploded view of fitting locations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 175
1.2 Exploded view of door trim cable routing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 176
1.3 Removing and installing front door trim . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 176
1.4 Removing and installing trim panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 178
1.5 Replacing front door trim decorative trim . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 178
1.6 Removing and installing insulation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 181
1.7 Removing and installing armrest . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 182
1.8 Removing and installing window regulator switch module . . . . . . . . . . . . . . . . . . . . . . . . . . 183
1.9 Dismantling armrest . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 183
1.10 Removing and installing mirror adjustment switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 184
1.11 Removing and installing interior door handle with central locking system switch . . . . . . . . 184
1.12 Removing and installing door warning light and footwell light . . . . . . . . . . . . . . . . . . . . . . 185
1.13 Removing and installing interior monitor switch module . . . . . . . . . . . . . . . . . . . . . . . . . . 185
1.14 Removing and installing hinged pocket with mount . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 185
1.15 Removing and installing hinged pocket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 187
1.16 Removing and installing filler neck compartment lid/rear lid release switch . . . . . . . . . . . . 187
2 Rear door trim panels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 188
2.1 Exploded view of fitting locations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 188
2.2 Exploded view of door trim cable routing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 189
2.3 Removing and installing rear door trim . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 189
2.4 Removing and installing trim panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 192
2.5 Removing and installing insulation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 192
2.6 Removing and installing armrest . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 193
2.7 Removing and installing window regulator switch module . . . . . . . . . . . . . . . . . . . . . . . . . . 193
2.8 Removing and installing door warning light and footwell light . . . . . . . . . . . . . . . . . . . . . . 194
2.9 Removing and installing treble loudspeaker trim . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 194
2.10 Removing and installing treble loudspeaker . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 195
2.11 Removing and installing triangular trim . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 195
2.12 Removing and installing interior door handle with central locking system switch . . . . . . . . 195
2.13 Removing and installing hinged pocket with mount . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 196
2.14 Removing and installing hinged pocket without mount . . . . . . . . . . . . . . . . . . . . . . . . . . . . 197
2.15 Removing and installing glasses compartment - vehicles with long wheelbase only . . . . . . 198
2.16 Removing and installing mechanical sun blind . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 198
2.17 Removing and installing hook for sun blind . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 199
2.18 Removing and installing electric sun blind . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 200
3 Dash panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 210
iv Contents
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.
Audi A8 2003 ➤
General body repairs, interior - Edition 07.2011
3.1 Exploded view of fitting locations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 210
3.2 Removing and installing left trim panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 211
3.3 Removing and installing trim panel with switch module on right . . . . . . . . . . . . . . . . . . . . 212
3.4 Removing and installing dash panel vent . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 213
3.5 Removing and installing dash panel insert trim panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . 214
3.6 Removing and installing trim panel for display unit for front information display and operating
unit control unit J685 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 216
3.7 Removing and installing trim panel above glove compartment . . . . . . . . . . . . . . . . . . . . . . 217
3.8 Removing and installing left or right defroster vent . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 219
3.9 Removing and installing sunlight penetration photosensor G107 with cap . . . . . . . . . . . . 220
3.10 Removing and installing centre defroster vent . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 220
3.11 Removing and installing indirect ventilation trim panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . 221
3.12 Removing and installing left dash panel end trim . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 223
3.13 Removing and installing right dash panel end trim . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 223
3.14 Removing and installing dash panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 224
4 Central tube . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 241
4.1 Exploded view of fitting locations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 241
4.2 Separating dash panel from central tube . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 241
5 Roof trim . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 245
5.1 Removing moulded headliner . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 245
5.2 Removing and installing sun visor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 247
5.3 Removing and installing sun visor mount . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 247
5.4 Removing and installing roof reinforcement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 248
6 Trim panels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 249
6.1 Removing and installing upper A-pillar trim . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 250
6.2 Removing and installing roof grab handle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 251
6.3 Removing and installing lower A-pillar trim . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 253
6.4 Removing and installing upper and lower A-pillar intermediate piece . . . . . . . . . . . . . . . . 253
6.5 Removing and installing foot rest . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 253
6.6 Removing and installing upper B-pillar trim . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 254
6.7 Removing and installing lower B-pillar trim . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 256
6.8 Removing and installing C-pillar trim . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 256
6.9 Removing and installing rear wheel housing trim . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 258
6.10 Removing and installing D-pillar trim . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 258
6.11 Removing and installing coat hook . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 260
6.12 Removing and installing narrow D-pillar trim . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 260
6.13 Removing and installing roof end trim . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 262
6.14 Removing and installing rear shelf . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 262
6.15 Removing and installing electric rear window sun blind . . . . . . . . . . . . . . . . . . . . . . . . . . . . 264
6.16 Removing and installing rear shelf replacement parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . 266
6.17 Removing and installing floor covering . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 267
6.18 Removing and installing box for tool kit and hazard warning triangle . . . . . . . . . . . . . . . . 268
6.19 Removing and installing rear lid trim . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 269
6.20 Removing and installing emergency release handle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 270
6.21 Removing and installing grip moulding . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 271
6.22 Removing and installing button to close rear lid in luggage compartment E406 . . . . . . . . 271
6.23 Removing and installing rear cross panel trim . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 272
6.24 Removing and installing luggage compartment side trim . . . . . . . . . . . . . . . . . . . . . . . . . . 273
6.25 Removing and installing luggage compartment socket . . . . . . . . . . . . . . . . . . . . . . . . . . . . 274
6.26 Removing and installing ventilation grille . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 274
6.27 Separating luggage compartment side trim and drip rail trim/assembling . . . . . . . . . . . . . . 275
6.28 Removing and installing back panel trim . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 275
6.29 Removing and installing luggage compartment floor covering . . . . . . . . . . . . . . . . . . . . . . 277
6.30 Removing and installing rear shelf lower trim . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 278
6.31 Removing and installing fastening rings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 278
Contents v
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.
Audi A8 2003 ➤
General body repairs, interior - Edition 07.2011
72 - Seat frames . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 280
1 Front seats (memory seat, electrically operated seat) . . . . . . . . . . . . . . . . . . . . . . . . . . . . 280
1.1 Removing and installing seat . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 282
1.2 Connecting airbag adapter VAS 6229 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 284
1.3 Unplugging connector for side airbag . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 285
1.4 Pin assignment of emergency power supply connector . . . . . . . . . . . . . . . . . . . . . . . . . . . . 285
1.5 Removing and installing front runner cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 286
1.6 Removing and installing rear runner cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 287
1.7 Bump stop for front passenger's seat (USA) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 288
1.8 Removing and installing front seat backrest . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 288
1.9 Replacing seat pan . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 291
1.10 Removing and installing side trim on sill panel side . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 292
1.11 Removing and installing side trim on tunnel side . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 293
1.12 Removing and installing front trim . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 293
1.13 Removing and installing seat side trim holder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 294
1.14 Removing and installing seat adjustment switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 295
1.15 Removing and installing switch for 4-way lumbar support . . . . . . . . . . . . . . . . . . . . . . . . . . 295
1.16 Removing and installing seat and steering column adjustment control unit with memory J136 /
front passenger seat adjustment with memory control unit J521 . . . . . . . . . . . . . . . . . . . . 295
1.17 Removing and installing connector point . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 296
1.18 Removing and installing seat longitudinal adjustment motor . . . . . . . . . . . . . . . . . . . . . . . . 296
1.19 Replacing seat upper frame . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 299
1.20 Replacing seat pan . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 301
1.21 Removing and installing safety latch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 301
1.22 Removing and installing seat height adjustment motor . . . . . . . . . . . . . . . . . . . . . . . . . . . . 302
1.23 Removing and installing seat angle adjustment motor . . . . . . . . . . . . . . . . . . . . . . . . . . . . 304
1.24 Removing and installing seat cushion extension motor . . . . . . . . . . . . . . . . . . . . . . . . . . . . 305
1.25 Removing and installing backrest adjustment motor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 306
1.26 Removing and installing upper backrest cover panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 309
1.27 Removing and installing lower backrest cover panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 310
1.28 Removing and installing 4-way lumbar support . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 311
1.29 Removing and installing lumbar support adjustment motors . . . . . . . . . . . . . . . . . . . . . . . . 312
1.30 Removing and installing head restraint adjustment motor . . . . . . . . . . . . . . . . . . . . . . . . . . 313
1.31 Removing and installing upper backrest adjustment motor . . . . . . . . . . . . . . . . . . . . . . . . 314
1.32 Removing and installing electrically operated head restraint . . . . . . . . . . . . . . . . . . . . . . . . 315
1.33 Removing and installing motor for head restraint adjustment with active head restraint unit
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 316
1.34 Removing and installing seat ventilation unit (seat pan) . . . . . . . . . . . . . . . . . . . . . . . . . . 317
1.35 Removing and installing seat ventilation unit (backrest) . . . . . . . . . . . . . . . . . . . . . . . . . . 317
1.36 Removing rear footwell light . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 318
1.37 Electrically operated front seat wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 318
2 Rear seats . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 332
2.1 Removing and installing rear seat bench . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 333
2.2 Removing and installing rear seat backrest . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 334
2.3 Removing and installing centre armrest . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 335
2.4 Dismantling centre armrest . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 336
2.5 Removing and installing cup holder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 336
2.6 Removing and installing centre mount . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 336
2.7 Removing and installing head restraints . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 337
2.8 Removing and installing centre head restraint . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 338
2.9 Removing and installing centre head restraint blind . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 338
2.10 Dismantling centre head restraint . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 339
2.11 Removing and installing slide-in locking mechanism for centre head restraint . . . . . . . . . . 339
2.12 Removing and installing backrest mat . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 340
3 Electrically operated individual rear seats . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 341
vi Contents
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with respect to the correctness of information in this document. Copyright by AUDI AG.
Audi A8 2003 ➤
General body repairs, interior - Edition 07.2011
3.1 Exploded view of electrically operated individual rear seat components . . . . . . . . . . . . . . 341
3.2 Removing and installing centre section . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 341
3.3 Removing and installing seat pan . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 342
3.4 Removing and installing individual rear seat . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 343
3.5 Removing and installing backrest holder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 344
3.6 Seat centre section holders . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 344
3.7 Removing and installing backrest centre section . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 345
3.8 Removing and installing release handle for backrest centre section . . . . . . . . . . . . . . . . . . 345
3.9 Removing and installing rear shelf trim and filler piece . . . . . . . . . . . . . . . . . . . . . . . . . . . . 346
3.10 Removing and installing mounting plate for control units . . . . . . . . . . . . . . . . . . . . . . . . . . 347
3.11 Separating rear seat adjustment with memory control unit J522 from mounting plate . . . . 347
3.12 Separating driver side J674 and front passenger side J675 rear seat ventilation control unit
from mounting plate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 348
3.13 Removing and installing side trim on sill panel side . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 349
3.14 Removing and installing lumbar support adjustment switch . . . . . . . . . . . . . . . . . . . . . . . . 350
3.15 Removing and installing seat adjustment switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 350
3.16 Removing and installing side trim on tunnel side . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 350
3.17 Removing and installing front trim . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 351
3.18 Removing and installing seat ventilation unit (seat pan) . . . . . . . . . . . . . . . . . . . . . . . . . . 351
3.19 Removing and installing seat ventilation unit (backrest) . . . . . . . . . . . . . . . . . . . . . . . . . . 351
3.20 Removing and installing rear left seat V227 and rear right seat V228 rake adjustment
motor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 353
3.21 Removing and installing rear left seat V87 and rear right seat V88 longitudinal adjustment
motor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 354
3.22 Removing and installing upper backrest adjustment motor V232 . . . . . . . . . . . . . . . . . . . . 355
3.23 Removing and installing rear left seat V127 and rear right V128 lumbar support longitudinal
adjustment motor with four-way lumbar support . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 356
3.24 Removing and installing rear left seat lumbar support height adjustment motor V225 and
V225 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 357
3.25 Removing and installing outer seat belt retainer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 358
3.26 Removing and installing head restraint . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 358
74 - Seat - padding, covers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 359
1 Front seat covers and padding (memory seat, electrically operated seat) . . . . . . . . . . . . . . 359
1.1 Removing and installing seat pan cover and padding (sports seat) . . . . . . . . . . . . . . . . . . 360
1.2 Removing and installing seat cushion extension trim . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 362
1.3 Removing and installing seat side padding and cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . 363
1.4 Removing and installing backrest cover and padding (sports seat, standard seat) . . . . . . 364
1.5 Removing head restraint guides . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 366
1.6 Removing head restraint guides (convenience seat) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 366
1.7 Removing and installing seat heating element (sports seat) . . . . . . . . . . . . . . . . . . . . . . . . 367
1.8 Removing and installing seat side padding heating elements (bonded) . . . . . . . . . . . . . . 367
1.9 Removing and installing backrest heating element . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 368
1.10 Removing and installing backrest heating elements (bonded) . . . . . . . . . . . . . . . . . . . . . . 368
1.11 Removing and installing head restraint cover and padding . . . . . . . . . . . . . . . . . . . . . . . . 369
2 Rear seat covers and padding . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 370
2.1 Removing and installing cover and padding for rear seat bench . . . . . . . . . . . . . . . . . . . . 371
2.2 Removing and installing cover and padding for rear seat backrest . . . . . . . . . . . . . . . . . . 373
2.3 Removing head restraint guides with backrest in position . . . . . . . . . . . . . . . . . . . . . . . . . . 375
2.4 Removing head restraint guides with backrest removed . . . . . . . . . . . . . . . . . . . . . . . . . . 375
2.5 Removing and installing head restraint cover and padding . . . . . . . . . . . . . . . . . . . . . . . . 376
3 Covers and padding for electrically operated individual rear seats . . . . . . . . . . . . . . . . . . 377
3.1 Removing and installing cover and padding for seat pan . . . . . . . . . . . . . . . . . . . . . . . . . . 377
3.2 Removing and installing cover and padding for individual rear seat . . . . . . . . . . . . . . . . . . 379
3.3 Removing and installing centre section cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 382
3.4 Removing head restraint guides . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 382
3.5 Removing and installing head restraint cover and padding . . . . . . . . . . . . . . . . . . . . . . . . 382
Contents vii
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permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.
Audi A8 2003 ➤
General body repairs, interior - Edition 07.2011
3.6 Removing and installing seat heating element . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 383
3.7 Removing and installing backrest heating element . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 383
76 - Gas, water, electricity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 384
1 Servicing refrigerator box . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 384
1.1 Exploded view of components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 384
1.2 Removing and installing refrigerator box . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 385
1.3 Removing and installing thermostat . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 386
1.4 Removing and installing contact switch for refrigerator box interior light . . . . . . . . . . . . . . 387
1.5 Removing and installing LED for operation indicator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 388
1.6 Removing and installing LED for refrigerator box interior light . . . . . . . . . . . . . . . . . . . . . . 390
1.7 Removing and installing battery monitor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 390
1.8 Removing and installing control unit for refrigerator box compressor . . . . . . . . . . . . . . . . 391
viii Contents
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with respect to the correctness of information in this document. Copyright by AUDI AG.
General body repairs, interior - Edition 07.2011
00 – Technical data
1 Routing and attaching pipes/hoses
and wiring
Make sketches or take photographs when unfastening or remov‐
ing and installing hydraulic and pneumatic pipes or electrical
wires. This ensures re-installation at the original location.
Audi A8 2003 ➤
1. Routing and attaching pipes/hoses and wiring 1
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permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.
Audi A8 2003 ➤
General body repairs, interior - Edition 07.2011
2 Contact corrosion
Contact corrosion can occur if unsuitable fasteners (bolts, nuts,
washers etc.) are used on the vehicle.
For this reason, only fasteners with a special surface coating are
fitted.
In addition, all rubber and plastic parts and all adhesives are made
of non-conductive materials.
Always install new parts as listed in the Parts catalogue if you are
not sure whether used parts can be reused.
Important:
♦ We recommend using genuine replacement parts only, as
these have been checked and are compatible with aluminium.
♦ We recommend using Audi Genuine Accessories.
♦ Damage caused by contact corrosion is not covered by the
warranty.
2 Rep. gr.00 - Technical data
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General body repairs, interior - Edition 07.2011
68 – Interior equipment
1 Shelves / trim panels
Overview
♦ ⇒ „1.1 Exploded view of glove box/knee bolster“, page 4
♦ ⇒ „1.2 Removing and installing glove box/knee bolster“, page
5
♦ ⇒ „1.3 Removing and installing glove box lid“, page 7
♦ ⇒ „1.4 Removing and installing cushioning mechanism for
glove box lid/knee bolster“, page 9
♦ ⇒ „1.5 Exploded view of storage compartment/knee bolster
(driver's side)“, page 9
♦ ⇒ „1.6 Removing and installing storage compartment/knee
bolster (driver's side)“, page 10
♦ ⇒ „1.7 Removing storage box from storage compartment and
installing“, page 11
♦ ⇒ „1.8 Removing and installing steering column trim“,
page 12
♦ ⇒ „1.9 Removing and installing coin holder“, page 13
Audi A8 2003 ➤
1. Shelves / trim panels 3
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Audi A8 2003 ➤
General body repairs, interior - Edition 07.2011
1.1 Exploded view of glove box/knee bolster
1 - Glove box/knee bolster
❑ Removing and installing
⇒ page 5
2 - Wiring harness for glove
box
❑ Attaching ⇒ page 4
3 - Bolts (2x), 4 Nm
4 - Support (left-side)
5 - Dash panel
6 - Central tube
7 - Support (right-side)
8 - Speed nut (2x)
9 - Dash panel end trim (rightside)
10 - Bolts (2x), 4 Nm
11 - Clips (4x)
12 - Bolts (2x), 4 Nm
13 - Bolts (3x), 4 Nm
Securing wiring harness for glove box
Wiring harness -1- for glove box is secured with clips -arrows-.
4 Rep. gr.68 - Interior equipment
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with respect to the correctness of information in this document. Copyright by AUDI AG.
General body repairs, interior - Edition 07.2011
1.2 Removing and installing glove box/knee bolster
Special tools and workshop
equipment required
♦ Removal wedge -3409-
♦ Protective cap -
VAS 6223/9-
♦ Radio release tool -
T10057-
Audi A8 2003 ➤
Removing
WARNING
Observe safety regulations for pyrotechnic components
⇒ page 94 .
– Vehicles with knee airbag: With ignition switched on, discon‐
nect battery earth wire ⇒ Electrical system; Rep. gr. 27 .
– Use screwdriver to prise off dash panel end trim (right-side)
-arrow-.
1. Shelves / trim panels 5
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Audi A8 2003 ➤
General body repairs, interior - Edition 07.2011
– If fitted, remove CD changer as follows:
– Insert two keys of radio release tool -T10057- into front of CD
changer.
♦ Top L - top left
♦ Top R - top right
– Pull CD changer out of mounting frame.
– Unplug electrical connector.
– Unplug connector for optical fibre.
– Cover open wiring harness connector -2- of optical fibre cable
with protective cap -VAS 6223/9- -Item 1-.
Note
The protective cap is designed to prevent the end face of the op‐
tical fibre from becoming soiled or damaged, as this would impair
light transmission.
– Press catches on CD changer and pull release keys out of CD
changer.
– If fitted, remove storage compartment from glove box. To do
so, use small screwdriver to release retaining tabs -1- and
-2- in -direction of arrow-.
– Pull storage compartment out of glove box.
– Remove bolts -arrows-.
– Remove bolts -1- and -2-.
6 Rep. gr.68 - Interior equipment
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with respect to the correctness of information in this document. Copyright by AUDI AG.
General body repairs, interior - Edition 07.2011
– Unplug electrical connector -1- for glove box wiring harness
-2- from supply lead -3-.
– On vehicles with knee airbag: Pull catch -2- in direction of ar‐
row and unplug electrical connectors -1- and -3-.
– Remove glove box.
Installing
Installation is carried out in reverse order; note the following:
– With ignition switched on, connect battery earth wire ⇒ Elec‐
trical system; Rep. gr. 27 .
Tightening torque:
Glove box to dash panel: 4 Nm
Audi A8 2003 ➤
1.3 Removing and installing glove box lid
Special tools and workshop equipment required
♦ Torque wrench -V.A.G 1783/-
Removing
– Remove glove box ⇒ page 3 .
– Pull pivot pin -1- out of cushioning mechanism for glove box
lid.
1. Shelves / trim panels 7
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permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
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Audi A8 2003 ➤
General body repairs, interior - Edition 07.2011
– Unscrew bolts -1-.
– Detach stop -2-.
– Open glove box.
– Remove pin -1- on left side of glove box.
– Remove pin -1- on right side of glove box.
– Detach glove box lid.
Installing
Install in reverse order of removal.
Tightening torque:
1 - Bolts (2x), 2 Nm
8 Rep. gr.68 - Interior equipment
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permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
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Audi A8 2003 ➤
General body repairs, interior - Edition 07.2011
1.4 Removing and installing cushioning
mechanism for glove box lid/knee bol‐
ster
Removing
– Remove glove box ⇒ page 3 .
– Open glove box.
– Unplug electrical connector -2-.
– Pull out pivot pin -1-.
– Release cushioning mechanism for glove box lid -3- in clock‐
wise direction and detach cushioning mechanism.
Installing
Install in reverse order of removal.
1.5 Exploded view of storage compartment/knee bolster (driver's side)
1 - Storage compartment/knee
bolster (driver's side)
❑ Removing and installing
⇒ page 10
2 - Storage box
❑ Removing and installing
⇒ page 11
3 - Bolts (2x), 4 Nm
4 - Pivot pin (2x)
❑ For securing storage
box
5 - Bolts (2x), 4 Nm
6 - Support (left-side)
7 - Speed nut (2x)
8 - Support (right-side)
9 - Dash panel end trim (leftside)
10 - Dash panel
11 - Entry and start authorisa‐
tion switch -E415-
❑ Removing and installing
⇒ Electrical system;
Rep. gr. 96
12 - Bolts (2x), 4 Nm
1. Shelves / trim panels 9
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Audi A8 2003 ➤
General body repairs, interior - Edition 07.2011
1.6 Removing and installing storage com‐
partment/knee bolster (driver's side)
Special tools and workshop equipment required
♦ Removal wedge -3409-
Removing
WARNING
Observe safety regulations for pyrotechnic components
⇒ page 94 .
– Vehicles with knee airbag: With ignition switched on, discon‐
nect battery earth wire ⇒ Electrical system; Rep. gr. 27 .
– Use screwdriver to prise off dash panel end trim (left-side)
-arrow-.
– Carefully separate trim panel -1- from dash panel using re‐
moval wedge -3409- -arrows-.
– Open coin holder.
– Slide trim for coin holder to left out of fastener -arrow- and
detach.
10 Rep. gr.68 - Interior equipment
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permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.
General body repairs, interior - Edition 07.2011
– Open glove box.
– Starting from above glove box, carefully separate trim panel
-1- with switch module from dash panel using removal wedge
-3409- .
Note
Take particular care when unfastening clip at end of trim panel
closest to driver.
– Unplug electrical connector.
– Unscrew driver's storage compartment -arrows-.
– Unplug electrical connectors.
Audi A8 2003 ➤
– On vehicles with knee airbag: Pull catch -2- in direction of ar‐
row and unplug electrical connectors -1- and -3-.
Installing
Installation is carried out in reverse order; note the following:
– When fitting trim panel -1- with switch panel make sure both
catches are inserted in centre of trim panel between dash
panel and monitor housing -arrows-.
– With ignition switched on, connect battery earth wire ⇒ Elec‐
trical system; Rep. gr. 27 .
Tightening torque:
Storage compartment (driver's side) to dash panel: 4 Nm
1.7 Removing storage box from storage compartment and installing
Removing
1. Shelves / trim panels 11
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Audi A8 2003 ➤
General body repairs, interior - Edition 07.2011
– Remove storage compartment (driver's side) ⇒ page 10 .
– Destroy expanding section -arrows- of pivot pin -2-.
– Pull pivot pin -2- out of mounting.
– Take storage box -3- out of storage compartment (driver's
side) -1-.
Installing
Installation is carried out in reverse order; note the following:
– Renew pivot pins.
– Make sure pivot pins engage fully.
1.8 Removing and installing steering col‐
umn trim
Special tools and workshop equipment required
♦ Torque wrench -V.A.G 1783-
♦ Special screwdriver T8 -T40056 A-
Removing
– Lower steering wheel as far as possible towards rear, making
use of the full range of the steering column adjuster.
– Remove airbag unit and steering wheel ⇒ page 123 .
– Remove storage compartment (driver side) ⇒ page 9 .
Vehicles with mechanically adjustable steering column
– Slacken off bolt -2-.
– Detach handle -1-.
3 - Steering column trim
12 Rep. gr.68 - Interior equipment
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General body repairs, interior - Edition 07.2011
All vehicles (continued)
– Unscrew bolts -5- (2x).
– Remove bolt -4-.
– Unscrew Torx bolts -3- (2x) using special screwdriver T8 -
T40056 A- .
– Separate trim (top) -2- for steering column switch module from
trim (bottom) -1- and detach both parts.
Installing
Installation is carried out in reverse order; note the following:
– Engage upper trim in hooks of lower trim, press both parts to‐
gether and screw them on.
1.8.1 Tightening torques
3 - Torx bolt T8, 0.5 Nm
4 - Bolt, 4 Nm
5 - Bolt, 4 Nm
Bolt for handle (mechanically adjustable steering column): 3 Nm
Audi A8 2003 ➤
1.9 Removing and installing coin holder
Special tools and workshop equipment required
♦ Removal wedge -3409-
♦ Hook -3438-
1. Shelves / trim panels 13
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Audi A8 2003 ➤
General body repairs, interior - Edition 07.2011
Removing
– Open coin holder.
– Slide trim for coin holder to left out of fastener -arrow- and
detach.
– Open glove box.
– Starting from above glove box, carefully separate trim panel
-1- with switch module from dash panel using removal wedge
-3409- .
– Detach trim panel with switch panel in direction of -arrow-.
Note
Take particular care when unfastening clip at end of trim panel
closest to driver.
– Unplug electrical connector.
– Turn knurled wheel -3- of left air vent above glove box fully up.
– Above bottom slat -2-, insert jeweller's screwdriver -1- in each
of the two air vent clips.
– Alternating between left and right side, pull air vent out of
opening, taking care to ensure that jeweller's screwdrivers re‐
main in position.
Note
If necessary, use hook -3438- to pull air vent out of opening.
– Unplug connector at air vent.
– Release retaining tabs -1- of coin holder.
– Pull coin holder out of dash panel -arrow-.
– Unplug connector on back of coin holder.
14 Rep. gr.68 - Interior equipment
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General body repairs, interior - Edition 07.2011
Installing
Installation is carried out in reverse order; note the following:
– When fitting trim panel -1- with switch panel make sure both
catches are inserted in centre of trim panel between dash
panel and monitor housing -arrows-.
Audi A8 2003 ➤
1. Shelves / trim panels 15
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Audi A8 2003 ➤
General body repairs, interior - Edition 07.2011
2 Removing and installing centre con‐
sole without extension
Overview
♦ ⇒ „2.1 Centre console without extension - overview of fitting
locations“, page 17
♦ ⇒ „2.2 Exploded view of centre console without extension“,
page 18
♦ ⇒ „2.3 Removing and installing centre console“, page 19
♦ ⇒ „2.4 Removing and installing floor covering rod (rear and
front)“, page 29
♦ ⇒ „2.5 Removing and installing air conditioner operating unit
(front)“, page 29
♦ ⇒ „2.6 Removing and installing ashtray (front)“, page 31
♦ ⇒ „2.7 Renewing trim for ashtray (front)“, page 32
♦ ⇒ „2.8 Removing and installing cigarette lighter (front)“,
page 33
♦ ⇒ „2.9 Removing and installing trim for centre console with
multimedia operating unit“, page 33
♦ ⇒ „2.10 Removing and installing front centre console cup hold‐
er“, page 34
♦ ⇒ „2.11 Removing and installing rear vent (2-zone climate
control)“, page 35
♦ ⇒ „2.12 Removing and installing trim for rear centre console
(rear vent, 2-zone climate control)“, page 37
♦ ⇒ „2.13 Removing and installing rear cigarette lighter (rear
vent, 2-zone climate control)“, page 37
♦ ⇒ „2.14 Removing and installing storage compartment (rear)“,
page 38
♦ ⇒ „2.15 Renewing trim for storage compartment (rear)“, page
38
♦ ⇒ „2.16 Removing and installing centre console storage com‐
partment (one-piece centre armrest)“, page 39
♦ ⇒ „2.17 Removing and installing centre console storage com‐
partment (split centre armrest)“, page 39
♦ ⇒ „2.18 Removing and installing rear vent (4-zone climate
control)“, page 41
♦ ⇒ „2.19 Removing and installing rear air conditioner operating
unit (4-zone climate control)“, page 43
♦ ⇒ „2.20 Removing and installing rear cigarette lighter (rear
vent, 4-zone climate control)“, page 44
♦ ⇒ „2.21 Removing and installing trim for rear centre console
(rear vent, 4-zone climate control)“, page 44
♦ ⇒ „2.22 Removing and installing rear air distributor and rear
air duct (2 and 4-zone climate control)“, page 45
♦ ⇒ „2.23 Removing and installing rear vent warm air and cold
air flap control motor (left-side/right-side)“, page 46
♦ ⇒ „2.24 Removing and installing rear centre console temper‐
ature sensor (left-side/right-side)“, page 47
16 Rep. gr.68 - Interior equipment
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.
Audi A8 2003 ➤
General body repairs, interior - Edition 07.2011
2.1 Centre console without extension - overview of fitting locations
1 - Centre console
❑ Removing and installing
⇒ page 19
2 - Air conditioner operating
unit (front)
❑ Removing and installing
⇒ page 29
3 - Ashtray (front)
❑ Removing and installing
⇒ page 31
4 - Trim for centre console with
multimedia operating unit
❑ Removing and installing
⇒ page 33
5 - Front centre console cup
holder
❑ Removing and installing
⇒ page 34
6 - Centre armrest (one-piece)
❑ Removing and installing
⇒ page 75
❑ Dismantling and assem‐
bling ⇒ page 77
7 - Rear vent (2-zone climate
control)
❑ Removing and installing
⇒ page 35
8 - Trim for rear centre console
❑ Removing and installing
⇒ page 37
9 - Cigarette lighter (rear)
❑ Removing and installing
⇒ page 37
10 - Storage compartment (rear)
❑ Removing and installing ⇒ page 38
11 - Handset cradle
❑ Removing and installing ⇒ Rep. gr. 91
12 - Storage compartment
❑ Removing and installing ⇒ page 39
13 - Centre armrest (split)
❑ Removing and installing ⇒ page 84
14 - Rear vent (4-zone climate control)
❑ Removing and installing ⇒ page 41
15 - Air conditioner operating unit (rear)
❑ Removing and installing ⇒ page 43
16 - Trim for rear centre console
❑ Removing and installing ⇒ page 44
2. Removing and installing centre console without extension 17
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.
Audi A8 2003 ➤
General body repairs, interior - Edition 07.2011
17 - Cigarette lighter (rear)
❑ Removing and installing ⇒ page 44
18 - Handset cradle
❑ Removing and installing ⇒ Rep. gr. 91
19 - Storage compartment
❑ Removing and installing ⇒ page 39
2.2 Exploded view of centre console without extension
1 - Centre console without ex‐
tension
❑ Removing and installing
⇒ page 19
2 - Bolts (4x), 4 Nm
3 - Bolts (4x), 4 Nm
4 - Bolts/nuts (2x), 4 Nm
5 - Rear floor covering rod
(right-side)
❑ Removing and installing
⇒ page 29
6 - Rear floor covering rod (leftside)
❑ Removing and installing
⇒ page 29
7 - Bracket for centre console
(centre)
❑ Removing and installing
⇒ page 47
8 - Front floor covering rod
(left-side)
❑ Removing and installing
⇒ page 29
9 - Bolts (2x), 4 Nm
10 - Dash panel
11 - Bolts (2x), 4 Nm
12 - Front floor covering rod
(right-side)
❑ Removing and installing
⇒ page 29
13 - Air duct (rear)
❑ Removing and installing ⇒ page 45
18 Rep. gr.68 - Interior equipment
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.
General body repairs, interior - Edition 07.2011
2.3 Removing and installing centre console
Special tools and workshop
equipment required
♦ Removal wedge -3409-
♦ Protective cap -
VAS 6223/9-
♦ Radio release tool -
T10057-
Audi A8 2003 ➤
Removing
Note
All cable ties unfastened or cut open on removal are to be reattached at the same location on installation.
– Move front seats to rearmost position and set backrests to 45°
position.
WARNING
Observe safety regulations for pyrotechnic components
⇒ page 94 .
– With ignition switched on, disconnect battery earth wire ⇒
Electrical system; Rep. gr. 27 .
– Remove airbag unit and steering wheel ⇒ page 123 .
2. Removing and installing centre console without extension 19
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.
Audi A8 2003 ➤
General body repairs, interior - Edition 07.2011
– Use screwdriver to prise off dash panel end trim (left-side)
-arrow-.
– Carefully separate trim panel -1- from dash panel using re‐
moval wedge -3409- -arrows-.
– Open coin holder.
– Slide trim for coin holder to left out of fastener -arrow- and
detach.
– Open glove box.
– Starting from above glove box, carefully separate trim panel
-1- with switch module from dash panel using removal wedge
-3409- .
Note
Take particular care when unfastening clip at end of trim panel
closest to driver.
– Unplug electrical connector.
20 Rep. gr.68 - Interior equipment
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