AUDI A6 User Manual

ZF 6HP19 / 6HP21

6HP19 6HP21

Automatic Transmission Spare Parts Catalog

Warranty Information

Disclaimer

Copyright

Warranty coverage for ZF passenger car transmission spare parts and kits covers the first 12 months after

workmanship, and specifically does not cover removal, reinstallation, or any costs incidental to the repair of the

sources and is believed to be accurate at the time of publication. While ZF Services believes this information is

installation in the vehicle, or 24 months after purchase from ZF Services.

Warranty of the product is limited to replacement or repair, if found to be defective in ZF material or

vehicle, or any kind of consequential damages.

All warranty and/or non-warranty returns must be approved.

The specifications and information shown in this catalog have been compiled from accepted and reliable

correct, no guarantee or warranty is made as to the accuracy of the information and ZF Services cannot and does not accept or assume any responsibilities for errors, omissions, or consequential harm or damages. Replacement parts should not be used when they do not appear to fit. ZF Services disclaims all liability and responsibility for any harm resulting from any such modifications.

Printed in USA - Copyright © 2008 ZF Services No part of this publication may be reproduced, stored in a retrieval system, or transmitted, in any form or by any means, electronic, mechanical, photocopying, recording, or otherwise, without prior written permission of ZF Services.

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ZF 6HP19 / 6HP21 Automatic Transmission – Spare Parts CatalogZF 6HP19 / 6HP21 Automatic Transmission – Spare Parts Catalog

Table of Contents

6HP19 / 6HP21

Technical Information

Torque, Gear Ratio & Weight__________________________________________________________

Oil Capacity___________________________________________________

6HP19 / 6HP21 Lubricants___________________________________________________

6HP19 / 6HP21 Technical Literature___________________________________________________

6HP19 / 6HP21 General Transmission Oil Filling Procedure___________________________________________________

How To Use This Catalog___________________________________________________

Type Plate Information_______________________________________________

6HP19 1071 010 XXX / 6HP21 1071 030 XXX

Gearbox Housing Group____________________________________________

Torque Converter Group____________________________________________

Oil Supply Group__________________________________________________

Front Planetary Group____________________________________________

Rear Planetary Group____________________________________________

Coupling A Group_______________________________________________

Coupling B Group______________________________________________

Coupling C Group______________________________________________

Coupling D Group______________________________________________

Coupling E Group______________________________________________

Output Group__________________________________________________

Filter Group_____________________________________________________

Mechatronic Group_______________________________________________

Gear Shift System E-Shift Group____________________________________________

Gear Shift System M-Shift Group____________________________________________

Selective Snap Rings_________________________________________________________

Kits Content________________________________________________________________________________________

Spare Parts

Parking Lock Group____________________________________________ 23

2 2 2 2 3 - 5 6 7

8 9 10 11 12 13 14 15 16 17 18 19 20 21 22

Selective Shims, Snap Rings & Kits Content

Selective Shims_______________________________________________ 24

25 - 26 27 - 29

For a distributor in your area call ZF at 1-800-451-2595 or visit our website at www.zf.com/na.

For Reference Only

ZF 6HP19 / 6HP21 Automatic Transmission – Spare Parts CatalogZF 6HP19 / 6HP21 Automatic Transmission – Spare Parts Catalog

Technical Information

Torque, Gear Ratio & Weight

1

2

3

4

5

6

Rev

Gear

Weight

(incl. oil)

(model specific)

Oil Capacity

6HP19 / 6HP21 Lubricants

Note:

ZF recommends the use of LifeGuardFluid 6 for optimal performance.

6HP19 / 6HP21 Technical Literature

Language

Input Torque

258 ftlbs to 295 ftlbs

9 liters (9.51 Quarts) + 0.5 liter for cooling system

209 Liter Drum ZF LifeGuardFluid 6 20 Liter Canister 1 Liter Bottle

English English English English

Gear

4.17 2.34 1.52 1.14 0.87 0.69 3.40 RWD ~165 lbs.

ZF Part #

1071 766 701 1071 751 701 1068 766 701 6HP19 / 6HP21 FUNCTIONAL DESCRIPTION - BMW (CD) 1068 766 704 6HP19 / 6HP21 FUNCTIONAL DESCRIPTION - AUDI (CD)

Gear

ZF Part # Oil GradeAmount

S671 090 252 S671 090 253 S671 090 255

6HP19 REPAIR MANUAL (CD) 6HP21 REPAIR MANUAL (CD)

Gear

ZF LifeGuardFluid 6 ZF LifeGuardFluid 6

Gear

Description

Gear

Drive

For a distributor in your area call ZF at 1-800-451-2595 or visit our website at www.zf.com/na.

For Reference Only

ZF 6HP19 / 6HP21 Automatic Transmission – Spare Parts CatalogZF 6HP19 / 6HP21 Automatic Transmission – Spare Parts Catalog

6HP19 / 6HP21 General Transmission Oil Filling Procedure

- Car must stand level on the

_

Switch off the hoist and apply the

Procedure after repair, exchange

Switch off the hoist and apply the

With the engine stopped, add oil

- Car must stand level on the

_

Top off the oil immediately to the

Adding oil to 6HP19 / 6HP21 automatic transmission

- general - up to overflow at 40°C

Checking NotesRefilling

Always note correct oil grade:

Procedure if leaks are suspected

of control unit or similar

see list of oils

TE ML 11

Place car horizontally on hoist

handbrake

Connect the tester in order to

read off the transmission oil

temperature and engine speed

Start the engine

Select gears with engine

running, at idle speed

Select positions R and D and

shift through as far as 3rd gear

(manual/winter program)

Place car horizontally on hoist

handbrake

Carry out the repair work

Connect the tester in order to

read off the transmission oil

temperature and engine speed

until it reaches the overflow lip

Start the engine

overflow lip

hoist.

- The driven wheels or the

transmission output must be at

transmission output must be

a standstill for at least two

at a standstill for at least two

minutes before checking the

oil level.

Apply the handbrake.

- Move selector lever to P.

- EGS must not be in

emergency program.

- Switch the main consumers,

for instance the air

conditioning, either on or off

according to the car

manufactuerer's instructions.

Keep each gear selected for 3

seconds, then engage the

parking lock

Continued on Page 2

For a distributor in your area call ZF at 1-800-451-2595 or visit our website at www.zf.com/na.

Select gears with engine

running, at idle speed

Select positions R and D and

shift through as far as 3rd gear

(manual/winter program)

Keep each gear selected for 3

seconds, then engage the

parking lock

For Reference Only

ZF 6HP19 / 6HP21 Automatic Transmission – Spare Parts CatalogZF 6HP19 / 6HP21 Automatic Transmission – Spare Parts Catalog

6HP19 / 6HP21 General Transmission Oil Filling Procedure (continued)

Select gears with engine

Transmision contains too

NO

YES

Oil temperature must not

Wait until oil temperature

Oil temperature must not

Transmision contains too

NO

Oil temperature must not

Wait until oil temperature

Oil temperature must not

Depending on condition,

Idle speed n_Mot = 650-950 1_Min according to manufacturer's specification.

NO YES

Oil temperature between

Engine fault:

Oil adjustment not

possible

30°C and 35°C

YESNO

Eliminate the fault

according to the engine

repair manual

Oil emerges at an oil temperature below 35°C

little oil

allow oil to cool down or

run engine until warm

idling

Select R and D by

means of manual/winter

program as far as 3rd

gear

Hold each gear for 3

seconds and engage

parking lock

Open the filler plug on

the housing

reaches 40°C + 10°C

Open filler plug on the

housing

Oil emerges at an oil temperature below 35°C

little oil

Increase oil level by

adding oil until it flows

out

reaches 40°C + 10°C

exceed 50°C in any

circumstances

Allow time to drip, then

close the filler plug again

reaches 40°C + 10°C

exceed 50°C in any

circumstances

Allow time to drip, then

close the filler plug again

Increase oil level by

adding oil until it flows

out

reaches 40°C + 10°C

exceed 50°C in any

circumstances

Allow time to drip, then

close the filler plug again

exceed 50°C in any

circumstances

Allow time to drip, then

close the filler plug again

For a distributor in your area call ZF at 1-800-451-2595 or visit our website at www.zf.com/na.

For Reference Only

ZF 6HP19 / 6HP21 Automatic Transmission – Spare Parts CatalogZF 6HP19 / 6HP21 Automatic Transmission – Spare Parts Catalog

6HP19 / 6HP21 General Transmission Oil Filling Procedure (continued)

Oil service 6HP19 / 6HP21

Tightening torque 35 Nm ± 3.5 Nm

Oil filler screw and M18X1.5 oil level screw

Internal hexagon 8 mm

For a distributor in your area call ZF at 1-800-451-2595 or visit our website at www.zf.com/na.

Oil drain plug M16X1.5

Internal hexagon 8 mm

Tightening torque 8 Nm

For Reference Only

ZF 6HP19 / 6HP21 Automatic Transmission – Spare Parts CatalogZF 6HP19 / 6HP21 Automatic Transmission – Spare Parts Catalog

Table of Contents

Technical Information

Spare Parts

OIL SUPPLY GROUP

Selective Shims, Snap Rings & Kits Content

number. The quantity may vary depending on the transmission specification and certain spare parts may be used

How To Use This Catalog

Each transmission group of this catalog is listed in the table of contents. This spare parts catalog includes only transmission specification numbers for North American applications.

All technical information is specific to the transmission models that are referenced in this catalog. Weight and oil capacity information are only approximate and may vary by actual transmission specification. For any technical inquiry, please contact your preferred ZF passenger car transmission distributor for assistance. For a list of technical literature available from ZF or for answers to frequently asked questions about ZF transmissions visit us at www. zf.com/na.

Each transmission is divide into groups (e.g. gearbox housing group). The position number (Position #) is used to identify the location of each spare part in the transmission. A position number like 01.010 is either a spare part or an assembly. A position number like 01.010/110 is a subcomponent of an assembly. Please contact your preferred ZF passenger car transmission distributor about availability of assemblies and subcomponents.

Contact ZF for the most updated part number (for example: 6HP19 1071 040 XXX). Please, have the position number and model number prepared when you call. Thank you.

Use our toll free Service-Hotline: 1-800-451-2595.

The description (Description) identifies the spare part.

The quantity (Quantity) is the amount of spare parts included in one transmission model for a certain position

in multiple positions in the transmission.

The notes column (Notes) gives more information about the spare part (e.g. included in a kit).

Example

Position # Quantity

10.010 1

10.010/150 1

10.090 1

Each list for selective shims or snap rings is listed in this section of the catalog. Please measure the clearance according to the repair manual and select the required spare part from the table.

The kits content section shows all available kits for the transmission models that are referenced in this catalog, including the content of each kit.

Description Notes

PUMP NEEDLE SLEEVE SHIM

Selective shim; see page 24.

Mechatronic and Valve Body are only available as complete Service-Mechatronic.

For a distributor in your area call ZF at 1-800-451-2595 or visit our website at www.zf.com/na.

For Reference Only

ZF 6HP19 / 6HP21 Automatic Transmission – Spare Parts CatalogZF 6HP19 / 6HP21 Automatic Transmission – Spare Parts Catalog

Type Plate Information

Transmission Serial #

ZF Transmission Specification #

Vehicle Manufacturer Transmission #

010 005

The type plate is located on the main housing of the transmission. Please refer to the ZF transmission specification # when searching for spare parts and kits in this catalog.

For a distributor in your area call ZF at 1-800-451-2595 or visit our website at www.zf.com/na.

For Reference Only

ZF 6HP19 / 6HP21 Automatic Transmission – Spare Parts CatalogZF 6HP19 / 6HP21 Automatic Transmission – Spare Parts Catalog

6HP19 1071 010 XXX / 6HP21 1071 030 XXX

GEARBOX HOUSING GROUP

Position # Description Quantity Notes

01.010 GEARBOX HOUSING 1

01.030 SEALING SLEEVE 2 Included in overhaul kit; see page 29.

01.040 SEALING SLEEVE 1 Included in overhaul kit; see page 29.

01.050 SEALING SLEEVE 1 Included in overhaul kit; see page 29.

01.070 BREATHER TUBE 1

01.080 BREATHER COVER 1

01.100 SCREW PLUG 1 M10X1.0; Included in overhaul kit; see page 29.

01.110 CYLINDRICAL PIN 1

01.140 SCREW PLUG 1 M18X1.5; Included in overhaul kit; see page 29.

01.220 SHIPPING PLUG 1

For a distributor in your area call ZF at 1-800-451-2595 or visit our website at www.zf.com/na.

For Reference Only

ZF 6HP19 / 6HP21 Automatic Transmission – Spare Parts CatalogZF 6HP19 / 6HP21 Automatic Transmission – Spare Parts Catalog

TORQUE CONVERTER GROUP

Position # Description Quantity Notes

22.010 CONVERTER 1

97.010 RETAINING CLIP 1

97.020 BOLT + NUT 1

97.030 CAP SCREW 1

For a distributor in your area call ZF at 1-800-451-2595 or visit our website at www.zf.com/na.

For Reference Only

ZF 6HP19 / 6HP21 Automatic Transmission – Spare Parts CatalogZF 6HP19 / 6HP21 Automatic Transmission – Spare Parts Catalog

OIL SUPPLY GROUP

Position # Description Quantity Notes

10.010 PUMP ASSEMBLY 1

10.010/150 NEEDLE SLEEVE 1

10.010/160 SNAP RING 1

10.010/170 SHAFT SEAL 1 Included in overhaul kit; see page 29.

10.020 ROUND SEALING RING 1 Included in overhaul kit; see page 29.

10.040 INTERMEDIATE PLATE ASSEMBLY 1

10.040/110 INTERMEDIATE PLATE 1

10.040/130 CENTERING PLATE 1

10.040/150 COUNTER SPRING 6

10.040/160 PISTON RING 1 Included in overhaul kit; see page 29.

10.040/170 PISTON RING 1 Included in overhaul kit; see page 29.

10.050 COUNTER SPRING 11 M6X52

10.070 ROUND SEALING RING 1 Included in overhaul kit; see page 29.

10.080 TORX SCREW 11 M6X8; Included in overhaul kit; see page 29.

10.090 SHIM 1 Selective shim; see page 24.

For a distributor in your area call ZF at 1-800-451-2595 or visit our website at www.zf.com/na.

For Reference Only

ZF 6HP19 / 6HP21 Automatic Transmission – Spare Parts CatalogZF 6HP19 / 6HP21 Automatic Transmission – Spare Parts Catalog

FRONT PLANETARY DRIVE GROUP

Position # Description Quantity Notes

32.010 PLANET CARRIER ASSEMBLY 1

32.010/180 ANGLE DISC 1

32.010/190 AXIAL NEEDLE BEARING 1

32.010/200 ANGLE DISC 1

32.010/210 SUN GEAR 1

32.100 AXIAL NEEDLE BEARING 1

32.200 OIL COLLECTING PLATE 1

For a distributor in your area call ZF at 1-800-451-2595 or visit our website at www.zf.com/na.

For Reference Only

ZF 6HP19 / 6HP21 Automatic Transmission – Spare Parts CatalogZF 6HP19 / 6HP21 Automatic Transmission – Spare Parts Catalog

REAR PLANETARY DRIVE GROUP

Position # Description Quantity Notes

42.010 PLANET CARRIER ASSEMBLY 1

42.010/260 AXIAL NEEDLE BEARING 1

42.010/280 AXIAL NEEDLE BEARING 1

42.010/290 AXIAL WASHER 1

42.170 RING GEAR 1

42.180 SNAP RING 1

42.190 OUTPUT SHAFT 1

42.210 AXIAL NEEDLE BEARING 1

42.260 STOP RING 1

42.280 ANGLE DISC 1

42.290 AXIAL NEEDLE BEARING 1

For a distributor in your area call ZF at 1-800-451-2595 or visit our website at www.zf.com/na.

For Reference Only

ZF 6HP19 / 6HP21 Automatic Transmission – Spare Parts CatalogZF 6HP19 / 6HP21 Automatic Transmission – Spare Parts Catalog

COUPLING A GROUP

Position # Description Quantity Notes

70.010 CYLINDER ASSEMBLY 1

70.010/110 CYLINDER 1

70.010/120 PISTON 1

70.010/130 PROFILED SEALING RING 1 Included in overhaul kit; see page 29.

70.010/140 ROUND SEALING RING 1 Included in overhaul kit; see page 29.

70.010/150 CUP SPRING 1

70.010/160 OIL DAM 1

70.010/170 PROFILED SEALING RING 1 Included in overhaul kit; see page 29.

70.010/180 K-RING 1

70.130 UNDULATING SPRING 1

70.140 STEEL PLATE 5 3.00 mm; Included in steel kit; see page 28.

70.150 FRICTION PLATE 4 Included in friction kit; see page 27.

70.170 SNAP RING 1 Selective snap ring; see page 25.

For a distributor in your area call ZF at 1-800-451-2595 or visit our website at www.zf.com/na.

For Reference Only

ZF 6HP19 / 6HP21 Automatic Transmission – Spare Parts CatalogZF 6HP19 / 6HP21 Automatic Transmission – Spare Parts Catalog

COUPLING B GROUP

Position # Description Quantity Notes

72.010 SUN GEAR SHAFT 1

72.020 PISTON 1

72.050 ROUND SEALING RING 1 Included in overhaul kit; see page 29.

72.060 ROUND SEALING RING 1 Included in overhaul kit; see page 29.

72.070 CUP SPRING 1

72.080 OIL DAM 1

72.100 ROUND SEALING RING 1 Included in overhaul kit; see page 29.

72.110 SPLIT RING 1

72.130 UNDULATING SPRING 1

72.140 END PLATE 1 3.00 mm; Included in steel kit; see page 28.

72.144 STEEL PLATE 5 2.40 mm; Included in steel kit; see page 28.

72.150 FRICTION PLATE 5 Included in friction kit; see page 27.

72.170 SNAP RING 1 Selective snap ring; see page 25.

72.200 PISTON RING 2 Included in overhaul kit; see page 29.

72.210 AXIAL NEEDLE BEARING 1

For a distributor in your area call ZF at 1-800-451-2595 or visit our website at www.zf.com/na.

For Reference Only

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COUPLING C GROUP

Position # Description Quantity Notes

75.010 CYLINDER 1

75.010/140 FITTING KEY 2

75.030 PISTON 1

75.040 ROUND SEALING RING 1 Included in overhaul kit; see page 29.

75.050 ROUND SEALING RING 1 Included in overhaul kit; see page 29.

75.070 CUP SPRING 1

75.080 SPLIT RING 1

75.100 UNDULATING SPRING 1

75.120 FRICTION PLATE 4 Included in friction kit; see page 27.

75.140 STEEL PLATE 4 2.50 mm; Included in steel kit; see page 28.

75.150 END PLATE 1 3.50 mm; Included in steel kit; see page 28.

75.180 SNAP RING 1 Selective snap ring; see page 25.

For a distributor in your area call ZF at 1-800-451-2595 or visit our website at www.zf.com/na.

For Reference Only

ZF 6HP19 / 6HP21 Automatic Transmission – Spare Parts CatalogZF 6HP19 / 6HP21 Automatic Transmission – Spare Parts Catalog

COUPLING D GROUP

Position # Description Quantity Notes

73.010 PISTON 1

73.020 ROUND SEALING RING 1 Included in overhaul kit; see page 29.

73.030 ROUND SEALING RING 1 Included in overhaul kit; see page 29.

73.060 OIL DAM 1

73.070 ROUND SEALING RING 1 Included in overhaul kit; see page 29.

73.080 ROUND SEALING RING 1 Included in overhaul kit; see page 29.

73.120 CUP SPRING 1

73.130 SUPPORT SHIM 1

73.136 SNAP RING 1 2.00 mm

73.150 UNDULATING SPRING 1

73.160 STEEL PLATE 5 1.80 mm; Included in steel kit; see page 28.

73.170 FRICTION PLATE 5 Included in friction kit; see page 27.

73.180 END PLATE 1 3.50 mm; Included in steel kit; see page 28.

73.190 SNAP RING 1 Selective snap ring; see page 26.

73.210 SNAP RING 1

73.290 ANGLE DISC 1

73.300 AXIAL NEEDLE BEARING 1

For a distributor in your area call ZF at 1-800-451-2595 or visit our website at www.zf.com/na.

For Reference Only

ZF 6HP19 / 6HP21 Automatic Transmission – Spare Parts CatalogZF 6HP19 / 6HP21 Automatic Transmission – Spare Parts Catalog

COUPLING E GROUP

Position # Description Quantity Notes

71.010 INPUT SHAFT 1

71.020 PISTON 1

71.030 ROUND SEALING RING 1 Included in overhaul kit; see page 29.

71.040 ROUND SEALING RING 1 Included in overhaul kit; see page 29.

71.060 CUP SPRING 1

71.080 OIL DAM 1

71.090 ROUND SEALING RING 1

71.094 FIXING PLATE 1

71.100 SNAP RING 1

71.140 UNDULATING SPRING 1

71.150 STEEL PLATE 4 2.10 mm; Included in steel kit; see page 28.

71.160 FRICTION PLATE 4 Included in friction kit; see page 27.

71.170 END PLATE 1 3.50 mm; Included in steel kit; see page 28.

71.180 SNAP RING 1 Selective snap ring; see page 26.

71.190 SEALING RING 3 Included in overhaul kit; see page 29.

71.220 ROUND SEALING RING 1 Included in overhaul kit; see page 29.

71.240 SUN GEAR SHAFT 1

71.260 AXIAL NEEDLE BEARING 1

71.280 INTERMEDIATE SHAFT 1

71.290 AXIAL NEEDLE BEARING 1

71.300 DISC CARRIER 1

71.310 SNAP RING 1

For a distributor in your area call ZF at 1-800-451-2595 or visit our website at www.zf.com/na.

For Reference Only

ZF 6HP19 / 6HP21 Automatic Transmission – Spare Parts CatalogZF 6HP19 / 6HP21 Automatic Transmission – Spare Parts Catalog

OUTPUT GROUP

Position # Description Quantity Notes

14.020 NEEDLE SLEEVE 1

14.040 SNAP RING 1

14.050 SHIM 1 Selective shim; see page 24.

14.070 BALL BEARING 1

14.090 SNAP RING 1

14.110 SHAFT SEAL 1 Included in overhaul kit; see page 29.

14.130 SHIM 1 1.00 mm

14.140 OUTPUT FLANGE 1

14.150 SHAFT SEAL 1 Included in overhaul kit; see page 29.

14.160 COLLAR NUT 1 M27X1.5; Do not reuse.

For a distributor in your area call ZF at 1-800-451-2595 or visit our website at www.zf.com/na.

For Reference Only

ZF 6HP19 / 6HP21 Automatic Transmission – Spare Parts CatalogZF 6HP19 / 6HP21 Automatic Transmission – Spare Parts Catalog

FILTER GROUP

Position # Description Quantity Notes

03.010 FILTER KIT 1 Included in filter kit; see page 27.

03.010/010 GASKET 1 Included in overhaul kit; see page 29.

03.010/020 ROUND SEALING RING 1 Included in overhaul kit; see page 29.

03.010/030 SCREW PLUG 1 Included in overhaul kit; see page 29.

03.020 TORX SCREW 24 M6X28.5

For a distributor in your area call ZF at 1-800-451-2595 or visit our website at www.zf.com/na.

For Reference Only

ZF 6HP19 / 6HP21 Automatic Transmission – Spare Parts CatalogZF 6HP19 / 6HP21 Automatic Transmission – Spare Parts Catalog

MECHATRONIC GROUP

Position # Description Quantity Notes

27.460 GASKET 2 Included in overhaul kit; see page 29.

27.520 GUIDE SLEEVE 1 Included in overhaul kit; see page 29.

27.700 CAP 1

27.730 CAPACITOR 1

27.740 CLAMP 1 N/A MECHATRONIC 1

Only complete Service-Mechatronics are available.

CAUTION!

Only complete Service-Mechatronics are available.

Contact your local ZF Parts distributor for more information.

For a distributor in your area call ZF at 1-800-451-2595 or visit our website at www.zf.com/na.

For Reference Only

ZF 6HP19 / 6HP21 Automatic Transmission – Spare Parts CatalogZF 6HP19 / 6HP21 Automatic Transmission – Spare Parts Catalog

GEARSHIFT SYSTEM E-SHIFT GROUP

Position # Description Quantity Notes

06.010 SHAFT SEAL 1 Included in overhaul kit; see page 29.

06.030 SELECTOR SHAFT 1

06.050 PARKING LOCK DISC 1

06.060 CLAMPING SLEEVE 1

06.070 PIPE 1

06.090 LEG SPRING 1

06.150 LEVER 1

06.170 ANGLE BRACKET 1

06.170/110 ANGLE BRACKET 1

06.170/120 ANGLE BRACKET 1

06.170/130 HEXAGON NUT 1

06.190 HEXAGON NUT 1

06.210 CAP SCREW 2 M16X14

For a distributor in your area call ZF at 1-800-451-2595 or visit our website at www.zf.com/na.

For Reference Only

ZF 6HP19 / 6HP21 Automatic Transmission – Spare Parts CatalogZF 6HP19 / 6HP21 Automatic Transmission – Spare Parts Catalog

GEARSHIFT SYSTEM M-SHIFT GROUP

06.010

SHAFT SEAL

2

10X18X5; Included in overhaul kit; see page 29.

06.030

SELECTOR SHAFT

1

06.050

ROOSTER COMB

1

06.060

CLAMPING SLEEVE

1

06.070

PIPE

1

22.50 mm

06.094

DETENT SPRING

1

06.100

TORX SCREW

2

M6X13

Position # Description Quantity Notes

For a distributor in your area call ZF at 1-800-451-2595 or visit our website at www.zf.com/na.

For Reference Only

ZF 6HP19 / 6HP21 Automatic Transmission – Spare Parts CatalogZF 6HP19 / 6HP21 Automatic Transmission – Spare Parts Catalog

PARKING LOCK GROUP

Position # Description Quantity Notes

24.010 PIN 1

24.020 SCREW PLUG 1 M14X1.5; Included in overhaul kit; see page 29.

24.040 PAWL 1

24.060 LEG SPRING 1

24.080 CONNECTING BAR 1

24.110 GUIDING PLATE 1

24.120 TORX SCREW 3 M6X20

For a distributor in your area call ZF at 1-800-451-2595 or visit our website at www.zf.com/na.

For Reference Only

ZF 6HP19 / 6HP21 Automatic Transmission – Spare Parts CatalogZF 6HP19 / 6HP21 Automatic Transmission – Spare Parts Catalog

6HP19 1071 010 XXX / 6HP21 1071 030 XXX

SELECTIVE SHIMS

Position #

Select. Parts

Description

Quantity

Notes

10.090

OIL SUPPLY SHIM

Position #

Select. Parts

Description

Quantity

Notes

14.050

OUTPUT SHIM

6HP19 / 6HP21 SELECTIVE SHIM

0730 009 823 SHIM 1 5.00 0730 009 529 SHIM 1 4.80 0730 009 528 SHIM 1 4.60 0730 009 527 SHIM 1 4.40 0730 009 526 SHIM 1 4.20 0730 009 525 SHIM 1 4.00 0730 009 524 SHIM 1 3.80 0730 009 523 SHIM 1 3.60 0730 009 522 SHIM 1 3.40 0730 009 521 SHIM 1 3.20 0730 009 520 SHIM 1 3.00 0730 009 519 SHIM 1 2.80 0730 009 518 SHIM 1 2.60

6HP19 / 6HP21 SELECTIVE SHIM

0730 112 642 SHIM 1 1.00 0730 112 643 SHIM 1 1.20 0730 112 644 SHIM 1 1.40 0730 112 645 SHIM 1 1.60 0730 112 646 SHIM 1 1.80 0730 112 647 SHIM 1 2.00 0730 112 648 SHIM 1 2.20 0730 112 649 SHIM 1 2.40 0730 112 650 SHIM 1 2.60 0730 112 651 SHIM 1 2.80 0730 112 652 SHIM 1 3.00 0730 112 653 SHIM 1 3.20

For a distributor in your area call ZF at 1-800-451-2595 or visit our website at www.zf.com/na.

For Reference Only

ZF 6HP19 / 6HP21 Automatic Transmission – Spare Parts CatalogZF 6HP19 / 6HP21 Automatic Transmission – Spare Parts Catalog

6HP19 1071 010 XXX / 6HP21 1071 030 XXX

SELECTIVE SNAP RINGS

Position #

Select. Parts

Description

Quantity

Notes

70.170

COUPLING A SNAP RING

Position #

Select. Parts

Description

Quantity

Notes

72.170

COUPLING B SNAP RING

Position #

Select. Parts

Description

Quantity

Notes

75.180

COUPLING C SNAP RING

6HP19 / 6HP21 SELECTIVE SNAP RING

0730 513 834 SNAP RING 1 3.20 0730 513 833 SNAP RING 1 3.00 0730 513 832 SNAP RING 1 2.80 0730 513 831 SNAP RING 1 2.60 0730 513 830 SNAP RING 1 2.40 0730 513 829 SNAP RING 1 2.20 0730 513 828 SNAP RING 1 2.00 0730 513 827 SNAP RING 1 1.80

6HP19 / 6HP21 SELECTIVE SNAP RING

0730 513 834 SNAP RING 1 3.20 0730 513 833 SNAP RING 1 3.00 0730 513 832 SNAP RING 1 2.80 0730 513 831 SNAP RING 1 2.60 0730 513 830 SNAP RING 1 2.40 0730 513 829 SNAP RING 1 2.20 0730 513 828 SNAP RING 1 2.00 0730 513 827 SNAP RING 1 1.80

6HP19 / 6HP21 SELECTIVE SNAP RING

0730 513 845 SNAP RING 1 3.60 0730 513 844 SNAP RING 1 3.40 0730 513 843 SNAP RING 1 3.20 0730 513 842 SNAP RING 1 3.00 0730 513 841 SNAP RING 1 2.80 0730 513 840 SNAP RING 1 2.60 0730 513 839 SNAP RING 1 2.40 0730 513 838 SNAP RING 1 2.20 0730 513 837 SNAP RING 1 2.00 0730 513 836 SNAP RING 1 1.80

For a distributor in your area call ZF at 1-800-451-2595 or visit our website at www.zf.com/na.

For Reference Only

ZF 6HP19 / 6HP21 Automatic Transmission – Spare Parts CatalogZF 6HP19 / 6HP21 Automatic Transmission – Spare Parts Catalog

6HP19 1071 010 XXX / 6HP21 1071 030 XXX

SELECTIVE SNAP RINGS

Position #

Select. Parts

Description

Quantity

Notes

73.190

COUPLING D SNAP RING

Position #

Select. Parts

Description

Quantity

Notes

71.180

COUPLING E SNAP RING

6HP19 / 6HP21 SELECTIVE SNAP RING

0730 513 845 SNAP RING 1 3.60 0730 513 844 SNAP RING 1 3.40 0730 513 843 SNAP RING 1 3.20 0730 513 842 SNAP RING 1 3.00 0730 513 841 SNAP RING 1 2.80 0730 513 840 SNAP RING 1 2.60 0730 513 839 SNAP RING 1 2.40 0730 513 838 SNAP RING 1 2.20 0730 513 837 SNAP RING 1 2.00 0730 513 836 SNAP RING 1 1.80

6HP19 / 6HP21 SELECTIVE SNAP RING

0730 513 853 SNAP RING 1 3.20 0730 513 852 SNAP RING 1 3.00 0730 513 851 SNAP RING 1 2.80 0730 513 850 SNAP RING 1 2.60 0730 513 849 SNAP RING 1 2.40 0730 513 848 SNAP RING 1 2.20 0730 513 847 SNAP RING 1 2.00 0730 513 943 SNAP RING 1 1.80

For a distributor in your area call ZF at 1-800-451-2595 or visit our website at www.zf.com/na.

For Reference Only

ZF 6HP19 / 6HP21 Automatic Transmission – Spare Parts CatalogZF 6HP19 / 6HP21 Automatic Transmission – Spare Parts Catalog

Kits Content

6HP19 / 6HP21 Kits Content

6HP19 Filter Kit (Plastic Oil Pan) – 1071 298 009

Where used

03.010

1071 298 009

Plastic Oil Pan incl.

1

All

Filter

1

All

Gasket

1

All

Round Sealing Ring

1

All

6HP19 Friction Kit – 1071 298 013

Where used

70.150

1071 272 005

Friction Plate A

4

71.160

1071 271 033

Friction Plate E

6

72.150

1071 272 004

Friction Plate B

6

73.170

1071 273 003

Friction Plate D

5

75.120

1071 275 005

Friction Plate C

4

6HP19

1071 010 ___

6HP21 Friction Kit – 1071 298 014

Where used

70.150

1071 272 005

Friction Plate A

4

71.160

1071 271 082

Friction Plate E

6

72.150

1071 272 004

Friction Plate B

6

73.170

1071 273 003

Friction Plate D

5

75.120

1071 275 005

Friction Plate C

4

6HP21

1071 030___

Position # ZF Part # Description Quantity

Position # ZF Part # Description Quantity Notes

(1071 ___ ___)

See Chart 013 Below

Notes

Chart 013 Friction kit applications

005 to 033

QuantityPosition # ZF Part # Description

(1071 ___ ___)

See Chart 014 Below

Notes

Chart 014 Friction kit applications

003 to 004 006 013 to 014 016 to 027 029 to 031 034 to 035 037 to 038

For a distributor in your area call ZF at 1-800-451-2595 or visit our website at www.zf.com/na.

For Reference Only

ZF 6HP19 / 6HP21 Automatic Transmission – Spare Parts CatalogZF 6HP19 / 6HP21 Automatic Transmission – Spare Parts Catalog

Kits Content

6HP19 / 6HP21 Kits Content

6HP19 / 6HP21 Steel Kit – 1071 298 011

Where used

Notes

70.140

1071 372 010

Steel Plate A

5

71.150

1071 371 048

Steel Plate E

5

71.170

1071 371 094

End Plate E

1

72.144

1071 372 025

Steel Plate B

6

72.140

1071 372 061

End Plate B

1

73.160

1071 373 009

Steel Plate D

5

73.180

1071 373 006

End Plate D

1

75.140

1071 375 006

Steel Plate C

4

75.150

1071 375 007

End Plate C

1

Chart 011 Steel kit applications

6HP21

1071 010

___

1071 030 ___

6HP21 Steel Kit – 1071 298 012

Where used

Notes

70.140

1071 372 010

Steel Plate A

5

71.150

1071 371 052

Steel Plate E

6

71.170

1071 371 093

End Plate E

1

72.144

1071 372 025

Steel Plate B

6

72.140

1071 372 061

End Plate B

1

73.160

1071 373 009

Steel Plate D

5

73.180

1071 373 006

End Plate D

1

75.140

1071 375 006

Steel Plate C

4

75.150

1071 375 007

End Plate C

1

6HP21

1071 030 ___

Position # ZF Part # Quantity

Description

6HP19

005 to 033 004

006 013 to 014 020 to 022 025 027 029 to 030 037

(1071 ___ ___)

See Chart 011 Below See Chart 011 Below

See Chart 011 Below

Position # ZF Part # Description Quantity

Chart 012 Steel kit applications

003 016 to 019 023 to 024 026 031 034 to 035 038

For a distributor in your area call ZF at 1-800-451-2595 or visit our website at www.zf.com/na.

For Reference Only

(1071 ___ ___)

See Chart 012 Below

ZF 6HP19 / 6HP21 Automatic Transmission – Spare Parts CatalogZF 6HP19 / 6HP21 Automatic Transmission – Spare Parts Catalog

Kits Content

6HP19 / 6HP21 Kits Content

6HP19 / 6HP21 Overhaul Kit – 1071 298 007

Where used

Round Sealing Ring

1

75.050

0734 313 222

Round Sealing Ring

1

Coupling C

73.020

0734 313 195

Round Sealing Ring

1

Coupling D

73.030

0734 313 221

Round Sealing Ring

1

Coupling D

73.070

0734 313 019

Round Sealing Ring

1

Coupling D

73.080

0734 313 030

Round Sealing Ring

1

70.010/170

0501 320 493

Profiled Seal Ring

1

Coupling A

70.010/140

0734 313 028

1

Coupling A

70.010/130

0501 320 492

Profiled Seal Ring

1

Coupling A

72.050

0734 313 027

Round Sealing Ring

1

Coupling B

72.060

0734 313 033

Round Sealing Ring

1

Coupling B

72.100

0734 313 027

Round Sealing Ring

2

Coupling B

72.200

0734 317 403

Piston Ring

2

Coupling B

71.030

0734 313 040

Round Sealing Ring

1

71.040

0734 313 193

Round Sealing Ring

1

Coupling E

71.090

0734 313 009

1

Coupling E

71.190

0734 317 387

Sealing Ring

3

Coupling E

71.220

0734 313 846

Round Sealing Ring

1

Coupling E

01.030

0501 319 279

Sealing Sleeve

2

All

Gearbox housing

01.040

0501 319 280

Sealing Sleeve

1

01.050

0501 319 281

Sealing Sleeve

1

01.100

0501 321 921

Screw Plug

1

01.140

0501 321 922

Screw Plug

1

06.010

0734 319 801

Shaft Seal

2

Gearshift system

14.110

0734 319 633

Shaft Seal

1

24.020

0501 323 684

Screw Plug

1

27.460

0501 321 776

Gasket

2

Mechatronic

27.460

0501 321 777

Gasket

2

Mechatronic

27.520

0501 216 272

Guide Sleeve

1

Mechatronic

03.010/030

0501 318 960

Screw Plug

1

03.010/020

0501 319 012

Round Sealing Ring

1

03.010/010

0501 323 156

Gasket

1

Filter

10.010/170

0734 319 695

Shaft Seal

1

Oil supply

10.040/170

0734 401 295

Piston Ring

1

10.040/160

0734 401 291

Piston Ring

1

10.020

0734 313 083

Round Sealing Ring

1

10.070

0734 313 165

Round Sealing Ring

1

Oil supply

10.080

1071 210 052

Torx Screw

11

Oil supply

14.150

0734 310 418

Shaft Seal

1

Output

14.150

0750 111 470

Shaft Seal

1

Output

Kits may contain items not used in all applications

Position # ZF Part # Description Quantity Group

75.040 0734 313 007

75.040 0734 313 195

Round Sealing Ring

1 1071 030 __ Coupling C

1071 010 ___

1071 030 ___

1071 010 __ Coupling C All All All All All Coupling D All All All All All All All All Coupling E All All All All

All Gearbox housing All Gearbox housing All Gearbox housing All Gearbox housing All All Output All Parking lock All All All All Filter All Filter All All All Oil supply All Oil supply All Oil supply All All All All

For a distributor in your area call ZF at 1-800-451-2595 or visit our website at www.zf.com/na.

For Reference Only