Atag Premier E-SHR 15, Premier E-SHR 24T, Premier E-SHR 35T, Premier E-HR 24 Installation And Servicing Instructions

INSTALLATION & SERVICING
INSTRUCTIONS
8G.51.18.01/07.04 We reserve the right to make changes
CE PIN 0063AS3538
These instructions to be retained by user.
central heating progr. on / off
hot water progr. on / off
pump progr. on / off
Reset key
Step key
display
Explanations of symbols and signs on the Control Tower display.
0 1 2
No heat requirement
Ventilation phase
Ignition phase
Burner active on central heating
Burner active on hot water
Fan check
Burner off when room thermostat is demanding
Pump overrun phase for central heating
Pump overrun phase for hot water
Burner off because of to high flow water temperature
Automatic venting programme
3 4 5
6 7 8 9 A
Water pressure is to low (<1,0 bar), flashing FILL will be altered with indication of water pressure, boiler power of 50% is possible. The installation needs to be topped up.
Water pressure is to low (<0,7 bar), FILL indication remains continuously visible, the boiler is taken out of operation. The installation needs to be topped up.
Water pressure is to high (>2,8 bar), HIGH indication remains continuously visible, the boiler is taken out of operation. The installation pressure needs to be decreased by draining water.
Operation indication (in the first display position)
Mode key ~ Selecting chapters
Step key ~ Scrolling in a chapter
Reset key ~ Unlocking the boiler in case of error
Mode key
Distributor for UK
ATAG Heating UK Ltd. Unit M1 Hilton Business Park East Wittering West Sussex PO20 8RL
Phone: 01243 673888 Fax: 01243 673444
Email: info@atagheating.co.uk Internet: www.atagheating.co.uk
Distributor for Ireland
Total Energy Management Ltd. Unit 9, Ballybritt Industrial Estate, Monivea Road, Galway, Ireland.
Tel. (091) 769174 Fax. (091) 769485
Email: info@tem.ie Internet: www.tem.ie
Installation instructions E-SHR series page 3
Contents
1 Introduction .................................................................................................................................... 4
2 Regulations .................................................................................................................................... 4
3 Description of the appliance ........................................................................................................... 5
4 Scope of the supply ....................................................................................................................... 5
5 Mounting of the boiler ..................................................................................................................... 5
5.1 Dimensions .......................................................................................................................... 6
6 Connecting the boiler ..................................................................................................................... 8
6.1 Central heating system ........................................................................................................ 9
6.2 Expansion vessel ............................................................................................................... 10
6.3 Underfloor heating systems(plastic pipes) .......................................................................... 10
6.4 Gas connection .................................................................................................................. 10
6.5 Hot water supply E-SHR 24T and 35T ................................................................................ 10
6.6 Hot water supply E-SHR 15 and 24 .................................................................................... 11
6.7 Condensation drain pipe ..................................................................................................... 11
6.8 Flue gas exhaust system and air supply system ............................................................... 11
6.9 Air supply .......................................................................................................................... 12
7 Electrical connection.................................................................................................................... 13
8 Boiler controls .............................................................................................................................. 15
8.1 Explanation of the function keys ........................................................................................ 15
9 Filling and venting the boiler and installation ................................................................................. 16
9.1 Central heating system ...................................................................................................... 16
9.2 Hot water supply ................................................................................................................ 16
10 Commissioning the boiler ............................................................................................................ 17
10.1 Central Heating system ......................................................................................................17
10.2 Hot water supply ................................................................................................................ 17
10.3 Adjustments ...................................................................................................................... 17
11 Isolating the boiler ........................................................................................................................ 20
12 Commissioning ............................................................................................................................ 21
12.1 Checking for contamination ................................................................................................ 21
12.2 Checking the CO2.............................................................................................................. 22
13 Maintenance ................................................................................................................................23
13.1 The frequency of maintenance ............................................................................................ 23
13.2 Maintenance activities ........................................................................................................ 23
13.3 Further checks ................................................................................................................... 23
14 Technical specifications ............................................................................................................... 24
15 Diagram showing various parts of the boiler .................................................................................. 25
16 Example diagrams for connecting the boiler ................................................................................. 27
16.1 Radiator installation without thermostat valves .................................................................... 27
16.2 Radiator installation with thermostat valves only ................................................................. 28
17 Error indication ............................................................................................................................. 29
18 CE-Certificate United Kingdom ..................................................................................................... 30
19 CE-Certificate Ireland ................................................................................................................... 31
The boiler should only be installed by a Competent Gas Installer. Work on the boiler must be carried out by a competent person, (Ref: Gas Safety Installation and Use ) using correctly calibrated instruments with current test certification.
Installation instructions E-SHR series page 4
1 Introduction
These instructions describe the functioning, installation, use and primary maintenance of ATAG central heating units for United Kingdom and Ireland. Where necessary different regulations of each country are separately described.
These instructions are intended for the use of Corgi registerd installers or registered Bord Gais installers in connection with the installation and putting into operation of ATAG units. It is advisable to read these instructions thoroughly, well in advance of installation. Separate instructions for use are supplied with the unit for users of ATAG central heating units. ATAG is not liable for the consequences of mistakes or shortcomings which have found their way into the installation instructions or users manual. Further, ATAG reserves the right to alter its products without prior notification.
When delivering the unit, give the customer clear instructions concerning its use; present the customer with the users manual and card.
Each unit is fitted with an identification plate. Consult the details on this plate to verify whether the unit is compliant with its intended location, e.g.: gas type, power source and exhaust classification.
On completion of the installation the installer or commissioning engineer must fill out and complete the Benchmark commission section of the boiler log book and hand to customer or end user for future record keeping. The Benchmark log book must also be filled out and completed by the service agent following each service call, and returned to the customer. A copy of the Benchmark commissioning certificate must be returned to ATAG Heating UK Ltd / Total Energy Management Ltd along with the warranty registration card to register the appliance for the standard warranty benefits.
2 Regulations
The following regulations apply to installation of ATAG central heating units:
Legislation and Regulations. Gas Safety (Installation and Use). All gas appliances must by law, be installed by a competent person, eg. Members of CORGI and in accordance with the current Gas Safety Regulation. Failure to install appliance correctly could lead to prosecution.
In addition to the above regulations this appliance must be installed in compliance with the current IEE Regulations, the Building Standards (Scotland Consolidation) Regulations. Regulations and bye laws of the Local Water Authority and the Current Health and Safety Regulation.
Ireland:
- Irish standard 813
- Domestic gas installations
The current, Electricity at Work Regulation must be complied with and also be in accordance with the relevant and current editions of the British Standards.
The ATAG Premier boiler is a certified appliance and must not be modified or installed in any way contrary to this Installation Manual. Manufactures instructions must not be taken in any way as overriding statutory obligations.
The ATAG Premier is a central heating unit with an optional integrated hot water function. These units must be connected according to these instructions and all installation norms in respect of the part of the unit to be connected.
Observe the following rules of safety:
- All work on the unit must take place in a dry environment.
- ATAG units must never be in operation without their housing, except in connection with maintenance or adjustments (see Chapter 12 and 13).
- Never allow electrical or electronic components to come into contact with water.
Carry out the following tasks in connection with maintenance, etc. to an already-installed unit:
- Shut down all programmes;
- Close the gas tap;
- Isolate the appliance from the electricity supply;
- Close the stop cock of the units intake connection.
Take note of the following when maintenance or adjustments are needed:
- The unit must be able to function during these activities; for this reason, the units supply voltage, gas pressure and water pressure must be maintained. Ensure that these are not a source of potential danger during these activities.
Following maintenance or other activities; always check the installation of all parts through which gas flows (using leak-search spray).
Following maintenance or other activities, always replace the housing and secure it with the screws (5x).
Installation instructions E-SHR series page 5
The following (safety) symbols may be encountered in these installation instructions and on the unit:
This symbol indicates that the unit must be stored away from frost.
This symbol indicates that the packaging and/ or contents can be damaged as a result of insufficient care taken during transport.
This symbol indicates that, whilst still in its packaging, the unit must be protected from weather conditions during transport and storage.
KEY-symbol. This symbol indicates that assembly or dismantling, resp., must be carried out.
ATTENTION symbol. This symbol indicates that extra attention must be paid in connection with a particular operation.
Danger: High Voltage!
3 Description of the appliance
The ATAG Premier E-SHR boiler is a room sealed, condensing and modulating central heating boiler, with or without an integrated hot water facility. The built-in fan sucks the combustion air from outside and provides full premixing of the gas and air. The gas mixture is guided through the ceramic burner which is fitted above the heat exchanger. As a result of the small flame height a compact construction is possible. The combustion gasses are exhausted after passing through the stainless steel heat exchanger. The formed condensate water is discharged through the waste trap.
The boiler has been tested according to valid CE* standards and has a CE* certificate and SEDBUK A-rating. The operating efficiency of the boiler is higher than 98% (on upper value Hs). As a result of its compact construction the radiation, convection and stand by losses are very low. The emission of damaging substances is far below the standard set for equipment with the gas quality-control label for clean combustion.
The boiler is provided with an automatic venting program. In case of a recently topped up or filled up installation this program takes care of the removal of any present air in the boiler. In this case the control will check the water pressure and if it is too low, will report this on the display.
The boiler anticipates the heat requirement of the central heating installation or the hot water supply. As a result the boiler will adjust its capacity to the installation and will switch on less often, which means that the boiler will operate longer and at a low level. It is possible that the boiler will only have to switch on once an hour. In this case
the aim is to obtain maximum comfort and efficiency.
In order to be able to anticipate installation heat emissions the boiler has been fitted with a proportional gradient control system. After the boiler goes into operation this control provides a uniform increase of power, instead of immediately burning at full power. When the installation does require full power the control will adjust as required. By this means a uniform increase of the water temperature is effected. If an outside sensor is connected, the control will operate weather-dependent. This means that the control measures the outside temperature and the flow water temperature. On the basis of this data the control calculates the optimal flow water temperature in the installation.
The E-SHR-T combination boiler provides a hot water supply by means of a plate heat exchanger fitted in the boiler and provides a constant hot water temperature of 60°C (factory setting). A heat retention device ensures a minimum temperature of 30°C of the plate heat exchanger, which benefits comfort.
4 Scope of the supply
The boiler is supplied ready for use. The supply kit is composed as follows:
- Boiler with casing;
- Automatic vent (inside the boiler);
- Safety valve (inside the boiler);
- Suspension bracket
- Adapter fittings
- Fixing material consisting of plugs and screws;
- Template;
- Installation instructions;
- Operating manual;
- Warranty card;
- Benchmark logbook.
Installation instructions E-SHR series page 6
5.1 Dimensions
5 Mounting of the boiler
The boiler can be mounted practically to any wall with the suspension bracket and the included fixing equipment. The wall must be flat and of sufficient strength in order to be able to carry the boiler weight. Above the boiler there must be at least 250 mm working space in order to be able to fit a twin supply and exhaust system or a coaxial flue system. On both sides of the boiler at least 10 mm must be reserved in connection with fitting or removing of the casing. The location of the boiler can be determined by using the template.
Remove the casing of the boiler. The casing is also the airbox of the boiler and is secured with a screw behind the door at the front. Also the four quick-release fasteners (2 at the top and 2 at the bottom) should be secured with a screw.
First remove the screws before loosening the quick-release fasteners. Tighten the screws again when replacing the housing.
Lift the boiler only at the boilers rear wall.
Dimensions (*see figure 4) table 1
tinufoepyt
51RHS-E 42RHS-E
T42RHS-E T53RHS-E
A thgieh
mm056056056
B thgiehknatnoisnapxehtiw
mm- - 078
C htdiw
mm005005005
D htped
mm593593593
E tsuahxesageulf/edistfel
mm533533533
F ylppusdnatsuahxesageulf/ertnecotertnec
mm021021021
G tsuahxesageulf/kcab
mm072072072
H epipsag/edistfel
mm052052052
J epipwolf/edistfel
mm051051051
K epipnruter/edistfel
mm053053053
L epipnoitasnednoc/edistfel
mm504504504
N epipretawdloc/edistfel
mm582582
P epipretawtoh/edistfel
mm512512
Q *gfothgnelepip
mm9191512
R *cfothgnelepip
mm040404
S *wdnak;r;fdnacfothgnelepip
mm0505061
T cepipfoertnec/kcabwdnak;*
mm626262
U *rdnag;fepipfoertnec/kcab
mm050505
Installation instructions E-SHR series page 7
wall
ceiling
minimum of 250 mm
minimum of 10 mm
dimensions (in mm) figure 2
D
F
T
U
C
R
K
S
J
P
H
N
G
Q
L
E
BA
dimensions of fastening and supporting positions (in mm) figure 3
54
332
619,5
337
supporting point
52
220
Two points are located on the back of the boiler, which can be used in situations, in which the boiler is being suspended on a frame. In addition, the dimensions of the drilling holes for fastening the boiler are shown. The dimensions of the drilling holes are also shown on the template.
Installation instructions E-SHR series page 8
6 Connecting the boiler
The boiler has the following connection pipes;
- The central heating pipes.
These can be connected to the installation by means of compression fittings / adapter fittings;
- The gas pipe.
It is provided with thread which the tail piece of the gas valve can be screwed on;
- The condensation drain pipe.
It consists of a 22 mm plastic pipe. The drain pipe can be connected to this by means of an open connection;
- The flue gas exhaust system and air supply system.
It consists of a concentric connection 80/125 mm.
- Cold and hot water pipes.
These consist of 15mm ext. copper pipe and can be connected to the installation by means of compression
fittings / adapter fittings.
When removing the plastic sealing caps from the pipes, contaminated testing water can be released.
It is advisable to spray-clean all of the unit’s connecting pipes and/or to spray-clean/blow­clean the installation before connecting it to the unit.
connection diameters table 2
f w g k r c
boiler pipes bottom Premier figure 4
tinufoepyt
RH-E
51
RH-E
42
RH-E
T42
RHS-E
T53
metsyssageulf/ylppusrianoitsubmoc
mm521/08521/08521/08521/08
g-epipsag
elamef"½elamef"½elamef"½elamef"½
f-epipwolfgnitaehlartnec
mm22mm22mm22.txe"¾
r-epipnrutergnitaehlartnec
mm22mm22mm22.txe"¾
c-epipegrahcsidnoitasnednoc
mm22mm22mm22mm22
k-epipretawdloc
mm51.txe"½
w-epipretawtoh
mm51.txe"½
f w g k r c
E-SHR 15 E-SHR24 E-SHR24T
E-SHR35T
Installation instructions E-SHR series page 9
6.1 Central heating system
The boiler pipes can be connected to the installation by means of compression fittings. Reducers should be used for connecting to thick-walled pipe (welded or threaded).
The boiler has a self-adjusting and self-protecting control system for the load capacity. By this means the temperature difference between the flow and return water is checked. The circulation pump will be able to supply the given water displacement with an installation resistance of up to 18 kPa, for this see table 3.
If the capacity of the boiler pump is insufficient, an extra external pump can be installed in series with the boiler. The electrical side of this external circulation pump can be connected in the Control Tower, by which means this pump switches at the same times as the boiler pump. The maximum absorbed current consumption of the external circulation pump may be 230 W (1 Amp).
If the installation resistance is higher than the stated value the load will be adjusted until an acceptable temperature difference between flow and return water has been obtained. If, after this, the temperature difference remains too much then the boiler will switch itself off and wait until an acceptable temperature has arisen. If an unacceptable temperature is detected, then the control will repeatedly try to achieve water flow, and if this does not work then the boiler will switch off.
available water flow at full load table 3
external installation pump in series figure 6
tinufoepyt
pmuP
epyt
etarwolfretaw
D C°02T
elbissimrep noitallatsni ecnatsiser
nim/lh/laPkrabm
51RHS-E
05-02SPU3,0102633033
42RHS-E
05-02SPU1,5108902002
T42RHS-E
05-02SPU1,5108902002
T53RHS-E
06-02PU22423181081
pump index lines graph 1
Q(m³/h)
Pumpcharacteristic UP 20-60
24T/35T
15/24
Pumpcharacteristic
UPS 20-50 (pos. 1)
H(m)
As standard the boiler is provided with a water filter in the return pipe of the boiler. With this, possible contamination of the central heating water is prevented from ending up in the boiler. The boiler is also provided with an internal safety valve set at 3 bar. This is connected by means of a combination waste to the condensate discharge.
If all, or a large number of radiators are provided with thermostatic radiator valves it is advisable to use a pressure difference control (bypass) in order to prevent flow problems in the installation.
The boiler is designed to be used on sealed system only.
Additives in the installation water are only permitted in consultation with the country distributor.
7
6
5
4
3
2
1
0
0 0,5 1 1,5 2 2,5
Pumpcharacteristic
UPS 20-50 (pos. 2)
Installation instructions E-SHR series page 10
6.2 Expansion vessel
All ATAG Premier boilers are provided with an internal expansion vessel. The vessel of the E-SHR 15, 24 and 24T is positioned inside the boiler casing. this expansion vessel has a pre­charge pressure of 1 bar and a capacity of 8 litres. The vessel of the E-SHR35T is positioned directly beneath the boiler and together with the casing forms a single entity with the boiler. The expansion vessel is located vertically behind the casing, which can be removed by pulling forwards. The expansion vessel has a pre-charge pressure of 1 bar and a capacity of 12 litres. If a larger capacity expansion vessel is needed for the installation a standard expansion vessel should be fitted additionally.
If the internal expansion vessel is not sufficient, choose an expansion vessel volume, of which the summary is geared to the installation’s water capacity. The pre-charge pressure depends on the installation height above the expansion vessel (Table 4). Fit the expansion vessel into the return pipe as close as possible to the boiler.
6.4 Gas connection
The appliance pipe is fitted with an internal thread, into which the tail piece of the gas tap can be screwed.
United Kingdom:
The gas supply must comply to the current Gas Safety Regulations.
Ireland:
- Irish standard 813
- Domestic gas installations
The connection to the appliance must include a suitable method of disconnection and a gas control cock must be installed adjacent to the appliance for isolation purposes. The nominal inlet working gas pressure measured at the appliance should be 20 mbar for Nat gas (G20).
Make sure that the gas pipe work does not contain dirt, particularly with new pipes.
6.5 Hot water supply E-SHR 24T and 35T
The ATAG Premier E-SHR 24T and 35T are fitted with a stainless steel plate exchanger for producing domestic hot water. The boiler does not have a hot water store and in case of a demand for hot water the boiler will heat the sanitary water flowing through the plate heat exchanger up to 63°C instantanious.
The water mains installation must comply with the water BYE-laws.
In regions with a water hardness value higher than 15°D, calcium deposits should be removed from the plate heat exchanger on a regular basis. If problems occur when using sanitary water with a chlorine content higher than 150 mg/l, no recourse can be made to the terms of the warranty.
The hardness of the water is variable in the United Kingdom and Ireland. The water company can provide exact information about this.
The cold and hot water pipes can be connected to the installation by means of compression fittings.
The cold water inlet on the E-SHR-T boilers must be provided with the following (counted in the water flow direction):
- Safety group;
- Expansion vessel for potable water, 6 bar (blue)
6.3 Underfloor heating system (plastic pipes)
When connecting or using an underfloor heating system, designed with plastic pipes, or plastic pipes are used elsewhere in the installation, one should ensure that the plastic pipes used comply with the DIN 4726/4729 standard. It is set out in this standard that the pipes may not have oxygen permeability higher than 0.1 g/m³.d at 40°C. If the system does not comply with this DIN standard, the underfloor heating component will have to be separated from the central heating boiler by means of a plate exchanger.
No recourse can be made to the terms of the warranty in the event of failure to observe the regulations pertaining to plastic underfloor heating pipes.
choice of expansion vessel table 4
evobathgiehnoitallatsni
lessevnoisnapxeeht
erusserpegrahc-erp
lessevnoisnapxeehtfo
m5rab5,0
m01rab0,1
m51rab5,1
Installation instructions E-SHR series page 11
6.6 Hot water supply E-SHR 15 and 24
Depending of the comfort preferences different external hot water cylinders can be connected to E-SHR 15 and 24 solo boiler. The choice of the cylinder depends on the coil output. The coil output must be compatible with the boiler output. The E-SHR 15 and 24 are provided with an internal DHW control. The electrical connection can be made on the connection terminal in the Control Tower. See the wiring diagram on page 13 and 14.
6.7 Condensation drain pipe
The collective condensation drain pipe should be connected to the drain by means of an open connection (Tundish Break). Removing the possibility of foul drain gases and water backing up into the boiler. The drain connection should have a minimum diameter of 25 mm.
The following components are connected to the combi­nation condensation drain pipe:
- Condensation discharge;
- Safety valve;
Draining of the condensation water to the external rain guttering is not permitted in view of the danger of freezing.
Before putting the boiler into operation fill the siphon with 300 ml of water.
6.8 Flue gas exhaust system and air supply system
The appliance connection diameter is 80/125 mm, to which the flue gas outlet and air supply system can be fitted, with or without elbow pieces. The maximum permissible pipe length is set out in Table 5.
United Kingdom:
The flue gas outlet and air supply installation must comply with the current regulation requirements. IG UP 10 and BS 715.
Ireland:
- Irish standard is 813 section 9.10.1
We recommend that you use a stainless steel flue gas outlet material. Using the ATAG icicle-free roof outlet prevents ice from building up on the roof outlet.
Before connecting any flue pipe or fittings into the adaptor (1), Please remove both flue gas test nipples, items 2 &
3. Make flue or fitting connection, Re­connect both flue gas test nipples.
Flue systems must comply with the current regulations. It is essential that in practice, products of combustion discharging from the terminal cannot re- enter the building or any other adjacent building through ventilators, windows, doors, other sources of natural or mechanical air infiltration from forced ventilation or air conditioning systems.
Horizontal sections of flue sections of the flue system should always be installed sloping towards the boiler, in order to avoid condensate lying in the flue system. The minimum gradient is 30mm/mtr. With the condensate running back to the boiler the risk of ice forming at the terminal is reduced.
supply and exhaust system figure 9
length supply and exhaust system table 5
ehtsedulcnimetsysylppusriadnasageulfetelpmocehT
.lanimretllawrofoorehtdnatcudegrahcsidsageulf
ehtrofsisertemnihtgnelepipdetatsmumixamehT
ehtneewtebecnatsidehtsidnametsystsuahxe/ylppus
.lanimretllawrofoorehtdnatinu
tinufoepytepipraenilmumixam
521/08htiwsertemnihtgnel
mm
51RHS-E 04
T42/42RHS-E 52
T53RHS-E 81
eht,metsystsuahxeroylppusehtnisdnebgnisunehW
raenilehtotdeddaebtsum,wolebdetatshtgneltnelaviuqe
.shtgnelepip
mm521/08tcudtsuahxesertem01htiw42RHS-E:elpmaxE
4,21=ertem2,1x2+sertem01:snaemsihT.sdneb°09x2dna
.htgneldettimrepmumixamehtnihtiwsisihT.ertem
°09dneb 2,1 °54dneb 0,1
1
2
3
Installation instructions E-SHR series page 12
The terminal should be located where dispersal of combustion products is not impeded and with due regard for the damage or discolouration that might occur to building products in the vicinity (see fig 10). In certain weather conditions condensation may also accumulate on the outside of the air inlet pipe. Such conditions must be considered and where necessary insulation of the inlet pipe may be required. In cold and/or humid weather water vapour may condense on leaving the flue terminal. The effect of pluming steam must be considered.
The terminal must not be located in a place where it is likely to cause a nuisance. For protection of combustibles, refer to IS 813 section
9.10.1. where the terminal is less than 2m (6.6ft) above a pavement or platform to which people have access (including) any balcony or flat roof the terminal must be protected by a guard of durable material. A suitable guard is available from the country distributor.
Where a terminal is fitted below a window which is hinged at the top, and where the hinge axis is horizontal, and the window opens outwards, the terminal shall be 1m below the bottom of the window opening.
If the boiler is to be located under stairs, a smoke alarm meeting the requirements of I.S. 409 or equivalent must be fitted.
The flue must be terminated in a place not likely to cause a nuisance.
For horizontal sections, the outlet system should always be fitted on an incline (30 mm/m) sloping down towards the appliance so that no condensation water is able to accumulate in the outlet system. The chances of icicles forming on the roof outlet is minimised by causing the condensation water to run back towards the appliance. In the case of horizontal outlets the inlet system should be fitted on an incline sloping down towards the outside to prevent rainwater from coming in.
Fitting an additional condensation collection device in the outlet system is surplus to requirement.
The appliance produces a white wisp of condensation. This wisp of condensation is harmless, but can be found to be unpleasant, particularly in the case of outlets in outside walls.
For further information regarding the supply range of the exhaust and supply system please contact the country distributor.
6.9 Air supply
It is NOT necessary to have a purpose provided air vent in the room or internal space in which the boiler is installed. Neither is it necessary to ventilate a cupboard or compartment in which the boiler is installed, due to the extremely low surface temperature of the boiler casing during operation. Therefore the requirements of BS 6798, Clause 12, and BS5440:2 may be disregarded.
The appliance is not suitable as an "open" appliance. This means that combustion air should always be obtained through a direct connection.
figure 10
reliobdetsissanafrofnoitisoplanimret
muminim
ecnatsid
A
gnineporehtorowodniwneponawolebyltcerid
kcirbria.g.e(
mm003
B sepipniardrosepiplios,srettugwoleb
mm57
C sevaewoleb
mm002
D foortropracroseinoclabwoleb
mm002
E sepipliosdnasepipniardlacitrevmorf
mm57
F srenroclanretxerolanretnimorf
mm003
G levelynoclabwolebrodnuorgevoba
mm003
H lanimretagnicafecafrusamorf
mm006
I lanimretagnicaflanimretamorf
mm0021
J
rood.g.e(tropracehtnignineponamorf
gnillewdotni)wodniw
mm0021
K llawemasehtnolanimretamorfyllacitrev
mm0051
L llawemasehtnolanimretamorfyllatnoziroh
mm003
M llawaotlanimretlacitrevamorfyllatnoziroh
mm003
Dimensions table 6
Installation instructions E-SHR series page 13
7 Electrical connection
The appliance complies with the CE Machinery Directive 89/392/EEC. The EC Low Voltage Directive 72/23/EEC and the EC EMC Directive 89/336/EEC. A 230V -50Hz mains electrical supply is required fused externally at 5A.
The installation must continue to comply with:
United Kingdom:
- the national rules for electrical installations.
Ireland:
- the ECTI national rules for electrical installations
The appliance must be connected to an earthed socket. this must be visible and within reach.
The following general stipulations also apply:
- No changes may be made to the wiring of the
appliance;
- All connections should be designed in accordance
with the enclosed regulations.;
- Should it be necessary to change it, the mains power
supply cable may only be replaced with an ATAG mains power supply cable (item No. S4477300).
The ATAG room thermostat and controls must be connected to their allocated connections. All other types or makes of room thermostats or controls which are used must have a Volt free contact.
230 Volts for
external pump
mains power
supply
230 Volts for
external control
230 Volts
internal or external
three-way valve motor
and cylinder sensor
ATAG
room thermostat
On/off thermostat or
control (Volt free)
Connection block
ATAG outside sensor
External safety
contact
24 Volts
maximum 100 mA
When using an on/off thermostat or control, it is possible that an anticipating resistance must be installed in order to prevent too high temperature fluctuations. As a stand­ard rule this means mercury thermostats. This resis­tance wire is present in the Control Tower and must be connected to clamps 23 and 27. The anticipating resis­tance in the room thermostat has to be set at 0.11 A.
For more detailed questions regarding the components which are not supplied, the country distributor should be contacted.
All electrical connections must be done on the connection block in the boiler.
Installation instructions E-SHR series page 14
electrical connecting diagram figure 12
Installation instructions E-SHR series page 15
8 Boiler controls
The boiler is provided with a fully automatic microprocessor control. This control simplifies operation by undertaking all major control functions. Initially when power to the unit is switched on it will remain on standby. The control panel display will show the relevant state. The various parame­ters can be called up in two ways:
The state. In this state the display will show during all normal operating functions of the appliance. Should a fault develop this will be shown on the display.
The technical read out. Start from the state by pressing the Step key for 5 seconds. Returning from this to the display is done in the same way. From the technical read out a more extensive read out can be obtained e.g. the boiler flow temperature and the water pressure in the central heating system.
When the system has been filled and the automatic venting program starts, when a program has been selected, the program takes 15 minutes and stops automatically. After this the unit will function normally.
On a call for heating or hot water the control system will select the required water control temperature. This water temperature is called the T-set value. On a call for central heating the boiler ignites first at low input. The input is then changed slowly to match the load required. The boiler operates in this way to avoid excessive water noises and temperature overshoot. On a call for hot water supply the T-set value of central heating return water temperature is monitored. Depending on the amount of sanitary water which is withdrawn from the DHW facility, the central heating return water temperature, from which the input is adjusted, will vary.
8.1 Explanation of the function keys
Key functions from the and the extensive indication are:
- Central Heating program key, see chapter 9.1;
- Hot Water program key, see chapter 9.2;
- PC program key, adjusts the pump to continuous water circulation in the central heating system, or
according to the pump overrun times on the relevant programs;
- Step key, after briefly pressing, the water pressure can be retrieved and pages per chapter can be retrieved. After pressing for 5 seconds it switches from
indication to technical indication and the other
way round;
- Mode key, after briefly pressing, a selection of the data chapters can be retrieved. After pressing for 5 seconds it is possible to enter the code as described in chapter 9.3;
- Reset key, after briefly pressing, for: unlocking errors; ending the access code; ending the automatic venting program, only when the access code is entered and the reset key is pressed briefly. After pressing for 5 seconds an operating stop is made, for example, for activating the automatic venting program.
Other key functions from the other indications are:
- Central Heating key then has the + function;
- Hot Water key then has the - function;
- PC key then has the store function, which means that by means of this key a modified setting is
confirmed;
- Step key for scrolling in a data chapter.
Installation instructions E-SHR series page 16
9 Filling and venting the boiler
and installation
Filling of the system is carried out in the normal way. In order to read out the central heating water pressure the electrical supply must be switched on.
The circulation pump will not begin to operate as long as the operating lamps are off. The control display will show a indication, which means that the control is signalling insufficient water pressure. If the installation is filled and the water pressure rises then the water pressure will automatically be shown with an alternating text. If the water pressure rises to above 1.5 bar then after a short “stop” text the indication will appear, which means the water pressure is sufficient and the boiler is ready for operation. In order to be able to read out a constant water pressure the Step key should be pressed in and in order to obtain a constant readout the Step key should be pressed briefly again.
If the water pressure in the boiler becomes to high (>2,8 bar) a text appears, by which means the burner is switched off. After draining the water from the installation, by which means the water pressure arrives below 2,5 bar, the text disappears and the burner is activated.
In order to go from a read-out to a technical readout the Step key should be pressed for 5 seconds. This read-out can be selected if the user requires a technical read out. In order to return to the read­out the Step key must be pressed again for 5 seconds.
9.1 Central heating system
To fill the central heating system use the filling and drain valve provided.
Fill the system as follows.
- Turn on the electrical supply and leave the operational lamps off;
- Connect the mains filling loop (not supplied);
- Open the cold water supply tap on the filling loop and allow the system to fill slowly;
- The boiler has an automatic vent which removes the air which is present;
- Bring the installation pressure up to between 1.5 and
2.0 bar after all radiators and pipes have been vented;
- Close the mains filling loops main inlet tap, remove filling loop and cap supplies;
- Activate the automatic venting program by pressing the pump key which means the pump lamp will be illuminated. Allow the control to finish its venting
program. The pump will circulate a number of times around the boiler as well as the central heating installation.
Also, if a three-way valve is present, this will be adjusted to the boiler and central heating installation a number of times. The pump will be stopped regularly in order to allow possible present air to escape.
- Check the water pressure and if required top up. The working pressure in the installation should be between
1.5 and 2 bar in cold state.
- After finishing the automatic venting program the key
can be switched off again.
It can take several days before all the air is removed from a freshly filled installation. Especially in the first week noises can be heard which indicate the presence of air. The automatic air vent in the boiler will eventually remove the air, from the system during this period the water pressure in the system may be deduced, if so it would be necessary to top up the system with water to the nominal pressure (1.5-2.0 bar) when cold.
9.2 Hot water supply
Open the main cold water supply valve to the DHW facility and open the safety group.
Vent the plate exchanger and the hot water installation by opening a hot water tap. Leave the tap open for as long as required until all air has disappeared from the cylinder and the pipes and only water is flowing from the tap.
Installation instructions E-SHR series page 17
10 Commissioning the boiler
Before the boiler is fired, ensure that the boiler and the system are well vented and free of air. Purge the gas line between the gas meter and the boiler and carry out a gas soundness test as specified in the current Gas Safety Regulations. The boiler does not require adjustment of the burner pressure and air quantity because it is self adjusting and is factory set at the correct value.
10.1 Central Heating system
Provided there is a heat requirement from the thermostat or control, the central heating program will be put into
operation by means of the key (central heating program). The circulation pump will start circulating and
the boiler will start the burner.
10.2 Hot water supply
Provided there is a heat requirement from the cylinder the hot water program will be put into operation by means of
the key (hot water program).
10.3 Adjustments
In the Control Tower a number of adjustments can be made. These adjustments can be fed in easily by means of the keys on the boiler. However, a distinction is made between adjustments which are done by the user and adjustments done by the installer. At users level adjustments can only be made from the technical read-out in other words from the display read­out with the operating function and the water temperature. Adjustments can not be made from the indication.
The next two chapters are accessible after pressing the Mode key:
Chapter 1 The normal operating functions such as the simple
read out or the technical with the
read out.
Chapter 2 The chapter in which adjustments can be made.
Installation instructions E-SHR series page 18
User adjustments To switch from the
level to the operating status level with the read out of the operating functions
, the water temperature and the
water pressure
, the following acts must be carried out. From the display read-out, press the Step key for 5 seconds after which the operating status and the water temperature will be shown for 8 seconds and the water pressure for 2 seconds. If, after this, the Mode key is pressed briefly the adjustments chapter is displayed by means of the text
. By pressing the Step key briefly the adjustment facilities are shown. Adjustment of the fixed value can be made by means of the + or the - key. Confirmation of the new setting is done with the Store key.
* ATAG BrainQ thermostat Most of the adjustments which are stated in tables 7 and 8 are unnecessary when in combination with the BrainQ and will be taken care of by the BrainQ itself and do not have to be adjusted. Most of the data in table 7 can be requested by the BrainQ. For further information with regard to the BrainQ thermostat we refer to the BrainQ thermostat installation manual.
In order to gain access to the adjustments at installers level the entrance code has to be fed in first. For this the following operations have to be carried out.
Press the Mode key for 5 seconds. The text is shown, after which a random number appears on the display. By means of the + or the - key the code
can be fed in. After pressing the Store key the code is confirmed. With this code the installers level can be accessed.
The next chapters are shown after pressing the Mode key:
Chapter 3
The chapter where information can be retrieved.
Chapter 4
The chapter in which adjustments can be made for service purposes.
Chapter 5
The chapter in which error data can be retrieved.
user adjustment possibilities table 7
stnemtsujdaretemarapresU
petS noitpircsed yrotcaf egnar
1
gnitaehlartnec.pmetretawwolfmumixamC°58C°09-02
2
metsysgnitaehlartnecfoepyt104-1
10
srotcevnoc;gnitaehria;srotaidar
retawwolfxamTC°58.motua
enilgnitaehrotcafK3.2.motua
tneidargnim/C°5.motua
laitnereffidraegC°6.motua
20
lanoitiddasagnitaehroolfrednurosaeraecafrusegralhtiwsrotaidar
gnitaeh
retawwolfxamTC°07.motua
enilgnitaehrotcafK8.1.motua
tneidargnim/C°5.motua
laitnereffidraegC°5.motua
30
gnitaehlanoitiddasasrotaidarhtiwgnitaehroolfrednu
retawwolfxamTC°06.motua
enilgnitaehrotcafK5.1.motua
tneidargnim/C°4.motua
laitnereffidraegC°4.motua
40
gnitaehroolfrednulluf
retawwolfxamTC°05.motua
enilgnitaehrotcafK0.1.motua
tneidargnim/C°3.motua
laitnereffidraegC°3.motua
*01
erutarepmetyadenilgnitaehtnemtsujdaenif05tot5-
*11
erutarepmetthginenilgnitaehtnemtsujdaenif05tot5-
32
erutarepmetytefastsorfC°3-C°01tot02-
13
rednilyclanoitiddafoerutarepmetffo-hctiws
reliobRH-Shtiw
C°36C°08-04
* eeS tatsomrehtQniarBGATA
heating line settings graph 2
outside temperature in °C
flowtemperature in °C
Installation instructions E-SHR series page 19
Installers adjustments Adjustments whereby technical knowledge is required have been classified under the installers level. Access to this level is obtained after feeding in a code, after which adjustments for user and installer are visible. For going to the Adjustments Parameters chapter the Mode key should be pressed once after which it is shown with the
text. Scrolling in the parameter chapter can be
carried out by means of the Step key. Adjusting the fixed value can be undertaken by means of the + or  key. To confirm the new adjustments press the Store key.
installer adjustment possibilities table 8
rellatsnistnemtsujdaretemarapartxE
petS noitpircsed yrotcaf egnar
3
Wknignitaehlartnecrewopxammumixamxam-nim
*4
elpicnirplortnoc
tatsomrehtffo/nohtiw
01-0
0
tatsomrehtffo/no%001
1
tnednepedrehtaewffo/no%001
*5
rotcafKenilgnitaeh3.25.3-2.0
*6
tnenopxeenilgnitaeh4.14.1-1.1
*7
enozetamilcenilgnitaeh01-0-02-
*41
deepstneidarg751-0
*51
noitcuderthginretfaretsoob01fo0
0
on
1
sey
63
evlavyaw-eerhtfoepyt03-0
0
0102CV
1
gnitaludom0496CV
34
Wkniretawtohrewoprewopxammumixamxam-nim
94
yticapacpmupxam
gnitaehlartnec
%001%001-04
98
ecafretnignittessserdda07-1-
1-
eraps
0
tatsomrehtsubGATA
eeS*tatsomrehtQniarBGATA
81egapno
Information chapter After feeding in the access code the information can be read out according to table 9. In order to select the information chapter the Mode key must be pressed twice after feeding in the code. New adjustments can not be made in this chapter. Scrolling in the information chapter is possible by means of the Step key.
installer information possibilities table 9
rellatsniedomnoitamrofnI
petS noitpircsed eulav
1
1TerutarepmetretawwolfC°
4
2TerutarepmetretawnruterC°
5
3TerutarepmetretawreifirolacC°
7
4TerutarepmetedistuoC°
8
5TerutarepmetsageulfC°
61
%nirewoptneserp%
71
WknirewoptneserpWk
81
WknidaoltneserpWk
02
noitacinummocsublortnoc
12
latotnoitpmusnocJGJG
22
gnitaehlartnecnoitpmusnocJGJG
32
retawtohnoitpmusnocJGJG
42
sruohnurrenrubforebmunlatotruoh
52
gnitaehlartnecsruohnurrenrubforebmunruoh
62
retawtohsruohnurrenrubforebmunruoh
23
retnuocsruohforebmunlatotruoh
64
deriuqerecivressisruohynamwohnihtiwruoh
Installation instructions E-SHR series page 20
Service chapter. After the access code has been fed in it is possible to temporarily manually adjust the number of revolutions of the fan in the service chapter (table 10). In order to select the service chapter the Mode key has to be pressed 3 X after feeding in the access code. By means of the Step key the first function is displayed with the text Off. By means of the + or - key a required number of revolutions for the fan can be selected while the boiler is operating. With Step 4 it is possible to activate the showroom position by pressing the + key after which the text on appears in the display. After this a simulated water pressure of 1.9 bar and a water temperature will be indicated. Pump or burner action is not possible.
Error chapter. After the access code has been fed in the Error chapter can be read (table 11). In order to select the Error chapter it is necessary to press the Mode key 4 X after feeding in the access code. By means of the Step key the functions are shown which were stored when the boiler went into an error state. The first error which is shown is the last, the next error is the second last, etc.
In order to return to the normal technical read out whereby the water temperature and water pressure are shown, the Standby chapter must be requested by means of the Mode key. After a few seconds the text standby will be replaced by the technical read-out. Other wise returning to the Good read-out automatically occurs after 20 minutes in the event that no more keys have been used.
installer service possibilities table 10
installer error possibilities table 11
rellatsniedomrorrE
petS noitpircsed eulav
1
rebmunrorre
2
tinusutatsgnitarepo
3
1TerutarepmetretawwolfC°
4
2TerutarepmetretawnruterC°
5
daolWk
rellatsniedomecivreS
petS noitpircsed
1
nonoitcnufrenrubhtiwnoitareponireliob
2
fforenrubdnaelbatsujdanaf
3
norenrubhtiwelbatsujdapmup
4
evitcanon=FFOdnaevitca=NOnoitisopmoorwohs
Green key function The green key function can be used in order to activate the factory settings. By this means the modified settings are cancelled. The following actions must be carried out.
Make sure that chapter
is shown in the display by means of the Mode key. After this press the Store key. The word Copy becomes visible and the factory settings will be active again.
11 Isolating the boiler
In some situations it may be that the entire boiler must be switched off. By switching off the three keys with the lamps for central heating, hot water and pump program, the boiler is switched off. Leave the plug in the wall socket, by which means the circulation pump and the three-way valve are activated once every 24 hours in order to prevent jamming.
In the event of frost danger it is advisable to drain the boiler and/or the installation.
Installation instructions E-SHR series page 21
12 Commissioning
Work on the boiler must be carried out by a competent person, (Ref: Gas Safety Installation and Use ) using correctly calibrated instruments with current test certification.
The casing is fixed by 4 quick release clamps and 5 screws (4x 1 clamp and 1 behind door). After removing the screw, unlock the clamps, now the casing can be removed.
With the E-SHR settings such as burner pressure and adjustment of the air quantity are unnecessary, due to the fact that the boiler operates with a so-called zero pressure control. By this means the correct gas quantity is controlled by the suction operation of the fan. The fine adjustment which is carried out at the factory is once­only, which means that adjusting of these values is unnecessary.
Following maintenance or other activities; always check the installation of all parts through which gas flows (using leak-search spray).
12.1 Checking for contamination
In order to be able to check the boiler for contamination in the following running years it is advisable to measure the maximum air displacement in the boiler when putting the boiler into operation. This value can be diffe­rent with each type of boiler.
In order to be able to measure this value the following operations must be carried out:
- in order to enter the service chapter feed in the access code as described on page 18-20;
- select the manual fan setting without burner action Step , by means of the Step key which will indicate that the fan is off ;
- connect the digital pressure gauge hose to the uppermost measuring nipple of the gas block according to figure 13 (open it before fitting the hose);
- take the fan to its maximum number of revolutions by means of the + key;
- measure the pressure difference and write down this value;
- when next servicing the boiler the value of the fan output may not have reduced by more that 20% compared to the value during commissioning. If this value is lower than 20% the boiler does not require maintenance.
measuring point air pressure difference figure 13
Installation instructions E-SHR series page 22
13 Maintenance
Maintenance or changes to the unit may only be carried out by an authorised technician.
13.1 The frequency of maintenance
We advise to carry out an inspection to the boiler every two years and an overhaul every four years. When doing this the circumstances of the boiler’s location must be taken into account, From this one can determine whether to deviate from this advice.
13.2 Maintenance activities
If it is necessary to clean the boiler the following actions to the following components must be carried out:
The air unit (casing of the boiler) Dirt which is sucked in by the air supply pipe will end up at the bottom of the casing. This dirt can be cleaned with a cloth with a simple (non-abrasive) cleaning agent.
The burner ceramic bricks and heat exchanger These components should only be cleaned if it is determined that the maximum Pa is no longer obtained as described in chapter 12.1.
The fan unit must be removed in order to be able to inspect the heat exchanger.
In this case the following actions must be carried out:
- close the gas valve and isolate the boilers electrical supply;
- loosen the nut of the gas pipe under the gas block;
- loosen the small crosshead screw on the red electrical connection adaptor of the gas block;
- remove the electrical connection plug from the fan motor;
- loosen the front crosshead screw of the black plastic air inlet damper;
- after this turn the two clamping rods ¼ turn and remove them by pulling them forward;
- slightly lift the fan unit and remove it towards the front of the heat exchanger;
- the fan unit and the air inlet damper can be checked for contamination and if necessary cleaned;
- now remove the burner ceramic bricks by slightly lifting them upward and removing them in the same direction as the heat exchanger fan unit;
- the burner ceramic bricks and the heat exchanger can be cleaned by means of a soft brush;
Do not flush the heatexchanger through with water
Refitting of the components is done in reverse.
12.2 Checking the CO
2
The CO2 percentage is factory-set. This has to be checked during check up, service and error intervalls.
- remove the black cover from the gas valve by means of unscrewing the by paint sealed screw.
- put the boiler into operation by means of the service chapter as described in chapter 10.3;
- place the lance of the CO2 gauge in the location according to figure 14;
adjustment screw CO
2
figure 15
measuring point for CO
2
figure 14
- adjust to maximum load by means of the “+” key;
- ending the manual selection is done by pressing the “-” key until the minimum load is shown. After pressing
this key again the text is shown which means that the selection is off.
- adjust the CO2 percentage according to table 12. The CO2 percentage can be adjusted by means of the adjustment screw according to figure 15.
- replace the black cover and tihgten it with the screw.
Installation instructions E-SHR series page 23
The following components require extra attention during the service procedure and when dismantling and reassenbling the burner:
- ensure that the orange gasket that fits around the ceramic brick has not heat hardened or perished in any way, if it has, it is essential that the gasket is replaced before continuing to reassemble the boiler. If in any doubt replace the gasket;
- make sure that the burner gasket is fitted onto the heat exchanger precisely;
- make sure that the fan unit clamping rods have been pushed backward sufficiently and that they have again been turned ¼ turn;
- make sure that the gas connection under the gas block is tightened;
Following maintenance or other activities; always check the installation of all parts through which gas flows (using leak-search spray).
The siphon In order to check the siphon for contamination the following actions must be carried out:
- make sure that the boiler is off by isolating the boilers electrical supply;
- unscrew the screw in the bottom of the condensate tray of the heat exchanger where the siphon is fixed;
- pull the siphon downwards until it is released from the condensate tray;
- pull the drain pipe of the saftey valve out of the siphon;
- turn the siphon carefully out of the boiler;
- clean the siphon and re-fill with water.
Refitting is done in reverse order.
13.3 Further checks
Checking the ionisation current.
- ionisation determines if there is a flame present with correct combustion. The measurement is done by means of connecting a micro Ampere gauge in series with the ionisation thread. The minimum allowed ionisation is 2 µA. The boiler will modify its load anyway if the ionisation reaches the bottom limit of 2 µA.
Checking by means of a visual inspection.
- A visual inspection entails viewing and checking of a number of components with regard to their functioning. The safety valve may not show any traces of leaks. The waste trap should be clean. The central heating water filter only requires cleaning if the circulation pump is adjusted at maximum speed and the maximum DT is exceeded.
Following maintenance or other activities, always replace the housing and secure it with the screws.
Complete the Benchmark Service Record Log Book as required and hand back to customer.
Installation instructions E-SHR series page 24
14 Technical specifications
boiler specifications table 12
epytecnailppa RHS-E51 RHS-E42 T42RHS-E T53RHS-E
)sH(tupni
Wk510,0,420,420,53
)iH(tupni
Wk,315 6,126,125,13
)C°06/08yticapac(egnarnoitaludom
Wk-5,33,312,12-5,32,12-5,39,03-9,4
)C°03/05yticapac(egnarnoitaludom
Wk4,41-9,30,32-9,30,32-9,36,33-3,5
)daollluftaC°06/08(ycneiciffe
%89898989
)daollluftaC°03/05(ycneiciffe
%701701701701
776NEhtiwecnadroccaniycneiciffe
%901901901901
xONfonoissimeylraey
mpp21212121
OCfonoissimeylraey
mpp11111111
OC
2
)02G(
%9999
)daollluftaC°06/08ta(erutarepmetsageulf
C°56565656
)daolwoltaC°03/05ta(erutarepmetsageulf
C°13131313
lortnocrenrub
noitaludomsselpets
02G)C°0/rabm3101ta(noitpmusnocsag
h/³m23,101,201,270,3
epytrenrub
cimarec
dedrocerrewopcirtcelemumixam
W221221221541
dedrocerrewopcirtceleybdnats
W5555
epyttnerruc
zH/V05/032
92506NEotgnidroccanoitcetorpfoeerged
04PI(44PIyrogetaceulfyb)33B,32B
)ten(thgiew
gk73737304
desab-HCyticapacretaw
l5,35,35,35
desab-WHDyticapacretaw
l5,07,0
HCemitnurrevopmup
nim51515151
WHDemitnurrevopmup
ces0202
muminimerusserpretaw
rab3/13/13/13/1
mumixamerusserpretaw
rab88
erutarepmetretawwolfmumixam
C°09090909
C°05taetarwolfWHD DT
nim/l65,8
erutarepmetWHDmumixam
C°0606
etarwolfmuminim
nim/l00
epytpmup
sofdnurG-02SPU50 sofdnurG-02PU60
daehpmupelbaliava
aPk33020281
lessevnoisnapxetnetnoc
l888 21
lessevnoisnapxeerusserpegrahc-erp
rab1111
epytecnailppa P51RHS-E P42RHS-E PT42RHS-E RHS-E53PT
)sH(tupni
Wk0,510,420,420,53
)iH(tupni
Wk8,311,221,222,23
)C°06/08yticapac(egnarnoitaludom
Wk3,31-6,92,12-6,92,12-6,99,03-2,51
)C°03/05yticapac(egnarnoitaludom
Wk4,41-4,010,32-4,010,32-4,016,33-5,61
OC
2
)GPL(
%5,015,015,015,01
)GPL(noitpmusnocsag
h/gk0,17,17,14,2
)GPL(noitpmusnocsag
h/³m5,08,08,02,1
erusserpgnikrowtelnisaG
rabm03030303
Installation instructions E-SHR series page 25
G gas pipe A flow connection central heating R return connection central heating C condensation pipe K cold water pipe (E-SHR-T) W hot water pipe (E-SHR-T)
T1 flow sensor T2 return sensor T3 DHW sensor (E-SHR-T) T5 flue gas sensor (if fitted) T10 Airbox temperature control P1 water pressure sensor
15 Diagram showing various parts of the boiler
boiler diagram (to be used in conjunction with figure 17, page 26) figure 16
A W G K R C
P1
8
3
15
7
14
2
1
4
5
6
11
13
12
10
9
17
Installation instructions E-SHR series page 26
1 heat exchanger 2 ignition unit 3 fan unit 4 air inlet damper 5 gas block 6 safety valve 7 automatic air vent 8 plate heat exchanger 9 operating panel
boiler description (to be used in conjunction with figure 16, page 25) figure 17
10 Control Tower 11 water filter return central heating 12 three-way valve 13 circulation pump 14 flue gas discharge 15 combustion air supply 16 type plate 17 expansion vessel
G gas pipe A flow connection central heating R return connection central heating C condensation pipe K cold water pipe (E-SHR-T) W hot water pipe (E-SHR-T) T1 flow sensor T2 return sensor T3 DHW sensor (E-SHR-T) T5 flue gas sensor
13
14
12
10
9
7
6
5
4
3
P1
17
15
8
R
C
G
W
A
11
T3
16
1
K
Installation instructions E-SHR series page 27
1 ATAG Premier boiler 2 expansion vessel 3 outside sensor ARV12 4 drain points 5 ATAG room thermostat
16 Example diagrams for connecting the boiler
16.1 Radiator installation without thermostat valves
connecting of the boiler to a radiator installation without thermostat valves figure 18
1
2
3
4
5
Installation instructions E-SHR series page 28
16.2 radiator installation with thermostat valves only
connecting of the boiler to a radiator installation with thermostat valves only figure 19
1
2
3
4
5
6
1 ATAG Premier boiler 2 expansion vessel 3 outside sensor ARV12 4 drain points 5 ATAG room thermostat 6 by-pass
trv thermostatic radiator valve
trv trv
Installation instructions E-SHR series page 29
17 Error indication
When detected, errors are indicated on the display. Some, of a temporary nature, will not usually result in the boiler locking out. Whilst the control system will try its utmost to prevent lockout, and may temporarily switch off the unit, any fault which could potentially damage the appliance will result in lockout. The following are examples of message display, which fall into two categories - i.e. Blocks and Errors.
Blocks with a number in the last 2 positions.
Block 01:
External safety contact cut out
Block 11:
Maximum DT of flow and return sensor in central heating has repeatedly been exceeded. During the block normal operation of the hot water supply is possible. The pump continues to operate at minimum capacity during the block.
Block 12:
Maximum DT of flow and return sensor in domestic hot water has repeatedly been exceeded. During the block normal operation of the central heating installation is possible. During the block the pump continues to operate at minimum capacity.
Block 60:
Incorrect parameter setting of the minimum or maximum power.
Block 67:
A DT has been detected between flow and return sensor whereas the burner is not in operation. After the DT has disappeared the block will disappear.
Block 80:
Maximum flue gas temperature has been exceeded (if present). The block will not be cancelled until the flue gas temperature has arrived below the temperature.
Block 81:
The flue gas sensor is not connected although it has been connected to the control. The burner is blocked until the flue gas sensor is reconnected.
Block 82:
The flue gas sensor has short-circuited, heat requirement blocked and pump capacity at minimum.
Block 85:
The control has not detected a water flow. The venting cycle is started. If during this cycle water flow is detected, the venting cycle is ended and the burner is released.
Error with a number in the last two positions.
Error 00: poor flame-forming Error 01: short-circuit of 24 volt circuit
Error 02: no flame-forming Error 03: temperature in airbox to high Error 04: adjustment or error for voltage interruption Error 05: fault control unit Error 12: fuse 24 volt/3AT faulty Error 19: maximum return temperature exceeded Error 28: number of revolutions not reported back from fan
Installation instructions E-SHR series page 30
18 CE-Certificate United Kingdom
Installation instructions E-SHR series page 31
19 CE-Certificate Ireland
This renewed publication cancels all previous installation instructions.
The company reserves the right to change the specifications and dimensions without prior notice
E. & O. E.
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