Astro 9447 25pc User Manual

Model:
9447
Foreseen Use of the Tool
Do not use the tool outside of the design intent. Never modify the tool for any other purpose, or for its use.
Safety Precaution
Caution: To help prevent personal injury
Normal use of this product is likely to expose
the user to dust and/or microscopic particles containing chemicals known to the State of California to cause cancer, birth defects or other reproductive harm. Always wear appropriate safety equipment and clothing when using this product. Study, understand and follow all instructions provided with this product.
Always wear ANSI approved goggles when using this product.
Always select the correct accessories of the correct size and design for the job that you are attempting to perform.
Always work in a clean, safe, well-lit, organized and adequately equipped area.
Do not begin repairs without assurance that
vehicle is in secure position, and will not move during repair.
PRODUCT INFORMATION
• Extracts screws and bolts
• Can be used on thread sizes 5mm to16mm
• Removes broken fastener without breaking or jamming
• Turns broken fasteners and screws out and permits highest torque without expansion
• Blow molded case
Product Type:
25PC. SCREW EXTRACTOR/DRILL & GUIDE SET
www.astrotools.com
1 YEAR LIMITED WARRANTY
•Astro Pneumatic Tool Co. warrants our products to the original user against defective material or workmanship for a period of 1 year (except where noted on our price schedule) from the date of 1st use. Astro reserves the right to determine whether the product failed because of defective material, workmanship or other causes and to charge back for missing parts. Astro Pneumatic Tool Co., at its discretion, will repair products covered under this warranty free of charge. The distributor should direct the original user to return the product (with the exceptions listed below) with the distributor’s name, address, adequate proof of date of purchase or a copy of warranty card, and a short note explaining the problem.
Failures caused by accident, alteration, or misuse are not covered by this warranty.
•Astro Pneumatic Tool Co. or its authorized service representatives must perform all warranty repairs. Any repair to the product by unauthorized service representatives voids this warranty. The rights under this warranty are limited to the original user and may not be transferred to subsequent owners.
If one part of this product fails, please do not return the entire product. Astro will replace free of charge component parts of this product that fail within 1 year of first use by the original user. Items included in this category include but are not limited to kits, hand tool kits and any other product where there are multiple items or components that make up the unit. Please contact the phone number below in order to obtain the replacement components covered under warranty.
•This warranty is in lieu of all other warranties, expressed or implied, including warranties of merchantability and fitness for a particular purpose. Some states do not allow the exclusion of limitations of incidental or consequential damages so the above limitations may not apply to you. All claims must be sent to:
Astro Pneumatic Tool Company P.O. Box 251935 Los Angeles, CA 90025
PLEASE DO NOT RETURN ANY PRODUCT TO THE P.O. BOX.
CALL 1-800-221-9705 FOR INSTRUCTIONS.
25PC. SCREW EXTRACTOR/DRILL & GUIDE SET
Important
Read these instructions carefully before installing, operating, servicing or repairing this tool. Keep these instructions in a safe accessible place.
Unpacking
When unpacking, check the parts diagram and part number listing on page 2 to make sure all parts are included. If any parts are missing or damage, please call your distributor.
1
9447
25PC. SCREW EXTRACTOR/DRILL & GUIDE SET
Safety Precaution
Select correct size drill and drill guide bushing for the job.
1.)
Place drill guide bushing over screw that is being extracted. Use the selected HSS drill bit and drill smaller
2.)
Caution: To help prevent personal injury
hole into damaged screw. Drive in the extractor pin without damaging previouslly drilled hole. Slide correct size extractor nut onto the
3.)
extractor pin and unscrew using a wrench For sunken or protruding broken screws see chart below for assistance in selecting correct guide bush size.
4.)
05D
05P
04D
04P
03D 03P
02D 02P
01D 01P
01N
02N
03N
07G
09G
010G
04N 05N
01G
02G
03G
04G
05G
06G
Part No. Description
9447-CASE Blow Molded Case 9447-01D 1/8” (3.175MM) HSS Drill 9447-02D 3/16” (4.76mm) HSS Drill 9447-03D 1/4” (6.35mm) HSS Drill 9447-04D 5/16” (7.94MM) HSS Drill 9447-05D 11/32” (8.73mm) HSS Drill 9447-01P #1 Extractor Pin 9447-02P #2 Extractor Pin 9447-03P #3 Extractor Pin 9447-04P #4 Extractor Pin 9447-05P #5 Extractor Pin
07G
9447-01G 9447-02G G2 Drilling Guide
G1 Drillling Guide
Part No. Description
9447-03G G3 Drilling Guide 9447-04G G4 Drilling Guide
9447-05G G5 Drilling Guide 9447-06G 9447-07G G7 Drilling Guide 9447-08G G8 Drilling Guide 9447-09G G9 Drilling Guide
9447-10G G10 Drilling Guide 9447-01N 9447-02N N2 Extractor Nut 9447-03N N3 Extractor Nut 9447-04N N4 Extractor Nut
9447-05N N5 Extractor Nut
G6 Drilling Guide
N1 Extractor Nut
For screws that are really seized up, first spay with a solvent or heat up. Extractor pins are manufactured from high grade materials and should be kept straight and not heated.
Bolt
Size ”
3/16” 5mm 1/8”- Size 1 Size N1 Wr. 3/8”
1/4” 6mm 1/8”- Size 1 Size N1 Wr. 3/8”
9/32” 7mm 3/16”1/8” Size 2 Size N1 Wr. 7/16”
5/16” 8mm 3/16”1/8” Size 2 Size N1 Wr. 7/16”
11/32” 9mm 1/4”3/16” Size 3 Size N1 Wr. 1/2”
3/8” 10mm 1/4”3/16” Size 3 Size N1 Wr. 1/2”
7/16” 12mm 5/16”3/16” Size 4 Size N1 Wr. 9/16”
1/2” 14mm 11/32”1/4” Size 5 Size N1 Wr. 5/8”
9/16” 16mm 11/32”1/4” Size 5 Size N1 Wr. 5/8”
Step 1 Step 2 Step 3
Bolt
Size mm
Pre-Drill
Size
Drill
Size
Extractor
Pin Size
Nut
Size
Wrench
Size
Chart for using Guide Bush
Hardened and burnished for either sunken (01 + 02) or protruding (04) bolts.
Part
No.
9447-01G 9/32” 7.14 1/8” 3.175
9447-02G 5/16” 7.94 1/8” 3.175
9447-03G 11/32” 8.73 1/8” 3.175
9447-04G 3/8” 9.53 1/8” 3.175
9447-05G 13/32” 10.32 3/16” 4.76
9447-06G 7/16” 11.11 3/16” 4.76
9447-07G 15/32” 11.91 3/16” 4.76
9447-08G 1/2” 12.70 3/16” 4.76
9447-09G 17/32” 13.49 1/4” 6.35 9447-10G 9/16” 14.29 1/4” 6.35
01
Dia. O.D.01Dia. O.D.02Dia. O.D.02Dia. O.D.
2
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