AquaPRO WIP100PRO, WIP150PRO User Manual

GARANTÍA LIMITADA
Durante 1 (uno) año a partir de la fecha de compra, Wayne Water Systems, cuyo nombre comercial es Aqua Pro Systems (“AquaPro”), reparará o reemplazará para el comprador original, según lo que decida, cualquier pieza o piezas de su Juego para estanque, Bombas de resumideros, Bombas de agua (“Producto”) que después de un examen Wayne encuentre que tenían defectos en su material o mano de obra.
Sírvase llamar a AquaPro al 1-877-AQUASYS (1-877-278-2797) para obtener instrucciones. Esté listo para proporcionar los números de modelo y de serie cuando ejerza el derecho a esta garantía limitada.
Todos los cargos por servicios no incluidos en esta garantía corren por cuenta del comprador original. El no pago de los cargos de servicios que no pertenecen a la garantía anularán esta Garantía limitada.
Esta Garantía Limitada no cubre productos que estén dañados debido a accidentes, congelación, abuso, uso indebido, negligencia, instalación incorrecta, mantenimiento inadecuado, o no hacerlo funcionar según las instrucciones escritas de Aqua Pro. Todo el mantenimiento y servicio deberá ser realizado por parte de agentes de servicio aprobados por AquaPro. Cualquier modificación o reparación no autorizada anulará esta Garantía limitada.
NO EXISTE OTRA GARANTÍA EXPRESA. LAS GARANTÍAS IMPLÍCITAS, INCLUYENDO AQUELLAS DE COMERCIALIZACIÓN Y APTITUD PARA UN PROPÓSITO EN PARTICULAR, ESTÁN LIMITADAS A 1 (UN) AÑO A PARTIR DE LA FECHA DE COMPRA. ÉSTE ES EL RECURSO EXCLUSIVO Y SE EXCLUYE CUALQUIER RESPONSABILIDAD POR TODO Y CUALQUIER DAÑO INDIRECTO O CONSECUENTE O GASTOS AFINES.
Algunos estados no permiten limitaciones sobre la duración de las garantías implícitas o no permiten la exclusión ni la limitación de daños incidentales o consecuentes, por lo tanto es posible que las limitaciones anteriores no se apliquen en su caso. Esta garantía limitada le proporciona derechos legales específicos, y también puede tener otros derechos legales que varían de un estado a otro.
Bajo ningún concepto, ya sea por incumplimiento del contrato de garantía, incumplimiento extracontractual (incluyendo negligencia) u otro, AquaPro o sus proveedores serán responsables de ningún daño especial, consecuente, incidental o penal, incluyendo, pero sin limitarse a pérdida de ganancias, pérdida de uso del producto o cualquier equipo asociado, daños al equipo asociado, costo de capital, costo de productos sustitutos, instalaciones, poderes de servicio o reemplazo, costos de inutilidad, o reclamos de clientes del comprador por dichos daños.
Usted DEBE conservar su recibo de compra junto con este formulario. En caso de que necesite hacer ejercicio de un reclamo dentro de la garantía, DEBERÁ presentar una copia del recibo de compra en el momento del servicio. Sírvase llamar a AquaPro Systems al 1-877-278-2797 para solicitar servicio o una autorización de devolución e instrucciones.
NO ENVÍE ESTE FORMULARIO POR CORREO A AQUAPRO. Utilice este formulario para mantener un registro.
MODELO Nº.________________ Nº DE SERIE _______________ FECHA DE INSTALACIÓN _______________
ANEXE SU RECIBO AQUI
Manual de Instrucciones de Operación y Piezas
Bombas para piscinas enterradas
16 Sp
Pool Pumps
Please read and save these instructions. Read carefully before attempting to assemble, install, operate or maintain the product described. Protect yourself and others by observing all safety information. Failure to comply with instructions could result in personal injury and/or prop­erty damage! Retain instructions for future reference.
© 2006
Operating Instructions and Parts Manual WIP100PRO, WIP150PRO
instructions could cause serious bodily injury and/or property dam­age.
To reduce the risk
of injury, do not permit children to use this product unless they are closely supervised at all times.
This pump is for
use with perma­nently installed pools. Do not use with storable pools. A permanently installed pool is constructed in or on the ground or in a building such that it cannot be readily disassembled for storage. A storable pool is constructed so that it may be readily disassembled for stor­age and reassembled to it’s original integrity.
Pump only clear water. Do not pump flammable or explo­sive fluids such as gasoline, fuel oil, kerosene, etc. Do not use in a flammable and/or explosive atmos­phere. Personal injury and/or property damage could result.
All wiring must be performed by a qualified electrician. The pump must be installed in compliance with all local codes and the National Electrical Code.
2. Do not install within an outer
enclosure.
Pump suction is
hazardous and can trap and drown or disembowel bathers. Do not use or operate swim-
ming pools or spas if a suction outlet
cover is missing, broken, or loose. New pools are being constructed with anti­entrapment devices and/or multiple drains to prevent entrapment. If you have any doubts about your pool, con­sult with your local ASPS/NSPI pool professional about anti-entrapment protection.
321700-013 3/06
Installation
LOCATION
Disconnect, tag and lock out power source before attempting to install, ser­vice, relocate or perform any mainte­nance.
Locate pump as close to pool/spa as possible. Install the pump on a hard, level surface that is dry, well ventilated and away from direct sunlight. The sur­rounding area should provide protec­tion from the elements and ample room for maintenance and service. Ensure the drainage will flow away from the pump.
Inground pool pumps are self-prim­ing. Mount pump below water level for easy priming. If the pump must be located above the filled water level, keep the vertical distance to a mini­mum.
GENERAL PLUMBING
SOLVENT WELD CONNECTIONS Use rigid or flexible PVC pipe. Ensure
pipe ends are clean and free of any flash caused by the cutting operation. Use the proper adhesive for the type of pipe specified.
Description
This swimming pool pump is designed for use with permanently installed pools only.
Unpacking
Inspect this unit before it is used. Occasionally, products are damaged during shipment. If the pump or com­ponents are damaged, return the unit to the place of purchase for replace­ment. Failure to do so could result in serious injury or death.
Danger indicates
an imminently haz­ardous situation which, if not avoided, will result in death or serious injury.
Warning indicates
a potentially haz­ardous situation which, if not avoided, could result in death or serious injury.
Caution indicates a
potentially haz­ardous situation which, if not avoided, may result in minor or moderate injury.
Notice indicates
important informa­tion, that if not followed, may cause damage to equipment.
This manual contains information that is very important to know and under­stand. This information is provided for SAFETY and to PREVENT EQUIPMENT PROBLEMS. To help recognize this information, observe the following:
1. Read these rules and
instructions carefully. Failure to follow these
READ &
FOLLOW ALL
INSTRUCTIONS
SAVE THESE
INSTRUCTIONS – DO
NOT DISCARD
IMPORTANT
SAFETY
INSTRUCTIONS
PVC - PVC Joint PVC - ABS Joint
Uni-Weld Uni-Weld Pool-Tite 2000 Pool-Tite 2000
Suregard Flex 20 Suregard Weld
All No. 5
IPS Weld-On 705 IPS Weld-On 794
*
These recommendations are examples only and are not intended to restrict brands
RECOMMENDED ADHESIVES*
REMINDER: Keep your dated proof of purchase for warranty purposes! Attach it to this manual or file it for safekeeping.
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CAUTION
NOTICE
MANUAL
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Manual de Instrucciones de Operación y Piezas
Para Piezas de Repuestos, Llame al 1-877-278-2797
Sírvase proporcionar la suguiente información:
- Número de modelo
- Número de serie (si tiene)
- Descripción y número de repuesto como se muestra en la lista de repuestos
Envíe su solicitud de repuestos a la siguiente direccion:
AquaPro Systems 101 Production Drive Harrison, OH 45030 U.S.A.
3
2
1
1 Juego de la bomba 69004-001 69005-001 1 2 Juego del sello del eje 21009-001 21009-001 1 3 Juego del motor 69000-001 69001-001 1 4 Tapa del cuerpo
de la bomba 28563-001 28564-001 1
5 Cesta filtrante
(no se muestra) 28565-001 28566-001 1
No. de Ref. Descripción WIP100PRO WIP150PRO Ctd.
4
Notas
15 Sp
2
Operating Instructions and Parts Manual
Installation (Continued)
NOTE: Use an adhesive primer to
ensure adhesive joints are secure. Suregard P-3000 has a purple tracer to qualify in areas where codes specify a primer must be used.
Consider climatic conditions when applying adhesives. Atmospheric condi­tions with high humidity will make the adhesive action of certain glues less effective. Follow the manufacturer’s instructions.
THREADED CONNECTIONS Use only Teflon
®
tape or equivalent on threaded plumbing connections. Other pipe compounds may damage threads. Do not use silicone or petroleum based compounds. Do not overtighten. Hand tightening plus 1/2 turn is sufficient.
PUMP PLUMBING
Suction pipe should be as large or larger than discharge pipe. Avoid using a suc­tion pipe smaller than pump connection.
1. Keep the piping as straight and
short as possible, and of suitable size.
2. Do not connect an elbow directly
into the pump inlet. A length of straight pipe will allow proper entry of the water to the pump.
3. Slope horizontal runs upward to the
pump to prevent trapping air.
4. Use independent piping supports to
alleviate strain on the pump.
5. Keep as much of the suction line as
possible below the water level to reduce priming time.
6. Install valves and unions in the
pump suction and return lines to facilitate servicing. Valves will throt­tle the pump discharge. Valves are also essential for pump mainte­nance if the system is installed below deck level.
7. Use a check valve in the suction pipe
for inground pumps at or below the water level if the suction lift is more than 5 feet or the dry suction is more than 10 feet long. Keep the valve in the suction line fully open during operation.
WIRING
All wiring must be performed by a qualified electrician. The pump must be installed in compliance with all local codes and the National Electrical Code.
When motor installation is within 5 ft. (1.5 m) of the pool’s interior walls, a solid copper bonding conductor (mini­mum size No. 8 AWG/8.4 mm
2
) should be connected from the accessible wire connector on the motor.
• to all metal parts of the swimming pool
• to all electrical equipment
• to metal conduit
• to metal piping within 5 ft. (1.5 m) of the pool’s interior walls
Refer to information on motor name­plate for electrical service data. Install motors with a fused disconnect switch or dedicated circuit breaker. Be sure wire size is sufficient for pump HP and distance from power source. Install a ground fault circuit interrupter for maximum safety.
Disconnect, tag,
and lock out power source before attempting to install, ser­vice, relocate, or perform any mainte­nance.
VOLTAGE SELECTOR
This pump is factory wired for 230 volts. To change the voltage to 115 volts fol­low the steps below:
1. Disconnect the pump from power.
2. Remove cover from back of motor
to find voltage selector (Figure 1a).
3. Pull selector knob out.
4. Rotate selector knob to correct volt-
age setting (Figure 1b).
5. Push selector knob back in place.
6. Reinstall cover to back of motor.
Operation
Prime pump before attempting to oper­ate. To prime pumps located above water level, remove strainer cover, fill strainer body with water then replace cover. If pump and all piping is located below water level, the pump will self prime.
After pump has been primed, open all suction and discharge line valves and energize motor. If no flow is observed in five minutes, stop the motor and reprime. If the pump fails to operate, check for air leaks. Refer to trou­bleshooting section.
After about 10 minutes of operation, check the return fittings for air bubbles. A continuous flow of air indicates leaks in the suction line. Locate and correct any leaks immediately.
CONTROLLING PUMP DISCHARGE
Keep the gate valve in the suction line fully open during operation. To control the discharge, use a valve in the return line.
Do not retighten lid during operation.
Do not operate pump with closed
suction or discharge valve.
WATER CHEMISTRY
Proper and consistent use of chemicals is necessary to manage a water system. Chlorine is the most commonly used chemical to provide clean, sanitary water. Daily administration of dry or liquid chlorine (calcium or sodium hypochlorite) is essential.
IMPORTANT: Maintain the correct level of acidity or alkalinity of the pool water. Readings above pH 7.0 are alka­line. A pH 7.0 is neutral. Readings below pH 7.0 are acidic. A desirable range is 7.2 to 7.4.
IMPORTANT: Use copper conductors only.
Figure 1a
LO
Volt
HI
115 Volts
115 Volts
230 Volts
Volt
LO
HI
Figure 1b
230 Volts
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DANGER
L1
LO
L2
HI
Volt
LO
Volt
HI
LO
Volt
HI
!
CAUTION
!
CAUTION
14 Sp
Manual de Instrucciones de Operación y Piezas
Guía de Diagnóstico de Averías
Problema Posible(s) Causa(s)
El motor no enciende
El motor no llega a la máxima velocidad
El motor se recalienta (el protector se acciona)
La bomba no entrega agua
Baja capacidad de la bomba
1. Desconecte el interruptor o disyuntor en la posición de apagado (OFF)
2. Hay fusibles quemados o sobrecarga térmica abierta
3. El eje del motor está bloqueado
4. El bobinado del motor está quemado
5. El interruptor de arranque dentro del motor monofásico está defectuoso
6. El cableado está desconectado o defectuoso
7. Bajo voltaje
1. Bajo voltaje
2. El bobinado del motor está conectado para el voltaje incorrecto en el modelo de doble voltaje
1. Bajo voltaje
2. El bobinado del motor está conectado para el voltaje incorrecto en el modelo de doble voltaje
3. Ventilación inadecuada
1. La bomba no está cebada
2. La válvula de la línea de succión o descarga está cerrada
3. Hay una pérdida o aire en el sistema de succión
4. El impulsor está obstruido
1. La válvula en la línea de succión o descarga está parcialmente cerrada
2. La línea de succión o descarga está conectada parcialmente
3, La línea de succión o descarga es
demasiado pequeña
4. La bomba funciona a una velocidad reducida (ver anterior)
5. Cesta tapada en el recolector de residuos o pelo y pelusa en el filtro
6. El filtro está sucio
7. El impulsor está obstruido
1. La bomba funciona a una velocidad reducida (ver anterior)
2. Rotación equivocada (sólo modelos trifásicos)
3. La válvula de descarga o las conexiones de entrada están demasiado abiertas
1. La válvula de descarga o las conexiones de entrada están demasiado cerradas
2. Las líneas de retorno son demasiado pequeñas
3. El filtro está sucio
1. Cesta tapada en el recolector de residuos o pelo en el filtro de pelusa
2. Los rodamientos del motor están gastados
3. La válvula en la línea de succión está parcialmente cerrada
4. La línea de succión está conectada parcialmente
5. La manguera de vacío está conectada o es demasiado pequeña
6. La bomba no está sostenida adecuadamente
Se debe reemplazar el sello del eje
1. Hay una pérdida de aire en la línea de succión en las conexiones o vástago de la válvula
2. Debe limpiar la junta de la cubierta alrededor del filtro de pelo y pelusa
3. Hay una restricción en la línea de succión
4. El nivel de agua en la piscina es bajo
Baja presión de la bomba
Alta presión de la bomba
Bomba y motor ruidosos
Pérdida de agua en el eje
Burbujas de aire en las conexiones de entrada
Problema Posible(s) Causa(s)
plumbing lines as this can cause an explosion.
NOTE: For a skimmer, take care to drain and make sure that water does not accumulate and freeze inside the skimmer.
Add Pool Antifreeze to the plumbing lines and then cap the line at the fill point.
Do not use
automotive or any other non-pool approved antifreezes as these are toxic. They may damage your pool equipment also.
Pour in winterizing chemicals to remaining pool water according to chemical manufacturer’s recommenda­tions. Cover pool. If you have any questions, consult with your local APSP/NSPI pool professional or call AquaPro Systems at 1-877-278-2797.
3
Operating Instructions and Parts Manual
Maintenance
Disconnect, tag and lock out power source before attempting to install, ser­vice, relocate or perform any mainte­nance.
1. Motors are self-lubricating - no additional lubrication is required.
2. Clean pool pump strainer of hair and lint.
3. Visually inspect motor for blockage of air vents on motor shell. Remove any debris after shutting off breaker.
4. Replace worn shaft seals.
HAIR AND LINT STRAINER
1. Switch off the power.
2. Close the valves in the suction and return line.
3. Turn lid counter-clockwise and remove.
4. Lift strainer basket away from the pump.
5. Clean and reposition the basket into the pump. Take care to seat the basket properly.
6. Clean the o-ring and relubricate with petroleum jelly if necessary.
7. Clean o-ring seats on the cover and strainer.
8. Refit the lid; hand tighten only.
9. Open the valves to return pump to operation.
Do not retighten lid during operation.
WINTERIZING
To prevent stains, clean pool of all dirt and debris. Drain pool two to three inches below the return lines. Drain fil­ter, pump, heater, and any other pool accessories according to their owner’s manual instructions. Blow all of the water out of the plumbing lines and “cap” the lines at the pool.
Do not use air pressure greater
than 10 psi to blow water out of the
Troubleshooting Chart
Symptom Possible Cause(s)
Motor does not start
Motor does not reach full speed
Motor overheats (protector trips)
Pump does not deliver water
Low pump capacity
1. Disconnect switch or circuit breaker in OFF position
2. Fuses blown or thermal overload open
3. Locked motor shaft
4. Motor windings burned out
5. Defective starting switch inside sin­gle-phase motor
6. Disconnected or defective wiring
7. Low voltage
1. Low voltage
2. Motor windings connected for wrong voltage on dual voltage model
1. Low voltage
2. Motor windings connected for wrong voltage on dual voltage model
3. Inadequate ventilation
1. Pump is not primed
2. Closed valve in suction or discharge line
3. Leakage or air into suction system
4. Impeller clogged
1. Valve in suction or discharge line partly closed
2. Suction or discharge line partly plugged
3, Suction or discharge line too small
4. Pump running at reduced speed (see previous)
5. Plugged basket in skimmer or hair and lint strainer
6. Dirty filter
7. Impeller clogged
1. Pump running at reduced speed (see previous)
2. Wrong rotation (three phase models only)
3. Discharge valve or inlet fittings open too wide
1. Discharge valve or inlet fittings closed too much
2. Return lines too small
3. Dirty filter
1. Plugged basket in skimmer or hair in lint strainer
2. Worn motor bearings
3. Valve in suction line partly closed
4. Suction line partly plugged
5. Vacuum hose plugged or too small
6. Pump not supported properly
Shaft seal requires replacement
1. Leakage of air into suction line at connections or valve stem
2. Cover gasket around hair and lint strainer needs cleaning
3. Restriction in suction line
4. Low water level in pool
Low pump capacity (continued)
Low pump pres­sure
High pump pres­sure
Noisy pump and motor
Leakage of water at shaft
Air bubbles at inlet fittings
Symptom Possible Cause(s)
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