AquaPRO APB300PRO, APB250UPRO, APB100UPRO, APB200PRO, APB075PRO User Manual

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OWNER’S MANUAL • MANUAL DEL USUARIO
SWIMMING POOL PUMP FOR POOLS AND SPAS
BOMBAS PARA PISCINAS Y TINAS DE HIDROMASAJE
APB075PRO, APB100PRO, APB150PRO, APB200PRO,
101 Production Drive, Harrison, OH 45030 877.278.2797 fax 888.610.3839
cs@aquaprosystems.com www.aquaprosystems.com
© 2009 AquaPRO® Systems
323602-013 7/09
Manual del usuario
APB075PRO, APB100PRO, APB150PRO, APB200PRO, APB300PRO,
APB100UPRO, APB150UPRO, APB200UPRO and APB250UPRO
24 Sp
Garantía Limitada
Durante un (1) año a partir de la fecha de compra, WAYNE Water Systems, cuyo nombre comercial es AquaPRO® Systems reparará o cambiará, a su propio criterio, para el propietario original, cualquier pieza de sus Filtros de Cartucho (“Producto”) que AquaPRO
®
Systems determine, luego de examinarlo, que tienen defectos de materiales o de mano de obra.
Por favor, llame por instrucciones a AquaPRO® Systems, al teléfono 1-877-278-2797. Esté listo a proporcionar el recibo, el número del modelo y de serie cuando ejerza el derecho a esta garantía limitada.
El comprador deberá pagar todos los cargos de mano de obra y transporte de los Productos o piezas enviadas para reparación o cambio.
Todos los cargos por servicios que no entran en esta garantía corren por cuenta del comprador original. El no pago de los cargos que no pertenecen a la garantía anularán esta Garantía limitada.
Esta garantía limitada no cubre productos que estén dañados debido a accidentes, congelamiento, abuso, uso indebido, negligencia, instalación incorrecta, mantenimiento inadecuado, o no hacerlo funcionar según las instrucciones escritas de AquaPRO
®
Systems. Todo el mantenimiento y servicio deberá ser realizado por parte de agentes de servicio aprobados por
AquaPRO® Systems. Cualquier modificación o reparación no autorizada anulará esta Garantía limitada.
NO EXISTE OTRA GARANTÍA EXPRESA. LAS GARANTÍAS IMPLÍCITAS, INCLUYENDO AQUELLAS DE COMERCIALIZACIÓN Y APTITUD PARA UN PROPÓSITO EN PARTICULAR, ESTÁN LIMITADAS A UN (1) AÑO A PARTIR DE LA FECHA DE COMPRA. ÉSTE ES EL RECURSO EXCLUSIVO Y SE EXCLUYE CUALQUIER RESPONSABILIDAD POR TODO Y CUALQUIER DAÑO INDIRECTO O CONSECUENTE O GASTOS AFINES.
Algunos estados no permiten limitaciones sobre la duración de las garantías implícitas o no permiten la exclusión ni la limitación de daños incidentales o consecuentes, por lo tanto es posible que las limitaciones anteriores no se apliquen en su caso. Esta garantía limitada le proporciona derechos legales específicos, y también puede tener otros derechos legales que varían de un estado a otro.
Bajo ningún concepto, ya sea por incumplimiento del contrato de garantía, incumplimiento extracontractual (incluyendo negligencia) u otro, AquaPRO® Systems o sus proveedores serán responsables de ningún daño especial, consecuente, incidental o penal, incluyendo, pero sin limitarse a pérdida de ganancias, pérdida de uso del producto o cualquier equipo asociado, daños al equipo asociado, costo de capital, costo de productos sustitutos, instalaciones, poderes de servicio o reemplazo, costos de inutilidad, o reclamos de clientes del comprador por dichos daños.
Esta garantía limitada no incluye gastos de flete por equipos o piezas, hacia y desde la fábrica, servicios como mantenimiento o inspección, reparación o daños debido a negligencia tal como condiciones de congelamiento, instalación incorrecta ni hechos fortuitos. La responsabilidad de AquaPRO® Systems no excederá la reparación o cambio de piezas defectuosas bajo esta Garantía limitada. Esta Garantía limitada tampoco incluye llamadas innecesarias por servicios debido a informes de funcionamiento erróneos, posiciones de válvulas externas o servicio eléctrico. Si se realiza una llamada que no esté cubierta por esta garantía y el propietario de la casa se niega a pagar la llamada de servicio, se anulará esta Garantía limitada. Esta Garantía limitada se anulará si el producto es reparado o modificado por cualquier persona o agencia que no sean aquellas autorizadas por AquaPRO® Systems. Esta Garantía limitada se aplica únicamente dentro de los EE.UU. continentales. Por garantía fuera de los EE.UU. continentales, póngase en contacto con AquaPRO® Systems.
Usted DEBE conservar su recibo de compra junto con este formulario. En caso de que necesite hacer ejercicio de un reclamo dentro de la garantía, DEBERÁ presentar una copia del recibo de compra en el momento del servicio. Sírvase llamar a AquaPRO® Systems al 1-877-278-2797 para solicitar servicio o una autorización de devolución e instrucciones.
NO ENVÍE ESTE FORMULARIO POR CORREO A AquaPRO® SYSTEMS. Utilice este formulario para mantener un registro.
Nº DE MODELO _____________________ Nº DE SERIE ____________________ FECHA DE INSTALACIÓN ______________________
For parts, product & service information
visit www.aquaprosystems.com
323602-013 7/09
REMINDER: Keep your dated proof of purchase for warranty purposes! Attach it to this manual or fi le it for safekeeping.
Figure 1 - Swimming Pool Pump
Contents
Description . . . . . . . . . . . . . . . . . . . . . . 2
Safety guidelines . . . . . . . . . . . . . . . . . 2
General safety information . . . . . 2 - 3
Pool safety guidelines . . . . . . . . . . . . . 3
Responsible adult supervision . . . . . 3
Drains, suction fi ttings, and jets . . . 3
Electrical hazards . . . . . . . . . . . . . . . 3
Drowning prevention . . . . . . . . . . . 3
Indoor installations . . . . . . . . . . . . . 3
Warning signs . . . . . . . . . . . . . . . . . . 3
Installation . . . . . . . . . . . . . . . . . . . 3 - 5
Threaded connections . . . . . . . . . . . 3
Pump plumbing . . . . . . . . . . . . . 3 - 4
Tefl on taping instructions . . . . . . . . 4
Fittings . . . . . . . . . . . . . . . . . . . . . . . 4
Prior to pressure testing . . . . . . . . . 4
Swimming pool pump
suction requirements . . . . . . . . . . . 4
Outlets per pump . . . . . . . . . . . . . . . 4
Electrical . . . . . . . . . . . . . . . . . . . . . 4 - 5
Voltage . . . . . . . . . . . . . . . . . . . . 4 - 5
Grounding/bonding . . . . . . . . . . . . . 5
Wiring . . . . . . . . . . . . . . . . . . . . . . . . 5
Operation . . . . . . . . . . . . . . . . . . . . . . . 5
Priming pump . . . . . . . . . . . . . . . . . . 5
Maintenance . . . . . . . . . . . . . . . . . 5 - 7
Draining pump . . . . . . . . . . . . . . . . . 5
Storage/winterizing . . . . . . . . . . . . . 5
Pump service . . . . . . . . . . . . . . . . 6 - 7
Repair . . . . . . . . . . . . . . . . . . . . . . . . 7
Troubleshooting guide . . . . . . . . . . . . 7
Swimming pool pump
fl ow rates . . . . . . . . . . . . . . . . . . 7 - 8
Notes . . . . . . . . . . . . . . . . . . . . . . . 8 - 9
Parts diagram . . . . . . . . . . . . . . . . . . . 10
Replacement parts list . . . . . . . . . . . 11
Warranty . . . . . . . . . . . . . . . . . . . . . . 12
Description
The self priming pool pump is designed for high effi ciency, and easy maintenance, with an oversized strainer basket. It is con­structed of durable thermoplastic for years of trouble free service. This swimming pool pump is designed for use with permanently installed swimming pools and spas only. Do not use with storable pools.
Unpacking
After unpacking the unit, carefully inspect for any damage that may have occurred during transit. Check for loose, missing or damaged parts.
Safety Guidelines
This manual contains information that is very important to know and understand. This information is provided for SAFETY and to PREVENT EQUIPMENT PROBLEMS. To help recognize this information, observe the following symbols.
Danger indicates an
imminently hazardous situation which, if not avoided, will result in death or serious injury.
Warning indicates a
potentially hazardous situation which, if not avoided, could result in death or serious injury.
Caution indicates a
potentially hazardous situation which, if not avoided, may result in minor or moderate injury.
Notice indicates
important information, that if not followed, may cause damage to equipment.
NOTE: Information that requires special attention.
General Safety Information
As an AquaPRO® Systems user, you are important to us. Thus, one copy of the Operating Instructions and Parts Manual is included with each pump shipped from our factory. This manual contains important sections relative to user safety, use, maintenance, warranty, etc. It is a good idea to ask for extra copies for other installers/users. Extra copies, free of charge, are available at www.aquaprosystems.com.
CALIFORNIA PROPOSITION 65
This product or its
power cord may contain chemicals known to the State of California to cause cancer and birth defects or other reproductive harm. Wash hands after handling.
GENERAL SAFETY
READ AND FOLLOW ALL INSTRUCTIONS
To reduce the risk
of injury, do not permit children to use this product unless they are closely supervised at all times.
© 2009 AquaPRO® Systems
Risk of Electric
Shock. Connect only to a grounding type receptacle protected by a ground-fault circuit-interrupter (GFCI). Contact a qualifi ed electrician if you cannot verify that the receptacle is protected by a GFCI.
Do not bury cord. Locate cord to minimize abuse from lawn mowers,
hedge trimmers, and other equipment.
To reduce the risk
of electric shock, replace damaged cord immediately.
This pump is for use
with permanently­installed pools and may also be used with hot tubs and spas if so marked. Do not use with storable pools. A permanently-installed pool is constructed in or on the ground or in a building such that it cannot be readily disassembled for storage. A storable pool is constructed so that it is capable of being readily disassembled for storage and reassembled to its original integrity.
SAVE THESE INSTRUCTIONS. Do not use pump for any purpose other
than pool/spa application. Components have not been designed for other appli­cations. Severe pump failure, may result. Any unapproved use will void warranty.
Always follow basic safety precautions with this equipment, including:
• Provide suffi cient ventilation to maintain
air temperature below the maximum ambient temperature rating shown on the motor nameplate. Any enclosure
Please read and save these instructions. Read carefully before attempting to assemble, install, operate or maintain the product described. Protect yourself and others by observing all safety information. Failure to comply with instructions could result in personal injury and/or property damage! Retain instructions for future reference.
Owner’s Manual
23 Sp
No. de Ref. Descripción Número del Repuesto Ctd.
1 Tornillo para metales de 3/8-16 x 1.00 UNC 2A 4383 4 2 Tornillo de la base 4951 2 3 Tornillo para metales de 10-32 x 1/2 UNC 2A 08831 3 4 Tornillo para metales de 1/4-20 x 1 UNC 2A izquierdo 14052 1 5 Anillo en O del difusor 19014-001 1 6 Anillo en O del cesto de fi ltrado 19084-001 1 7 Anillo en O de la caja 19087-002 1 8a Sello estacionario 21212-001 1 8b Ensamble de tubo fl exible 21212-002 1 9 Tapón de drenaje 14421 2 10 Cesto del fi ltro 28570-001 1 11 Caja de la bomba 28571-002 1 12 Placa de sellado 28572-001 1 13 Base de la bomba para piscina 28573-001 1 14 Anillo de bloqueo 29595-001 1 15 Cubierta del cesto transparente 29596-001 1 16a Impulsor de 3/4 HP (APB075PRO, APB100UPRO) 29860-001 1 16b Impulsor de 1 HP (APB100PRO, APB150UPRO) 29859-001 1 16c Impulsor de 1-1/2 HP (APB150PRO, APB200UPRO) 29861-001 1 16d Impulsor de 2 HP (APB200PRO, APB250UPRO) 29862-001 1 16e Impulsor de 3 HP (APB300PRO) 29858-001 1 17a Difusor de 5 paletas (APB075PRO y APB100UPRO) 29864-001 1
17b
Difusor de 7 paletas (APB100PRO, APB150PRO, APB200PRO, APB150UPRO, APB200UPRO, APB250UPRO)
29863-001 1
17c Difusor de 3 HP (APB300PRO) 29863-002 1 18a Motor de 3/4 HP (APB075PRO, APB100UPRO) 32166-001 1 18b Motor de 1 HP (APB100PRO, APB150UPRO) 32165-001 1 18c Motor de 1-1/2 HP (APB150PRO, APB200UPRO) 32164-001 1 18d Motor de 2 HP (APB200PRO, APB250UPRO) 32163-001 1 18e Motor de 3 HP (APB300PRO) 32162-001 1 19 Anillo de desgaste de fl otación 46066-001 1 20 Perilla 67121-001 6 21 Pernos de cuello acanalado 67122-001 6 22 Anillo defl ector (Incluye con Motor, piezas 18a-e) 1
JUEGOS DE REPUESTOS
Juego de sellado 69013-001 (Piezas 6 & 7) Kit del motor 3/4 HP (APB075PRO, APB100UPRO) 69014-001 (Piezas 7, 8 & 18a) 1 HP (APB100PRO, APB150UPRO) 69015-001 (Piezas 7, 8 & 18b) 1-1/2 HP (APB150PRO, APB200UPRO) 69016-001 (Piezas 7, 8 & 18c) 2 HP (APB200PRO, APB250UPRO) 69017-001 (Piezas 7, 8 & 18d) 3 HP (APB300PRO) 69018-001 (Piezas 7, 8 & 18e) Kit del impulsor 3/4 HP (APB075PRO, APB100UPRO) 69019-001 (Piezas 4, 7, 16a & 19) 1 HP (APB100PRO, APB150UPRO) 69020-001 (Piezas 4, 7, 16b & 19) 1-1/2 HP (APB150PRO, APB200UPRO) 69021-001 (Piezas 4, 7, 16c & 19) 2 HP (APB200PRO, APB250UPRO) 69022-001 (Piezas 4, 7, 16d & 19) 3 HP (APB300PRO) 69023-001 (Piezas 4, 7, 16e & 19) Kit del difusor 3/4 HP (APB075PRO, APB100UPRO) 69025-001 (Piezas 5, 7 & 17a) 1, 1-1/2, 2 HP (APB100PRO, APB150PRO, APB200PRO,
APB150UPRO, APB200UPRO, APB250UPRO)
69024-001 (Piezas 5, 7 & 17b)
3 HP (APB300PRO) 69026-001 (Piezas 5, 7 & 17c) Juegos para extremo de succión 3/4 HP (APB075PRO, APB100UPRO) 69133-001 (Parts 18a,16a,17a,1,3,4,5,7,8a,8b,12,19,22) 1 HP (APB100PRO, APB150UPRO) 69132-001 (Parts 18b,16b,17b,1,3,4,5,7,8a,8b,12,19,22) 1-1/2 HP (APB150PRO, APB200UPRO) 69131-001 (Parts 18c,16c,17b,1,3,4,5,7,8a,8b,12,19,22) 2 HP (APB200PRO, APB250UPRO) 69130-001 (Parts 18d,16d,17b,1,3,4,5,7,8a,8b,12,19,22) 3 HP (APB300PRO) 69129-001 (Parts 18e,16e,17c,1,3,4,5,7,8a,8b,12,19,22) Kit de la placa de sellado 69027-001 (Piezas 7, 8 & 12)
Lista de Repuestos
APB075PRO, APB100PRO, APB150PRO, APB200PRO, APB300PRO,
APB100UPRO, APB150UPRO, APB200UPRO and APB250UPRO
APB075PRO, APB100PRO, APB150PRO, APB200PRO, APB300PRO,
APB100UPRO, APB150UPRO, APB200UPRO and APB250UPRO
or pump house must allow adequate ventilation to assure the ambient temperature remains below the motor rating when the pump is operating.
• Locate pump on a non combustible surface. The surface should be hard, level, dry, well ventilated, out of direct sunlight. The surrounding area should provide protection from the elements and allow suffi cient space for maintenance and service. Ensure the drainage will fl ow away from the pump. To reduce vibration and pipe stress, use anchor bolts to secure pump base to surface. Support the suction and discharge piping.
• Design the piping system to allow the pump suction inlet height to be as close to water level as possible. Mount pump below water level for easy priming. If the pump must be located above the fi lled water level, keep the vertical distance to a minimum. Use short, direct piping to the suction this will minimize friction loss.
Fire and burn hazard.
Motors run at high temperatures. Do not allow leaves, debris, or foreign matter to collect around the pump motor. Keep ventilation holes open. Allow motor to cool before handling. Keep fl ammable liquids away.
• If the thermal overload protection
in the motor trips or if the GFCI trips determine the reason and correct the problem before re-starting pump.
• Use rigid or fl exible PVC pipe. Ensure pipe ends are clean and free of any fl ash caused by cutting. Use the proper glue for the type of pipe selected.
NOTE: Use a supplier recommended primer to ensure glued joints are secure. Many local codes require primer with a purple tracer to verify primer use.
• Consider climatic conditions when applying adhesives. Atmospheric conditions with high humidity will make the adhesive action of certain glues less effective. Follow the manufacturer’s instructions.
Pool Safety Guidelines
RESPONSIBLE ADULT SUPERVISION
Constant and responsible adult supervi­sion is mandatory in the pool or spa environment. Always supervise children around pools and spas. Never allow a child to play in a way that could permit the child’s hair to come near the drain cover.
DRAINS, SUCTION FITTINGS, AND JETS
Keep hair and clothing away from the suc­tion fi tting drain cover. Wear a bathing cap or pin hair up if you have long hair. Current grates and covers help prevent body or hair entrapment. Make sure that drain covers meet the ANSI/ASME A112.19.8 standard. Safety doors should be installed in all pool cleaner wall suction lines. Pools or spas with drain covers that are broken, missing, or not adequately secured should not be used until the proper replacement has been installed.
ELECTRICAL HAZARDS
A licensed electrician, experienced in swimming pools and spas, should inspect your equipment to make sure everything is properly grounded, bonded, and pro­tected by proper GFCI circuits according to Article 680 of the National Electric Code.
DROWNING PREVENTION
Install and routinely inspect fences, self-clos­ing and latching gates, baby barrier fences, and alarms. Eliminate incidental routes to pool including machinery or equipment that provides a route over fencing into pool area.
INDOOR INSTALLATIONS
Pools and spas located indoors must comply with ANSI/ASHRAE (American Society of Heating, Refrigeration and Air-Conditioning Engineers) standard 62-2001 to ensure adequate ventilation and safe use.
WARNING SIGNS
Protect your family and guests. Make sure that all warning signs provided by the manufacturer, builder, or installer are displayed according to the manufac­turer’s specifi cations.
Installation
Shock Hazard! Only
qualifi ed, licensed
personnel should install pump and wiring. A professional
trained and familiar with pool pump installation must perform pressure tests.
General Safety Information (Cont.)
3
www.aquaprosystems.com
Figure 2
Para Ordenar Repuestos o Asistencia Técnica, Sírvase Llamar al Distribuidor Más Cercano a Su Domicilio
Dirija toda la correspondencia a:
AquaPRO
®
Systems Attn: Customer Service 101 Production Drive Harrison, OH 45030 U.S.A.
Sírvase darnos la siguiente información:
- Número del modelo
- Número de Serie o código con fecha (de haberlo)
- Descripción y número del repuesto según la lista de repuestos
22 Sp
Manual del usuario
1
19
15
14
9
6
17
7
16
10
5
3
2
18
20
21
12
8a
13
11
4
8b
22
The pump mount must be located away from corrosive or fl ammable chemicals.
Do not connect the pump to a municipal water system. The pump is only designed for pool or spa installation. The pump must be installed with at a minimum of 2 main drains equipped with certifi ed anti-entrapment cov­ers that comply with ASME/ANSI A119.19.8 standard (see Figure 2). All air must be re­moved from piping system before operating or testing equipment (see fi lter manual).
THREADED CONNECTIONS
Use only Tefl on
®
tape or equivalent on threaded plumbing connections. Other pipe compounds may damage threads. Do not use silicone or petroleum based compounds.
PUMP PLUMBING
Suction pipe should be as large as or larger than discharge pipe. Avoid us­ing a suction pipe smaller than pump connection. The pump is designed to accept either 2 or 3 inch suction piping. Larger diameter pipes reduce noise and improve performance.
1. Keep the piping as straight and short as possible, and of suitable size.
2. Avoid connecting an elbow directly into the pump inlet. A length of straight pipe will allow proper entry of the water to the pump.
3. Slope horizontal runs upward to the pump to prevent trapping air.
4. Use independent piping supports to reduce strain on the pump.
5. Keep as much of the suction line as possible below the water level to reduce priming time.
6. Install valves and unions in the pump suction and return lines to facilitate servicing. Valves are also essential for pump maintenance if the system is installed below pool water level.
7. Keep all valves fully open during operation. Partially closed valves waste energy!
Use Tefl on tape for
making threaded connections to the pump. Do not use pipe dope.
TEFLON TAPING INSTRUCTIONS
Use only new or clean PVC pipe fi ttings. Wrap male pipe threads with one to two layers of Tefl on tape. Cover entire threaded portion. Do not over tighten. If leaks occur, remove pipe, clean off old tape, rewrap with one to two additional layers of tape and remake the connection.
Internal - 2 in. NPT
are available for direct connection to pipe. The suction line is also designed to accept 3 in. NPT external threaded connection. For best results use the larger diameter suction line.
FITTINGS
Fittings restrict fl ow; for best effi ciency use fewest possible fi ttings. Avoid fi ttings which could cause an air trap. Pool fi ttings must conform to International Associa­tion of Plumbing and Mechanical Offi cials (IAPMO) standards. Use only non-entrap­ping suction fi tting or double suction.
PRIOR TO PRESSURE TESTING
• Securely tighten knobs, drain fi ttings, lid, and system accessories
• Air may collect at the highest point in the plumbing system. Normally an air purge valve is provided with the pool fi lter. Consult pool fi lter instruction manual for air purging instructions.
• Basket lid must be rotated and locked into position as indicated in Figure 3.
• Test system at a water pressure of 25 psi or less
• Water Temperature for test must be less than 100° F
• After 24 hours visually check system for leaks.
POOL PUMP SUCTION REQUIREMENTS
Pump suction is hazardous and can trap, drown or disembowel bathers. Do not use or operate swimming pools or spas if a suction outlet cover is missing, broken, or loose. Follow the guidelines below for a pump installation which minimizes risk to users of pools and spas.
Ground the motor
before connecting to electrical power supply. Failure to ground the motor may cause severe or fatal electrical shock hazard.
ENTRAPMENT PROTECTION The pump suction must be designed to eliminate the possibility of suction entrap­ment or hair entrapment/entanglement.
SUCTION COVERS All suction inlet covers must be maintained
and replaced if cracked, broken, or missing. See Figure 2 for outlet cover certifi cation requirements.
TESTING AND CERTIFICATION All suction inlet covers must comply with
ASME/ANSI A112.19.8 specifi cations for suction fi ttings for use in swimming pools, spas and whirlpool bathtub applications. The product must be tested for compliance with the standards and the certifi cation must be included with the components.
Single or Multiple Pump Circulation Sys­tems must be provided with a minimum of 2 (two) suction inlets of the approved type.
Do not install multiple pumps in one hydraulic circuit. The pump is not designed to accept output fl ow from another pump. Do not allow water to back fl ow through the pump. Water fl owing in the discharge and out the suction during an upset condition can cause the motor to rotate backwards. Never attempt to start pump if shaft is rotating due to a hydraulic turbine action, this could cause pump to operate in reverse and damage internal components.
Any pool or spa
should immediately be closed if the cover or grate is damaged or missing.
OUTLETS PER PUMP
Provide at least two hydraulically balanced main drains, with covers for each swimming pool pump suction line. The centers of the main drains suction fi tting must be at least three feet apart (see Figure 2). The system must be built so that it cannot operate with the pump drawing water from only one main drain. Two main drains must be con­nected to the pump whenever it is running. If two main drains run into a single suction line, the single suction line can be equipped with a single valve that shuts off both main drains from the pump. A valve in each
suction line is not allowed.
Installation (Cont.)
4
www.aquaprosystems.com
Owner’s Manual
Figure 3 - Clamp rings
Notas
APB075PRO, APB100PRO, APB150PRO, APB200PRO, APB300PRO,
APB100UPRO, APB150UPRO, APB200UPRO and APB250UPRO
21 Sp
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