APW Wyott M-2000 Installation Manual

R
INSTALLATION
OPERATING INSTRUCTIONS
CONTACT BUN TOASTER
INTENDED FOR OTHER
THAN HOUSEHOLD USE
Initial heating of appliance may generate smoke or fumes and must be done in a well ventilated area. Overexposure to smoke or fumes may cause nausea or dizziness.
This equipment has been engineered to provide you with year-round dependable service when used according to the instructions in this manual and standard commercial kitchen practices.
APPLIANCE MUST BE KEPT CLEAR OF COMBUSTIBLES AT ALL TIMES
FOR YOUR SAFETY: Do not store or use gasoline or other flammable vapors and
liquids in the vicinity of this or any other appliance.
WARNING: Improper installation, adjustment, alteration, service or maintenance can cause property damage, injury or death. Read the Installation, Operating and Maintenance Instructions thoroughly before installing or servicing this equipment.
RETAIN THIS MANUAL FOR FUTURE REFERENCE
Model: M2000
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ANSI/NSF4
Phone: +1 (214) 421-7366 Fax: +1 (214) 565-0976 Toll Free: +1 (800) 527-2100 Website: www.apwwyott.com E-mail: info@apwwyott.com
(800) 733-2203
24 Hour Service Hotline
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P/N 70202003 10/06
APW WYOTT
729 Third Avenue
Dallas, TX 75226
TABLE OF CONTENTS
Safety Precautions 2 General Information 2 Installation 3 Location 4 Operating Instructions 4 Cleaning 5 Troubleshooting Guide 7 Replacement Parts List w/Exploded View 8 Wiring Diagram 10 Warranty 12
WARNING: In Europe, appliance must be connected by an earthing cable to all other units
in the complete installation and thence to an independent earth connection in compliance
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with EN 60335-1 and/or local codes
WARNING: An earthing cable must connect the appliance to all other units in the complete installation and from there to an independent earth connection.
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SAFETY PRECAUTIONS
APW Wyott toasters are designed, built, and sold for commercial use and should be operated by trained personnel only. Clearly post all CAUTIONS, WARNINGS and operating instructions near each unit to insure proper operation and to reduce the chance of personal injury and/or equipment damage.
Always disconnect power before cleaning or servicing the toaster. Surfaces will remain hot after power has been turned off, allow unit to cool before cleaning or servicing. Never clean the toaster by immersing it in water. The toaster is not protected against water jets; DO NOT CLEAN TOASTER WITH A WATER JET. Always clean equipment before first use.
Operating toaster without legs will void the warranty. Insure all accessories and exterior panels are properly installed and adjusted before applying power and operating.
GENERAL INFORMATION
Check the rating label for your model designation and electrical rating. Rating Label is located on the bottom front of the control panel.
Overall dimensions with feeder: 23.5"(59.7cm) W x 25.9"(65.8cm) H x 17.5"(44.5cm) D
Electrical Ratings:
M2KA: 208VAC, 2880W, 13.8A, 60Hz M2KH: 240VAC, 3840W, 16A, 60Hz
Cordset Configuration:
208/250V: NEMA 6-20P Plug, 4 foot, 3 wire grounded cord.
If the supply cord is damaged, the manufacturer or an authorized service agent or a similarly qualified person must replace it to avoid a hazard or warranty.
Shipping Weight:
94 lbs (42.7 Kg)
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INSTALLATION
1. Examine carton for damage
The freight carrier has assumed responsibility for its safe transit and delivery. If equipment is received damaged, either apparent or concealed, a claim must be made with delivering carrier.
a. Apparent damage or loss must be noted on the freight bill at the time of delivery.
The carrier representative (Driver) must sign the freight bill. If this is not done, the carrier may refuse the claim. The carrier can supply the necessary forms.
b. Concealed damage or loss if not apparent until after the toaster is removed from
carton, a request for inspection must be made to the carrier within 15 days. The carrier should arrange an inspection. Be sure to save all contents and packaging material.
2. Verify Parts
After removing unit from the shipping carton, unwrapping loose parts and remove any packing tape, plastic wrap and nylon tie-down. Verify the following parts:
Item Packaging Qty
Legs In plastic bag 4 Feeder/Bun Chute Wrapped, loose in top of carton 1 Conveyor In individual carton 1 Instruction Manual Loose in carton 1 Teflon Sheet Kit (optional) Loose in carton Optional
NOTE: PRIOR TO INITIAL START-UP, ALL REMOVABLE PARTS AND THE GRILL SURFACE SHOULD BE CLEANED WITH WARM SOAPY WATER TO REMOVE MANUFACTURING OILS, THEN RINSED AND DRIED THOROUGHLY. Apply oil (vegetable oil) to the conveyor chain after washing. (Bun oil can be used if it contains no animal fats, salts or dairy products).
3. Assemble Legs
Lay the toaster on its back and install the four adjustable legs into the threaded holes on the bottom of the toaster sides. Hand tighten the legs by gripping the black shank and turning until it is seated firmly against the bottom of the toaster. Set the toaster upright on a flat surface. Unscrewing the lower, chrome insert of each leg levels the unit. Flats are provided on two sides of the insert to allow use of a wrench. “Precise” leveling is not required for proper operation.
4. Conveyor Installation
Remove the front panel by lifting it straight up. (See Figure 1) Lift conveyor assembly by using “U” shaped handles on each conveyor side bracket. Lower the conveyor into the two conveyor hanger brackets above the grill plate on each side, so the four spacers on the sides of the conveyor rest on the bottom flange and the bottom spacers are against the adjustment screws. The conveyor hanger brackets are factory adjusted. However, before reinstalling the front panels apply power to the unit and run the conveyor to insure proper gear engagement. If gears are not properly engaged, adjust the conveyor by loosening the jam nuts on the conveyor hanger brackets and adjusting the screw (see Figure 2) to set the conveyor to the correct height. Retighten lock nuts after adjustment is complete.
FIGURE 1. M2000 ASSEMBLY DRAWING
Butter Roller
Top Front Panel
Butter Pan
Bottom
Front
Panel
Conveyor Assembly
Feeder
Conveyor
Hanger
Main Power
Switch
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a. To adjust the conveyor up into the drive gear, turn the conveyor adjustment screw
clockwise. Use a 7/16-end wrench to tighten the jam nut.
b. To adjust the conveyor away from the drive gear, turn the conveyor adjustment screw
counterclockwise. Use a 7/16-end wrench to tighten the lock nut.
5. Replace front panel.
6. Feeder Assembly
Install Feeder by fitting slots on back of feeder
onto back panel studs located at top rear of
unit.
7. Install Teflon Sheet (Optional)
Remove Feeder. Allow one end of the Teflon sheet to overlap the top of the rear panel to the rear studs. Align the holes in the sheet with the stud heads and push the sheet over the stud heads. Balance of the sheet will fit over the grill surface. Reinstall Feeder capturin g Teflon Sheet be tween the feeder and the top of the toaster.
FIGURE 2
Jam Nut
Screw
LOCATION
Place the toaster on a flat surface. This toaster is tested and approved for zero clearances against non­heated surfaces. Locate the toaster near a wall receptacle of the proper configuration. DO NOT USE AN EXTENSION CORD. Plug the power cord into an outlet (receptacle) of the specified voltage on the rating
label. Outlets must be properly grounded.
OPERATING INSTRUCTIONS
Choose Dry or Wet operation.
1. Dry operation. (no oil) Insure Teflon sheet, 86298 is properly installed. a. Turn Main Power Switch on. Set Temperature Control knob to desired temperature. Allow Pilot
Light to cycle at least two times (on/off). When the light is on, the grill is heating. Heat up time is
about 15-20 minutes. b. Turn on motor switch. Conveyor should start to turn. c. Place bun halves on feeder cut side down (facing grill surface). Toast time is approximately 210
sec. depending on bun height and diameter. Increase or decrease temperature setting to
achieve desired brownness and temperature.
2. Wet operation. (using oil) Apply a light coating of oil to grill surface. (Fry oil can be used) When toasting using oil, any high-quality cooking oil may be used with this toaster (do not use oils that contain dairy products such as butter). The Teflon sheet may be used, but it is not required. Fill the Butter Pan 2/3 full of warmed cooking oil. The oil should spread evenly over the surface of the roller. a. Turn Main Power Switch on. Set Temperature Control knob to desired temperature. Allow Pilot
Light to cycle at least two times (on/off). When the light is on, the grill is heating. Heat up time is
about 15-20 minutes. b. Turn on motor switch. Conveyor should start to turn. c. Hold bun half in the palm of the hand, slap the face (cut side) of the bun on the turning Butter
Roller surface. d. Place bun halves on feeder cut side down (facing grill surface). Try several buns to determine
the correct pressure and time to achieve the desired browning and temperature of bun. Using
too little oil will cause the bun surface to be cool and uneven in color. It will also cause the bun to
stick to the grill. Using too much oil will give the bun a yellow un-toasted look. Toast time is
approximately 22 sec. depending on bun height and diameter. Increase or decrease the
temperature setting to achieve desired brownness and temperature.
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