APW Wyott JR-2000 Installation Manual

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R
INSTALLATION
AND
INSTRUCTIONS
HEATED DISPLAY SHELF
Model: JR 2000
INTENDED FOR OTHER THAN HOUSEHOLD USE
RETAIN THIS MANUAL FOR FUTURE REFERENCE
UNIT MUST BE KEPT CLEAR OF COMBUSTIBLES AT ALL TIMES
IMPORTANT FOR FUTURE REFERENCE
Please complete this information and retain this manual for the life of the equipment. For WarrantyServiceand/or Parts, this information is required.
ModelNumber SerialNumber DatePurchased
WARNING: Improper installation, adjustment, alteration, service or maintenance can cause property damage, injury or death. Read the Installation, Operating and Maintenance Instructions thoroughlybefore installing or servicing this equipment.
This equipment has been engineered to provide you with year-round dependable service when used according to the instructions in this manual and standardcommercial kitchen practices.
P/N 88362-75 9/05
Phone: +1 Fax: +1 (307) 637-8071 Toll Free: +1 (800) 752-0863 Website: www.apwwyott.com E-mail: info@apwwyott.com
(307) 634-5801
APW WYOTT
P.O. Box 1829
Cheyenne, WY 82003
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APW Wyott
care and maintenance,you will experience years of reliable operation from this equipment. Toensure best results,it is importantthat you read and follow the instructions in this manual carefully.
Installation and start-upshould be performed bya qualifiedinstaller who thoroughly read, understandsand followsthese instruction. If you have questions concerning the installation, operation, maintenance or service of this product, write Technical Service Department APW/Wyott Foodservice Equipment Company, P.O. Box 1829, Cheyenne, WY82003.
takes pride in the design and quality of our products. When used as intended and with proper
SAFETY PRECAUTIONS
Before installing and operating this equipment be sure everyone involved in its operation are fully trained and are aware of all precautions.Accidentsand problems can result bya failure tofollow fundamental rules andprecautions.
The following words and symbols, found in this manual, alert you to hazards to the operator, service personnelor the equipment.The words are defined as follows:
DANGER:
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WARNING:
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seriousinjury or death.
CAUTION:
moderateinjuryor productor property damage.
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NOTICE:
eventhough not dangerous.
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CAUTION:
positioned so the general public can use the equipment make sure that cautions, warnings, and
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operating instructions are clearly posted near each unit so that anyone using the equipment will useit correctlyand not injurethemselvesor harmthe equipment.
WARNING:
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andfrequencylisted on the data plate.Connect only to 1 or 3 phase as listedon thedata plate.
Thissymbol warns ofimminent hazard which will result in serious injury or death.
This symbol refers to a potential hazard or unsafe practice, which could result in
Thissymbol refersto a potentialhazard or unsafe practice,which may result in minor or
This symbol refers to information that needs special attention or must be fully understood
These models are designed, built, and sold for commercial use. If these models are
Checkthe data plate on this unit before installation. Connect the unit only to the voltage
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WARNING:
propertydamage, injury or death. Read the Installation,Operating and MaintenanceInstructions thoroughlybeforeinstallingor servicing thisequipment.
NOTICE:
the absence of local codes, with the national electrical code ANSI/NFPA70- latest edition.
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Canadian installation must comply with CSA-STANDARD C.22.2 Number 0 M1982 General Requirements-CanadianElectrical CodePart II, 109-M1981-CommercialCookingAppliances.
NOTICE:
Fire Protection Association, Inc. states in its NFPA96 latest edition that local codes are Authority Having Jurisdiction when it comes to requirement for installation of equipment. Therefore,
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installationshouldcomplywith all local codes.
Improper installation, adjustment, alteration, service or maintenance can cause
The unit when installed, must be electrically grounded and comply with local codes, or in
Local codes regarding installation vary greatly from one area to another. The National
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WARNING:
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powerplug, indicating that you are workingon the circuit.
Disconnect device from electrical power supply and place a Tag Out-Lockout on the
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WARNING:
strongly recommend having a competent professional install the equipment.Alicensed electrician should make the electrical connections and connect power to the unit. Local codes should always
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be used when connecting these units to electrical power. In the absence of local codes, use the latestversion of the National Electrical Code.
CAUTION:
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anymaintenanceor repair,contactAPWWyott.
WARNING: -
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WARNING:
propertydamage, injury or death. Read the Installation,Operating and MaintenanceInstructions thoroughlybeforeinstallingor servicing thisequipment.
The JR 2000 is designed for counter top operation. It consists of a top and bottom warming shelf. Each shelf has its own infinite control to regulate operating temperature.
Installper the spacing requirements listed in the installation section of this manual. We
Maintenance & repair should be handled by a factory authorized agent. Before doing
SHOCKHAZARD
Improper installation, adjustment, alteration, service or maintenance can cause
Donot open any panels that requirethe useof tools.
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CONTENTS
Safety Precautions 2 Maintenance 4 General Troubleshooting 4 Specifications 5 Electrical Connections 5 Equipment Preparation 5 Installation 5 Operation 5 Wiring Diagram 6 Parts Iist & Exploded View 6 Warranty 8
LOCATION OF DATA PLATE
The data plate for the unit is located on the operator side of the unit.
IMMEDIATELY INSPECTFOR SHIPPING DAMAGE
All containers should be examined for damage before and during unloading. The freight carrier has assumed responsibility for its safe transit and delivery. If equipment is received damaged, either apparent or concealed, a claim mustbe made with the delivering carrier. A) Apparent damage or loss must be noted on the freight bill at the time of delivery. It must then be signed by the carrier representative (Driver). If this is not done, the carrier may refuse the claim. The carrier can supplythe necessary forms. B) Concealed damage or loss if not apparent until after equipment is uncrated, a request for inspection must be made to the carrier within 15 days. The carrier should arrange an inspection. Be certain to hold all contentsand packagingmaterial.
Installationand start-up should be performed by a qualified installer who thoroughly read, understands and followsthese instructions.
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MAINTENANCE
WARNING:
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surface.
Oncea week or more often if necessary clean the unit thoroughly. Turnoff the unit and allow it to cool.
STAINLESS STEEL: To remove normal dirt or product residue from stainless steel, use ordinary soap and water(with or without detergent) applied with a sponge or cloth. Dry thoroughly with a clean cloth. Never use vinegaror corrosive cleaner.Donot use chorine basedcleaners.
To remove grease and food splatter or condensed vaporsthat have baked on the equipment, apply cleaners to a damp cloth or sponge and rub cleanser on the metal in the direction of the polished lines on the metal. Rubbing cleanser as gently as possible in the direction of the polished lines will not mar the finish of the stainlesssteel. NEVER RUB WITHACIRCULAR MOTION. Soil and burnt deposits which do not respond to the above procedure can usually be removed by rubbing the surface with SCOTCH-BRITE scouring pads or STAINLESSscouring pads.
CAUTION:
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NEVER USE
tools. Surfaces which are marred collect dirt more rapidly and become more difficult to clean. Marring also increasesthe possibility of corrosive attack.
NEVER
a wire brush, steel or abrasive scouring pads (except stainless), scraper, file or other steel
useany corrosive cleaner.Useonly cleaners approved for stainless steel.
Never clean any electrical unit by immersing it in water. Turn off before cleaning
Donot use ordinary steel woolas any particlesleft on the surface will rust.
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NEVER
Paintedsurfaces should be cleaned with a non-abrasivecleaner only (soap and water recommended).
usecleaning solvents with a hydrocarbon base.
WARNING: -
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equipment.
SHOCK HAZARD
De-energize all power to equipment before cleaning the
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GENERAL TROUBLESHOOTING
If the unit fails to operatecheck the following:
1. Is the unit connected to a live power source?
2. Checkcircuit breaker?
3. Is power switch on and pilot light glowing?
4. Checkthe data plate.Areyou operating the unit on proper voltage?
If the above checks out and you still have problems,call anAPW WYOTTauthorized service agency.
NOTICE:
knowledgeable with the operation of commercial gas, electric, steam cooking equipment. Contact the Authorized Service Agency for reliable service, dependable advise or other assistance and for genuine factoryparts.
Warrantywill be void and the manufactureris relieved of all liability if:
Service work should be performed only by a qualified technician who is experienced in and
(A) Servicework is performed by other than anAPW WYOTTAuthorized ServiceAgency
or
(B) Otherthan GenuineAPW WYOTTreplacement parts are installed.
A current listing of all authorized APW WYOTT authorized parts/service distributors is included with this product manual at the time of shipment. In the absence of this list you can call the APW WYOTT 24 hour Service Hot Line which gives access to the nearestAuthorized APW WYOTT parts/service distributor. Call 1-800-733-2203.
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SPECIFICATIONS
MODEL VOLTS HZ AMPS PHASE WIDTH DEPTH HEIGHT
JR 2000 120 60 11 1 38-1/4 26-1/4" 15
NOTICE:
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WARNING:
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andfrequencylisted on the data plate.Connect only to 1 or 3 phase as listedon thedata plate.
1. Unboxthe unit, Make sureno parts are discarded with crating material.
2. Setthe unit in the operatinglocation.
Theseproceduresmust be performedby qualified personnelor warranty will be voided.
Checkthe data plate on this unit before installation. Connect the unit only to the voltage
ELECTRICAL CONNECTIONS
WARNING:
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whatvoltageservice to use.
WARNING:
appliance is equipped with a three prong (grounded) plug for your protection against electrical shock hazard and should be plugged directly into a properly grounded three prong receptacle. Donot cut or remove the grounding prong fromthis plug.
Check the data plate on this unit to determine what voltage this unit is wired for and
IMPROPER GROUNDING COULD RESULT IN ELECTRICAL SHOCK!
This
EQUIPMENT PREPARATION
Cleanthe unit before using.Wipe unit with a hot, wet cloth to remove any shipping dust or protective oil.
1. Allfood serviceequipment should be operated by trained personnel.
2. Neverhold food below 150°For above 40°F.
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WARNING:
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WARNING:
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preservedmeatsand sausages.
Thisunit is intended to hold prepackaged foodsonly
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This unit is not intended to hold potentially hazardous foods such as un-cooked or un-
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INSTALLATION
TheJR 2000 has been inspected and tested at the factory prior to shipment.
Unpack the JR 2000 and remove all packing materials. Place it on a flat horizontal surface at the desired location.
NOTE:
appliances, the fuse will burn out or the circuit breaker will trip, or a reduction in performance will be experienced.
At 120 volts, this unit draws 11 amperes. If connected to a circuit loaded down with too many other
These units have been provided with the appropriate cord and plug set. Do not attempt to defeat its
purpose by substituting a plug of a different configuration.
OPERATION
1. Switchpower to on, note: auxiliary outlet will be energized at this time.
2. Adjust heater 1 (top heater)to a setting of 7-1/2, adjustheater 2 (bottom heater) tosetting of 8.
3. Allow 20-30 minutes for unit to come up to temperature. (surface temperature of the shelves willbe between 180°-190° F)
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WIRING DIAGRAM JR-2000
White
Black
7
8
3
9
10
4
5
1
2
11
1
2
6
References infinite switch locations as shown on the control panel decal, item#19
PARTS LIST & EXPLODED VIEW
ITEM P/N QUAN DESCRIPTION
1 983792-26 1 Right Upright Weldment 2 983792-85 1 Plate Heat Lower 3 983792-11 1 Holdown Base 4 983792-92 1 Stiffener LB 5 983792-91 2 Stiffener LS 6 88610-00 1 Spec Label 7 983792-83 1 Lower Clamp 8 88350-06 1 Instr. Set-up 9 983792-13 1 Base Bottom 10 85023-10 16 Washer Holdown 11 31007-42 6 Feet Bumper 12 83276-00 14 Rivet Pop 13 16144-00 1 Outlet 14 983792-80 1 Base Weldment 15 983792-32 2 Rail Lower 16 983792-30 2 Rail Main 17 13268-10 2 Infinite Switch 18 13274-00 1 Switch On-Off 19 88289-03 1 Decal Control 20 87307-10 2 Knob 21 15205-00 2 Indicator Light 22 15325-00 1 Cord Set 16/3
ITEM P/N QUAN DESCRIPTION
23 983792-31 2 Rail Upper 24 983792-81 1 Shelf Upper Weldment 25 983792-86 1 Plate Heat Upper 26 983792-93 2 Stiffener US 27 983972-84 1 Upper Clamp 28 983792-94 1 Stiffener UF 29 983792-21 1 Holdown Shelf 30 983792-23 1 Shelf Bottom 31 983792-29 1 Left Upright Weldment 32 30144-00 2 Eyelet Brass 33 81501-00 8 #8-32x1.5 Brass M/S 34 89674-00 34 Strain Relief 35 81529-00 54 #8-32x3/8 Typ T Blk 36 84224-00 10 #10-24 Hx Nut Grn 37 983792-96 1 Panel Left Side 38 983792-95 1 Panel Right Side 39 86011-00 16 Spacer 40 13010-00 1 Switch Plate 41 14311-08 1 Heater 500 W 42 14311-05 2 Heater 400 W 43 88350-05 1 3 Amp Label 44 88380-08 2 Caution Hot Label
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33
31
37
11
12
12
23
24
15
EXPLODED VIEW JR-2000
6
14
16
25
36
44
43
26
13
28
36
27
35
29
39
30
35
10
7
11
22
16
44
21
19
20
17
34
40
18
32
1
38
7
11
12
12
35
9
2
35
36
10
4
5
39
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APW WYOTT EQUIPMENT LIMITED WARRANTY
APW Wyott Foodservice Equipment Company warrants it's equipment against defects in materials and workmanship, subject to the following conditions:
This warranty applies to the original owner only and is not assignable. Should any product fail to function in its intended manner under normal use within the limits defined in this warranty, at the option of
APW Wyott such product will be repaired or replaced by APW Wyott or its Authorized Service Agency. APW Wyott will only be responsible for charges incurred or service performed by its Authorized Service Agencies. The use of other than APW Wyott Authorized Service Agencies will void this warranty and APW Wyott will not be responsible for such work or any charges associated with same. The closestAPWWyottAuthorized Service Agent must be used.
This warranty covers products shipped into the 48 contiguous United States, Hawaii, metropolitan areas ofAlaska and Canada. There will be no labor coverage for equipment located on any island not connected by roadway to the mainland.
Warranty coverage on products used outside the 48 contiguous United States, Hawaii, and metropolitan areas of Alaska and Canada may vary.ContacttheinternationalAPWWyottdistributor,dealer, or service agency for details.
TimePeriod
One year for parts and one year for labor, effective from the date of purchase by the original owner. The Authorized Service Agency may, at their option, require proof of purchase. Parts replaced under this warranty are warranted for the un-expired portion of the original product warranty only.
Exceptions
Inall cases, parts covered by extended warranty will be shipped FOB the factory after the first year.
Portable Carry In Products
Equipment weighing over 70 pounds or permanently installed will be serviced on-site as per the terms of this warranty. Equipment weighing 70 pounds or under, and which is not permanently installed, i.e. with cord and plug, is considered portable and is subject to the following warranty handling limitations. If portable equipment fails to operate in its intended manner on the first day of connection, or use, atAPWWyott'soptionoritsAuthorized ServiceAgency,itwillbeserviced on site or replaced.
From day two through the conclusion of this warranty period, portable units must be taken to or sent prepaid to the APW Wyott Authorized Service Agency for in-warranty repairs. No mileage or travel charges are allowed on portable units after the first day of use. If the customer wants on-site service, they may receive same by paying the travel and mileage charges. Exceptions to this rule: (1) countertop warmers and cookers, which are covered under the Enhanced WarrantyProgram, and (2) toasters or rollergrills which have instore service.
Exclusions
The following conditions are not covered by warranty:
If the equipment has been changed, altered, modified or repaired by other than an Authorized Service Agency during or after the warranty period, then the manufacturer shall not be liable for any damages to any person or to any property, which may result from the use of the equipment thereafter.
This warranty does not cover services performed at overtime or premium labor rates. Should service be required at times which normally involve overtime or premium labor rates, the owner shall be charged for the difference between normal service rates and such premium rates.APWWyottdoesnotassumeanyliability for extended delays in replacing or repairing any items beyond its control.
Inall cases, the use of other than APWWyottAuthorized OEM Replacement Parts will void this warranty. This equipment is intended for commercial use only.Warrantyisvoidifequipmentisinstalled in other than commercial application.
WaterQualityRequirements
Water supply intended for a unit that has in excess of 3.0 grains of hardness per gallon (GPG) must be treated or softened before being used. Water containing over 3.0 GPG will decrease the efficiency and reduce the operation life of the unit.
Note: Product failure caused by liming or sediment buildup is not covered under warranty. THE FOREGOING WARRANTY IS IN LIEU OFANYAND ALL OTHER WARRANTIES EXPRESSED OR IMPLIED
INCLUDING ANY IMPLIED WARRANTY OF MERCHANTABILITY OR FITNESS FOR PARTICULAR PURPOSES AND CONSTITUTES THE ENTIRE LIABILITY OF APW WYOTT. IN NO EVENT DOES THE LIMITED WARRANTY EXTEND BEYOND THE TERMS STATED HEREIN.
*Gas/Electric Cookline:
component parts, except switches and thermostats. (2 additional years on parts only. No labor on second or third year.)
*BroilerBriquettes, *Heat Strips: *GlassWindows, Doors, Seals, Rubber Seals, Light Bulbs:
*Equipment failure relating to improper installation, improper utility connection or supply and problems due to ventilation. *Equipment that has not been properly maintained, calibration of controls, adjustments, damage from improper cleaning and water damage to controls. *Equipment that has not been used in an appropriate manner, or has been subject to misuse or misapplication, neglect, abuse, accident, alteration, negligence, damage during transit, delivery or installation, fire, flood, riot or act of god. *Equipment that has the model number or serial number removed or altered.
Models FD, FDL, FDD, FDDL. Two(2)YearWarranty on element only. No labor second year.
Models GCB, GCRB, GF, GGM, GGT, CHP-H, EF, EG, EHP. Three (3) Year Warranty on all
RockGrates,CookingGrates,BurnerShields,Fireboxes:
90Day Material Only. No Labor.
90DayMaterialOnly.NoLabor.
9/05
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