A. O. Smith DHE-1000 User Manual

Commercial Electric Water Heaters
STANDARD FEATURES
ADVANCED ELECTRONIC CONTROL (All Models 150kW and Down)
Plain Text – Animated icons display detailed operational and diagnostic information. Fault or Alert messages appear if an operational issue occurs. Low Water Cut Off – Factory standard on board low water cut-off uses a remote electronic immersion type probe to prevent energizing of the elements in the event of low water condition and eliminates accidental dry firing. Progressive Modulating – Sizes the input of available elements to match current load conditions. Rotates and lead lags element loads to provide long life and equal wear . Economy Mode Operation – Control system automatically lowers the operating set point by a programmed value during user defined time periods. Seven-day clock may be programmed for night set back and or weekend shutdown to reduce operating cost and save money. iCOMM™ Compatible - Units can be monitored from remote locations. Call 1.888.WATER02 for more information. Note: Units over 150KW use analog controls.
DVE-150 THRU 10,000 DHE-200 THRU 10,000
SOLID STATE MODULATING STEP CONTROL (All Models 180kW and up) – Solid state electronic control device that modulates input to match load through progressive sequencing of steps (up to 20 steps with maximum of one per contactor).
GLASSLINED TANK – Tank interior is coated with glass specially developed for use in water heaters. Tanks rated at 125 psi working pressure; 150 psi or 160 psi working pressure is optional. Vermin proof fiber glass insulation reduces costly heat loss. Constructed to Section IV of ASME code, and UL standards. Tanks have channel skid base. A 4” x 6” handhole is furnished on 500, 600 and 700-gallon models; 11” x 15” manhole is furnished on 800-gallon and larger sizes.
INCOLOY IMMERSION HEATERS – Heavy-duty medium watt density elements (three/immersion heater) have incoloy sheathing: provide excellent protection against oxidation and scaling. The input ranges from 15KW to 3000KW (see accompanying chart).
FUSING – Control and power circuit fusing to meet N.E.C.
COMPLIANCE – Meets the standby loss requirements of the U.S. Department of Energy and
current edition of ASHRAE/IESNA 90.1.
MAGNETIC CONTACTOR(S) – Heavy duty UL rated for 100,000 cycles.
OTHER STANDARD FEATURES
Color-coded circuitry for easier servicing Anode rods for maximum corrosion protection Standard voltages include 208, 240, 480, 600 volt single or three-phase. For other voltages consult factory. Factory-installed terminal block(s) Cabinet has baked enamel finish Prewired element terminal leads Temperature and pressure relief valve 2” dial temperature gauge
OPTIONAL DUAL-ENERGY SOURCE CAPABILITY – Provides emergency back up energy source or winter/summer boiler operation. Can be specified with optional water to water or steam to water heat exchangers. Both single and double-wall heat exchangers are available. Complete control packages can be factory-installed for hook-up and run capability.
LIMITED WARRANTY OUTLINE – If the tank should leak any time during the first three years, under the terms of the warranty, A. O. Smith will repair or replace the heater; installation, labor, handling repair or replace the heater; installation, labor, handling and local delivery extra. THIS OUTLINE IS NOT A WARRANTY. For complete information, consult the written warranty or A. O. Smith. Warranty does not apply to product installed outside of the United States of America or its territorial possessions and Canada.
Revised January 2013
February 2010R
Low Lead Content
Page 1 of 4
AOSCE15500
Commercial Electric Water Heaters
Nominal
A. O. Smith
Model
DHE-200 DHE-250 DHE-300 DHE-350 DHE-400 DHE-500 DHE-600 DHE-700 DHE-800 DHE-1000 DHE-1250 DHE-1500 DHE-2000 DHE-3000 DHE-5000 DHE-7500 DHE-10,000
DVE-140 DVE-150 DVE-150L DVE-200
DVE-250 DVE-300 DVE-350 DVE-400 DVE-500 DVE-600 DVE-700 DVE-800 DVE-1000 DVE-1250 DVE-1500
DVE-2000 DVE-3000 DVE-5000 DVE-7500 DVE-10,000
*Complete Model Number includes the desired kW at end, e.g.: DVE-500-120 when kW = 120. **Size may vary according to kW input. Minimum installation clearances required. 30” from front, 12” from top, and 24” from right side.
Gallon
Capacity
200 250 300 350 400 500 600 700
800 1000 1250 1500 2000 3000 5000 7500
10,000
140
150
150
200
250
300
350
400
500
600
700
800 1000 1250 1500
2000 3000 5000 7500
10,000
Maximum
kW
Input
180 240 300 330 390 480 600 690 780
990 1200 1500 1980 3000 3000 3000 3000
150
150
150
180
240
300
330
390
480
600
690
780
990 1200 1500
1980 3000 3000 3000 3000
Height
A
38-1/2 38-1/2 44-1/2 44-1/2 44-1/2
51 51 51 57 61 61 61 70 76 82 94
106
83-1/2 83-1/2 59-1/2 79-1/2
93 83-1/2 95-1/2
102-1/2
97
112 124 116 116 143 155
183 217 309 330 358
Width
(Length) BDepth
HORIZONTAL ELECTRIC STORAGE HEATER
77 91 81 93
100
94 109 121 111 111 138 150 177 211 296 317 345
VERTICAL ELECTRIC STORAGE HEATER
30
30
36
36
36
42
42
42
48
48
48
54
60
60
60
66
72
78
90 102
CDE
36 36 42 42 42 48 48 48 54 60 60 60 66 72 78 90
102
37 37 43 43
43 49 49 49 55 55 55 61 67 67 67
73 79 85 97
109
10-1/2 10-1/2
8-1/4 8-1/4 8-1/4
14 14
14 16-1/2 16-1/2 16-1/2 16-1/2
20
20 20-1/2 21-1/2
22
16
16 17-1/2 17-1/2
17-1/2
19
19
19
21
21
21
23 24-1/2 24-1/2 24-1/2
25 27-1/2
30
30
30
17-1/2
24 17 23
26-1/2
24 32 38 32
29-1/2
43 50 60
72-1/2
113-1/2
121 132
6 6 6 6
6 6 6 6 6 6 6
8 10 10 10
12 14 14 14 14
Skid
Spacing
F
31 48 36 48 55 48 64 76 64 59 86
98 120 131 195 218 220
17
17
21
21
21
25-1/2 25-1/2 25-1/2
30
30
30
34
38
38
38
42-1/2
47
51
59-1/2
68
Inspection
Opening
G
Optional
4” x 6”
Handhole
11” x 15”
Manhole
Optional
4” x 6”
Handhole
11” x 15”
Manhole
Inlet
Outlet
Opening
1-1/2 1-1/2
2 2 2 2 2 2 2 3 3 3 3 3 3 4 4
1-1/4 1-1/4 1-1/4 1-1/2
1-1/2
2 2 2 2 2 2 2 3 3 3
3 3 3 4 4
Drain
Opening
3/4 3/4 3/4 3/4
3/4 1-1/4 1-1/4 1-1/4 1-1/2 1-1/2 1-1/2 1-1/2
2 2 2 2 2
3/4
3/4
3/4
3/4
3/4
3/4
3/4
3/4 1-1/4 1-1/4 1-1/4 1-1/2 1-1/2 1-1/2 1-1/2
2 2 2 2 2
Relief
Valve
Opening**
3/4
1 1 1 1 1 1 1 1 1 1
1 1-1/4 1-1/2 1-1/2 1-1/2 1-1/2
3/4 3/4 3/4 3/4
1
1
1
1
1
1
1
1
1
1
1
1 1-1/2 1-1/2 1-1/2 1-1/2
For Technical Information and Automated Fax Service, call 800-527-1953. A. O. Smith reserves the right to make product changes or improvements without prior notice.
Revised January 2013
February 2010R
www.hotwater.com
Page 2 of 4
AOSCE15500
Commercial Electric Water Heaters
NUMBER OF 50A CONTACTORS AMPERAGE DRAW
STANDARD
KW RATINGS
XI ON/OFF
15 1-15kW 51,195 61 1 1 42 37 19 15
XI PROGRESSIVE
24 30 36
45 60 75 90
105 120 150
SOLID STATE STEP CONTROL
180 12-15kW 614,340 738 12 6 499 433 217 173 210
240 270 300
330 360 390 420
450 480 510 540
570 600 630 660
690 720 810 900
990 1080 1170 1260
1350 1440 1530 1620
1800 1980 2040 2220
2250 2400 2540 2820 3000
NUMBER OF IMMERSION
HEATERS
2-12kW 2-15kW 3-12kW
3-15kW 4-15kW 5-15kW 6-15kW
7-15kW 8-15kW
10-15kW
14-15kW 16-15kW 18-15kW 20-15kW
22-15kW 24-15kW 26-15kW 28-15kW
30-15kW 32-15kW 34-15kW 36-15kW
38-15kW 40-15kW 42-15kW 44-15kW
46-15kW 48-15kW 54-15kW 60-15kW
66-15kW 72-15kW 78-15kW 84-15kW
90-15kW
96-15kW 102-15kW 108-15kW
120-15kW 132-15kW 136-15kW 148-15kW
150-15kW 160-15kW 176-15kW 188-15kW 200-15kW
BTU INPUT & OUTPUT
81,912 102,390 122,868
153,585 204,720 255,975 307,170
358,365 409,560 511,950
716,730 819,120 921,510
1,023,900 1,126,290
1,228,680 1,331,070 1,433,460
1,535,850 1,638,240 1,740,630 1,843,020
1,945,410 2,047,800 2,150,190 2,252,580
2,345,970 2,457,360 2,764,530 3,071,700
3,378,870 3,686,040 3,993,210 4,300,380
4,607,550 4,914,720 5,221,890 5,529,060
6,141,600 6,757,740 6,962,520 7,576,860
7,679,250 8,188,800 9,010,320 9,624,660
10,236,000
GPH
RECOVER
100°F RISE
98 123 147
184 246 307 369
430 492 615
861 984
1,107 1,230
1,353 1,476 1,599 1,722
1,845 1,968 2,091 2,214
2,337 2,460 2,583 2,706
2,829 2,952 3,321 3,690
4,059 4,428 4,797 5,166
5,535 5,904 6,273 6,642
7,380 8,118 8,364 9,102
9,225
9,840 10,824 11,562 12,300
208V, 240V 480V, 600V 208V 240V 480V 600V
2 2 3
3 4 5 6
7 8
10
14 16 18 20
22 24 26 28
30 32 34 36
38 40
100
1 1 1
2 2 3 3
4 4 5
7 8 9
10 11
12 13 14
15 16 17 18
19 20 21 22
23 24 27 30
33 36 39 42
45 48 51 54
60 66 68 74
75 80 88 94
67 83
100 126
167 208 250
292 333 416
583 666 750 832
916
999 1,083 1,166
1,249 1,332 1,416 1,499
1,582 1,664
Not Recommended
58 72 87
109 145 181 217
253 289 361
505 577 650 722
794 866 938
1,010 1,083
1,155 1,227 1,299
1,371 1,443
Not Recommended
1,083
1,083 1,191
1,299 1,408 1,516
1,624 1,732 1,841 1,949
2,707 2,887 3,175 3,392 3,608
ESAHP-EERHTESAHP-EERHT
109 127
145 180
253 289 325 361
397 433 469 505
542 578 613 650
686 722 758 794
830 866 974
830 866 974
27 36 43
54 72 90
23 29 35
44 58 72 87
101 115 144
202 231 260 289
318 346 375 404
433 462 491 520
548 577 606 635
664 693 779 866
953 1,039 1,126 1,213
1,300 1,386 1,473 1,559
1,732 1,905 1,963 2,136
2,165 2,310 2,540 2,714 2,887
The heater(s) shall be A. O. Smith Commercial Electric Model Number ___________________ or an approved equal. Heater(s) shall be rated at _______ kW, _______ V, _______ phase, 60 cycle AC. The heater shall be for (vertical/horizontal) installation with lifting lugs and channel skid base. Vessel shall be constructed to Section IV of the ASME Code for 125 psi working pressure. Vessel shall be glass-lined with anodic protection. Entire vessel and electrical controls are to be encased in a rectangular sheet metal enclosure with baked enamel finish. Tank to be insulated with fiberglass insulation. Separate 2” dial type temperature gauge will be mounted on the front of the enclosure. Enclosure to have hinged locking door over electric controls. There shall be ____________ individually replaceable _______ kW, 4 bolt flange mounted, incoloy sheathed heating elements each complete with prewired terminal leads. These elements will be switched by magnetic contactors which are operated by a 120V fused control circuit protected by manual reset high limit. Control circuit is activated by a master pilot switch and electronic low water cutoff. The thermostatic control of the contacts shall be in _______ stages through solid state modulating step control which will balance the water heating input to the demand. This control shall prevent the entire electrical load from being switched on instantaneously. The control shall have even load progressive sequencing which utilizes the “first on, first off” principle thereby equalizing the operating time of heating elements and contactors. Each magnetic contactor and heating element circuit will be protected by a maximum of 60 amp cartridge type fuses with a minimum of 100,000 amp interrupting capacity. The entire water heating package shall be prewired to solderless terminal lugs, factory tested, complete with a CSA Certified and ASME Rated T&P relief valve and bear the Underwriters’ Laboratories label. Heater(s) shall have a 3-year limited warranty as outlined in the written warranty. Fully illustrated instruction manual included. Water heater units 150kW standard ratings and below should incorporate the iCOMM™ system for remote monitoring, leak detection and fault alert.
For Technical Information and Automated Fax Service, call 800-527-1953. A. O. Smith reserves the right to make product changes or improvements without prior notice.
Revised January 2013
February 2010R
www.hotwater.com
SAMPLE SPECIFICATIONS
Page 3 of 4
AOSCE15500
Commercial Electric Water Heaters
OPTIONS
TANK LININGS
CEMENT – A special formulation of cement providing excellent corrosion protection. Available on 200 gallon and larger tanks.
EPOXY – A solventless two component epoxy lining applied to a minimum ten-mil (.010”) dry thickness. Available on 200 gallon and larger tanks.
GOLDENROD
Goldenrod with the Goldenrod pending). Goldenrod times the scaling resistance of standard incoloy elements. Goldenrod failure due to scale buildup.
SPECIAL CONSTRUCTION
SILICON BRONZE VESSELS – Are available for special applications or very corrosive water conditions. Consult factory for specific sizes.
STAINLESS STEEL VESSELS – Are available for deionized water. Built with stainless steel under rules of Section IV of the ASME Boiler and Pressure Vessel Code for operation on deionized water having a minimum specific resistivity of 10 megohm/cm.
®
ELEMENTS – Available with Optional
®
Elements - All DVE/DHE models are available
®
Elements carry a three-year warranty against
®
24K gold plated elements (patent
®
Elements provide long-life and five
CONTROL OPTIONS
COPPER TUBE TANK HEATER – Double wall copper tube tank heaters are designed for heating potable water with both potable or non-potable liquids or steam, and are specifically engineered for installation in models DVE and DHE for dual-energy applications. Tank heaters have a positive fail-safe means of leak detection in the event of either tube failure to prevent mixture of heating medium and potable water. Singlewall heat exchangers are also available.
TERMINAL BLOCKS – Allows for remote connection to building demand limiter or other functions.
AUTOMATIC RESET HIGH LIMIT – A control that in the event of high temperature, interrupts power, de-energizing elements, automatic reset. (Standard with modulating step control).
INDICATING LIGHTS – Denotes heating stage(s) in operation. Up to one light per contactor is available.
OVERRIDE SWITCHES – A simple means of load control allows all or part of unit input to be controlled manually. Up to one switch per contactor is available
SAFETY DOOR INTERLOCK – Prevents opening of control panel door when heater power supply is on. NOTE: Once door is opened heater may be energized if necessary for service diagnosis.
150 OR 160 PSI WORKING PRESSURE – Must be specified at time of order.
OTHER OPTIONAL FEATURES
TEMPERATURE AND PRESSURE RELIEF VALVES – For working pressures other than standard; consult factory.
HORIZONTAL OR VERTICAL – See specifications, most gallon capacities may be obtained in vertical or horizontal construction.
CIRCULATING PUMP PACKAGE – Circulating pump and piping sized to turn over entire storage capacity of tank once each hour. Recommended to optimize available water at temperature in horizontal tanks particularly where low draw conditions are anticipated.
OPTIONAL INTERNATIONAL VOLTAGES – 380 and 415 volts three-phase.
3-1/2” DIAL-TYPE PRESSURE GAUGE – Factory-installed.
3-1/2” DIAL-TYPE TEMPERATURE GAUGE – Factory-
installed.
11” x 15” MANHOLE – Available as option on tanks 700 gallons or smaller.
SHUNT TRIP CIRCUIT BREAKER – A safety device (circuit breaker) which disconnects power to heater in the event of over-current, high temperature or low water level, breaker must be manually reset.
CIRCUIT BREAKER – A safety device which disconnects power to the heater in the event of overcurrent.
For Technical Information and Automated Fax Service, call 800-527-1953. A. O. Smith reserves the right to make product changes or improvements without prior notice.
Revised January 2013
February 2010R
www.hotwater.com
Page 4 of 4
AOSCE15500
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