Antunes SS-400TT Installation Manual

0 (0)

 

Surface Steamer

 

Model SS-400TT

A.J. Antunes & Co.

Surface Steamer ss-400TT

We exist to make our customers successful.

Manufacturing Number 9100906

 

 

 

Place this manual in the Toaster section

of your Equipment Manual.

Manufactured exclusively for McDONALD’S®

BY

A.J. ANTUNES & CO.

180 Kehoe Blvd.

CAROL STREAM, ILLINOIS 60188, U.S.A.

PHONE: 1-630-784-1000

TOLL FREE: 1-877-392-7854

FAX: 1-630-784-1650

www.ajantunes.com

ANIT

A

T

ION

L

I

S

T

ED

CM

Table of Contents

Owner Information......................................................

2

Connecting a Water Pressure Regulator

...................6

General......................................................................

2

Operating Instructions................................................

7

Warranty Information..................................................

2

Programming...............................................................

8

Service/Technical Assistance....................................

2

Programming the Surface Steamer...........................

8

Specifications..............................................................

3

Factory Resets...........................................................

8

Dimensions................................................................

3

Generator Temperature..............................................

8

Electrical Ratings and Plug Configuration.................

3

Maintenance................................................................

9

Important Safety Information.....................................

4

Daily Cleaning............................................................

9

Installation...................................................................

5

Quarterly Cleaning (or as needed)..........................

10

Unpacking..................................................................

5

Troubleshooting........................................................

11

Equipment Setup........................................................

6

Replacement Parts....................................................

14

Installing the Surface Steamer...................................

6

Wiring Diagrams.......................................................

17

 

 

Notes..........................................................................

18

 

 

 

 

LIMITED WARRANTY

 

The Antunes Food Service Equipment Division of A.J. Antunes & Co. provides the following limited warranty to the original purchaser of all McDonald’s Equipment.

All components are warranted against defects in the material and workmanship for a period of two (2) years from date of original installation, not to exceed 30 months

from date of shipment from our factory.

 

 

 

If any part becomes defective during the first two (2) years after the original installation date, Antunes Food Service will pay negotiated straight time labor costs to an

Authorized Service Agent to replace the part, plus travel expenses up to 50 miles/80 km, 1 hour each way (100 miles/160 km, 2 hours round trip).

 

WARRANTY EXCLUSIONS

The cost of Installation.

Equipment that has been damaged due to shipment. Purchaser should make damage claim directly upon carrier.

Alteration, misuse, abuse.

Improper storage or handling.

Improper maintenance.

Failure to follow proper Installation instructions, including electrical connection.

Improper or unauthorized repairs.

Scheduled Maintenance procedures as outlined in your MRC Card.

Consumables such as Heat Shield Pad

Overtime or Holiday charges.

Mileage over 50 miles/80 km (100 miles/160 km round-trip), or travel time over two (2) hours.

Fright, foreign, excise, municipal or other sales or use taxes.

Consequential damages such as loss of profit, loss of time, the cost of repairing or replacing other property which is damaged, or any other incidental damage of any kind.

Antunes Food Service reserves the right to make changes in design or add improvements on any products. The right is always reserved to modify Equipment because of factors beyond our control and government regulation. Changes to Equipment do not constitute a warranty charge.

This warranty is exclusive and is in lieu of all other warranties, expressed or implied, including any implied warranty of merchantability or fitness for a particular purpose, each of which is expressly disclaimed. The remedies described above are exclusive, and in no event shall A.J. Antunes & Co. or any of its Divisions be liable for special consequential or incidental damages for the breach or delay in the performance of this warranty.

This manual is for the exclusive use of licensees and employees of McDonald’s Systems, Inc. © McDonald’s Corporation All Rights Reserved

P/N 1011073 Rev. A 04/11

1

McDonald’s

A.J. Antunes & Co.

Surface Steamer SS-400TT

Owner Information

General

This manual is produced for the Surface Steamer.

The Surface Steamer is designed for the quick steaming and heating of buns. This design allows the operator to place buns on both sides of Surface Steamer at the same time. Water is superheated into steam, which penetrates the bun to heat it quickly and efficiently.

This manual provides the safety, installation, and operating procedures for the Surface Steamer. We recommend that this manual be read prior to installing and operating the unit.

The Surface Steamer is manufactured from the finest materials available and is assembled to Roundup’s strict quality standards. This unit has been tested at the factory to ensure dependable trouble-free operation.

Warranty Information

Please read the full text of the Limited Warranty in this manual. If the unit arrives damaged, contact the carrier immediately and file a damage claim with them. Save all packing materials when filing a claim. Freight damage claims are the responsibility of the purchaser and are not covered under warranty.

Service/Technical Assistance

If you experience any problems with the installation or operation of your unit, contact A.J. Antunes & Co. Technical Support at 877-392-7854

Fill in the information below and have it handy when calling your Authorized Service Agency for assistance. The serial number is on the specification plate located on the side of the unit.

Purchased From:

Date of Purchase:

Model No.:

Serial No.:

Mfg. No.:

Warning ELECTRICAL SHOCK HAZARD. Failure to

follow the instructions in this manual could result in serious injury or death.

Electrical ground is required on this appliance.

Do not modify the power supply cord plug. If it does not fit the outlet, have a proper outlet installed by a qualified electrician.

Do not use an extension cord with this unit.

Check with a qualified electrician if you are in doubt as to whether the appliance is properly grounded.

Refer to the service agency directory packaged with your manual and fill in the information below:

Authorized Service Agency

Name:

Phone No.:

Address:

Use only genuine Roundup replacement parts in this unit. Use of replacement parts other than those supplied by the manufacturer will void the warranty. Your Authorized Service Agency has been factory trained and has a complete supply of parts for this toaster.

You may also contact the factory at 1-877-392-7854 (North America only), or 630-784-1000 if you have trouble locating your local Authorized Service Agency.

To locate your nearest International Authorized Service Agency: log onto the McDonald’s web site: www. mcdonalds.com and follow the on-screen directions.

Caution

All electrical connections must be in accordance with local electrical codes and any other applicable codes.

Important! Keep these instructions for future reference. If the unit changes ownership, be sure this manual accompanies the equipment.

2

P/N 1011073 Rev. A 04/11

A.J. Antunes & Co.

McDonald’s

Surface Steamer ss-400TT

Specifications

Dimensions

 

 

 

OK

A

 

READY

 

 

 

 

 

 

STEAM

1

2

3

4

 

 

 

 

POWER

 

 

 

B

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

C

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Model &

Height

 

 

Width

 

Depth

 

 

 

 

 

Mfg. No.

 

(A)

 

 

(B)

 

(C)

 

 

 

 

 

SS-400TT

 

8"

 

 

 

 

 

7-1/4"

 

 

26-7/8”

 

 

 

 

 

 

 

 

 

 

9100906

 

(20.3 cm)

 

 

(18.4 cm)

(68.3 cm)

 

 

 

 

Electrical Ratings and Plug Configuration

 

 

Model &

 

Volt

 

Watts

 

Amps

 

Hz

 

 

 

Plug Description

 

 

 

 

 

 

 

 

 

 

 

Mfg. No.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

SS-400TT

 

 

 

 

 

 

 

 

 

 

 

 

 

 

#330P6W, 30 Amp., 250

 

 

 

208

 

4800

 

 

 

23.0

 

60

 

 

VAC., Pin & Sleeve.

 

 

9100906

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

(P/N 0700482)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

P/N 1011073 Rev. A 04/11

 

 

 

3

 

 

 

 

 

 

 

 

 

McDonald’s

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Plug

Configuration

R

A.J. Antunes & Co.

Surface Steamer SS-400TT

Important Safety Information

Throughout this manual, you will find the following safety words and symbols that signify important safety issues with regards to operating or maintaining the equipment.

Warning

GENERAL WARNING. Indicates information important to the proper operation of the equipment. Failure to observe may result in equipment damage and/or severe bodily injury or death.

Warning

ELECTRICAL WARNING. Indicates information relating to possible shock hazard. Failure to observe may result in damage to the equipment and/or severe bodily injury or death.

Caution

GENERAL CAUTION. Indicates information important to the proper operation of the equipment.

Failure to observe may result in damage to the equipment.

Warning

If the supply cord is damaged, it must be replaced by the manufacturer, its service agent, or a similarly qualified person in order to avoid a hazard.

In addition to the warnings and cautions in this manual, use the following guidelines for safe operation of the unit:

Read all instructions before using equipment.

For your safety, the equipment is furnished with a properly grounded cord connector. Do NOT attempt to defeat the grounded connector.

Install or locate the equipment only for its intended use as described in this manual. Do NOT use corrosive chemicals in this equipment.

Do NOT operate this equipment if it has a damaged cord or plug, if it is not working properly, or if it has been damaged or dropped.

This equipment should be serviced by qualified personnel only. Contact the nearest Authorized Service Agency for adjustment or repair.

Do NOT block or cover any openings on the unit.

Do NOT immerse the cord or plug in water.

Keep cord away from heated surfaces.

Do NOT allow the cord to hang over edge of table or counter.

The following warnings and cautions appear throughout this manual and should be carefully observed.

Warning

HOT SURFACE WARNING. Indicates information important to the handling of equipment and parts.

Failure to observe may result in personal injury.

Turn the power off, disconnect the power source, and allow unit to cool down before performing any service or maintenance.

The procedures in this chapter may include the use of chemical products. These chemical products will be highlighted with bold face

letters followed by the abbreviated HCS (Hazard Communication Standard). See Hazard Communication Standard manual for the appropriated Material Safety Data Sheets (MSDS).

The equipment should be grounded according to local electrical codes to prevent the possibility of electrical shock. It requires a grounded receptacle with separate electrical lines, protected by fuses or circuit breaker of the proper rating.

Caution

All electrical connections must be in accordance with local electrical codes and any other applicable codes.

This appliance is not intended for use by persons (including children) with reduced physical, sensory or mental capabilities, or lack of experience and knowledge, unless they have been given supervision or instruction concerning use of the appliance by a person responsible for their safety.

Children should be supervised to ensure that they do not play with the appliance.

4

P/N 1011073 Rev. A 04/11

A.J. Antunes & Co.

McDonald’s

Antunes SS-400TT Installation  Manual

Surface Steamer ss-400TT

Installation

Unpacking

1. Remove unit and all packing materials from shipping carton.

The main carton should contain one Surface

Steamer unit with Water Regulator.

2. Remove all packing materials and protective coverings from the unit and parts.

NOTE: If any parts are missing or damaged, contact A.J. Antunes Technical Service IMMEDIATELY at 1-877-392-7854 (North America only), or 630-784-1000.

Caution

 

All electrical connections must be in accordance

 

with local electrical codes and any other

 

applicable codes.

Figure 1. SS-400TT Surface Steamer

 

Caution

This equipment is to be installed to comply with the basic plumbing code of the Building Officials and Code Administrators, Inc. (BOCA) and the Food Service Sanitation Manual of the Food and Drug Administration (FDA).

Recommended

Prep LinePlacement

for Surface Steamer Unit

P/N 1011073 Rev. A 04/11

5

McDonald’s

A.J. Antunes & Co.

Surface Steamer SS-400TT

Installation (continued)

Equipment Setup

When placing the steamer into service, pay attention to the following guidelines.

Make sure power is off and the unit is at room temperature.

Do NOT block or cover any openings on the unit.

Do NOT immerse the cord or plug in water.

Keep the cord away from heated surfaces.

Do NOT allow the cord to hang over edge of table or counter.

Installing the Surface Steamer

1.Be sure to place the Surface Steamer onto the Prep Surface so that the Bun Cap and Flipper open in the direction of food prep flow.

2.Ensure that the line voltage corresponds to the stated voltage on the unit’s specification label and power cord warning tag.

3.Plug the power cord into the appropriate outlet.

NOTE: Route the power cord in a safe manner so that it is out of the way.

Connecting a Water Pressure Regulator

Caution

Operating pressure should be 8 - 10 psi (55-69 kPa). Higher water pressure may cause poor performance or flooding. It is recommended to use Reverse Osmosis water for better performance of unit and reduced PM

The Surface Steamer includes a Water Pressure Regulator that must be set to 10 psi. Follow these steps to connect the water line to the unit.

NOTE: Use new water hoses sets. Do NOT reuse old water hose sets.

1.Connect the steamer line (Reverse Osmosis) Quick Disconnect to the Water Pressure Regulator.

2.Turn the unit on its side so the Water Pressure Regulator is facing up (Figure 2).

3.Loosen the Locknut counterclockwise (Figure 2), then turn the Water Pressure Adjustment Knob clockwise until the Water Pressure Regulator Gauge reads 10 psi.

4.Once the regulator reads 10 psi, tighten the locknut to lock it in place.

5.Place the unit upright. Turn the power on and allow the unit to warm up.

6.Press the Steam Activation Button a few times to clear the air from the water lines, then run a few steam cycles.

7.Turn the unit off and then place it on its side again so the Water Pressure Regulator Gauge is visible.

8.If the gauge reads 10 psi, the unit is ready for use. Otherwise, adjust the pressure accordingly.

Attach Incoming

Water from

R.O. Steamer Line

Water Pressure

Regulator Gauge

Lock Nut

Water Pressure

Adjustment Knob

Figure 2. Connecting the Water Pressure Regulator

6

P/N 1011073 Rev. A 04/11

A.J. Antunes & Co.

McDonald’s

Loading...
+ 14 hidden pages