Antunes HCT-5H User Manual

HORIZONTAL CONTACT TOASTER

HCT-5H	HCT-5H BUN TOASTER
MFG. NO. 9210850

Place this manual in the Toaster section

of your Equipment Manual.

Manufactured exclusively for McDONALD’S®

BY

A.J. ANTUNES & CO.

180 KEHOE BLVD.

CAROL STREAM, ILLINOIS 60188, U.S.A.

PHONE: [phone]

TOLL FREE: [phone]

FAX: [phone]

www.antunes.com

HCT-5H & HRT-5H

Scan with mobile device or enter URL for product and service information.

http://tiny.cc/ajaHCT-HRT

TABLE OF CONTENTS

Owner Information......................................................	2
General......................................................................	2
Service/Technical Assistance.....................................	2
Warranty Information..................................................	2
Specifications..............................................................	3
Electrical Specifications & Plug Configuration...........	3
Pass Through Time....................................................	3
Dimensions................................................................	3
Important Safety Information.....................................	4
Installation...................................................................	5
Unpacking..................................................................	5
Location......................................................................	5
Operation.....................................................................	6
Operating Instructions................................................	6

Adjusting Toast Quality...............................................	6
Language Selection...................................................	6
Programming...............................................................	7
Control Panel.............................................................	7
Settings......................................................................	7
Purging Product from Toaster....................................	7
Factory Reset.............................................................	7
Maintenance................................................................	8
Daily Cleaning............................................................	8
Quarterly Maintenance...............................................	9
Troubleshooting........................................................	12
Replacement Parts....................................................	16
Wiring Diagram.........................................................	21
Notes..........................................................................	22

LIMITED WARRANTY

The Antunes Food Service Equipment Division of A.J. Antunes & Co. provides the following limited warranty to the original purchaser of all McDonald’s Equipment. All components are warranted against defects in the material and workmanship for a period of two (2) years from date of original installation.

If any part becomes defective during the period of this Warranty, Antunes Food Service will pay labor costs to an Authorized Service Agent to replace the part plus travel expenses.

WARRANTY EXCLUSIONS

•The cost of Installation.

•Equipment that has been damaged due to shipment. Purchaser should make damage claim directly upon carrier.

•Alteration, misuse, abuse.

•Improper storage or handling.

•Improper maintenance.

•Failure to follow proper Installation instructions, including electrical connection.

•Improper or unauthorized repairs.

•Scheduled Maintenance procedures as outlined in your MRC Card.

•This Warranty does not cover Consumable items. NOTE: The Conveyor Belt wraps are consumable items that can be easily adjusted or replaced according to the Maintenance Section of this product’s Owner’s Manual.

•Water pressure problems or contamination problems such as foreign material in water lines or inside solenoid valves due to an incoming water source.

•Freight, foreign, excise, municipal or other sales or use taxes.

•Consequential damages such as loss of profit, loss of time, the cost of repairing or replacing other property which is damaged, or any other incidental damage of any kind.

Antunes Food Service reserves the right to make changes in design or add improvements on any products. The right is always reserved to modify Equipment because of factors beyond our control and government regulation. Changes to Equipment do not constitute a warranty charge.

This warranty is exclusive and is in lieu of all other warranties, expressed or implied, including any implied warranty of merchantability or fitness for a particular purpose, each of which is expressly disclaimed. The remedies described above are exclusive, and in no event shall A.J. Antunes & Co. or any of its Divisions be liable for special consequential or incidental damages for the breach or delay in the performance of this warranty.

This manual is for the exclusive use of licensees and employees of McDonald’s Systems, Inc.. © McDonald’s Corporation All Rights Reserved

P/N 1011256 Rev. I 3/18	1
McDonald’s

HCT-5H BUN TOASTER

OWNER INFORMATION

General

This manual provides the safety, installation, and operating procedures for this unit. Please read this manual prior to installing and operating the unit.

This unit is manufactured from the finest materials available and assembled to our strict quality standards. This unit has been tested at the factory to ensure dependable trouble-free operation.

Service/Technical Assistance

If you experience any problems with the installation or operation of your unit, contact Antunes Technical

Service at [phone] (toll free).

Fill in the information below and have it handy when calling for assistance. The serial number is on the specification plate located on the rear of the unit.

Purchased From:

Date of Purchase:

Model No.:

Serial No.:

Mfg. No.:

Network ID Number:

Warranty Information

Please read the full text of the Limited Warranty in this manual.

If the unit arrives damaged, contact the carrier immediately and file a damage claim with them. Save all packing materials when filing a claim. Freight damage claims are the responsibility of the purchaser and are not covered under warranty.

The warranty does NOT extend to:

•Damages caused in shipment or damage as result of improper use.

•Installation of electrical service.

•Normal maintenance as outlined in this manual.

•Malfunction resulting from improper maintenance.

•Damage caused by abuse or careless handling.

•Damage from moisture into electrical components.

•Damage from tampering with, removal of, or changing any preset control or safety device.

IMPORTANT! Keep these instructions for future reference. If the unit changes ownership, be sure this manual accompanies the equipment.

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	McDonald’s

HCT-5H BUN TOASTER

SPECIFICATIONS

Electrical Specifications & Plug Configuration

	Model &	Volt	Watts	Hz.	Plug
	Mfg. No				Description
	HCT-5H				Pin & Sleeve Plug
	(Domestic)	208	4430-5250	60
					30 Amps, 250 VAC
	9210850

Plug

Configuration

R

Pass Through Time

For all HCT-5H units the pass through time is 22 seconds (+/- 2 seconds).

CAUTION

All electrical connections must be in accordance with local electrical codes and any other applicable codes.

Dimensions
		17.75”
		(450.8 mm)
		34.19”
		(868.5 mm)
11.41”
(289.8 mm)
P/N 1011256 Rev. I	3/18	3
McDonald’s

HCT-5H BUN TOASTER

IMPORTANT SAFETY INFORMATION

In addition to the warnings and cautions in this manual, use the following guidelines for safe operation of the unit.

•Read all instructions before using equipment.

•For your safety, the equipment is furnished with a properly grounded cord connector. Do NOT attempt to defeat the grounded connector.

•Install or locate the equipment only for its intended use as described in this manual. Do NOT use corrosive chemicals in and/or on this equipment.

•Do NOT operate this equipment if it has a damaged cord or plug, if it is not working properly, or if it has been damaged or dropped.

•This equipment should be serviced by qualified personnel only. Contact Antunes Technical Service for adjustment or repair.

•Do NOT block or cover any openings on the unit.

•Do NOT immerse cord or plug in water.

•Keep cord away from heated surfaces.

•Do NOT allow cord to hang over edge of table or counter.

•Do NOT clean this appliance with a water jet.

The following warnings and cautions appear throughout this manual and should be carefully observed.

•Turn the unit off, wait for the cool-down procedure to complete its cycle, and disconnect the power cord before performing any service or maintenance on the unit.

NOTE: Turning off the power switch does NOT turn off all power to the unit. When the unit is plugged in and turned off, an LED light flashes to indicate that the power cord is plugged in.

WARNING

To avoid possible personal injury and/or damage to the unit, all inspections, tests, and repair of electrical equipment should be performed by QUALIFIED SERVICE PERSONNEL. The unit MUST be completely shut down and unplugged before any internal servicing, except when electrical tests are required. Use extreme care during electrical circuit tests. Live circuits will be exposed.

CAUTION

All electrical connections must be in accordance with local electrical codes and any other applicable codes.

CAUTION

Bread may burn. Therefore toasters must not be used near or below curtains or other combustible walls and materials. Failure to maintain safe operating distances may cause discoloration or combustion.

CAUTION

NEVER unplug the power cord while the unit is running! Use the proper shutdown procedure before unplugging the power cord.

WARNING

ELECTRICAL SHOCK HAZARD. FAILURE TO FOLLOW THE INSTRUCTIONS IN THIS MANUAL COULD RESULT IN SERIOUS INJURY OR DEATH.

•Electrical ground is required on this appliance.

•Do NOT modify the power supply cord plug. If it does not fit the outlet, have a proper outlet installed by a qualified electrician.

•Do NOT use an extension cord with this appliance.

•The toaster should be grounded according to local electrical codes to prevent the possibility of electrical shock. It requires a grounded receptacle with separate electrical lines, protected by fuses or circuit breaker of the proper rating.

•Check with a qualified electrician if you are unsure if the appliance is properly grounded.

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	McDonald’s

HCT-5H BUN TOASTER

INSTALLATION

Unpacking

1.Open the large box. It contains:

•HCT-5H toaster

•Accessories box

2.Remove the accessories box from the large box.

3.With the help of another person, carefully remove the HCT-5H from the large box.

4.Remove all protective coverings from the unit.

5.Open the Accessories Box. It contains:

•Owner’s Manual

•Bun Feeder

•Bun Buffer Frame

6.Wipe the entire exterior of the toaster and the accessories mentioned above with a clean towel sprayed with a McDonald’s approved sanitizer. Allow to air dry.

NOTE: Handle accessories with care. If an accessory becomes bent or damaged, it may not attach to the unit correctly, which may affect normal operation.

NOTE: If any parts are missing or damaged, contact A.J. Antunes Customer Service IMMEDIATELY at [phone] (toll free).

Location

When placing the toaster into service, pay attention to the following guidelines:

•Make sure power is off and the toaster is at room temperature.

•Do NOT block or cover any openings on the unit.

•Do NOT immerse cord or plug in water.

•Keep cord away from heated surfaces.

•Do NOT allow cord to hang over edge of table or counter.

1.Place the toaster in the required position designated by McDonald’s.

NOTE: The HCT-5H is designed to be used with the HRT-5H toaster. When installed together, the HRT5H should be placed on top of the HCT-5H.

2.Attach the Bun Feeder, Crumb Tray, and Bun Buffer Frame (Figure 1).

3.Plug the power cord into an appropriate power outlet.

Bun Feeder

Crumb Tray

Bun Buffer Frame

Figure 1. HCT-5H Components

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McDonald’s

HCT-5H BUN TOASTER

OPERATION

Operating Instructions

Follow these steps to start the toaster:

1.Plug in the power cord. Press and release the Power Button to turn on. Wait until the Control Panel displays “Ready”.

2.Set the Compression Knob to 4 (recommended).

3.Insert product into the designated area of the Bun Feeder with the cut side of the bun facing down. Toasted product drops into the Bun Buffer.

	Bun Feeder
	Control		Bun
		Bun Buffer	Buffer
	Panel
		Frame
		Figure 2. HCT-5H

Language Selection

Follow these steps to set the language option for the toaster.

1.Plug in the power cord and turn the toaster on.

2.See Figure 3. Press and hold the MENU button for five seconds.

3.Press◄ until the display shows “English”.

4.Press OK.

5.Press ◄ or ► to select your preferred language. The available languages appear in the following order:

•English

•Spanish

•French Canadian

6.Press the OK button to save the changes.

7.Return the toaster to service.

Adjusting Toast Quality

There are variations in bun products that are used on the A.J Antunes HCT-5H toaster such as moisture content, bun formulations, age, tolerances etc. The

HCT-5H was designed to compensate for bun variations by allowing user to adjust the compression, light/dark (speed) & temperatures settings in order to achieve a Gold Standard toasted product.

1. LIGHT DARK ADJUSTMENT: Adjust the light dark setting with the < or > buttons. The default light/dark setting on the HCT-5H from the factory is 0 but can be adjusted from Lighter (0-10) to Darker (0-10). Light 10 is the lightest setting and dark 10 is the darkest. Each increase in “lighter” value will increase the pass through time and each increase in “darker” value with decrease the pass through time.

Left (Back)	Right (Forward)
Button	Button

2.TEMPERATURE ADJUSTMENT: Adjust the set point temperature on the platens in the program menu. The default temperature settings on the HCT-5H are A Platen: 282°C (540°F) B Platen: 282°C (540°F)

C Platen: 254°C (490°F). The temperatures can be increased to +/- 50°F (10°C) if needed to achieve an acceptable toast quality.

3.COMPRESSION ADJUSTMENT: Adjust the compression knob on the side of the unit. The default compression setting on the HCT-5H is 4 but is adjustable from 1-7. It is acceptable to adjust the compression from 1-7 as needed to achieve the desired toast quality and bun compression.

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	McDonald’s

HCT-5H BUN TOASTER

PROGRAMMING

Control Panel

Access the Control Panel by facing the front of the unit and moving to the left side of the unit. The LEDs on the control panel light to signify when each item is operating. The Service LED lights and the corresponding LED blinks when the unit requires service. A message also appears on the display.

Settings

Follow the steps below to view and adjust settings.

1.When the unit is plugged in, press and hold the MENU button (Figure 4) for five seconds. The control panel displays “Platen A”

NOTE: The unit does not have to be turned on in order to access the settings menu.

2.Press ◄ and ► (Figure 4) to scroll through the settings, which appear in the following order:

•Platen A

•Platen B

•Platen C

•Units (°C/°F)

•Buzzer (On/Off)

•Language

•Service Messages

•Controls Temperature

•Motor (view only)

•Conveyor (view only)

3.To change a setting, press the OK button and then press ◄ and ► to adjust as needed. Press the OK button again to save the changes. See Figure 3.

NOTE: The Elapsed Time and Control Temperature can not be adjusted.

The table below describe platen and motor settings depending on the Compression Knob setting:

When using recommended Compression Setting of #4

A Platen: 540° F (282° C)

B Platen: 540° F (282° C)

C Platen: 490° F (254° C)

Conveyor Speed: 22.0 seconds

Table 1. Temperature/Compression Settings

Power Button		Service LEDs				Platen LEDs

Display

Panel

Menu Button		Left (Back)	OK	Right (Forward)
		Button	Button	Button

Figure 3. HCT-5H Control Panel

Factory Reset

To reset the unit to the factory default settings:

1.Turn the unit off

2.Press and hold ◄ and ► and turn the unit on.

3.The toaster displays “Factory Settings Restored” on the display.

NOTE: For ALL Units, this sets the display temperature to °F (Fahrenheit). Refer to the “Settings” section of this manual to change the display temperature to °C (Celsius).

Purging Product from Toaster

To purge product from the toaster, press and hold ◄ and ► together. This speeds up the conveyors to force product out of the front of the toaster.

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McDonald’s

HCT-5H BUN TOASTER

MAINTENANCE

Daily Cleaning

CLEAN AND SANITIZE TOASTER AND BELTS (DAILY)

1.Press and release the Power Button to turn the toaster off. The toaster enters a cool-down mode and automatically shuts down when complete.

NOTE: You do NOT need to wait for the cool down to complete.

2.Put on neoprene gloves. Remove the Bun Feeder, Crumb Tray, and Bun Buffer Frame (Figure 4).

3.Clean the outside surfaces of the toaster with a paper towel sprayed with an approved multisurface cleaner. Allow to air dry.

4.Wash the Bun Feeder, Crumb Tray, and Bun Buffer Frame at the three-compartment sink. Allow to air dry.

5.Reattach the Bun Feeder, Crumb Tray, and Bun Buffer Frame.

Bun Feeder

Front Door

Crumb Tray

Bun Buffer Frame

Figure 4. HCT-5H Components

6.Plug the power cord into the appropriate outlet. Press and release the Power Button to turn the unit on. Return to normal operation.

7.Lift the front door to inspect the belts (Figure 4). Replace any Belts that are torn, folded, discolored, missing snaps, or damaged in any way.

NOTE: The conveyors continue to turn during the cool-down period, allowing you to clean the entire Belt.

8.If the Belts are all in good condition, spray a clean, sanitized towel with an approved multi-sur- face cleaner. Wipe all of the Belts clean for two revolutions of the belts.

NOTE: You may need to wipe the Belts more two rotations.

8.Next, spray a clean, sanitized towel with an approved sanitizer. Wipe both Belts for two revolutions.

7.Re-install the Bun Feeder, Crumb Tray, and Bun Buffer Frame.

8.Press and release the Power Button to turn the toaster on. Return to normal operation.

NOTE: Be sure to clean and sanitize the Belts completely. Improper cleaning shortens the life of the Belts and results in poor toaster performance.

NOTE: Replace any Belts that show excessive wear and tear. To obtain new Belts, contact your Distribution Center (DC).

NOTE: Belts should be removed ONLY during Belt replacement or when required in a service situation.

NOTE: We recommend that Belts be replaced every quarter.

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	McDonald’s