BUN TOASTER
HEBT-3V HEBT-3V BUN TOASTER
MFG. NO. 9210857 & 9210862
Place this manual in the Toaster section
of your Equipment Manual.
Manufactured exclusively for McDONALD’S®
BY
A.J. ANTUNES & CO.
180 KEHOE BLVD.
CAROL STREAM, ILLINOIS 60188, U.S.A.
PHONE: 1-630-784-1000
TOLL FREE: 1-877-392-7854
FAX: 1-630-784-1650
www.ajantunes.com
A.J. Antunes & Co.
HEBT-3V
Scan with mobile device or enter URL for product and service information.
http://tiny.cc/ajaHEBT3V
TABLE OF CONTENTS
Owner Information...................................................... |
2 |
General...................................................................... |
2 |
Service/Technical Assistance..................................... |
2 |
Warranty Information.................................................. |
2 |
Specifications.............................................................. |
3 |
Electrical Specifications & Plug Configuration........... |
3 |
Dimensions................................................................ |
3 |
Important Safety Information..................................... |
4 |
Installation................................................................... |
5 |
Unpacking.................................................................. |
5 |
Location...................................................................... |
5 |
Operation..................................................................... |
6 |
Operating Instructions................................................ |
6 |
User Mode.................................................................. |
6 |
Manager Mode........................................................... |
6 |
Safety Features.......................................................... |
7 |
Operation..................................................................... |
7 |
Maintenance................................................................ |
8 |
Daily Cleaning............................................................ |
8 |
Replacing Belts (Quarterly)...................................... |
10 |
Cleaning the Top Cooling Fan and Electrical Housing |
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(Annually)................................................................. |
12 |
Cleaning the Rear Cooling Fan and Electrical Housing |
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(Annually)................................................................. |
12 |
Troubleshooting........................................................ |
13 |
Replacement Parts.................................................... |
16 |
Wiring Diagram......................................................... |
23 |
LIMITED WARRANTY
The Antunes Food Service Equipment Division of A.J. Antunes & Co. provides the following limited warranty to the original purchaser of all McDonald’s Equipment. All components are warranted against defects in the material and workmanship for a period of two (2) years from date of original installation.
If any part becomes defective during the period of this Warranty, Antunes Food Service will pay labor costs to an Authorized Service Agent to replace the part plus travel expenses.
WARRANTY EXCLUSIONS
•The cost of Installation.
•Equipment that has been damaged due to shipment. Purchaser should make damage claim directly upon carrier.
•Alteration, misuse, abuse.
•Improper storage or handling.
•Improper maintenance.
•Failure to follow proper Installation instructions, including electrical connection.
•Improper or unauthorized repairs.
•Scheduled Maintenance procedures as outlined in your MRC Card.
•This Warranty does not cover Consumable items.
•Water pressure problems or contamination problems such as foreign material in water lines or inside solenoid valves due to an incoming water source.
•Freight, foreign, excise, municipal or other sales or use taxes.
•Consequential damages such as loss of profit, loss of time, the cost of repairing or replacing other property which is damaged, or any other incidental damage of any kind.
Antunes Food Service reserves the right to make changes in design or add improvements on any products. The right is always reserved to modify Equipment because of factors beyond our control and government regulation. Changes to Equipment do not constitute a warranty charge.
This warranty is exclusive and is in lieu of all other warranties, expressed or implied, including any implied warranty of merchantability or fitness for a particular purpose, each of which is expressly disclaimed. The remedies described above are exclusive, and in no event shall A.J. Antunes & Co. or any of its Divisions be liable for special consequential or incidental damages for the breach or delay in the performance of this warranty.
This manual is for the exclusive use of licensees and employees of McDonald’s Systems, Inc.. © McDonald’s Corporation All Rights Reserved
P/N 1011314 Rev. E 10/16 |
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McDonald’s |
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HEBT-3V BUN TOASTER
OWNER INFORMATION
General
This manual provides the safety, installation, and operating procedures for this unit. Please read this manual prior to installing and operating the unit.
This unit is manufactured from the finest materials available and assembled to Roundup’s strict quality standards. This unit has been tested at the factory to ensure dependable trouble-free operation.
Service/Technical Assistance
If you experience any problems with the installation or operation of your unit, contact your Authorized Service Agency.
Warranty Information
Please read the full text of the Limited Warranty in this manual.
If the unit arrives damaged, contact the carrier immediately and file a damage claim with them. Save all packing materials when filing a claim. Freight damage claims are the responsibility of the purchaser and are not covered under warranty.
The warranty does NOT extend to:
•Damages caused in shipment or damage as result of improper use.
•Installation of electrical service.
•Normal maintenance as outlined in this manual.
•Malfunction resulting from improper maintenance.
•Damage caused by abuse or careless handling.
•Damage from moisture into electrical components.
•Damage from tampering with, removal of, or changing any preset control or safety device.
Fill in the information below and have it handy when calling your Authorized Service Agency for assistance. The serial number is on the specification plate located on the rear of the unit.
Purchased From:
Date of Purchase:
Model No.:
Serial No.:
Mfg. No.:
Network ID Number:
Refer to the service agency directory packaged with your manual and fill in the information below:
Authorized Service Agency
Name:
Phone No.:
Address:
Use only genuine Roundup replacement parts in this unit. Use of replacement parts other than those supplied by the manufacturer will void the warranty. Your Authorized Service Agency has been factory trained and has a complete supply of parts for this toaster.
You may also contact the factory at 1-877-392-7854 (North America only), or 630-784-1000 if you have trouble locating your local Authorized Service Agency.
IMPORTANT! Keep these instructions for future reference. If the unit changes ownership, be sure this manual accompanies the equipment.
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McDonald’s |
HEBT-3V BUN TOASTER
SPECIFICATIONS
Electrical Specifications & Plug Configuration
Model & |
Volt |
Watts |
Hz. |
Plug |
Plug |
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Mfg. No |
Description |
Configuration |
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HEBT-3V |
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9210857 |
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IEC-309 Pin & Sleeve, |
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(China only) |
220-240 |
3300 |
50/60 |
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16 Amp., 230 Volt |
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9210862 |
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International |
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Dimensions |
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25 1/4” |
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14 9/16” |
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(641 mm) |
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(370 mm) |
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24 5/8” |
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(625 mm) |
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CAUTION 
All electrical connections must be in accordance with local electrical codes and any other applicable codes.
P/N 1011314 Rev. E 10/16 |
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McDonald’s |
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HEBT-3V BUN TOASTER
IMPORTANT SAFETY INFORMATION
In addition to the warnings and cautions in this manual, use the following guidelines for safe operation of the unit.
•Read all instructions before using equipment.
•For your safety, the equipment is furnished with a properly grounded cord connector. Do NOT attempt to defeat the grounded connector.
•Install or locate the equipment only for its intended use as described in this manual. Do NOT use corrosive chemicals in and/or on this equipment.
•Do NOT operate this equipment if it has a damaged cord or plug, if it is not working properly, or if it has been damaged or dropped.
•This equipment should be serviced by qualified personnel only. Contact the nearest Authorized Service Agency for adjustment or repair.
•Do NOT block or cover any openings on the unit.
•Do NOT immerse cord or plug in water.
•Keep cord away from heated surfaces.
•Do NOT allow cord to hang over edge of table or counter.
•Do NOT clean this appliance with a water jet.
The following warnings and cautions appear throughout this manual and should be carefully observed.
•Turn the unit off, wait for the cool-down procedure to complete its cycle, and disconnect the power cord before performing any service or maintenance on the unit.
NOTE: Turning off the power switch does NOT turn off all power to the unit. When the unit is plugged in and turned off, an LED light flashes to indicate that the power cord is plugged in.
•The procedures in this chapter may include the use of chemical products. These chemical products will be highlighted with bold face letters followed by the abbreviated HCS (Hazard Communication Standard). See Hazard
Communication Standard manual for the appropriated Material Safety Data Sheets (MSDS).
•The equipment should be grounded according to local electrical codes to prevent the possibility of electrical shock. It requires a grounded receptacle with separate electrical lines, protected by fuses or circuit breaker of the proper rating.
•Bread may burn. Therefore toasters must not be used near or below curtains or other combustible walls and materials. Failure to maintain safe operating distances may cause discoloration or combustion.
WARNING 
To avoid possible personal injury and/or damage to the unit, all inspections, tests, and repair of electrical equipment should be performed by QUALIFIED SERVICE PERSONNEL. The unit MUST be completely shut down and unplugged before any internal servicing, except when electrical tests are required. Use extreme care during electrical circuit tests. Live circuits will be exposed.
CAUTION 
All electrical connections must be in accordance with local electrical codes and any other applicable codes.
CAUTION 
Bread may burn. Therefore toasters must not be used near or below curtains or other combustible walls and materials. Failure to maintain safe operating distances may cause discoloration or combustion.
CAUTION 
NEVER unplug the power cord while the unit is running! Use the proper shutdown procedure before unplugging the power cord.
WARNING 
ELECTRICAL SHOCK HAZARD. FAILURE TO FOLLOW THE INSTRUCTIONS IN THIS MANUAL COULD RESULT IN SERIOUS INJURY OR DEATH.
•Electrical ground is required on this appliance.
•Do NOT modify the power supply cord plug. If it does not fit the outlet, have a proper outlet installed by a qualified electrician.
•Do NOT use an extension cord with this appliance.
•The toaster should be grounded according to local electrical codes to prevent the possibility of electrical shock. It requires a grounded receptacle with separate electrical lines, protected by fuses or circuit breaker of the proper rating.
•Check with a qualified electrician if you are unsure if the appliance is properly grounded.
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P/N 1011314 Rev. E 10/16 |
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McDonald’s |
HEBT-3V BUN TOASTER
INSTALLATION
Unpacking
1.Open the large box. It contains:
•HEBT-3V toaster
•Accessories box
2.Remove the accessories box from the large box.
3.With the help of another person, carefully remove the HEBT-3V from the large box.
4.Remove all protective coverings from the unit.
5.Open the Accessories Box. It contains:
•Owner’s Manual
•Bun Buffer Frame
6.Wipe the entire exterior of the toaster and the accessories mentioned above with a clean towel sprayed with a McDonald’s approved sanitizer. Allow to air dry.
NOTE: Handle accessories with care. If an accessory becomes bent or damaged, it may not attach to the unit correctly, which may affect normal operation.
Rear |
Bun Feeder |
Conveyor |
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Cover |
Control |
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Panel |
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(Side of unit) |
Compression |
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Knob |
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Bun Buffer |
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Frame |
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Front Conveyor |
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Cover and Feeder |
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Assembly |
NOTE: If any parts are missing or damaged, con- |
Figure 1. HEBT-3V Components |
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tact A.J. Antunes Technical Service IMMEDIATELY |
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at 1-877-392-7854 (North America only), or |
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630-784-1000. |
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Location
When placing the toaster into service, pay attention to the following guidelines:
•Make sure power is off and the toaster is at room temperature.
•Do NOT block or cover any openings on the unit.
•Do NOT immerse cord or plug in water.
•Keep cord away from heated surfaces.
•Do NOT allow cord to hang over edge of table or counter.
1.Place the toaster in the required position designated by McDonald’s.
2.Attach the Bun Feeder, Bun Buffer Frame, and Crown\Heel Separator accessories (Figure 1.)
3.Plug the power cord into an appropriate power outlet. Refer to the specification plate for
the proper voltage.
P/N 1011314 Rev. E 10/16 |
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McDonald’s |
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HEBT-3V BUN TOASTER
OPERATION
Operating Instructions
The HEBT-3V toasts Crowns, Heels, Clubs, and other products. Follow these steps to start the HEBT-3V:
1.Turn on the toaster and wait for warm-up to complete.
2.Set the Compression Knob to 4 (recommended). If further adjustments are required see page 8 under Adjusting Toast Quality. Refer to the figure on page 7.
3.When the unit reaches operating temperature, the control panel displays USE.
4.Insert product into the designated area of the Bun Feeder Assembly with the cut side of the bun facing towards the front. Toasted product drops into the Bun Buffer.
Figure 2. HEBT-3V Control Panel and Display
User Mode
User Mode allows an operator to view the toaster settings but does not permit any adjustments.
1.Press and hold the PROGRAM button for 5 seconds. After 5 seconds, the display will show the actual temperature of the Rear Platen.
2.Press the LIGHTER button to toggle between the setpoint and actual temperature of the Rear Platen Heater.
3.Press the PROGRAM button to proceed to the Front Platen Heater menu. The display shows the actual temperature of the Front Platen.
4.Press the LIGHTER button to toggle between the setpoint and actual temperature of the Front Platen.
5.Press the PROGRAM button to proceed to the Motor Menu. The display shows the actual speed of the motor.
6.Press the LIGHTER button to toggle between the setpoint and actual speed of the Motor.
NOTE: The unit will exit User Mode after 5 seconds of keypad inactivity.
Manager Mode
Manager Mode allows an operator to view and adjust the following settings:
•Platen A Temperature
•Platen B Temperature
•Motor Speed
•Temperature Units (Celsius or Fahrenheit)
•Current Selection: 208 or 240 volts
Manager Mode also allows an operator to view (but not adjust) the Ambient Temperature of the Control Compartment as well as the number of days of operation.
1.Turn the unit off.
2.Turn the power on while holding the PROGRAM button. Hold the button for 5 seconds until the display shows “EnA.” Release the button.
3.To adjust the Platen Setpoint Temperature, press the LIGHTER or DARKER buttons to reach the desired temperature.
NOTE: The recommended temperature setting for the Rear Platen is 271° C (520° F).
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P/N 1011314 Rev. E 10/16 |
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McDonald’s |
HEBT-3V BUN TOASTER
OPERATION
4.Press the PROGRAM button to proceed to the Front Heater Setpoint Temperature.
5.To adjust the Front Heater Setpoint Temperature, press the LIGHTER or DARKER buttons to reach the desired temperature.
NOTE: The recommended temperature setting for the front Platen is 271° C (520° F).
6.Press the PROGRAM button to procedure to the Motor Speed Setpoint.
7.Adjust the Motor Speed Setpoint by pressing the LIGHTER or DARKER buttons to reach the desired speed.
NOTE: The Motor Speed is adjustable from 1-100. The recommended setting is 66. Setting 66 = 22 second pass through. Setting 75 = 17 second pass through.
8.Press the PROGRAM button to proceed to the Temperature Units.
9.To change the Temperatures units from Fahrenheit or Celsius, press the LIGHTER or DARKER buttons.
10.Press the PROGRAM button to proceed to the Ambient Temperature of the Control Compartment.
NOTE: No changes can be made to the Ambient Temperature of the Control Compartment. Temperatures under 150° F (66° C) are acceptable.
11.Press and hold the PROGRAM button to save any changes.
NOTE: The unit exits Manager Mode after 30 seconds of keypad inactivity.
There are variations in bun products Worldwide that are used on the A.J Antunes HEBT toaster such as moisture content, bun formulations, age, tolerances etc. The HEBT was designed to compensate for bun variations by allowing user to adjust the compression, light/dark (speed) & temperatures settings in order to achieve a Gold Standard toasted product.
1.LIGHT DARK ADJUSTMENT: Adjust the light dark setting with the ▲ or ▼ buttons. The default light/dark setting on the HEBT from the factory is 0 but can be adjusted from Lighter 0-10 to Darker 0-10 Light 10 is the lightest setting and dark 10 is the darkest. Each increase in “lighter” value will increase the pass through time and each increase in “darker” value with decrease the pass through time.
Safety Features
HI-LIMIT CONTROL
A Hi-Limit Control turns off electrical power to the heaters and control circuits if the unit overheats. To reset the control:
1.Allow 10 - 15 minutes for the unit to cool.
2.Locate the two Hi-Limit Controls on the rear of the unit. Remove the two black protective caps.
3.Press and release both buttons. Reinstall the protective caps.
NOTE: If the Hi-Limit Controls require continuous resetting, contact your Authorized Service Agency.
Purging buns from Toaster
If buns get stuck in the toaster, press and hold both the UP and DOWN arrow buttons to increase the belt speed until the buns are purged from the toaster.
2.TEMPERATURE ADJUSTMENT: Adjust the set point temperature on the platens in the program menu. The default temperature settings on the HEBT are A Platen: 271°C (520°F) and B Platen: 271°C (520° F) . The temperatures can be increased to +/- 50°F (10°C) if needed to achieve an acceptable toast quality.
3.COMPRESSION ADJUSTMENT: Adjust the compression knob on the left side of the unit. The default compression setting on the HEBT is 4 but is adjustable from 1-7. It is acceptable to adjust the compression from 1-7 as needed to achieve the desired toast quality and bun compression.
P/N 1011314 Rev. E 10/16 |
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McDonald’s |
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HEBT-3V BUN TOASTER
MAINTENANCE
Daily Cleaning
1.Turn the toaster’s power switch to the off position. The toaster enters a cool-down mode and will automatically shut down when complete.
NOTE: You do NOT need to wait for the cool down to complete.
2.Remove the bun feeder and bun stop with heat resistant gloves (Figure 4 next page).
3.Remove the front and rear conveyor covers with heat resistant gloves.
4.Inspect and clean the front belt. Note that the front belt has white edges. Inspect the front belt for any tears, rips, holes, or damage to the belt wrap snaps. Replace any damaged belt wrap as needed. Refer to PM Card number PR 68 Q1 for belt replacement instructions. The images on this page are for reference to show examples of front and rear belts with tears, rips, holes, damage, and missing snaps.
5.If the front belt is in good condition, spray a clean, sanitizer-soaked towel with Sink Detergent solution. For heavily soiled belts, use Heavy Duty Degreaser instead. Wipe the front belt clean. Rinse the front belt with a separate clean, sanitiz- er-soaked towel. Allow to air dry.
NOTE: The belt rollers continue to turn during cooldown mode. To prevent damage during cleaning, only clean the belt when it is in front of the backing plate. The backing plate will provide support when pressure is applied with a towel.
Repeat this step several times if there is heavy |
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carbon buildup on the conveyor belt. |
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6. Inspect and clean the rear belts. Note that the |
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rear belt is black with black edges. Inspect the |
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rear belts for any tears, rips, holes, or damage |
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to the belt wrap snaps. Replace any damaged |
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belt wrap as needed. Refer to PM Card number |
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PR 68 Q1 for belt replacement instructions. The |
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images on this page are for reference to show |
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examples of front and rear belts with tears, rips, |
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holes, damage, and missing snaps. |
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7. If the rear belt is in good condition, spray a |
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clean, sanitizer-soaked towel with Sink Detergent |
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Solution. For heavily soiled belts, use Heavy |
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Duty Degreaser instead. Wipe the rear belt clean. |
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Rinse the rear belt with a separate clean, sanitiz- |
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er-soaked towel. Allow to air dry. |
Figure 3. Examples of Damaged Belts |
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8 |
P/N 1011314 Rev. E 10/16 |
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McDonald’s |
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