Antunes SC-25 Installation Manual

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SAUSAGE CORRAL
Models SC-20, SC-25, SC-40
Series 9300200
Owner’s Manual
Page 2
P/N 1010598
Rev B
7/99
TABLE OF CONTENTS
Owner Information 1 Installation 6
General 1 Unpacking 6 Warranty Information 1 Equipment Setup 6 Service/Technical Assistance 2 Operation 8
Important Safety Information 2 General 8 Specifications 4 Operating Instructions 8
Electrical Ratings 4 Maintenance 8 Electrical Cord & Plug Configurations 4 Cleaning 8 Capacities 4 Inspecting and Aligning Drive Parts 9 Dimensions 5 Troubleshooting 10 Shipping Weight 5 Wiring Diagrams 11
Replacement Parts 12- 19 Warranty Back Cover
OWNER INFORMATION
General
The Roundup Sausage Corral is a unique and innova tive way to prepare sausages The sausages are placed in a "corral" that moves up-and-down over a heated flat grill surface The corral motion allows the sausages to turn As the sausages turn, they roll in their own juices, producing a self-basting sausages that sears in all the natural flavor
The SC-20/25 Model has a split grill and a grease tray which collects cooking juices for easy disposal The SC­40 Model has a larger capacity for higher volume applications Domestic models are available with either 250°F or 400°F thermostats International models are available with 200°C thermostats only
This manual provides the safety, installation and oper­ating procedures for the Sausage Corral We recommend that all information contained in this manual be read prior to installing and operating the unit
Your Sausage Corral is manufactured from the finest materials available and is assembled to Roundup's strict quality standards This unit has been tested at the factory to ensure dependable trouble-free operation
Warranty Information
Please read the full text of the Limited Warranty in this manual
If the unit arrives damaged, contact the carrier immedi­ately and file a damage claim with them Save all packing materials when filing a claim Freight damage claims are the responsibility of the purchaser and are not covered under warranty
The warranty does not extend to:
• Damages caused in shipment or damage as result of improper use
• Installation of electrical service
• Normal maintenance as outlined in this manual
• Malfunction resulting from improper maintenance
• Damage caused by abuse or careless handling
• Damage from moisture into electrical components
• Damage from tampering with, removal of, or changing any preset control or safety device
IMPORTANT! Keep these instructions for future reference
If the unit changes ownership, be sure this manual accompanies the equipment
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OWNER INFORMATION (continued)
Service/Technical Assistance
If you experience any problems with the installation or operation of your unit, contact your local Roundup Authorized Service Agency.
Fill in the information below and have it handy when calling your authorized service agency for assistance. The serial number is on the specification plate located on the unit.
Purchased From: ______________________________ Date of Purchase: ______________________________ Model No.: ____________________________________
Refer to the service agency directory included with your unit.
Authorized Service Agency Name: _____________________________________ __ Phone No.: ___________________________________ Address: ____________________________________
Use only genuine Roundup replacement parts in this unit. Use of replacement parts other than those supplied by the manufacturer will void the warranty. Your Authorized Service Agency has been factory trained and has a complete supply of parts for this unit.
Serial No.: ____________________________________ Mfg. No.: ____________________________________
You may also contact the factory at 1-800-253-2991 if you have trouble locating your local authorized service agency.
IMPORTANT SAFETY INFORMATION
Throughout this manual, you will find the following safety words and symbols that signify important safety issues with regards to operating or maintaining the equipment.
GENERAL WARNING. Indicates informa­tion important to the proper operation of the equipment. Failure to observe may result in damage to the equipment and/or severe bodily injury or death.
ELECTRICAL WARNING. Indicates infor­mation relating to possible shock hazard. Failure to observe may result in damage to the equipment and/or severe bodily injury or death.
GENERAL CAUTION. Indicates information important to the proper operation of the equipment. Failure to observe may result in damage to the equipment.
HOT SURFACE WARNING. Indicates information important to the handling of equipment and parts. Failure to observe caution could result in personal injury.
2 P/N 1010598 Rev. B 7/99
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In addition to the warnings and cautions in this manual,
P/N
1010598
Rev. B
7/99
3
use the following guidelines for safe operation of the unit.
• Read all instructions before using equipment.
• For your safety, the equipment is furnished with a properly grounded cord connector. Do not attempt to defeat the grounded connector.
• Install or locate the equipment only for its intended use as described in this manual. Do not use corrosive chemicals in this equipment.
• Do not operate this equipment if it has a damaged cord or plug, if it is not working properly, or if it has been damaged or dropped.
• This equipment should be serviced by qualified personnel only. Contact the nearest Roundup authorized service facility for adjustment or repair.
• Do not block or cover any openings on the unit.
• Do not immerse cord or plug in water.
• Keep cord away from heated surfaces.
• Do not allow cord to hang over edge of table or counter.
The following warnings and cautions appear throughout this manual and should be care fully observed.
• Turn the unit off, disconnect the power source and allow unit to cool down before performing any service or maintenance on the unit.
• The procedures in this chapter may include the use of chemical products. These chemical products will be highlighted with bold face letters followed by the abbreviated HCS (Hazard Communication Standard). See Hazard Communication Standard manual for the appropriated Material Safety Data Sheets (MSDS).
• The unit should be grounded according to local electrical codes to prevent the possibility of electrical shock. It requires a grounded receptacle with separate electrical lines, pro­tected by fuses or circuit breaker of the proper rating.
• All electrical connections must be in accor­dance with local electrical codes and any other applicable codes.
• WARNING ELECTRICAL SHOCK HAZARD. FAILURE TO FOLLOW THESE INSTRUCTIONS COULD RESULT IN SERIOUS INJURY OR DEATH.
- Electrical ground is required on this appli­ance.
- Do not modify the power supply cord plug. If it does not fit the outlet, have a proper outlet installed by a qualified electrician.
- Do not use an extension cord with this appliance.
- Check with a qualified electrician if you are in doubt as to whether the appliance is properly grounded.
• This equipment is to be installed to comply with the basic plumbing code of the Building Officials and Code Administration, Inc. (BOCA) and the Food Service Sanitation Manual of the Food and Drug Administration (FDA).
• Do not clean this appliance with a water jet.
• Do not use a sanitizing solution or abrasive materials. The use of these may cause damage to the stainless steel finish.
• Chlorides or phosphates in cleansing agents (e.g. bleach, sanitizers, degreasers or deter­gents) could cause permanent damage to stainless steel equipment. The damage is usu ­ally in the form of discoloration, dulling of metal surface finish, pits, voids, holes or cracks. This damage is permanent and not covered by warranty.
• The following tips are recommended for main­tenance of your stainless steel equipment.
- Always use soft, damp cloth for cleaning, rinse with clear water and wipe dry. When required, always rub in direction of metal polish lines.
- Routing cleaning should be done daily using soap, ammonia detergent and water.
- Stains and spots should be sponged using a vinegar solution as required.
- Finger marks and smears should be rubbed off using soap and water.
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ble
codes.
Do not modify the power supply cord plug. If it
4 P/N
1010598
Rev. B
7/99
Electrical Ratings
Model Voltage Watts Amps Hertz
All 230 3400 14.8 50/60
Electrical Cord & Plug Configurations
Description Configuration
NEMA-6-20P
20 Amp, 230 VAC
CEE 7/7 Schuko
16 Amp, 250 VAC
BS-1363
13 Amp, 250 VAC
SPECIFICATIONS
All electrical connections must be in accordance with local electrical codes and any other applica
FOLLOW THE INSTRUCTIONS IN THIS MANUAL
COULD RESULT IN SERI OUS INJURY OR DEATH.
• Electrical ground is required on this appliance.
• does not fit the outlet, have a proper outlet installed by a qualified electrician.
• Do not use an extension cord with this appli­ance.
• Check with a qualified electrician if you are in doubt as to whether the appliance is properly grounded.
Capacities (Refrigerated Product Only -Not Frozen)
ELECTRICAL SHOCK HAZARD. FAILURE TO
SC-20/25: Up to forty 5" sausages (127 mm) or twenty 7"
Commercial Cord
sausages (178 mm) or twenty 10" sausages (254 mm). SC-40: Up to fifty 5" sausages (127 mm) or forty 7"
sausages (178 mm) or thirty 10" sausages (254 mm). SC-25 (9300240): Special unit holds jumbo sausages.
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P/N 1010598 Rev. B 7/99
Dimensions
Model Width (A) Depth (B) Height (C) Shipping Weight
27-1/8"
21-1/8"
5-15/16"
60 Ibs.
SC-20
(689 mm)
27-1/8"
(537 mm)
21-1/8"
(187mm)
5-15/16"
(27 kg)
60 Ibs.
SC-25
(689 mm)
33-3/8"
SC-40
(848 mm)
(537 mm)
21-1/8"
(537 mm)
(187mm)
5-15/16"
(187mm)
(27 kg)
67 Ibs.
(30.5 kg)
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SAUSAGE CORRAL
ble
codes.
P/N
1010598
Rev. B
7/99
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INSTALLATION
Unpacking
1. Remove unit and all packing materials from ship­ping carton.
2. Open the large box. Remove all packing materials and protective coverings from the unit and parts.
NOTE: If any parts are missing or damaged, contact An tunes Technical Service IMMEDIATELY at 1-800-253-
2991.
3. Wash driver frame in soap and water.
On SC-20 & 25 models, remove the grease tray and wash in soap and water.
Wipe all surfaces of the unit with a hot damp cloth.
NOTE: Do not use a dripping wet cloth. Wring out before use.
4. Install driver frame onto unit.
Equipment Setup
When placing the unit into service, pay attention to the following guidelines.
• Make sure power to the unit is off and the unit is at room temperature.
• Do not block or cover any openings on the unit.
• Do not immerse cord or plug in water.
• Keep cord away from heated surfaces.
• Do not allow cord to hang over edge of table or counter.
• Place unit on a sturdy, level table or work surface.
If unit is not level, adjust the legs clockwise to lower the unit or counterclockwise to raise the unit.
Ensure that the line voltage corresponds to the stated voltage on the unit specification label.
Turn off the rocker switch (power on/off). Connect the unit to the power supply.
Figure 1. Sausage Corral (SC-20 Shown)
All electrical connections must be in accordance with local electrical codes and any other applica
ELECTRICAL SHOCK HAZARD. FAILURE TO FOLLOW THE INSTRUCTIONS IN THIS MANUAL COULD RESULT IN SERIOUS INJURY OR DEATH.
• Electrical ground is required on this appliance.
• Do not modify the power supply cord plug. If it does not fit the outlet, have a proper outlet installed by a qualified electrician.
• Do not use an extension cord with this appli-
ance.
• The unit should be grounded according to local electrical codes to prevent the possibility of electrical shock. It requires a grounded recep­tacle with separate electrical lines, protected by fuses or circuit breaker of the proper rating.
• Check with a qualified electrician if you are in doubt as to whether the appliance is properly grounded.
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SAUSAGE CORRAL
OPERATION
General
Figure
2.
Controls
- SC-20 & SC-25
7
Volume, preference and experience will determine what temperature setting is best for your operation. When holding sausages for long periods of time, it is recom­mended to keep the setting between 150°- 160°F (66°- 71 °C). This may vary depending on the type of sausage used and the production rate required. If appearance of the sausage is deteriorating rapidly, reduce temperature setting.
As the sausages turn in their own juices, they become self-basting, searing in all of the natural flavor. Excess juices are allowed to collect in the lower lip at the front of the grill. These juices can be absorbed with a paper tower and discarded.
NOTE: Models SC-20 & SC-25 have a built-in grease tray to collect cooking juices.
NOTE: The driver frame will accommodate almost any diameter size sausage up to 1-1/4" (31.8 mm).
Operating Instructions
1. Turn the rocker switch (power on/off) to the ON position.
2. Set the thermostat controls to the desired setting.
NOTE: Sausage Corrals have two separate heating zones. Each zone is controlled by a separate thermostat.
3. Allow 10-15 minutes as a warm-up period, then place the sausages in the driver frame assembly.
P/N 1010598 Rev. B 7/99
Figure 3. Controls – SC-40
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and not covered by warranty. The following tips are
8 P/N
1010598
Rev. B
7/99
MAINTENANCE
Chlorides or phosphates in cleaning agents (e.g. bleach, sanitizers, degreasers or detergents) could cause permanent damage to stainless steel equipment. The damage is usually in the form of discoloration, dulling of metal surface finish, pits, voids, holes or cracks. This damage is permanent
recommended for maintenance of your stainless steel equipment:
• Always use soft, damp cloth for cleaning, rinse with clear water and wipe dry. When required, always rub in direction of metal polish lines.
• Routine cleaning should be done daily using soap, ammonia detergent and water.
• Stains and spots should be sponged using a vinegar solution.
• Finger marks and smears should be rubbed off using soap and water.
• Hard water spots should be sponged using a vinegar solution.
Do not use a sanitizing solution or abrasive mate ­rials. The use of these may cause damage to the stainless steel finish.
Cleaning
The unit requires a minimum amount of maintenance. To ensure proper operation, clean the unit after every use.
1. Remove driver frame and wash in hot detergent water using a soft brush. Rinse in clear water.
On SC-20 & SC-25 models, remove the grease tray and dispose of grease according to your local procedures. Wash tray in hot detergent water using a soft brush. Rinse in clear water and allow to air dry.
2. The flat grill surface can be easily cleaned with a clean, wet cloth.
3. Wash cooking surface with a sudsy cloth and rinse with clean, wet cloth.
Turn the unit off, disconnect the power source and allow the unit to cool down before performing any service or maintenance on the unit.
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SAUSAGE CORRAL
Inspecting and Aligning Drive Parts
9
If the drive frame does not move smoothly, inspect and align the drive parts as follows:
1. Turn the rocker (power on/off) switch to the OFF position and unplug the unit.
2. Remove the right side panel cover.
3. Place a straightedge on the outside surface of the pivot arm and motor arm (Figure 5). There should be no gap between the motor arm and the straightedge.
4. To remove any gap, loosen the setscrews on the pivot arm and motor arm (Figure 4).
5. Tighten pivot arm setscrew. Allow 3/32" (2.5 mm) of in/out motion on the crossover shaft/arm when tightening setscrew. This will compensate for expansion in the parts.
Failure to allow room for drive parts expansion can cause binding during operation and may cause early motor failure .
6. Place the straightedge on the outer surface of the pivot arm and motor arm. Position the motor arm until no gap exists as shown in Figure 5.
7. Tighten motor arm setscrew.
NOTE: Be sure setscrews are resting on the flat surface of the shafts when tightening.
8. If drive frame still does not move freely, loosen setscrew and remove motor arm from motor shaft.
Grasp both slide bracket pins and move back and forth to try and determine the source of the bind. If may be necessary to adjust the height of the slide bracket.
Figure 4. Drive Components
Figure 5. Aligning Drive Components
NOTE: If any drive parts are replaced, repeat steps 1-8.
Inspect the drive rollers, bearings and retaining rings for wear and replace if necessary.
P/N 1010598 Rev. B 7/99
9. Reinstall right side panel cover.
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SAUSAGE CORRAL
10 P/N 1010598 Rev. B 7/99
TROUBLESHOOTING
To avoid possible personal injury and/or damage to the unit, inspection, test and repair of electrical equipment should be performed by qualified service personnel. The unit should be unplugged when servicing.
Problem Possible Cause Corrective Action
Unit will not heat up. Rocker switch (power on/off) is on.
Power cord not plugged in. Plug power cord into outlet. Circuit breaker is off or has been
Turn on or reset circuit breaker.
tripped in main power supply. Thermostats not turned on. Turn thermostats to proper setting.
Loose connections. Check wiring continuity. Tighten as needed. Defective wiring. Replace defective wires.
Defective power cord. Check power cord continuity. Replace if
necessary.
Defective rocker switch (power on/off). If there is power to the switch in the ON
position but no power coming out, replace switch.
The driver frame does not move smoothly.
The driver frame does not move. Unit gets hot.
The driver frame scratches the grill surface or slide panels.
Defective thermostat. Replace thermostat. Defective heating element(s). Replace heating element(s). Driver frame out of square. Repair or replace driver frame.
Driver rollers or ratchet fasteners are missing or need lubrication.
Install new driver rollers or ratchet fasteners or lubricate with a small amount of food grade grease.
Drive mechanism bent or damaged. Replace bent or damaged components. Improper drive alignment. See Inspecting and Aligning Drive Parts
(page 9). Defective motor. Replace motor. Loose or damaged drive component or
loose setscrew.
Locate component and refasten or replace.
Tighten setscrew. Defective motor. Replace motor. Insulation contacting motor fan blade Remove base plate and replace insulation
under insulation retainer. Drive frame is out of square, bent or
Replace driver frame. damaged.
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SAUSAGE CORRAL
P/N 1010598 Rev. B 7/99
WIRING DIAGRAMS
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REPLACEMENT PARTS (continued)
SC-20/25
P/N 1010598 Rev. B 7/99
Page 14
Item Part Description Qty.
Qty.
1 0020987
Driver Frame Weldment (SC
-
20) 1 26
3030117
Dowel Pin
2
P/N 1010598 Rev. B 7/99
SAUSAGE CORRAL
SC-20/25
Item Part Description
No.
2 0100195 Platen, Split Grill 2 27 0502767 Frame, LH 1 3 4000153 Drive Motor, (Incl. #52) 1 28 0800286 Shaft, Crossover 1
4000162 Drive Motor w/o Fan Blade 1 29 1000916 Label, Control Panel, LH 1 4 0020982 Housing, Side 2 30 0021157 Driver Frame Weldment (SC-25) 1 5 0020625 Slide Channel Assy. 2 0021225 Driver Frame Weldment Special 6 0502772 Panel, Cover 2 (SC-25-9300240) 1 7 210K12 Adjustable Leg Kit 31 0021196 Guide Rod Weldment (SC-25) 1
(Incl. Qty. 4 legs and #8 1 32 2100263 Thumb Screw, #10-32 x 1/2" 8 210K10 Foot, Rubber (Qty. 4) 1 (SC-25) 2 9 0502768 Frame, RH 1 33 218P113 Fastener, Ratchet, Black 1
10 0400282 Insulation, Heater 2 34 310P140 Washer, Flat, #10 1 11 0502773 Retainer, Insulation 6 35 310P162 Screw, #10-24 x 3/8" 1 12 403K10 Thermostat Kit, 250°F (Incl. 1 36 308P103 Screw, #8-32 x 1/4" 1
403K28 Thermostat Kit, 200°C (Incl. 1 37 306P104 Screw, #6-32 x 1/4" 1
403K15 Thermostat Kit, 400°F (Incl. 1 38 306P123 Screw, #6-32 x 7/8" 1
13 4010137 Rocker Switch, Power On/ Off 2 39 040P147 Bushing, Short, 7/8" 1 14 2100130 Knob, Thermostat, 0-250°F 1 40 308P124 Screw, #8-32 x 1/4" 1
2100233 Knob, Thermostat, 0-200°C 1 41 308P143 Nut, KEPS, #6-32 1
2100232 Knob, Thermostat, 0-400°F 1 42 0020625 Slide Channel Assy. 2
15 4060229 Indicator Light 2 43 0800286 Shaft, Crossover 1 16 0502769 Support, Center 1 44 2100129 Roller, Drive 2 17 0502770 Panel, Bottom 1 45 05K1705 Motor Arm w/Setscrew 1 18 1000915 Label, Control Panel, RH 1 46 080K217 Driver Arm Kit 1 19 0502771 Tray, Grease 1 47 05K1706 Pivot Arm w/Setscrew 1 20 0502844 Bracket, Center 2 48 310P146 Nut, KEPS, #10-32 1 21 0700452 Power Cord, NEMA 6-20P Plug 1 49 0300101 Screw, Pivot Shoulder 2
0700453 Power Cord, CEE 7/7 Plug 1 50 040K108 Bushing/Bearing Kit 1
22 4060304 Terminal Block 1 51 325P166 Setscrew, 1/4-28 x 3/8" 2 23 040K25 Strain Relief Kit 1 52 4000157 Fan Blade 1 24 0502738 Bracket, Cord 1 * Only availab le in quantities of 10. 25 0502843 Fascia, Platen 2
No.
13
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14 P/N 1010598 Rev. B 7/99
REPLACEMENT PARTS (continued)
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Item Part Description Qty.
Item Part Description Qty.
15
SAUSAGE CORRAL
No.
1 0020983 Driver Frame Weldment,
0021064 Driver Frame Weldment,
2 0100195 Platen, Split Grill 2 3 4000153 Drive Motor, (Incl. #19) 1
4000162 Drive Motor w/o Fan Blade 1 4 0020982 Housing, Side 2 5 0020625 Slide Channel Assy. 2 6 0502772 Panel, Cover 2 7 210K122 Adjustable Leg Kit
8 210K108 Foot, Rubber (Qty. 4) 1 9 0502730 Angle Bracket, Slide 2
10 0400281 Insulation, Heater 1 11 0502735 Retainer, Insulation 3 12 403K108 Thermostat Kit, 250°F (Incl. #14) 1
403K287 Thermostat Kit, 200°C (Incl. #14) 1
403K159 Thermostat Kit, 400°F (Incl. #14) 1
13 4010137 Rocker Switch, Power On/Off 2 14 2100130 Knob, Thermostat, 0-250°F 1
2100233 Knob, Thermostat, 0-200°C 1
2100232 Knob, Thermostat, 0-400°F 1
15 4060229 Indicator Light 2 16 0502730 Panel, Front 1 17 0502734 Panel, Bottom 1 18 0502731 Control Panel 1
P/N 1010598 Rev. B 7/99
10 Spaces 1
9 Spaces 1
(Incl. Qty. 4 legs and #8 1
SC-40
No.
19 4000157 Fan Blade 1 20 0700452 Power Cord, NEMA 6-20P Plug 1
0700453 Power Cord, CEE 7/7 Plug 1 21 4060304 Terminal Block 1 22 040K251 Strain Relief Kit 1 23 0502738 Bracket, Cord 1 24 1000914 Label, Control Panel 1 25 218P113* Fastener, Ratchet, Black 1 26 310P140* Washer, Flat, #10 1 27 310P162* Screw, #10-24 x 3/8" 1 28 308P103* Screw, #8-32 x 1/4" 1 29 306P104* Screw, #6-32 x 1/4" 1 30 306P123* Screw, #6-32 x 7/8" 1 31 040P147* Bushing, Short, 7/8" 1 32 308P124* Screw, #8-32 x 1/4" 1 33 308P143* Nut, KEPS, #6-32 1 34 0020625 Slide Channel Assy. 2 35 0800283 Shaft, Crossover 1 36 2100129 Roller, Drive 2 37 05K1705 Motor Arm w/Setscrew 1 38 080K217 Driver Arm Kit 1 39 05K1706 Pivot Arm w/Setscrew 1 40 310P146* Nut, KEPS, #10-32 1 41 0300101 Screw, Pivot Shoulder 2 42 040K108 Bushing/Bearing Kit 1 43 325P166* Setscrew, 1/4-28 x 3/8" 2
* Only available in quantities of 10.
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