Antunes HRT-5H User Manual

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HORIZONTAL RADIANT TOASTER

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A.J. Antunes & Co.

HCT-5H & HRT-5H

http://tiny.cc/ajaHCT-HRT

HRT-5H

MFG. NO. 9210852 & 9210853

Place this manual in the Toaster section

of your Equipment Manual.

Manufactured exclusively for

McDONALD’S®

ANTUNES

180 KEHOE BLVD.

CAROL STREAM, ILLINOIS 60188, U.S.A.

PHONE: +1-630-784-1000

TOLL FREE: +1-877-392-7854

FAX: +1-630-784-1650

www.antunes.com

TABLE OF CONTENTS

Owner Information .....................................................2

General ......................................................................2

Service/Technical Assistance ....................................2

Warranty Information .................................................2

Specifications .............................................................3

Electrical Specifications & Plug Configuration ..........3

Dimensions ................................................................3

Important Safety Information ....................................4

Installation ...................................................................5

Unpacking ..................................................................5

Location .....................................................................5

Operation .....................................................................6

Operating Instructions ...............................................6

Muffin/Bagel Mode .....................................................6

Language Selection ...................................................6

HRT-5H MUFFIN/BAGEL TOASTER

Programming ..............................................................7

Control Panel .............................................................7

Settings ......................................................................7

Purging Product from Toaster ....................................7

Factory Reset ............................................................7

Maintenance ................................................................8

Daily Cleaning ...........................................................8

Removing/Installing Conveyor Belt Chain .................9

Troubleshooting .......................................................10

Replacement Parts ...................................................13

Wiring Diagram .........................................................19

The Antunes Food Service Equipment Division of A.J. Antunes & Co. provides the following limited warranty to the original purchaser of all McDonald’s Equipment. All components are warranted against defects in the material and workmanship for a period of two (2) years from date of original installation.

If any part becomes defective during the period of this Warranty, Antunes Food Service will pay labor costs to an Authorized Service Agent to replace the part plus travel expenses.

WARRANTY EXCLUSIONS

• The cost of Installation.

• Equipment that has been damaged due to shipment. Purchaser should make damage claim directly upon carrier.

• Alteration, misuse, abuse.

• Improper storage or handling.

• Improper maintenance.

• Failure to follow proper Installation instructions, including electrical connection.

• Improper or unauthorized repairs.

• Scheduled Maintenance procedures as outlined in your MRC Card.

Antunes Food Service reserves the right to make changes in design or add improvements on any products. The right is always reserved to modify Equipment because of factors beyond our control and government regulation. Changes to Equipment do not constitute a warranty charge. This warranty is exclusive and is in lieu of all other warranties, expressed or implied, including any implied warranty of merchantability or fitness for a particular purpose, each of which is expressly disclaimed. The remedies described above are exclusive, and in no event shall A.J. Antunes & Co. or any of its Divisions be liable for special consequential or incidental damages for the breach or delay in the performance of this warranty.

P/N 1011257 Rev. C 01/16 McDonald’s

LIMITED WARRANTY

• This Warranty does not cover Consumable items. NOTE: The wire Conveyor

Belt Chain and the front/rear Heat Damper Curtains are consumable items that can be easily adjusted or replaced according to the Maintenance Section of this product’s Owner’s Manual.

• Water pressure problems or contamination problems such as foreign material in water lines or inside solenoid valves due to an incoming water source.

• Freight, foreign, excise, municipal or other sales or use taxes.

• Consequential damages such as loss of profit, loss of time, the cost of repairing or replacing other property which is damaged, or any other incidental damage of any kind.

This manual is for the exclusive use of licensees and employees of McDonald’s Systems, Inc..

HRT-5H MUFFIN/BAGEL TOASTER

OWNER INFORMATION

General

This manual provides the safety, installation, and operating procedures for this unit. Please read this manual prior to installing and operating the unit.

This unit is manufactured from the finest materials available and assembled to our strict quality standards. This unit has been tested at the factory to ensure dependable trouble-free operation.

Service/Technical Assistance

If you experience any problems with the installation or operation of your unit, contact Antunes Technical Service at +1-877-392-7854 (toll free).

Warranty Information

Please read the full text of the Limited Warranty in this manual.

If the unit arrives damaged, contact the carrier immediately and file a damage claim with them. Save all packing materials when filing a claim. Freight damage claims are the responsibility of the purchaser and are not covered under warranty.

The warranty does NOT extend to:

Fill in the information below and have it handy when calling your or assistance. The serial number is on the specification plate located on the rear of the unit.

Purchased From:

Date of Purchase:

Model No.:

Serial No.:

Mfg. No.:

Network ID Number:

Use only genuine Antunes replacement parts in this unit. Use of replacement parts other than those supplied by the manufacturer will void the warranty.

• Damages caused in shipment or damage as result of improper use.

• Installation of electrical service.

• Normal maintenance as outlined in this manual.

• Malfunction resulting from improper maintenance.

• Damage caused by abuse or careless handling.

• Damage from moisture into electrical components.

• Damage from tampering with, removal of, or changing any preset control or safety device.

IMPORTANT! Keep these instructions for future reference. If the unit changes ownership, be sure this manual accompanies the equipment.

P/N 1011257 Rev. C 01/16

McDonald’s

HRT-5H MUFFIN/BAGEL TOASTER

SPECIFICATIONS

Electrical Specifications & Plug Configuration

Model & Mfg. No

Volt Watts Hz.

Plug

Description

Plug

Conguration

HRT-5H

9210852

(Domestic)

HRT-5H

9210523

(Domestic)

Dimensions

208 4430-5250 60

208 5000 60

Pin & Sleeve Plug

30 Amps, 250 VAC

Power Cord Assy., 3 Ph,

Plug 1 PH Cord, 250V 30A

CAUTION

All electrical connections must be in accordance with local electrical codes and any other applicable codes.

(232 mm)

P/N 1011257 Rev. C 01/16 McDonald’s

29”

(736 mm)

34 3/16”

(868 mm)

9 1/8”

HRT-5H MUFFIN/BAGEL TOASTER

IMPORTANT SAFETY INFORMATION

In addition to the warnings and cautions in this manual, use the following guidelines for safe operation of the unit.

• Read all instructions before using equipment.

• For your safety, the equipment is furnished with a properly grounded cord connector. Do NOT attempt to defeat the grounded connector.

• Install or locate the equipment only for its intended use as described in this manual. Do NOT use corrosive chemicals in and/or on this equipment.

• Do NOT operate this equipment if it has a damaged cord or plug, if it is not working properly, or if it has been damaged or dropped.

• This equipment should be serviced by qualified personnel only. Contact Antunes Technical Service for adjustment or repair.

• Do NOT block or cover any openings on the unit.

• Do NOT immerse cord or plug in water.

• Keep cord away from heated surfaces.

• Do NOT allow cord to hang over edge of table or counter.

• Do NOT clean this appliance with a water jet.

The following warnings and cautions appear throughout this manual and should be carefully observed.

• Turn the unit off, wait for the cool-down procedure to complete its cycle, and disconnect the power cord before performing any service or maintenance on the unit.

NOTE: Turning off the power switch does NOT turn off all power to the unit. When the unit is plugged in and turned off, an LED light flashes to indicate that the power cord is plugged in.

• The equipment should be grounded according to local electrical codes to prevent the possibility of electrical shock. It requires a grounded receptacle with separate electrical lines, protected by fuses or circuit breaker of the proper rating.

• Bread may burn. Therefore toasters must not be used near or below curtains or other combustible walls and materials. Failure to maintain safe operating distances may cause discoloration or combustion.

WARNING To avoid possible personal injury and/or damage to the unit, all inspections, tests, and repair of electrical equipment should be performed by QUALIFIED SERVICE PERSONNEL. The unit MUST be completely shut down and unplugged before any internal servicing, except when electrical tests are required. Use extreme care during electrical circuit tests. Live circuits will be exposed.

CAUTION All electrical connections must be in accordance with local electrical codes and any other applicable codes.

CAUTION Bread may burn. Therefore toasters must not be used near or below curtains or other combustible walls and materials. Failure to maintain safe operating distances may cause discoloration or combustion.

CAUTION NEVER unplug the power cord while the unit is running! Use the proper shutdown procedure before unplugging the power cord.

WARNING

ELECTRICAL SHOCK HAZARD. FAILURE TO FOLLOW THE INSTRUCTIONS IN THIS MANUAL COULD RESULT IN SERIOUS INJURY OR DEATH.

• Electrical ground is required on this appliance.

• Do NOT modify the power supply cord plug. If it does not fit the outlet, have a proper outlet installed by a qualified electrician.

• Do NOT use an extension cord with this appliance.

• The toaster should be grounded according to local electrical codes to prevent the possibility of electrical shock. It requires a grounded receptacle with separate electrical lines, protected by fuses or circuit breaker of the proper rating.

• Check with a qualified electrician if you are unsure if the appliance is properly grounded.

P/N 1011257 Rev. C 01/16

McDonald’s

HRT-5H MUFFIN/BAGEL TOASTER

INSTALLATION

Unpacking

1. Open the large box. It contains:

• HRT-5H toaster

• Accessories box

2. Remove the accessories box from the large box.

3. With the help of another person, carefully remove the HRT-5H from the large box.

4. Remove all protective coverings from the unit.

5. Open the Accessories Box. It contains:

• Owner’s Manual

• Feeder

• Tray

• Tray Holder

6. Wipe the entire exterior of the toaster and the accessories mentioned above with a clean towel sprayed with a McDonald’s approved sanitizer. Allow to air dry.

NOTE: Handle accessories with care. If an accessory becomes bent or damaged, it may not attach to the unit correctly, which may affect normal operation.

Crumb Tray

Heat Damper

Curtain (Front)

Feeder

Heat Damper

Retainer (Rear)

Heat Damper

Curtain (Rear)

Tray Holder

Figure 1. HRT-5H Components

Heat

Damper

Retainer

(Front)

NOTE: If any parts are missing or damaged, contact Antunes Customer Service IMMEDIATELY at 1-877-392-7856 (toll free).

Location

When placing the toaster into service, pay attention to the following guidelines:

• Make sure power is off and the toaster is at room temperature.

• Do NOT block or cover any openings on the unit.

• Do NOT immerse cord or plug in water.

• Keep cord away from heated surfaces.

• Do NOT allow cord to hang over edge of table or counter.

1. Place the toaster in the required position designated by McDonald’s.

2. Attach the Bun Feeder, Crumb Tray, and Tray Holder, and Tray (Figure 1).

3. Plug the power cord into an appropriate power outlet. Refer to the specification plate for the proper voltage.

P/N 1011257 Rev. C 01/16 McDonald’s

HRT-5H MUFFIN/BAGEL TOASTER

OPERATION

Operating Instructions

NOTE: The toaster starts up in Muffin Mode.

Follow these steps to start the toaster:

1. Plug in the power cord. Press and release the Power Button to turn on. Wait for warm-up to complete (approximately 20 minutes).

NOTE: The HRT-5H has two Power Buttons: one on the Control Panel and one on the opposite side of the toaster. Both perform exactly the same.

2. When the unit reaches operating temperature, the control panel displays “Muffin Ready”.

3. Insert product into the designated area of the Feeder with the cut side facing UP. Toasted product drops into the Tray.

Muffin/Bagel Mode

To switch to Bagel Mode, press and release one of the Muffin/Bagel buttons on the unit. The toaster will display “Bagel Ready.” Press the Muffin/Bagel button again to switch back to Muffin Mode.

Language Selection

Follow these steps to set the language option for the toaster.

1. Plug in the power cord and turn the toaster on.

2. See Figure 3. Press and hold the MENU button for

five seconds.

3. Press the LEFT ARROW button until the display

shows “English”.

4. Press the OK button.

5. Use the LEFT and RIGHT ARROW buttons to

select your preferred language. The available languages appear in the following order:

• English

• Spanish

• French Canadian

6. Press the OK button to save the changes.

7. Return the toaster to service.

Control

Panel

Feeder

Tray Holder

Figure 2. HRT-5H

P/N 1011257 Rev. C 01/16

McDonald’s

HRT-5H MUFFIN/BAGEL TOASTER

PROGRAMMING

Control Panel

Access the Control Panel by facing the front of the unit and moving to the left side of the unit. The LEDs on the control panel light to signify when each item is operating. The Service LED lights and the corresponding LED blinks when the unit requires service. A message also appears on the display.

Settings

Follow the steps below to view and adjust the settings of the HRT-5H.

1. When the unit is plugged in, press and hold the

MENU button (Figure 3) for five seconds. The control panel displays “Heater A” The display shows the setpoint, operating current, and SSR Duty cycle.

NOTE: The unit does not have to be turned on in order to access the settings menu.

2. Use the LEFT and RIGHT arrow buttons (Figure

4) to scroll through the settings, which appear in the following order:

• Heater A

• Heater B

• Heater C

• Muffin Toast Color

• Bagel Toast Color

• Units (°F/°C)

• Buzzer (On/Off)

• Languages

• Service Messages

• Control Temperatures

• Motor (view only)

• Conveyor (view only)

• System Temperatures (view only)

3. To change a setting, press the OK button and then use the LEFT and RIGHT arrow buttons to adjust as needed. Press the OK button again to save the changes. See Figure 4.

Power Button Service LEDs IR LEDs

Display

Panel

Menu Button

Left (Back)

Button

Right (Forward)

Button

Figure 3. HRT-5H Control Panel

Factory Reset

To reset the unit to the factory default settings:

1. Turn the unit o󰀨

2. Press and hold the LEFT and RIGHT arrow but-

tons and turn the unit on.

3. The toaster displays “Factory Settings Restored” on the display.

NOTE: For ALL Units, this sets the display temperature to °F (Fahrenheit). Refer to the “Settings” section of this manual to change the display temperature to °C (Celsius).

NOTE: System Temperatures, Controls Temperatures, and Conveyor cannot be adjusted.

Light/Dark Adjustment

When the unit is turned on and ready, you can adjust the toast quality by pressing the LEFT and RIGHT arrow buttons on the control panel. After making an adjustment, test several products to verify they are toasting at the desired quality.

NOTE: This setting is maintained when the unit is powered off.

The table below describes the default settings for Heaters A, B, and C:

Value Default Setting

Heater A & B 65%*

Heater C 0 %*

Units °F

Buzzer ON

Muffin Toast Color 750*

Bagel Toast Color 500*

*Do NOT Adjust these settings.

P/N 1011257 Rev. C 01/16 McDonald’s

Purging Product from Toaster

To purge product from the toaster, press and hold the LEFT and RIGHT arrow buttons. This speeds up the conveyors to force product out of the front of the toaster.

NOTE: If at any time the unit displays an error message or if it fails to operate properly, contact the factory immediately for service.

HRT-5H MUFFIN/BAGEL TOASTER

MAINTENANCE

Daily Cleaning

1. Press and release the Power Button to turn the toaster off. The toaster enters a cool-down mode and automatically shuts down when complete.

NOTE: You do NOT need to wait for the cool down to complete.

NOTE: The Conveyor Belt Chain continues to turn during the cool-down period, allowing you to clean the entire Conveyor Belt Chain.

2. Put on neoprene gloves. Remove the Bun Feeder, Crumb Tray, and Tray Holder, and Tray (Figure 4).

3. Wash the Bun Feeder, Crumb Tray, Tray Holder, and Tray at the three-compartment sink. Allow to air dry.

4. Clean the outside surfaces of the toaster with a paper towel sprayed with an approved multisurface cleaner. Allow to air dry.

CLEANING AND SANITIZING THE BELTS (DAILY)

5. From the rear of the unit (Figure 5), inspect the Conveyor Belt Chain for any damage. Replace if needed.

Feeder

Top Cover

Crumb Tray

Tray Holder

Figure 4. HRT-5H Components

5. If the Conveyor Belt Chain is in good condition, spray a clean, sanitized towel with an approved multi-surface cleaner. Wipe the Conveyor Belt Chain for one revolution.

NOTE: You may need to wipe the Conveyor Belt Chain for more than one revolution.

6. Spray a clean, sanitized towel with an approved sanitizer. Wipe the Conveyor Belt Chain for one revolution.

7. Re-install the Bun Feeder, Crumb Tray, Tray Holder, and Tray.

9. Press and release the Power Button to turn the toaster on. Return to normal operation.

P/N 1011257 Rev. C 01/16

McDonald’s

MAINTENANCE (continued)

Removing/Installing Conveyor Belt Chain

The Conveyor Belt Chain is considered a consumable item which can be easily adjusted or replaced.

The diagram below provides the procedure for removing and installing links to the Conveyor Belt Chain. This diagram also provides the procedure for removing and replacing the entire Conveyor Belt Chain.

BELT STRAND

HRT-5H MUFFIN/BAGEL TOASTER

STEP #1

BELT SIDE "A"

BELT SIDE "B"

LINK

DIRECTION OF TRAVEL

BEFORE STARTING INSTALLATION:

- NOTE CORRECT DIRECTION OF TRAVEL (CLOSED END LOOPS FORWARD IN DIRECTION OF MOVEMENT)

- PULL OFF BOTH SIDE COVERS PUSH REAR BELT SHAFT FULLY FORWARD, WEDGE BLOCK INTO TENSIONER GAP OF "RH & "LH" SIDES TO HOLD REAR TENSIONER IN FULL COMPRESSION.

RECOMMENDED TOOLS:

- NEEDLE NOSE PLIERS

- SCREW DRIVER

- 6" WIRE W/HOOKED END

1 3 5 7

2 4 6

GRAB LINK END LOOP WITH NEEDLE NOSE PLIERS PASS END LOOP INSIDE BELT SIDE "B' OFFSET REPEAT ON ALL FOUR LINK END LOOPS

COMPLETED INSTALLATION

CLOSED END LOOPS

IN DIRECTION OF TRAVEL

STEP #2

STEP #3

P/N 1011257 Rev. C 01/16 McDonald’s

HRT-5H MUFFIN/BAGEL TOASTER

TROUBLESHOOTING

WARNING To avoid possible personal injury and/or damage to the unit, inspection, test and repair of electrical equipment should be performed by qualified service personnel. The unit should be unplugged when servicing, except when electrical tests are required. If the troubleshooting steps listed do not solve your machine problem, contact an Authorized Service Agency for further assistance or service.

Problem Possible Cause(s) Corrective Action

Display Reads “Hi-Limit Tripped”

Display Reads “Conveyor Stopped”

Display Reads “Motor Running Slow”

Display Reads “Motor Slow”

Display Reads “Motor Load”

Display Reads “Control Temperature Fail

Hi-Limit has tripped. Remove black cap & firmly press the green button.

Contact Antunes Technical Support at +1-877-3927854 for assistance

A Mechanical Obstruction has occurred which completely stalled the conveyor motor

Wire conveyor belt is too loose/sagging & getting jammed

Wire conveyor belt is broken/ damaged & jammed.

A Mechanical Obstruction has occurred that is slowing down the conveyor motor

Wire conveyor belt is too loose/sagging & getting jammed

Wire conveyor belt is broken/ damaged & jammed.

A Mechanical Obstruction has occurred that is slowing down the conveyor motor

Wire conveyor belt is too loose/sagging & getting jammed

Wire conveyor belt is broken/ damaged & jammed.

A Mechanical Obstruction has occurred that is slowing down the conveyor motor

Wire conveyor belt is too loose/sagging & getting jammed

Wire conveyor belt is broken/ damaged & jammed.

Toaster Electrical compartment is overheating due to Lack of airflow surrounding the toaster

Check the bottom wire conveyor belt & surrounding areas for any obstructions/jams. Call Antunes Technical Support at +1-877-392-7854 for assistance.

If sagging is noticeable, proceed & remove necessary links to shorten up the belt. Call Antunes Technical Support at +1-877-392-7854 for assistance.

Replace wire belt. Call Antunes Technical Support at +1-877-392-7854 for assistance.

Check the bottom wire conveyor surrounding areas for any obstructions/jams. Call Antunes Technical Support at +1-877-392-7854 for assistance.