Antunes HEBT-5V User Manual

BUN TOASTER

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A.J. Antunes & Co.

HEBT-5V

http://tiny.cc/ajaHEBT5V

HEBT-5V

MFG. NO. 9210840, 841, 842, 844, 845, 846, 847, & 848

Place this manual in the Toaster section

of your Equipment Manual.

Manufactured exclusively for

McDONALD’S®

ANTUNES

180 KEHOE BLVD.

CAROL STREAM, ILLINOIS 60188, U.S.A.

PHONE: +1-630-784-1000

TOLL FREE: +1-877-392-7854

FAX: +1-630-784-1650

www.antunes.com

TABLE OF CONTENTS

Owner Information .....................................................2

General ......................................................................2

Service/Technical Assistance ....................................2

Warranty Information .................................................2

Specifications .............................................................3

Electrical Specifications & Plug Configuration ..........3

Pass Through Time ...................................................3

Dimensions ................................................................3

Important Safety Information ....................................4

Installation ...................................................................5

Unpacking ..................................................................5

Location .....................................................................5

HEBT-5V BUN TOASTER

Angular Bun Feeder

shown not used

on all units.

Operation .....................................................................6

Language Selection ...................................................6

Operating Instructions ...............................................6

Club Platen OFF units (Mfg. # 9210844 & 9200847) 7

Programming ..............................................................8

Control Panel LEDs ...................................................8

Settings ......................................................................8

Adjusting Toast Quality ..............................................8

Factory Reset ............................................................8

Maintenance ................................................................9

Belt Inspection Information ........................................9

Troubleshooting .......................................................11

Replacement Parts ...................................................15

Wiring diagram .........................................................22

A.J. Antunes & Co. provides the following limited warranty to the original purchaser of all McDonald’s Equipment.

All components are warranted against defects in the material and workmanship for a period of two (2) years. If any part becomes inoperable during the period of this warranty, A.J. Antunes & Co. will pay labor costs to an Authorized Service Agent to replace the part plus travel expenses.

WARRANTY EXCLUSIONS

• The cost of installation.

• Equipment that has been damaged due to shipment. Purchaser should make damage claim directly upon carrier.

• Alteration, misuse, abuse.

• Improper storage or handling.

• Improper maintenance.

• Failure to follow proper installation instructions, including electrical connection.

A.J. Antunes & Co. reserves the right to make changes in design or add improvements on any products. The right is always reserved to modify Equipment because of factors beyond our control and government regulation. Changes to Equipment do not constitute a warranty charge. This warranty is exclusive and is in lieu of all other warranties, expressed or implied, including any implied warranty of merchantability or fitness for a particular purpose, each of which is expressly disclaimed. The remedies described above are exclusive, and in no event shall A.J. Antunes & Co. or any of its Divisions be liable for special consequential or incidental damages for the breach or delay in the performance of this warranty.

P/N 1011112 Rev. P 11/17 McDonald’s

LIMITED WARRANTY

• Improper or unauthorized repairs.

• Scheduled Maintenance procedures as outlined in your MRC Card.

• Consumables such as Grill Covers (Release Sheets), gaskets, Conveyor Belt Wraps, O-rings, removal of links, and light bulbs.

• Freight, foreign, excise, municipal, or other sales or use taxes.

• Consequential damages such as loss of profit, loss of time, the cost of repairing or replacing other property which is damaged, or any other incidental damage of any kind.

This manual is for the exclusive use of licensees and employees of McDonald’s Systems, Inc..

HEBT-5V BUN TOASTER

OWNER INFORMATION

General

This manual provides the safety, installation, and operating procedures for this unit. Please read this manual prior to installing and operating the unit.

This unit is manufactured from the finest materials available and assembled to our strict quality standards. This unit has been tested at the factory to ensure dependable trouble-free operation.

Service/Technical Assistance

If you experience any problems with the installation or operation of your unit, contact Antunes Technical Service at +1-877-392-7854 (toll free).

Warranty Information

Please read the full text of the Limited Warranty in this manual.

If the unit arrives damaged, contact the carrier immediately and file a damage claim with them. Save all packing materials when filing a claim. Freight damage claims are the responsibility of the purchaser and are not covered under warranty.

The warranty does NOT extend to:

Fill in the information below and have it handy when calling Antunes Technical Service for assistance. The serial number is on the specification plate located on the rear of the unit.

Purchased From:

Date of Purchase:

Model No.:

Serial No.:

Mfg. No.:

Network ID Number:

Use only genuine Antunes replacement parts in this unit. Use of replacement parts other than those supplied by the manufacturer will void the warranty.

• Damages caused in shipment or damage as result of improper use.

• Installation of electrical service.

• Normal maintenance as outlined in this manual.

• Malfunction resulting from improper maintenance.

• Damage caused by abuse or careless handling.

• Damage from moisture into electrical components.

• Damage from tampering with, removal of, or changing any preset control or safety device.

IMPORTANT! Keep these instructions for future reference. If the unit changes ownership, be sure this manual accompanies the equipment.

P/N 1011112 Rev. P 11/17

McDonald’s

SPECIFICATIONS

Electrical Specifications & Plug Configuration

Model & Mfg. No

HEBT-5V

9210840

(International)

Volt Watts Hz.

230 4600 50/60

HEBT-5V BUN TOASTER

Plug

Description

IEC-309 Pin & Sleeve,

32 Amp., 230 Volt

Plug

Conguration

HEBT-5V

9210841

(Australia)

HEBT-5V

9210842

(New Zealand)

HEBT-5V

9210844

(Europe -Club O󰀨)

HEBT-5V

9210845

(Japan)

HEBT-5V

9210846

(Domestic)

HEBT-5V

9210847

(Europe - Club O󰀨)

HEBT-5V

9210848

(Europe - Club on)

220-240 4430-5250 50/60

208 4600 50/60

208 4800 50/60

230 3600 50/60

Pass Through Time

For all HEBT-5V units the pass through time is 22 seconds (+/- 2 seconds).

Dimensions

35.37”

(898.4 mm)

Marechal 32 Amp.,

220-250 Volt

Marechal 32 Amp.,

220-250 Volt

IEC-309 Pin & Sleeve,

32 Amp., 230 Volt

L6-30P 30 Amp.,

250 Volt,

Straight Twist Lock

Pin & Sleeve Plug

30 Amps, 250 VAC

IEC-309 Pin & Sleeve,

16 Amp., 220-250 Volt

IEC-309 Pin & Sleeve,

16 Amp., 220-250 Volt

CAUTION

All electrical connections must be in accordance with local electrical codes and any other applicable codes.

Angular Bun Feeder

shown not used

on all units.

24.62”

(625 mm)

P/N 1011112 Rev. P 11/17 McDonald’s

32.61”

(828 mm)

15.55”

(394.9 mm)

HEBT-5V BUN TOASTER

IMPORTANT SAFETY INFORMATION

In addition to the warnings and cautions in this manual, use the following guidelines for safe operation of the unit.

• Read all instructions before using equipment.

• For your safety, the equipment is furnished with a properly grounded cord connector. Do NOT attempt to defeat the grounded connector.

• Install or locate the equipment only for its intended use as described in this manual. Do NOT use corrosive chemicals in and/or on this equipment.

• Do NOT operate this equipment if it has a damaged cord or plug, if it is not working properly, or if it has been damaged or dropped.

• This equipment should be serviced by qualified personnel only. Contact the nearest Authorized Service Agency for adjustment or repair.

• Do NOT block or cover any openings on the unit.

• Do NOT immerse cord or plug in water.

• Keep cord away from heated surfaces.

• Do NOT allow cord to hang over edge of table or counter.

• Do NOT clean this appliance with a water jet.

The following warnings and cautions appear throughout this manual and should be carefully observed.

• Turn the unit off, wait for the cool-down procedure to complete its cycle, and disconnect the power cord before performing any service or maintenance on the unit.

NOTE: Turning off the power switch does NOT turn off all power to the unit. When the unit is plugged in and turned off, an LED light flashes to indicate that the power cord is plugged in.

• The equipment should be grounded according to local electrical codes to prevent the possibility of electrical shock. It requires a grounded receptacle with separate electrical lines, protected by fuses or circuit breaker of the proper rating.

• Bread may burn. Therefore toasters must not be used near or below curtains or other combustible walls and materials. Failure to maintain safe operating distances may cause discoloration or combustion.

WARNING To avoid possible personal injury and/or damage to the unit, all inspections, tests, and repair of electrical equipment should be performed by QUALIFIED SERVICE PERSONNEL. The unit MUST be completely shut down and unplugged before any internal servicing, except when electrical tests are required. Use extreme care during electrical circuit tests. Live circuits will be exposed.

CAUTION All electrical connections must be in accordance with local electrical codes and any other applicable codes.

CAUTION Bread may burn. Therefore toasters must not be used near or below curtains or other combustible walls and materials. Failure to maintain safe operating distances may cause discoloration or combustion.

CAUTION NEVER unplug the power cord while the unit is running! Use the proper shutdown procedure before unplugging the power cord.

WARNING

ELECTRICAL SHOCK HAZARD. FAILURE TO FOLLOW THE INSTRUCTIONS IN THIS MANUAL COULD RESULT IN SERIOUS INJURY OR DEATH.

• Electrical ground is required on this appliance.

• Do NOT modify the power supply cord plug. If it does not fit the outlet, have a proper outlet installed by a qualified electrician.

• Do NOT use an extension cord with this appliance.

• The toaster should be grounded according to local electrical codes to prevent the possibility of electrical shock. It requires a grounded receptacle with separate electrical lines, protected by fuses or circuit breaker of the proper rating.

• Check with a qualified electrician if you are unsure if the appliance is properly grounded.

P/N 1011112 Rev. P 11/17

McDonald’s

INSTALLATION

HEBT-5V BUN TOASTER

Unpacking

1. Open the large box. It contains:

• HEBT-5V toaster

• Accessories box

2. Remove the accessories box from the large box.

3. With the help of another person, carefully remove the HEBT-5V from the large box.

4. Remove all protective coverings from the unit.

5. Open the Accessories Box. It contains:

• Owner’s Manual

• Angular Bun Feeder (some models)

• Bun Buffer Frame

• Club/Heel Separator

6. Wipe the entire exterior of the toaster and the accessories mentioned above with a clean towel sprayed with a McDonald’s approved sanitizer. Allow to air dry.

NOTE: Handle accessories with care. If an accessory becomes bent or damaged, it may not attach to the unit correctly, which may affect normal operation.

NOTE: Be sure to attach the Bun Feeder so the tabs are seated properly. Failure to attach the Bun Feeder properly could cause serious damage to the toaster.

3. Plug the power cord into an appropriate power outlet. Refer to the specification plate for the proper voltage.

NOTE: See “Angular Bun Feeder (Some Models” in the Operations section of this manual for information on using the supplementary Angular Bun Feeder (some models).

Rear Conveyor Cover

Angular Bun Feeder Some Models)

Bun Feeder

Control Panel

NOTE: If any parts are missing or damaged, contact Antunes Customer Service IMMEDIATELY at +1-877-392-7856 (toll free).

Location

When placing the toaster into service, pay attention to the following guidelines:

• Make sure power is off and the toaster is at room temperature.

• Do NOT block or cover any openings on the unit.

• Do NOT immerse cord or plug in water.

• Keep cord away from heated surfaces.

• Do NOT allow cord to hang over edge of table or counter.

1. Place the toaster in the required position designated by McDonald’s.

2. Attach the Bun Feeder, Angular Bun Feeder (if present), Bun Buffer Frame, and Crown\Heel Separator accessories (Figure 1.)

Compression Knob

Front Conveyor Cover

Figure 1. HEBT-5V Components

Club/Heel Separator

Bun Buffer Frame

(Belts not Shown)

P/N 1011112 Rev. P 11/17 McDonald’s

HEBT-5V BUN TOASTER

OPERATION

Language Selection

Follow these steps to set the language option for the HEBT-5V toaster.

1. Plug in the power cord and turn the toaster on.

2. See Figure 1. Press and hold the MENU button for

five seconds.

3. Press the LEFT ARROW button five times so that

the display shows “English”.

4. Press the OK button.

5. Use the LEFT and RIGHT ARROW buttons to

select your preferred language. The available languages appear in the following order:

• English

• Spanish

• French Canadian

• French

• German

• Portuguese

• Italian

• Swedish

• Russian

• Mandarin Chinese

• Japanese

6. Press the OK button to save the changes.

7. Return the toaster to service.

Operating Instructions

The HEBT-5V toasts Crowns, Heels, Clubs, and other products. Follow these steps to start the HEBT-5V:

1. Turn on the toaster and wait for warm-up to complete.

NOTE: The toaster fans turn on after the A, B, or C Platen temperature reaches 66° C (150° F).

2. Set the Compression Knob to 4 (recommended). If further adjustments are required see page 8 under Adjusting Toast Quality. Refer to the figure on page 8.

3. When the unit reaches operating temperature, the control panel displays “Ready”.

4. Insert product into the designated area of the Bun Feeder Assembly or Angular Bun Feeder (if present) with the cut side of the bun facing towards the front. Toasted product drops into the Bun Buffer.

NOTE: For all HEBT-5V units, the product passthrough time is 22 seconds (+/- 2 seconds).

ANGULAR BUN FEEDER (SOME MODELS)

The Angular Bun Feeder (not provided with some models) can be used to load buns during high volume times (Figure 2).

The Angular Bun Feeder can be used to load buns all from one side. Depending on the store setup, the Angular Bun Feeder may or may not be needed.

Angular

Bun Feeder

(some

models)

Bun Feeder

Display

Button

Figure 1. HEBT-5V Control Panel and Display

Figure 2. HEBT-5V Angular Bun Feeder

(some models)

P/N 1011112 Rev. P 11/17

McDonald’s

HEBT-5V BUN TOASTER

OPERATION (continued)

Club Platen OFF units (Mfg. # 9210844 &

9200847)

Units with Manufacturing Numbers 9210844 and

9210847 are shipped with the Club Platen o󰀨. Follow

these steps to turn the Club Platen on:

NOTE: This applies ONLY to units with manufacturing numbers 9210844 & 9210847. All other units are shipped with the Club Platen turned on.

1. With the toaster on, press and hold both the

LEFT and RIGHT arrow buttons for 5 seconds until “Factory Settings Restored” appears on the display (Figure 1).

NOTE: This sets the unit to display temperatures in degrees Celsius (°C).

2. The unit enters Cool Down mode.

3. Turn power switch o󰀨 and then back on again.

4. The Club Platen is now operational. Allow the unit to warm up before using.

5. If you want the unit to display temperatures in degrees Fahrenheit:

a. Press and hold the MENU button for ve

seconds (Figure 4). The control panel displays “A Platen.”

b. Scroll to “Units” with the LEFT or RIGHT ar-

row buttons. Press the OK button

c. Scroll to “°F” (Fahrenheit) with the LEFT or

RIGHT arrow buttons. Press the OK button.

NOTE: The “C Platen” remains active if the unit is reset to factory defaults at any time after performing these steps.

To turn the Club Platen Off:

NOTE: This applies only to units with manufacturing numbers 9210844 & 9210847.

1. Set the unit to display temperatures in degrees Fahrenheit (steps 1a and 1b). Press and hold the

MENU button for ve seconds (Figure 4). The

control panel displays “A Platen.”

a. Scroll to “Units” with the LEFT or RIGHT arrow

buttons. Press the OK button.

b. Scroll to “°F” (Fahrenheit) with the LEFT or

RIGHT arrow buttons. Press the OK button.

2. Scroll to “C Platen” with the LEFT or RIGHT arrow buttons. Press the OK button.

3. Change the “C Platen” value to 0 °F (Fahrenheit) using the LEFT arrow button. Press the OK button.

4. To set the display back to degrees Celsius, scroll to “Units,” press the OK button, then scroll to “°C” (Celsius) and Press the OK button.

Arrow

Buttons

P/N 1011112 Rev. P 11/17 McDonald’s

Figure 3. HEBT-5V Control Panel and Display

Button

Figure 4. HEBT-5V Control Panel

Arrow

Buttons

HEBT-5V BUN TOASTER

PROGRAMMING

Control Panel LEDs

The LEDs on the control panel light to signify when each item is operating. The Service LED lights and the corresponding LED (Motor, A Platen, B Platen, C Platen) blinks when the

unit requires service. A message also appears on the display.

Settings

Follow these steps to view and adjust toaster settings:

1. When the unit is plugged in, press and hold the MENU

button (Figure 4) for five seconds. The control panel displays “A Platen.” The display scrolls to show the actual temperature, SSR Duty cycle, and the setpoint. Example: A Platen: 271°C 35% 271°C

NOTE: The unit does not have to be turned on in order to access the settings menu.

2. Use the LEFT and RIGHT arrow buttons (Figure 4) to

scroll through the settings, which appear in the following order:

3. To change a setting, press the OK button and then use

the LEFT and RIGHT arrow buttons to adjust as needed. Press the OK button again to save the changes. See Figure 4.

NOTE: The S/N (Serial Number), Elapsed Time, and

Control Temperature can not be adjusted.

Factory Reset

To reset the unit to the factory default settings, press and hold the LEFT and RIGHT arrow buttons for 5 seconds until “Factory Settings Restored” appears on the display.

NOTE: For ALL Units, this sets the display temperature to °C (Celsius). Refer to the “Settings” section of this manual to change the display temperature to °F (Fahrenheit).

NOTE: For units with Mfg. No. 9210844, this turns the Club Platen on. To turn the Club Platen off, refer to the section titled “Club Platen OFF units with Mfg. No. 9210844 & 9210847” for information.

When the unit is turned on and ready, you can adjust the toast quality by pressing the LEFT and RIGHT arrow buttons on the control panel. After making an adjustment, test several products to verify they are toasting at the desired quality.

NOTE: This setting is maintained when the unit is powered off. If at any time the unit displays an error message or if it fails to operate properly, contact Antunes Technical Service immediately for service.

• A Platen

• B Platen

• C Platen

• Units (°C/°F)

• Buzzer (Soft, Loud, Mute)

• Display Languages

• Serial Number

• Service Messages

• ET (Elapsed Time)

• Controls Temperature

• Motor

Adjusting Toast Quality

There are variations in bun products Worldwide that are used on the HEBT toaster such as moisture content, bun formulations, age, tolerances etc. The HEBT was designed to compensate for bun variations by allowing user to adjust the compression, light/dark (speed) & temperatures settings in order to achieve a Gold Standard toasted product.

1. LIGHT DARK ADJUSTMENT: Adjust the light dark setting with the LEFT or RIGHT arrow buttons. The default light/dark setting on the HEBT from the factory is 0 but can be adjusted from Lighter 0-10 to Darker 0-10. Light 10 is the lightest setting and dark 10 is the darkest. Each increase in “lighter” value will decrease the pass through time and each increase in “darker” value with increase the pass through time.

2. TEMPERATURE ADJUSTMENT: Adjust the set point tem- perature on the platens in the program menu. The default temperature settings on the HEBT are A Platen: 271°C (520°F) B Platen: 271°C (520°F) C Platen: 254°C (490°F). The temperatures can be increased to +/- 50°F (10°C) if needed to achieve an acceptable toast quality.

3. COMPRESSION ADJUSTMENT: Adjust the compression knob on the left side of the unit. The default compression setting on the HEBT is 4 but is adjustable from 1-7. It is acceptable to adjust the compression from 1-7 as needed to achieve the desired toast quality and bun compression.

4. MOTOR SPEED ADJUSTMENT: The recommended Motor setting value is 3300 which equals 22 seconds (+/- 2 seconds). With the unit plugged in, press and hold the ‘Menu’ button until the unit displays ‘A Platen’. Press the LEFT arrow button. The display will show ‘Motor’ values. Press the OK button and the display will show the current motor setting. The default value is 4100. Use the LEFT arrow to change the motor setting to 3300. Once the motor is set to 3300, press OK to save the setting. Run a test bun through the toaster and use a stop watch to validate that the pass through time is 22 second ±2 seconds. If the bun takes longer than 24 seconds or less than 20 seconds to pass through the toaster then make the necessary adjustments to motor setting as described above to get within range.

P/N 1011112 Rev. P 11/17

McDonald’s

+ 16 hidden pages