Antunes HEBT-3V User Manual
BUN TOASTER
HEBT-3V
MFG. NO. 9210857 & 9210862
Place this manual in the Toaster section
of your Equipment Manual.
Manufactured exclusively for
McDONALD’S®
BY
A.J. ANTUNES & CO.
180 KEHOE BLVD.
CAROL STREAM, ILLINOIS 60188, U.S.A.
PHONE: 1-630-784-1000
TOLL FREE: 1-877-392-7854
FAX: 1-630-784-1650
www.ajantunes.com
TABLE OF CONTENTS
Owner Information .....................................................2
General ......................................................................2
Service/Technical Assistance ....................................2
Warranty Information .................................................2
Specifications .............................................................3
Electrical Specifications & Plug Configuration ..........3
Dimensions ................................................................3
Important Safety Information ....................................4
Installation ...................................................................5
Unpacking ..................................................................5
Location .....................................................................5
Operation .....................................................................6
Operating Instructions ...............................................6
User Mode .................................................................6
Manager Mode ..........................................................6
Safety Features .........................................................7
A.J. Antunes & Co.
Scan with mobile device or enter URL
for product and service information.
http://tiny.cc/ajaHEBT3V
HEBT-3V BUN TOASTER
HEBT-3V
Operation .....................................................................7
Maintenance ................................................................8
Daily Cleaning ...........................................................8
Replacing Belts (Quarterly) .....................................10
Cleaning the Top Cooling Fan and Electrical Housing
(Annually) ................................................................12
Cleaning the Rear Cooling Fan and Electrical Housing
(Annually) ................................................................12
Troubleshooting .......................................................13
Replacement Parts ...................................................16
Wiring Diagram .........................................................23
LIMITED WARRANTY
The Antunes Food Service Equipment Division of A.J. Antunes & Co. provides the following limited warranty to the original purchaser of all McDonald’s Equipment.
All components are warranted against defects in the material and workmanship for a period of two (2) years from date of original installation.
If any part becomes defective during the period of this Warranty, Antunes Food Service will pay labor costs to an Authorized Service Agent to replace the part plus
travel expenses.
WARRANTY EXCLUSIONS
• The cost of Installation.
• Equipment that has been damaged due to shipment. Purchaser should
make damage claim directly upon carrier.
• Alteration, misuse, abuse.
• Improper storage or handling.
• Improper maintenance.
• Failure to follow proper Installation instructions, including electrical
connection.
Antunes Food Service reserves the right to make changes in design or add improvements on any products. The right is always reserved to modify Equipment
because of factors beyond our control and government regulation. Changes to Equipment do not constitute a warranty charge.
This warranty is exclusive and is in lieu of all other warranties, expressed or implied, including any implied warranty of merchantability or fitness for a particular
purpose, each of which is expressly disclaimed. The remedies described above are exclusive, and in no event shall A.J. Antunes & Co. or any of its Divisions be
liable for special consequential or incidental damages for the breach or delay in the performance of this warranty.
This manual is for the exclusive use of licensees and employees of McDonald’s Systems, Inc..
© McDonald’s Corporation All Rights Reserved
P/N 1011314 Rev. E 10/16
• Improper or unauthorized repairs.
• Scheduled Maintenance procedures as outlined in your MRC Card.
• This Warranty does not cover Consumable items.
• Water pressure problems or contamination problems such as foreign material
in water lines or inside solenoid valves due to an incoming water source.
• Freight, foreign, excise, municipal or other sales or use taxes.
• Consequential damages such as loss of profit, loss of time, the cost of repairing or replacing other property which is damaged, or any other incidental
damage of any kind.
1
McDonald’s
HEBT-3V BUN TOASTER
OWNER INFORMATION
General
This manual provides the safety, installation, and
operating procedures for this unit. Please read this
manual prior to installing and operating the unit.
This unit is manufactured from the finest materials
available and assembled to Roundup’s strict quality
standards. This unit has been tested at the factory to
ensure dependable trouble-free operation.
Service/Technical Assistance
If you experience any problems with the installation or
operation of your unit, contact your Authorized Service
Agency.
Warranty Information
Please read the full text of the Limited Warranty in this
manual.
If the unit arrives damaged, contact the carrier immediately and file a damage claim with them. Save all
packing materials when filing a claim. Freight damage
claims are the responsibility of the purchaser and are
not covered under warranty.
The warranty does NOT extend to:
• Damages caused in shipment or damage as result
of improper use.
• Installation of electrical service.
• Normal maintenance as outlined in this manual.
• Malfunction resulting from improper maintenance.
• Damage caused by abuse or careless handling.
• Damage from moisture into electrical components.
• Damage from tampering with, removal of, or
changing any preset control or safety device.
Fill in the information below and have it handy when
calling your Authorized Service Agency for assistance.
The serial number is on the specification plate located
on the rear of the unit.
Purchased From:
Date of Purchase:
Model No.:
Serial No.:
Mfg. No.:
Network ID Number:
Refer to the service agency directory packaged with
your manual and fill in the information below:
Authorized Service Agency
Name:
Phone No.:
Address:
Use only genuine Roundup replacement parts in this
unit. Use of replacement parts other than those supplied by the manufacturer will void the warranty. Your
Authorized Service Agency has been factory trained
and has a complete supply of parts for this toaster.
You may also contact the factory at 1-877-392-7854
(North America only), or 630-784-1000 if you have
trouble locating your local Authorized Service Agency.
IMPORTANT! Keep these instructions for future reference. If the unit
changes ownership, be sure this manual accompanies the equipment.
2
P/N 1011314 Rev. E 10/16
McDonald’s
SPECIFICATIONS
24 5/8”
(625 mm)
25 1/4”
(641 mm)
14 9/16”
(370 mm)
Electrical Specifications & Plug Configuration
Model &
Mfg. No
HEBT-3V
9210857
(China only)
9210862
International
Dimensions
Volt Watts Hz.
220-240 3300 50/60
HEBT-3V BUN TOASTER
Plug
Description
IEC-309 Pin & Sleeve,
16 Amp., 230 Volt
Plug
Conguration
P/N 1011314 Rev. E 10/16
McDonald’s
CAUTION
All electrical connections must be in accordance with
local electrical codes and any other applicable codes.
3
HEBT-3V BUN TOASTER
IMPORTANT SAFETY INFORMATION
In addition to the warnings and cautions in this manual,
use the following guidelines for safe operation of the
unit.
• Read all instructions before using equipment.
• For your safety, the equipment is furnished with
a properly grounded cord connector. Do NOT
attempt to defeat the grounded connector.
• Install or locate the equipment only for its intended use as described in this manual. Do NOT use
corrosive chemicals in and/or on this equipment.
• Do NOT operate this equipment if it has a
damaged cord or plug, if it is not working properly,
or if it has been damaged or dropped.
• This equipment should be serviced by qualified
personnel only. Contact the nearest Authorized
Service Agency for adjustment or repair.
• Do NOT block or cover any openings on the unit.
• Do NOT immerse cord or plug in water.
• Keep cord away from heated surfaces.
• Do NOT allow cord to hang over edge of table or
counter.
• Do NOT clean this appliance with a water jet.
The following warnings and cautions appear throughout
this manual and should be carefully observed.
• Turn the unit off, wait for the cool-down procedure
to complete its cycle, and disconnect the power
cord before performing any service or maintenance on the unit.
NOTE: Turning off the power switch does NOT turn
off all power to the unit. When the unit is plugged
in and turned off, an LED light flashes to indicate
that the power cord is plugged in.
• The procedures in this chapter may include
the use of chemical products. These chemical
products will be highlighted with bold face letters followed by the abbreviated HCS (Hazard
Communication Standard). See Hazard
Communication Standard manual for the appropriated Material Safety Data Sheets (MSDS).
• The equipment should be grounded according to
local electrical codes to prevent the possibility of
electrical shock. It requires a grounded receptacle with separate electrical lines, protected by
fuses or circuit breaker of the proper rating.
• Bread may burn. Therefore toasters must not be
used near or below curtains or other combustible
walls and materials. Failure to maintain safe
operating distances may cause discoloration or
combustion.
WARNING
To avoid possible personal injury and/or damage to the unit, all inspections, tests, and repair
of electrical equipment should be performed by
QUALIFIED SERVICE PERSONNEL. The unit MUST
be completely shut down and unplugged before
any internal servicing, except when electrical
tests are required. Use extreme care during electrical circuit tests. Live circuits will be exposed.
CAUTION
All electrical connections must be in accordance
with local electrical codes and any other applicable codes.
CAUTION
Bread may burn. Therefore toasters must not be
used near or below curtains or other combustible
walls and materials. Failure to maintain safe operating distances may cause discoloration or combustion.
CAUTION
NEVER unplug the power cord while the unit is
running! Use the proper shutdown procedure
before unplugging the power cord.
WARNING
ELECTRICAL SHOCK HAZARD. FAILURE TO
FOLLOW THE INSTRUCTIONS IN THIS MANUAL
COULD RESULT IN SERIOUS INJURY OR DEATH.
• Electrical ground is required on this appliance.
• Do NOT modify the power supply cord plug. If
it does not fit the outlet, have a proper outlet
installed by a qualified electrician.
• Do NOT use an extension cord with this appliance.
• The toaster should be grounded according to local
electrical codes to prevent the possibility of electrical shock. It requires a grounded receptacle with
separate electrical lines, protected by fuses or circuit breaker of the proper rating.
• Check with a qualified electrician if you are unsure
if the appliance is properly grounded.
4
P/N 1011314 Rev. E 10/16
McDonald’s
INSTALLATION
HEBT-3V BUN TOASTER
Unpacking
1. Open the large box. It contains:
• HEBT-3V toaster
• Accessories box
2. Remove the accessories box from the large box.
3. With the help of another person, carefully remove
the HEBT-3V from the large box.
4. Remove all protective coverings from the unit.
5. Open the Accessories Box. It contains:
• Owner’s Manual
• Bun Buffer Frame
6. Wipe the entire exterior of the toaster and the
accessories mentioned above with a clean towel
sprayed with a McDonald’s approved sanitizer.
Allow to air dry.
NOTE: Handle accessories with care. If an accessory becomes bent or damaged, it may not attach to
the unit correctly, which may affect normal operation.
NOTE: If any parts are missing or damaged, contact A.J. Antunes Technical Service IMMEDIATELY
at 1-877-392-7854 (North America only), or
630-784-1000.
Rear
Conveyor
Cover
Compression
Knob
Bun Feeder
Control
Panel
(Side of unit)
Bun Buffer
Frame
Front Conveyor
Cover and Feeder
Assembly
Figure 1. HEBT-3V Components
Location
When placing the toaster into service, pay attention to
the following guidelines:
• Make sure power is off and the toaster is at room
temperature.
• Do NOT block or cover any openings on the unit.
• Do NOT immerse cord or plug in water.
• Keep cord away from heated surfaces.
• Do NOT allow cord to hang over edge of table or
counter.
1. Place the toaster in the required position designated by McDonald’s.
2. Attach the Bun Feeder, Bun Buffer Frame, and
Crown\Heel Separator accessories (Figure 1.)
3. Plug the power cord into an appropriate power
outlet. Refer to the specification plate for
the proper voltage.
P/N 1011314 Rev. E 10/16
McDonald’s
5
HEBT-3V BUN TOASTER
OPERATION
Operating Instructions
The HEBT-3V toasts Crowns, Heels, Clubs, and other
products. Follow these steps to start the HEBT-3V:
1. Turn on the toaster and wait for warm-up to complete.
2. Set the Compression Knob to 4 (recommended).
If further adjustments are required see page 8
under Adjusting Toast Quality. Refer to the figure
on page 7.
3. When the unit reaches operating temperature, the
control panel displays USE.
4. Insert product into the designated area of the Bun
Feeder Assembly with the cut side of the bun facing towards the front. Toasted product drops into
the Bun Buffer.
User Mode
User Mode allows an operator to view the toaster settings but does not permit any adjustments.
1. Press and hold the PROGRAM button for 5 sec-
onds. After 5 seconds, the display will show the
actual temperature of the Rear Platen.
2. Press the LIGHTER button to toggle between
the setpoint and actual temperature of the Rear
Platen Heater.
3. Press the PROGRAM button to proceed to the
Front Platen Heater menu. The display shows the
actual temperature of the Front Platen.
4. Press the LIGHTER button to toggle between
the setpoint and actual temperature of the Front
Platen.
5. Press the PROGRAM button to proceed to the
Motor Menu. The display shows the actual speed
of the motor.
6. Press the LIGHTER button to toggle between the
setpoint and actual speed of the Motor.
NOTE: The unit will exit User Mode after 5 seconds
of keypad inactivity.
Figure 2. HEBT-3V Control Panel and Display
Manager Mode
Manager Mode allows an operator to view and adjust
the following settings:
• Platen A Temperature
• Platen B Temperature
• Motor Speed
• Temperature Units (Celsius or Fahrenheit)
• Current Selection: 208 or 240 volts
Manager Mode also allows an operator to view (but
not adjust) the Ambient Temperature of the Control
Compartment as well as the number of days of operation.
1. Turn the unit off.
2. Turn the power on while holding the PROGRAM
button. Hold the button for 5 seconds until the display shows “EnA.” Release the button.
3. To adjust the Platen Setpoint Temperature, press
the LIGHTER or DARKER buttons to reach the
desired temperature.
NOTE: The recommended temperature setting for
the Rear Platen is 271° C (520° F).
6
P/N 1011314 Rev. E 10/16
McDonald’s
OPERATION
HEBT-3V BUN TOASTER
4. Press the PROGRAM button to proceed to the
Front Heater Setpoint Temperature.
5. To adjust the Front Heater Setpoint Temperature,
press the LIGHTER or DARKER buttons to reach
the desired temperature.
NOTE: The recommended temperature setting for
the front Platen is 271° C (520° F).
6. Press the PROGRAM button to procedure to the
Motor Speed Setpoint.
7. Adjust the Motor Speed Setpoint by pressing
the LIGHTER or DARKER buttons to reach the
desired speed.
NOTE: The Motor Speed is adjustable from 1-100.
The recommended setting is 66. Setting 66 = 22
second pass through. Setting 75 = 17 second pass
through.
8. Press the PROGRAM button to proceed to the
Temperature Units.
9. To change the Temperatures units from
Fahrenheit or Celsius, press the LIGHTER or
DARKER buttons.
10. Press the PROGRAM button to proceed
to the Ambient Temperature of the Control
Compartment.
NOTE: No changes can be made to the Ambient
Temperature of the Control Compartment.
Temperatures under 150° F (66° C) are acceptable.
Safety Features
HI-LIMIT CONTROL
A Hi-Limit Control turns off electrical power to the heaters and control circuits if the unit overheats. To reset
the control:
1. Allow 10 - 15 minutes for the unit to cool.
2. Locate the two Hi-Limit Controls on the rear of the
unit. Remove the two black protective caps.
3. Press and release both buttons. Reinstall the protective caps.
NOTE: If the Hi-Limit Controls require continuous
resetting, contact your Authorized Service Agency.
Purging buns from Toaster
If buns get stuck in the toaster, press and hold both
the UP and DOWN arrow buttons to increase the belt
speed until the buns are purged from the toaster.
11. Press and hold the PROGRAM button to save
any changes.
NOTE: The unit exits Manager Mode after 30 seconds of keypad inactivity.
There are variations in bun products Worldwide that are
used on the A.J Antunes HEBT toaster such as moisture content, bun formulations, age, tolerances etc. The
HEBT was designed to compensate for bun variations
by allowing user to adjust the compression, light/dark
(speed) & temperatures settings in order to achieve a
Gold Standard toasted product.
1. LIGHT DARK ADJUSTMENT: Adjust the light dark
setting with the ▲ or ▼ buttons. The default light/dark
setting on the HEBT from the factory is 0 but can be
adjusted from Lighter 0-10 to Darker 0-10 Light 10 is
the lightest setting and dark 10 is the darkest. Each
increase in “lighter” value will increase the pass through
time and each increase in “darker” value with decrease
the pass through time.
P/N 1011314 Rev. E 10/16
McDonald’s
2. TEMPERATURE ADJUSTMENT: Adjust the set point
temperature on the platens in the program menu. The
default temperature settings on the HEBT are A Platen:
271°C (520°F) and B Platen: 271°C (520° F) . The temperatures can be increased to +/- 50°F (10°C) if needed
to achieve an acceptable toast quality.
3. COMPRESSION ADJUSTMENT: Adjust the compres-
sion knob on the left side of the unit. The default compression setting on the HEBT is 4 but is adjustable from
1-7. It is acceptable to adjust the compression from 1-7
as needed to achieve the desired toast quality and bun
compression.
7
HEBT-3V BUN TOASTER
MAINTENANCE
Daily Cleaning
1. Turn the toaster’s power switch to the off position.
The toaster enters a cool-down mode and will
automatically shut down when complete.
NOTE: You do NOT need to wait for the cool down
to complete.
2. Remove the bun feeder and bun stop with heat
resistant gloves (Figure 4 next page).
3. Remove the front and rear conveyor covers with
heat resistant gloves.
4. Inspect and clean the front belt. Note that the
front belt has white edges. Inspect the front belt
for any tears, rips, holes, or damage to the belt
wrap snaps. Replace any damaged belt wrap as
needed. Refer to PM Card number PR 68 Q1 for
belt replacement instructions. The images on this
page are for reference to show examples of front
and rear belts with tears, rips, holes, damage,
and missing snaps.
5. If the front belt is in good condition, spray a
clean, sanitizer-soaked towel with Sink Detergent
solution. For heavily soiled belts, use Heavy Duty
Degreaser instead. Wipe the front belt clean.
Rinse the front belt with a separate clean, sanitizer-soaked towel. Allow to air dry.
NOTE: The belt rollers continue to turn during cooldown mode. To prevent damage during cleaning,
only clean the belt when it is in front of the backing
plate. The backing plate will provide support when
pressure is applied with a towel.
Repeat this step several times if there is heavy
carbon buildup on the conveyor belt.
6. Inspect and clean the rear belts. Note that the
rear belt is black with black edges. Inspect the
rear belts for any tears, rips, holes, or damage
to the belt wrap snaps. Replace any damaged
belt wrap as needed. Refer to PM Card number
PR 68 Q1 for belt replacement instructions. The
images on this page are for reference to show
examples of front and rear belts with tears, rips,
holes, damage, and missing snaps.
7. If the rear belt is in good condition, spray a
clean, sanitizer-soaked towel with Sink Detergent
Solution. For heavily soiled belts, use Heavy
Duty Degreaser instead. Wipe the rear belt clean.
Rinse the rear belt with a separate clean, sanitizer-soaked towel. Allow to air dry.
Figure 3. Examples of Damaged Belts
8
P/N 1011314 Rev. E 10/16
McDonald’s
Loading...