Amana Menumaster MOC24OS Manuel de service

Service Manual
Commercial Microwave Oven
MOC24 P2004801M AOC24 P2004802M OC24BK P2004803M MOC24RB P2004804M MOC24B P2004817M OC24BKB P2004818M OC24BKSA P2004819M MOC24TR P2004842M
MOC24LH P2004843M
September 2019 16400043
©ACP,Inc.
TABLE OF CONTENTS
IMPORTANT INFORMATION .................................................................................................... 1
IMPORTANT SAFETY INFORMATION .................................................................................. 2-5
Oven Specifications .............................................................................................................. 6
Oven Construction ........................................................................................................... 7-11
Oven Performance Test ................................................................................................................... 12
Component Test Procedures .......................................................................................... 13-16
Troubleshooting Chart .................................................................................................... 17-18
Service Test Mode ................................................................ ................................ .............. 19
Schematics & Diagrams……………………………………………………………………….20-24
Quick Start Reference Guide (Programming & User Options)…………………………….25-26
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1
IMPORTANT INFORMATION
Important Notices for Servicers and Consumers
ACP will not be responsible for personal injury or property damage from improper service procedures. Pride and workmanship go into every product to provide our customers with quality products. It is possible, however, that during its lifetime a product may require service. Products should be serviced only by a qualified service technician who is familiar with the safety procedures required in the repair and who is equipped with the proper tools, parts, testing instruments and the appropriate service information.
IT IS THE TECHNICIANS RESPONSIBLITY TO REVIEW ALL
APPROPRIATE SERVICE INFORMATION BEFORE BEGINNING REPAIRS.
To locate an authorized servicer please contact:
ComServ Support Center
Web Site WW.ACPSOLUTIONS.COM
.
E-Mail commercialservice@acpsolutions.com
Recognize Safety Symbols, Words, and Labels
DANGER Immediate hazards which WILL result in severe persona linjury or death.
WARNING Hazards or unsafe practices which COULD result in severe personal injury or death.
CAUTION
Hazards or unsafe practices which
COULD
result in personal injury, product or property
damage.
electrical shock.
!
!
2
Important Safety Information
!
WARNING
Read the following information to avoid possible exposure to microwave radiation: The basic design of the Microwave Oven makes it an inherently safe device to both use and service.
However, there are some precautions which should be followed when servicing the microwave to maintain this safety. These are as follows:
1.
Always operate the unit from an adequately
grounded outlet. Do not operate on a two-wire extension cord.
2.
Before servicing the unit (if unit is operable) perform
the microwave leakage test.
3.
The oven should never be operated if the door does
not fit properly against the seal, the hinges or hinge bearings are damaged or broken; the choke is damaged, (pieces missing, etc.); or any other visible damage can be noted. Check the choke area to ensure that this area is clean and free of all foreign matter.
4.
If the oven operates with the door open and
produces microwave energy, take the following steps: A.
Tell the user not to operate the oven.
B.
Contact ACP ComServ
immediately.
5.
Always have the oven disconnected when the outer
case is removed except when making the "live" tests called for in the Service Manual. Do not reach into the equipment area while the unit is energized. Make all connections for the test and check them for tightness before plugging the cord into the outlet.
6.
Always ground the capacitors on the magnetron
filter box with an insulated-handle screwdriver before working in the high voltage area of the equipment compartment. Some types of failures will leave a charge in these capacitors and the discharge could cause a reflex action which could make you injure yourself.
7.
Always remember that in the area of the
transformer there is HIGH VOLTAGE. When the unit is operating keep this area clear and free of anything which could possibly cause an arc or ground, etc.
8.
Do not for any reason defeat the interlock
switches there is not valid reason for this action at any time; nor will it be condoned by ACP.
9.
IMPORTANT: Before returning a unit to a
customer, be sure to check for proper switch interlock action.
10.
The Microwave Oven should never be
operated with any components removed and/or bypassed or when any of the safety interlocks are found to be defective, or when any of the seal surfaces are defective, missing, or damaged.
11.
All microwave ovens meet all requirements
of the radiation control for Health and Safety Act of
1968. Due to measurement uncertainties, the maximum leakage for the field will be 4mw/cm2.
12.
To ensure that the unit does not emit excessive
microwave leakage and to meet the Department of Health and Human Services guidelines, check the oven for microwave leakage using amicrowave oven leakage meter that complies with US Government CDRH / FDA / DHHS requirements and or any other local government requirements. The maximum leakage level allowed by ACP
is 4mw/cm 2.
13.
If servicer encounters an emission reading over
4mw/cm2, the servicer is to cease repair and contact the ACP ComServ Department immediately for further direction. ACP will contact the proper Government Agency upon verification of the test results.
3
Recognize this symbol as a SAFETY message
!
WARNING
When using electrical equipment, basic safety precautions should be followed to reduce the risk of burns, electrical shock, fire, or injury to persons including the following.
1. READ all instructions before using equipment.
2. READ AND FOLLOW the specific “PRECAUTIONS TO AVOID POSSIBLE EXPOSURE TO EXCESSIVE MICROWAVE ENERGY” on this page.
3. This equipment MUST BE GROUNDED. Connect only to properly GROUNDED outlet. See GROUNDING / EARTHING INSTRUCTIONS” on page 5.
4. Install or locate this equipment ONLY in accordance with the installation instructions in this manual.
5. Some products such as whole eggs and sealed containersfor example, closed glass jarsare able to explode and SHOULD NOT be HEATED in this oven.
6. Use this equipment ONLY for its intended use as described in this manual. Do not use corrosive chemicals or vapors in this equipment. This type of oven is specifically designed to heat, cook, or dry food. It is not designed for industrial or laboratory use.
7. As with any equipment, CLOSE SUPERVISION is necessary when used by CHILDREN.
8. See door cleaning instructions on page A-4 of this owners manual.
9. DO NOT heat baby bottles in oven.
10. Baby food jars shall be open when heated and contents stirred or shaken before consumption, in order to avoid burns.
11 DO NOT operate this equipment if it has a
damaged cord or plug, if it is not working properly, or if it has been damaged or dropped.
12. This equipment, including power cord, must be serviced ONLY by qualified service personnel. Special tools are required to service equipment. Contact nearest authorized service facility for examination, repair, or adjustment.
13. DO NOT cover or block louvers or other openings on equipment.
14. DO NOT store this equipment outdoors. DO NOT use this product near water – for example, near a kitchen sink, in a wet basement, a swimming pool, or a similar location.
15. DO NOT immerse cord or plug in water.
16. Keep cord AWAY from HEATED surfaces.
17. DO NOT let cord hang over edge of table or counter.
18. For commercial use only.
SAVE THESE INSTRUCTIONS
PRECAUTIONS TO AVOID POSSIBLE
EXPOSURE TO EXCESSIVE MICROWAVE
ENERGY
A. DO NOT attempt to operate this oven with the door open since open door operation can result in harmful
exposure to microwave energy. It is important not to defeat or tamper with the safety interlocks.
B. DO NOT place any object between the oven front face and the door too allow soil or cleaner residue to
accumulate on sealing surfaces.
C. DO NOT operate the oven if it is damaged. It is particularly important that the oven door close properly and
that there is no damage to the:
1. door (bent)
2. hinges and latches (broken or loosened)
3. door seals and sealing surfaces.
D. The oven should not be adjusted or repaired by anyone except properly qualified service personnel.
4
IMPORTANT SAFETY INSTRUCTIONS
To avoid personal injury or property damage, observe the following:
1. Do not deep fat fry in oven. Fat could overheat and be hazardous to handle.
2. Do not cook or reheat eggs in shell or with an unbroken yolk using microwave energy. Pressure may build up and erupt. Pierce yolk with fork or knife before cooking.
3. Pierce skin of potatoes, tomatoes, and similar foods before cooking with microwave energy. When skin is pierced, steam escapes evenly.
4. Do not operate equipment without load or food in oven cavity.
5. Microwave popcorn should not be popped in oven.
6. Do not use regular cooking thermometers in oven. Most cooking thermometers contain mercury and may cause an electrical arc, malfunction, or damage to oven.
7. Do not use metal utensils in oven.
8. Do not use aluminum foil in oven
9. Never use paper, plastic, or other combustible materials that are not intended for cooking.
10. When cooking with paper, plastic, or other
combustible materials, follow manufacturer’s
recommendations on product use.
11. Do not use paper towels which contain nylon or other synthetic fibers. Heated synthetics could melt and cause paper to ignite.
12. Do not heat sealed containers or plastic bags in oven. Food or liquid could expand quickly and cause container or bag to break. Pierce or open container or bag before heating.
13. To avoid pacemaker malfunction, consult physician or pacemaker manufacturer about effects of microwave energy on pacemaker.
14. An authorized servicer MUST inspect equipment annually. Record all inspections and repairs for future use.
SAVE THESE INSTRUCTIONS
To avoid risk of fire in the oven cavity:
a. DO NOT overcook food. Carefully attend oven
when paper, plastic, or other combustible materials are placed inside the oven to facilitate cooking.
b. Remove wire twist-ties from paper or plastic
bags before placing bag in oven.
c. If materials inside the oven ignite, keep oven
door CLOSED, turn oven off and disconnect
the power cord, or shut off power at the fuse or
circuit breaker panel.
d. DO NOT use the cavity for storage. DO NOT
leave paper products, cooking utensils, or food in the cavity when not in use.
WARNING
Liquids such as water, coffee, or tea are able to be overheated beyond the boiling point without appearing to be boiling due to surface tension of the liquid. Visible bubbling or boiling when the container is removed from the microwave oven is not always present. THIS COULD RESULT IN VERY HOT LIQUIDS SUDDENLY BOILING OVER WHEN A SPOON OR OTHER UTENSIL IS INSERTED INTO THE LIQUID. To reduce the risk of injury to persons:
i) Do not overheat the liquid.
ii) Stir the liquid both before and halfway through
heating it.
iii) Do not use straight-sided containers with narrow
necks.
iv) After heating, allow the container to stand in the
microwave oven for a short time before removing the container.
v) Use extreme care when inserting a spoon or
other utensil into the container.
WARNING
!
CAUTION
5
Important Safety Information
Grounding Instructions
This equipment
MUST
be grounded. In the event of an electrical short circuit, grounding reduces the risk of electric shock by providing an escape wire for the electric current. This oven is equipped with a cord having a grounding wire with a grounding plug. The plug must be plugged into an outlet that is properly installed and grounded.
Consult a qualified electrician or servicer if grounding instructions are not completely understood, or if doubt exists as to whether the equipment is properly grounded.
Do not use an extension cord. If the product power cord is too short, have a qualified electrician install an appropriate receptacle. This oven should be plugged into a separate 50 or 60 hertz circuit with the electrical rating as shown in the appropriate drawing. Models operate with a 208 or 230 supply voltage. When an oven is on a circuit with other equipment, an increase in cooking times may be required and fuses can be blown.
Do not operate or allow oven to be operated with door open.
Make the following safety checks on all ovens to be serviced before activating the magnetron or other microwave source, and make repairs as necessary:
Interlock operation
Proper door closing
Seal and sealing surfaces (arcing, wear, and other damage)
Damage to or loosening of hinges and latches
Evidence of dropping or abuse
Before turning on microwave power for any service test or inspection within the microwave generating compartments, check the magnetron, waveguide or transmission line, and cavity for proper alignment, integrity, and connections.
Any failed or misadjusted components in the interlock, monitor, door seal, and microwave generation and transmission systems shall be repaired, replaced or adjusted by procedures described in this manual before oven is released to the consumer.
Check microwave leakage to verify compliance with the federal performance standard should be performed on each oven prior to release to the consumer.
6
SPECIFICATIONS
Model
AOC/MOC/OC24*
Configuration
Countertop or shelf
Control System
Touch, angled for easy viewing
Programmable Control Pads
10
Total Programmable Settings
100
Max. Cooking Time
10:00
Power Levels
11
Defrost
Yes
Time Entry Option
Yes
Microwave Distribution
Rotating antennas, top and bottom
Magnetrons
2
Display
LED
Stackable
Yes
Stage Cooking
Yes, 4
Door Opening
Automatic opening
Signal
Door opens automatically
Temp. Display
N/A
Exterior Dimensions
D**18 ⅝” (473) W 13 ⅝” (346) H 17 ¾” (451)
Cavity Dimensions
D 8 ¾” (222) W 11 ¾” (298) H 5 ⅜” (136)
Usable Cavity Space
.319 cubic ft. (.009m3)
Exterior Finish
Stainless steel
Interior Finish
Stainless steel
Power Consumption
3100 W
Power Output*
2400 W* Microwave
Power Source
208/230V, 60 Hz, 20 A single phase
Frequency
2450 MHz
Product Weight
70 lbs. (32 kg.)
Ship weight (approx.)
73 lbs. (33 kg.)
Shipping Carton Size
H 20 ⅝” (524) W 17” (432) H 22” (559)
UPS Shippable
ISTA 3A approved small parcel
Measurements in ( ) and not specified are millimeters
* IEC 705 Tested ** Includes handle
OVEN CONSTRUCTION
7
Left Outer Panel Top Outer Panel Right Outer Panel Door
Left Outer Panel
Top Outer Panel
10
Right Outer Panel
Door
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