Alto Shaam TY-96-41L Service Manual

#856-7 • 9/2002
PRINTED IN U.S .A .
OPERATION and CARE MANUAL
®
COOK/HOLD/SERVE SYSTEMS
W164 N9221 Water Street •P.O. Box 450 •Menomonee Falls, Wisconsin 53052-0450 U.S.A.
PHONE: 262.251.3800 FAX: 262.251.7067 • 800.329.8744 U.S.A. ONLY WEBSITE:
800.558.8744
U.S.A./CANADA 262.251.1907 INTERNATIONAL www.alto-shaam.com
HEATED DISPLAY CASE
MODELS: TY-96 TYSYS-96
TY-96/PR TYSYS-96/PR TY-96/PL TYSYS-96/PL TY-96/41L TYSYS-96/4R TY-96/41R TYSYS-96/41R
TYSYS-96/4L TYSYS-96/41L
UNPACKING and SET-UP
The Alto-Shaam Hot Display Case has been thoroughly tested, checked for calibration, and inspected to insure only the highest quality unit is provided. When you receive your display case, check for any possible shipping damage and report it at once to the delivering carrier.
See Transportation Damage and Claims section located
in this manual
.
In order to maintain established National Sanitation Foundation standards, all floor models must be sealed to the floor with a R.T.V. or silastic meeting N.S.F. requirements or have 6" (152mm) unobstructed clearance beneath the unit. Counter and table units must be mounted on legs of a sufficient 4" (102mm) height to provide minimum unobstructed space beneath the unit. These legs are supplied with the unit. Warranty will become null and void if these directions are not followed.
Save all the information and instructions packed inside the display case. Complete and return the warranty card to the factory as soon as possible to assure prompt service in the event of a warranty parts and labor claim.
NOTE: Any and all claims for warranty must include the full model
and serial number of the display case.
ELECTRICAL INSTALLATION
1. An identification tag is permanently mounted on the case.
2. Plug the case into a properly grounded receptacle ONLY. A
proper receptacle or outlet configuration or permanent wiring for this unit must be installed by a licensed electrician in accordance with applicable, local electrical codes. Arcing will occur when connecting or disconnecting the display case unless all controls are in the OFF position.
3. REGARDING INTERNATIONAL STANDARD UNITS:
If the unit is not equipped with flexible cord with plug, an all-pole country approved disconnection device which has a contact separation of at least 3mm in all poles must be incorporated in the fixed wiring for disconnection. When using a cord without a plug, the green/yellow conductor shall be connected to the terminal which is marked with the ground symbol. If a plug is used, the socket outlet must be easily accessible. If the power cord needs replacement, use a similar one obtained from the distributor.
1. DO NOT ADD WATER TO THE DISPLAY CASE
Halo Heat display cases maintain a constant but gentle temperature and eliminate much of the moisture loss associated with conventional display cases. Because of this gentle heat, it is not necessary to add water to the unit. As a matter of fact,
adding water is not
recommended
since water will accelerate the
deterioration of the product and may damage the unit.
2. PLACE DIVIDERS and SERVING PANS IN CASE
Refer to the pan layout diagrams for different types of pan accommodations. A complete pan configuration layout is located in this manual.
It is VERY important to
note,
no matter what type of pan configuration you
choose,
pan divider bars with the desired pans must be
in place prior to preheating the unit.
If air gaps are not closed, heat distribution will be uneven, and uniform temperature will be difficult to maintain. Additional pan divider bars are available if needed.
3. TURN ON DISPLAY LIGHTS AND SET THE THERMOSTAT(s) AT NUMBER “10” TO PREHEAT
It is recommended that the bulbs be warmed for a minimum of 15 minutes before use. An indicator light will illuminate when the thermostat(s) is (are) turned “
ON.” The indicator(s) will remain lit as long as the unit is preheating or calling for heat. The unit should be preheated, at the number
10 setting, for a minimum of thirty minutes before loading the case with food. When preheating is completed, or whenever the unit reaches any temperature set by the operator between
1 and 10,
the indicator light(s) will go
OUT”.
4. LOAD HOT FOODS INTO THE CASE
Be certain only hot food is transferred into the case. Before loading food into the case, use a pocket-type meat thermometer to make certain all products have reached an internal temperature of 140° to 160° F (60° to 71°C). If any food product is not at proper serving temperature, use a Halo Heat cooking and holding oven, set at 250° to 275°F (121° to 135°C), or use a Combitherm oven to bring the product within the correct temperature range.
Use hand protection when handling hot items.Be certain only hot PREPACKAGED foods in
appropriate heat tested containers are used in the self service section of the display case.
Do not stack food containers.
5. LOAD HOT FOODS INTO THE CASE
After all product is loaded into the unit and the doors are closed, reset the thermostat. For fully enclosed cases, reset the thermostat to number 8. For self-service sections, maintain the thermostat at number 9 or 10. Cases with a self-service section should be set at number 9 or 10 for the self-service section only.
These settings will
not necessarily be final.
Proper temperature range depends on the type of products and the quantities being held (140° to 160° F or 60° to 71°C), so it is necessary to periodically use a pocket thermometer to check each item to make certain the correct temperatures are being maintained. Normally this will require a thermostat setting between 6 and 8 in fully enclosed cases. Self­service cases or sections will always require a higher thermostat setting.
#856-7 Operation & Care Manual • 1
HEATED DISPLAY CASES
ENSURE POWER SOURCE
MATCHES VOLTAGE STAMPED
ON NAMEPLATE OF UNIT
PROCEDURES
®
SERIAL NUMBER AND WARRANTY CODE
IDENTIFICATION MODEL NUMBER
MODEL
SERIAL NO. WATTS
VOLTS
MAXIMUM RATED VOLTAGE MAXIMUM RATED FREQUENCY
EXAMPLE
xxx-xx
xxxx-xx xxxx
AC
ALTO-SHAAM INC. MILW. WI. PAT. NO. 3521030
1 PH
MAXIMUM RATED
WATTAGE
xx
HZxxx
6. MULTIPLE TIMER/PROBE OPTION
A multiple timer/probe system is available for this case. This system is a timer-based food management system, utilized with HACCP programs, that ensures proper rotation, food integrity, safety and quality. The multiple­timer station keys correspond to various pan locations in the display case. Please contact the factory for further information.
7. PLACEMENT OF FOOD PROBE (OPTIONAL)
If the unit is equipped with the probe accessory, wipe each probe and probe tip with a disposable alcohol pad to clean and sanitize before using. If the probe is left in its bracket, the LED temperature display will indicate the ambient air temperature inside the case. To place a probe into food kept in the case, remove the probe from the bracket and push the probe tip halfway into the product, positioning the tip at the center of the food mass. If placing into solid foods such as meat roast or poultry breasts, push the probe in from a straight downward position or in from the side to the center position.
If placing into a semi-liquid or liquid product, the probe cable will probably need to be secured to keep the probe positioned properly. Do not let the probe tip touch the edges or side of the container. Tape the probe cable to the lip or edge of the container. Wipe each probe tip with a clean paper towel to remove food debris after each use. Follow by wiping probes with a disposable alcohol pad. Return each probe to the proper bracket position.
8. SERVE FRESH HOT FOOD
Keep hot foods looking fresh. Occasionally stir or rotate foods as needed. Serve products in the proper package or container. Keep doors closed after serving. Wipe spills immediately to assure maximum eye appeal and to ease end of the day cleanup.
THOROUGHLY CLEAN THE DISPLAY
CASE DAILY
1. Turn lights and adjustable thermostat(s) to the
OFF” position. Remove, cover or wrap, and store unused products under refrigeration.
2. Clean the interior metal surfaces of the cabinet with a damp cloth and any good alkaline or alkaline chlorinated based commercial detergent or grease solvent at the recommended strength. Use a plastic scouring pad or oven cleaner for difficult areas. Avoid the use of abrasive cleaning compounds, chloride based cleaners, or cleaners containing quatenary salts. Rinse carefully to remove all residue and wipe dry.
NOTE: Never use hydrochloric acid (muriatic acid) on
stainless steel.
3. Clean the glass with glass cleaner.
4. Maintain the protective film coating on polished stainless
steel by cleaning the exterior with a cleaner recommended
for stainless steel. Spray the cleaning agent on a clean cloth and wipe with the grain of the stainless steel.
Remember to follow appropriate state or local health (hygiene) regulations regarding all applicable cleaning and sanitation requirements for food service equipment.
DISCONNECT THE UNIT FROM THE POWER SOURCE BEFORE CLEANING OR SERVICING.
AT NO TIME SHOULD THE CASE BE FLOODED WITH WATER OR LIQUID SOLUTION. NEVER STEAM CLEAN. DO NOT USE WATER JET TO CLEAN. SEVERE DAMAGE OR ELECTRICAL HAZARD COULD RESULT, VOIDING THE WARRANTY.
CLEAN THE PROBES DAILY
Remove all food soil from probes. Wipe entire probe and cable assembly with warm detergent solution and a clean cloth. Remove detergent by wiping each probe and cable with clean rinse water and a cloth. Wipe probes with disposable alcohol pad or sanitizing solution recommended for food contact surfaces. Allow probe and cable to air dry in probe holding bracket.
#856-7 Operation & Care Manual • 2
CARE and CLEANING
SAFETY ALERT
This units performance has been
optimized using the factory provided
bulbs. These bulbs should be
replaced with an exact
replacement or with a factory recommended replacement. These bulbs have been treated to resist breakage and must be replaced with similarly treated bulbs in order to maintain compliance with NSF standards. Do not over-tighten bulbs in their receptacles as this can cause damage to the bulb filament.
Hood glass extended to the full upright
position is stabilized through the use
of gas struts designed for the full
!
CAUTION
environmental conditions or aging.
Operators should be aware of any decrease in effort to lift the hood and initiate an immediate gas strut safety check.
DO NOT LIFT THE HOOD IN THIS CONDITION.
load bearing weight. These struts
could weaken or fail due to wear,
#856-7 Operation & Care Manual • 3
SANITATION GUIDELINE
Food flavor and aroma are usually so closely related that it is difficult, if not impossible, to separate them. There is also an important, inseparable relationship between cleanliness and food flavor. Cleanliness, top operating efficiency, and appearance of equipment contribute considerably to savory, appetizing foods. Good equipment that is kept clean, works better and lasts longer.
Most food imparts its own particular aroma and many foods also absorb existing odors. Unfortunately, during this absorption, there is no distinction between
GOOD
and BAD odors. The majority of objectionable flavors and odors troubling food service operations are caused by bacteria growth. Sourness, rancidity, mustiness, stale or other
OFF flavors are usually the result of germ activity.
The easiest way to insure full, natural food flavor is through comprehensive cleanliness. This means good control of both visible soil (dirt) and invisible soil (germs). A thorough approach to sanitation will provide essential cleanliness. It will assure an attractive appearance of equipment, along with maximum efficiency and utility. More importantly, a good sanitation program provides one of the key elements in the prevention of food-borne illnesses. A controlled holding environment for prepared foods is just one of the important factors involved in the prevention of food-borne illnesses. Temperature monitoring and control during receiving, storage, preparation, and the service of foods are of equal importance.
The most accurate method of measuring safe temper-
atures of both hot and cold foods is by internal product temperature. A quality thermometer is an effective tool for this purpose, and should be
routinely used on all products that require holding at a specific temperature.
A comprehensive sanitation program should focus on the training of staff in basic sanitation procedures. This includes personal hygiene, proper handling of raw foods, cooking to a safe internal product temperature, and the routine monitoring of internal temperatures from receiving through service.
Most food-borne illnesses can be prevented through proper temperature control and a comprehensive program of sanitation. Both these factors are important to build quality service as the foundation of customer satisfaction. Safe food handling practices to prevent food-borne illness is of critical importance to the health and safety of your customers. HACCP, an acronym for Hazard Analysis (at) Critical Control Points, is a quality control program of operating procedures to assure food integrity, quality, and safety. Taking steps necessary to augment food safety practices are both cost effective and relatively simple. While HACCP guidelines go far beyond the scope of this manual, additional information is available by contacting the USDA/FDA Food-borne Illness Education Information Center at (301)504-6803.
GENERAL HOLDING GUIDELINE
Chefs, cooks and other specialized food service personnel employ varied methods of cooking. Proper holding temperatures for a specific food product must be based on the moisture content of the product, product density, volume, and proper serving temperatures. Safe holding temperatures must also be correlated with palatability in determining the length of holding time for a specific product.
Halo Heat maintains the maximum amount of product moisture content without the addition of water, water vapor, or steam. Maintaining maximum natural product moisture preserves the natural flavor of the product and provides a more genuine taste. In addition to product moisture retention, the gentle properties of Halo Heat maintain a consistent temperature throughout the cabinet without the necessity of a heat distribution fan, thereby preventing further moisture loss due to evaporation or dehydration.
In an enclosed holding environment, too much moisture content is a condition which can be relieved. A product achieving extremely high temperatures in preparation must be allowed to decrease in temperature before being placed in a controlled holding atmosphere. If the product is not allowed to decrease in temperature, excessive condensation will form increasing the moisture content on the outside of the product.
Most Halo Heat Holding Equipment is provided with a thermostat control between 60° and 200°F (16° to 93°C). If the unit is equipped with vents, close the vents for moist holding and open the vents for crisp holding.
If the unit is equipped with a thermostat indicating a range of between 1 and 10, use a metal-stemmed indicating thermometer to measure the internal temperature of the product(s) being held. Adjust the thermostat setting to achieve the best overall setting based on internal product temperature.
HOLDING TEMPERATURE RANGE
MEAT FAHRENHEIT CELSIUS
BEEF ROAST Rare 140°F60°C BEEF ROAST Med/Well Done 160°F71°C BEEF BRISKET 160°— 175° F71°— 79°C CORN BEEF 160°— 175° F71°— 79°C PASTRAMI 160°— 175° F71°— 79°C PRIME RIB Rare 140°F60°C STEAKS Broiled/Fried 140°— 160°F60°— 71° C RIBS Beef or Pork 160°F71°C VEAL 160°— 175° F71°— 79°C HAM 160°— 175° F71°— 79°C PORK 160°— 175°F71°— 79° C LAMB 160°— 175° F71°— 79°C
POULTRY
CHICKEN Fried/Baked 160°— 175° F71°— 79°C DUCK 160°— 175°F71°— 79°C TURKEY 160°— 175° F71°— 79° C GENERAL 160°— 175° F71°— 79° C
FISH/SEAFOOD
FISH Baked/Fried 160°— 175° F71°— 79° C LOBSTER 160°— 175° F71°— 79° C SHRIMP Fried 160°— 175°F71°— 79°C
BAKED GOODS
BREADS/ROLLS 120°— 140° F49°— 60°C
MISCELLANEOUS
CASSEROLES 160°— 175° F71°— 79° C DOUGH Proofing 80°— 100° F27°— 38° C EGGS Fried 150°— 160° F66°— 71°C FROZEN ENTREES 160°— 175° F71°— 79° C HORS D'OEUVRES 160°— 180° F71°— 82°C PASTA 160°— 180° F71°— 82° C PIZZA 160°— 180° F71°— 82° C POTATOES 180°F82°C PLATED MEALS 180°F82°C SAUCES 140°— 200° F60°— 93° C SOUP 140°— 200°F60°— 93° C VEGETABLES 160°— 175°F71°— 79° C
THE HOLDING TEMPERATURES LISTED ARE SUGGESTED GUIDELINES.
INTERNAL FOOD PRODUCT TEMPERATURES
HOT FOODS
DANGER ZONE 40° TO 140°F(4° TO 60°C)
CRITICAL ZONE 70° TO 120°F (21° TO 49°C)
SAFE ZONE 140° TO 165°F (60° TO 74°C)
COLD FOODS
DANGER ZONE ABOVE 40°F (ABOVE 4°C)
SAFE ZONE 36°F TO 40° F(2° C TO 4°C)
FROZEN FOODS
DANGER ZONE ABOVE 32°F (ABOVE 0°C)
CRITICAL ZONE 0° TO 32°F (-18° TO 0° C)
SAFE ZONE 0°F OR BELOW (-18°C OR BELOW)
#856-7 Operation & Care Manual • 4
(35mm x 706mm)
(83mm x 178mm)
(25mm x 708mm)
(25mm x 324mm)
(83mm x 706mm)
(45mm x 451mm)
(150mm x 706mm)
(95mm x 706mm)
(22mm x 708mm)
SHEET PAN DIVIDER BAR
ONE-THIRD SIZE PAN
FULL, HALF & THIRD SIZE - LONG
FULL, HALF & THIRD SIZE - SHORT
SHEET PAN DIVIDER BAR
SHEET PAN DIVIDER BAR
SHEET PAN DIVIDER BAR
SHEET PAN FILLER
GASTRONORM DIVIDER (220V)
1-3/8" x 27-13/16"
3-1/4" x 7"
1" x 27-7/8"
1" x 12-3/4"
3-1/4" x 27-3/16"
1-3/4" x 17-3/4"
5-29/32" x 27-13/16"
3-3/4" x 27-13/16"
7/8" x 27-7/8"
STANDARD PAN DIVIDER & SEPARATOR BARS
ITEM NO .
11046
11047
11317
11318
11319
11320
11357
11732
1865
SIZE (W x L)DESCRIPTION
48 72 96
1
1
2
9
1
2
2
4
15
3
2
4
6
21
4
3
1
6
PAN CONFIGURATIONS DISPLAY CASES
NOTE: ADDITIONAL PAN
SEPARATOR BARS MAY
BE REQUIRED TO
ACCOMMODATE MAXIMUM
CAPACITIES.
FULL-S IZE
PAN
ONE-THIRD
SIZE PAN
ONE-HALF
SIZE PAN
ONE-HALF
SIZE PAN
TWO-THIRDS
SIZE PAN
ONE-THIRD
SIZE PAN
ONE-THIRD
SIZE PAN
ONE-THIRD
SIZE PAN
ONE-THIRD
SIZE PAN
ONE-THIRD
SIZE PAN
ONE-THIRD
SIZE PAN
48 Models
72 Models
96 Models
3 PAN ZONES 5 PAN ZONES
7 PAN ZONES
One (1) FULL-SIZE PAN and
One (1) ONE-T HIRD S IZE PAN per pan zone.
— 48 MODELS:
— 72 MODELS:
— 96 MODELS:
Up to 3 Full-Size Pans with 3 O ne-Third Size Pans
Up to 5 Full-Size Pans with 5 One-Third Size Pans
Up to 7 Full-Size Pans with 7 One-Third Size Pans
Two (2) ONE-H ALF SIZE PANS and
One (1) ONE-T HIRD S IZE PAN per pan zone.
— 48 MODELS:
— 72 MODELS:
— 96 MODELS:
Up to 6 One-Half Size Pans w ith 3 One-Third Size Pans
Up to 10 One-H alf Size Pans with 5 One-Third Size P ans
Up to 14 One-H alf Size Pans with 7 One-Third Size P ans
One (1) TWO-T HIRDS SIZE P AN and
Two (2) ONE-T HIRD S IZE PA NS per pan zone.
— 48 MODELS:
— 72 MODELS:
— 96 MODELS:
Up to 3 Two-Thirds Siz e Pans with 6 One-Third Size Pans
Up to 5 Two-Thirds Siz e Pans with 10 One-Third Size Pans
Up to 7 Two-Thirds Size Pans with 14 One-Third Size Pans
Four (4) ONE-THIRD SIZE PANS per pan zone.
— 48 MODELS:
— 72 MODELS:
— 96 MODELS:
Up to 12 One-T hird Size Pans per display case
Up to 20 One-T hird Size Pans per display case
Up to 28 One-T hird Size Pans per display case
ONE-THIRD
SIZE PAN
MODELS
#856-7 Operation & Care Manual • 5
SHEET PAN CONFIGURATIONS HOT DISPLAY CASES
Custom Panel, End Panel & Bumper Colors . . . . . FACTORY QUOTE
End Panels
Black Patch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . PE-22708
Solid Black Patch, Right Hand . . . . . . . . . . . . . . . . . . PE-23674
Solid Black Patch, Left Hand. . . . . . . . . . . . . . . . . . . . PE-23675
End Patch/Kiosk Assembly Kit, s/s, TY ONLY . . . . . . . . . . . . 14600
Bulbs
100 Watt, 130V STANDARD, HALOGEN . . . . . . . . . . . . . . LP-33592
100 Watt, 130V, BLUE TINT . . . . . . . . . . . . . . . . . . . . . . LP-33253
100 Watt, 230V STANDARD, HALOGEN . . . . . . . . . . . . . . . LP-3384
Carvery Station, single well. . . . . . . . . . . . . . . . . . . . . . . . . . 55299
Independent Circuit Cordset Pkg. TY 120V ONLY . . . . . . . . . . . 14221
Independent Load Center Pkg. TYSYS 120V ONLY . . . . . . . . . . . 14220
NOT CSA APPROVED
Interior Ambient Temperature Gauge . . . . . . . . . . . . . . GU-33384
Multiple Timer/Probe Package . . . . . . . . . . . . . CONTACT FACTORY
Pan, Self-Serve, Insert, 4DEEP (TY-96/4R, 4L) . . . . . . . . . . 14988
Product Probe Package: 120V ONLY
TY-96 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5297
TY-96/PL, /PR. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5296
TY-96/4L, /4R, /41L, /41R. . . . . . . . . . . . . . . . . . . . . . . . . . 5295
Reflective Tempered Glass Case End Panes
RIGHT-HAND . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . GL-22539
LEFT-HAND . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . GL-22538
Scale Platform Package 120V ONLY . . . . . . . . . . . . . . . . . . . . . 14102
Stainless Steel Front Panel . . . . . . . . . . . . . . . . . . . . . . . . . . . 12646
Tempered Glass End Spacer . . . . . . . . . . . . . . . . . . . . . . GL-22719
ACCESSORIES
Cable Heating Service Kits
for TY-96/PL & TY-96/PR
and TYSYS-96/PL or PR
#4881 #4878
(full-service) (self-service)
includes:
CB-3045 Cable Heating Element 210' 72'
CR-3226 Ring Connector 12 4
IN-3488 Insulation Corner 1' 1'
BU-3105 Shoulder Bushing 12 4
BU-3106 Cup Bushing 12 4
SL-3063 Insulating Sleeve 12 4
TA-3540 Electrical Tape 1 roll 1 roll
NU-2215 10x32 Hex Nut 24 8
ST-2439 Stud 12 4
Hood glass extended to the full upright
position is stabilized through the use
of gas struts designed for the full
load bearing weight. These struts
could weaken or fail due to wear,
environmental conditions or aging.
Operators should be aware of any decrease in effort to lift the hood and initiate an immediate gas strut safety check.
DO NOT LIFT THE HOOD IN THIS CONDITION.
SAFETY ALERT
This units performance has been
optimized using the factory provided
bulbs. These bulbs should be
replaced with an exact
replacement or with a factory recommended replacement. These bulbs have been treated to resist breakage and must be replaced with similarly treated bulbs in order to maintain compliance with NSF standards. Do not over-tighten bulbs in their receptacles as this can cause damage to the bulb filament.
At no time should the inside or outside of the cabinet be flooded with water or liquid solution. NEVER STEAM CLEAN. Do not use water jet to clean. Severe damage or electrical hazard could result, voiding the warranty.
72 Models
48 Models
2 SHEET PAN ZONES
SIZE PAN
FULL-SIZE
SHEET PAN
2 Full-size Sheet Pans per display case
1 Full-size Sheet Pan 2 One-half Size Pans
3 One-third Size Pans
ONE-THIRD
ONE-THIRD
48 MODELS
OR
SIZE PAN
ONE-HALF
SIZE PAN
ONE-HALF
SIZE PAN
ONE-THIRD
SIZE PAN
3 SHEET PAN
ZONES
72 MODELS
3 Full-size Sheet Pans per display case
96 Models
4 SHEET PAN
ZONES
96 MODELS
4 Full-size Sheet Pans per display case
!
CAUTION
#856-7 Operation & Care Manual • 6
TY-96 HOT DISPLAY CASE
TYSYS-96 HOT DISPLAY CASE
Cable Heating Service Kit No. 14228
for TY-96 & TYSYS-96
includes:
CB-3045 Cable Heating Element . . . . . . . . . . . . . . . . . . . . . 265 feet
CR-3226 Ring Connector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
IN-3488 Insulation Corner . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 foot
BU-3105 Shoulder Bushing. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
BU-3106 Cup Bushing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
SL-3063 Insulating Sleeve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
TA-3540 Electrical Tape . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 roll
NU-2215 10x32 Hex Nut . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
ST-2439 Stud. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
98" (2489mm)
96" (2438mm)
31-3/8" (797mm)
93-1/4" (2369mm)
CUTTING BOARDS IN DOWN POSITION
4" (102mm
15-11/16" (398mm)
12-1/16"
(307mm)
PLATFORM
9-3/8" (238mm)
10" (254mm) WORK SHELF
31-3/8" (797mm)
13" (330mm)
SELF-SERVE OPENING
FRONT GLASS 95 DEGREE LIFT-UP GAS STRUT ASSIST
12-31/32"
(329mm)
ONE-THIRD FULL-SIZE
PAN CONFIGURATION
TY CASES
7/25/94
12"
(305mm)
28-9/16" (725mm)
41-15/16" (1065mm)
34-3/8" (873mm)
1-5/8" (41mm) for 120/240V models 1-3/4" (44mm) for 220V models
8"
(203mm)
4-1/8"
(105mm)
2-13/16" (72mm)
SCALE
OUTLETS
96" (2438mm)
98-1/4" (2496mm)
90-3/8" (2296mm)
17-1/2"
(445mm)
LOAD CENTER
CIRCUIT BREAKERS
31-3/16" (792mm)
30-7/16" (773mm)
23" (584mm)
31-5/8" (803mm)
40-1/4" (1022mm)
42-1/2" (1079mm)
20-3/16 (512mm)
15-11/16" (398mm)
PLATFORM
9-3/8" (238mm)
10" (254mm) WORK SHELF
22-13/32 (569mm)
51-3/4" (1314mm)
0.67"
(17mm)
ONE-THIRD SIZE – FULL-SIZE
PAN CONFIGURATION
12-1/16" (307mm)
FRONT GLASS
95 DEGREE LIFT-UP
GAS STRUT ASSIST
13" (330mm)
SELF-SERVE OPENING
SCALE
OUTLETS
6-1/2"
(165mm)
8-5/8"
(219mm)
CIRCUIT BREAKER
BOX
#856-7 Operation & Care Manual • 7
Cable Heating Service Kit No. 14228 for
TYSYS-96/4L & TYSYS-96/4R
TYSYS-96/41L & TYSYS-96/41R
includes:
CB-3045 Cable Heating Element . . . . . . . . . . . . . . . . . . . . . 265 feet
CR-3226 Ring Connector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
IN-3488 Insulation Corner . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 foot
BU-3105 Shoulder Bushing. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
BU-3106 Cup Bushing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
SL-3063 Insulating Sleeve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
TA-3540 Electrical Tape . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 roll
NU-2215 10x32 Hex Nut . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
ST-2439 Stud. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
TYSYS-96/41R
TYSYS-96/41L
96" (2438mm)
98-1/4" (2496mm)
90-3/8" (2296mm)
17-1/2"
(445mm)
LOAD CENTER
CIRCUIT BREAKERS
96" (2438mm)
98-1/4" (2496mm)
90-3/8" (2296mm)
17-1/2"
(445mm)
LOAD CENTER
CIRCUIT BREAKERS
31-3/16" (792mm)
30-7/16" (773mm)
23" (584mm)
31-5/8" (803mm)
40-1/4" (1022mm)
42-1/2" (1079mm)
20-3/16 (512mm)
15-11/16" (398mm)
PLATFORM
9-3/8" (238mm)
10" (254mm) WORK SHELF
22-13/32 (569mm)
51-3/4" (1314mm)
0.67"
(17mm)
ONE-THIRD SIZE – FULL-SIZE
PAN CONFIGURATION
12-1/16"
(307mm)
FRONT GLASS
95 DEGREE LIFT-UP
GAS STRUT ASSIST
13" (330mm)
SELF-SERVE OPENING
SCALE
OUTLETS
6-1/2"
(165mm)
8-5/8"
(219mm)
CIRCUIT BREAKER
BOX
#856-7 Operation & Care Manual • 8
TY-96 12-22-00
1-15-01
PART DESCRIPTION QTY A/S PT NO.
1. END PANEL BOTTOM 1 13028 END PANEL BOTTOM, 230V 1 13986 4' (1219mm) RIGHT-HAND BOTTOM PANEL 1 13029 8' (2438mm) BOTTOM PANEL 1 13032 6' (1829mm) BOTTOM PANEL 1 13031 4' (1219mm) LEFT-HAND BOTTOM PANEL 1 13030
2. 8-32x1/2" S/S TRUSS HEAD SCREWS 29 SC-2425 8-32x1/4" S/S TRUSS HEAD SCREWS 2 SC-2459
3. CORD, 120/240V 1 CD-3987 CORD, 230V, NO PLUG 1 CD-33489
4. PLUG, 120/240V 1 PG-3988
5. CONTROL PANEL MOUNTING SCREWS 5 SC-2459
6. INSULATION
1.5x25.5x120 (38mmx648mmx3048mm) 2.5 IN-22364
7. CABLE CONNECTION HARDWARE
8. HEATING CABLE, 264 (80467mm) CB-3045
9. THERMOSTAT 3 TT-3498 THERMOSTAT KNOB 3 KN-3473
10. INDICATOR LIGHT 3 LI-3025 INDICATOR LIGHT, 230V 3 LI-3951 INDICATOR LIGHT MOUNTING NUT 3 NU-3335
11. BULB SWITCH 3 SW-3616
12. FUSEHOLDER, 120/240V 2 FU-33041 INCLUDES: FUSE, 15 AMP 2 FU-3775 FUSEHOLDER MOUNTING SCREWS 4 SC-2077
13. TOP 1 4449 TOP MOUNTING SCREWS 7 SC-2425 TOP MOUNTING SCREWS 7 SC-2459
14. BULB 14 LP-33592 BULB, 230V 14 LP-3384
15. BULB SOCKETS 14 RP-3952 BULB SOCKETS, 230V 14 RP-3955
16. DOOR ASSEMBLY 1 DR-22482 INCLUDES: LEFT HAND GLASS DOOR - IN 2 DR-22482A RIGHT HAND GLASS DOOR - OUT 2 DR-22482B TOP TRACK 2 TK-23750 BOTTOM TRACK, 8' (2438mm) 2 TK-24267 GUIDES #44049 16 DR-22480F DOOR BUMPER ASSEMBLY 2 DR-22480G
17. END PANEL, WHITE 2 PE-22585
18. CUTTING BOARD ASSEMBLY 2 4016
19. CUTTING BOARD BRACKET (BASE) 4 12069 CUTTING BOARD BRACKET MTG. SCREWS 12 SC-24520
20. CUTTING BOARD BRACKET 4 BT-2342
23. END GLASS 2 GL-22479 END GLASS GASKET: 4' (1219mm) 1 GS-22547
24. FRONT GLASS 2 GL-22477
25. PAN DIVIDER BARS (not shown) FULL/HALF/THIRD (LONG BAR) 6 11317 FULL/HALF/THIRD (SHORT BAR) 21 11318 SHEET PAN 4 11320 S-PAN DIVIDER (LONG) 3 11357 SHEET PAN FILLER BAR: 3-3/4" (95mm) 1 11732
26. ADJUSTABLE LEGS 4 LG-22686
27. TERMINAL BLOCK 1or2 BK-3597
28. SNAP-IN RECEPTACLES, FOR SCALE, 120/240V 2 RP-3396 RECEPTACLE FUSE, 15A, 120/240V 1 FU-33351 RECEPTACLE FUSEHOLDER, 15A 1 FU-33352
29. OUTLET HOUSING COVER 1 4981
30. 8' PROBE PACKAGE OPTION (not shown)
120/240V 1 5297
31. FRONT GLASS STRUTS 4 SU-22702
32. OPTION (not shown) *
NOT CSA APPROVED
INDEPENDENT CIRCUIT CORDSET 120/240V 1 14221 INDEPENDENT CIRCUIT CORDSET 230V 1 14222
TYSYS-96
12-22-00
PART DESCRIPTION QTY A/S PT NO.
1. END PANEL BOTTOM 1 13028 4' (1219mm) RIGHT-HAND BOTTOM PANEL 1 13029 8' (2438mm) BOTTOM PANEL 1 13032 6' (1829mm) BOTTOM PANEL 1 13031 4' (1219mm) LEFT-HAND BOTTOM PANEL 1 13030
2. 8-32x1/2" S/S TRUSS HEAD SCREWS 29 SC-2425 8-32x1/4" S/S TRUSS HEAD SCREWS 2 SC-2459
3. CONTROL PANEL MOUNTING SCREWS 5 SC-2459
4. CONDUIT TUBING: .7 (213mm) 2 TU-3874
5. INSULATION
1.5x25.5x120 (38mmx648mmx3048mm) 2.5 IN-22364
6. CABLE CONNECTION HARDWARE
7. HEATING CABLE, 264 (80467mm) CB-3045
8. THERMOSTAT 3 TT-3498 THERMOSTAT KNOB 3 KN-3473
9. INDICATOR LIGHT 3 LI-3025 INDICATOR LIGHT, 230V 3 LI-3951 INDICATOR LIGHT MOUNTING NUT 3 NU-3335
10. BULB SWITCH 3 SW-3616
11. TOP 1 4449 TOP MOUNTING SCREWS 7 SC-2425 TOP MOUNTING SCREWS 7 SC-2459
12. BULB 14 LP-33592 BULB, 230V 14 LP-3384
13. BULB SOCKET 14 RP-3952 BULB SOCKET, 230V 14 RP-3955
14. CIRCUIT BOX 1 CI-3906 INCLUDES: BREAKER, 15 AMP 2 CI-33071
BREAKER, 30 AMP 2 CI-3908 GROUND BAR KIT 1 CI-3878
15. DOOR ASSEMBLY 1 DR-22482 INCLUDES: LEFT HAND GLASS DOOR - IN 2 DR-22482A
RIGHT HAND GLASS DOOR - OUT 2 DR-22482B TOP TRACK 2 TK-23750 BOTTOM TRACK, 8' (2438mm) 2 TK-24267 GUIDES #44049 16 DR-22480F DOOR BUMPER ASSEMBLY 2 DR-22480G
16. END PANEL, WHITE 2 PE-22493
17. CUTTING BOARD ASSEMBLY 2 4016
18. CUTTING BOARD BRACKET (BASE) 4 12069 CUTTING BOARD BRACKET MTG. SCREWS 12 SC-24520
19. CUTTING BOARD BRACKET 4 BT-2342
22. END GLASS 2 GL-22479 END GLASS GASKET: 4' (1219mm) 1 GS-22547
23. FRONT GLASS 2 GL-22477
24. BASE BOTTOM 1 1420
25. PAN DIVIDER BARS (not shown) FULL/HALF/THIRD (LONG BAR) 6 11317 FULL/HALF/THIRD (SHORT BAR) 21 11318 SHEET PAN 4 11320 S-PAN DIVIDER (LONG) 3 11357 SHEET PAN FILLER BAR: 3-3/4" (95mm) 1 11732
26. SNAP-IN RECEPTACLES, FOR SCALE, 120/240V 2 RP-3396
27. OUTLET HOUSING COVER, 120V 1 4981
28. RECEPTACLE FUSE, 15A, 120/240V 1 FU-33351 RECEPTACLE FUSEHOLDER, 15A 1 FU-33352
29. FRONT GLASS STRUTS 4 SU-22702
30. 8' PROBE PACKAGE OPTION (not shown)
120/240V 1 5297
31. OPTIONAL LOAD CENTER PACKAGE (not shown) 1 14220 INCLUDES: LOAD CENTER 1 CI-3877
GROUND BAR KIT 1 CI-3878 BREAKER, 15 AMP 1 CI-33071 CONNECTOR 1 CR-3953 NUT 1 NU-3954
SERVICE VIEW - Page 9
SERVICE VIEW - Page 10
#856-7 Operation & Care Manual • 9
#856-7 Operation & Care Manual • 10
#856-7 Operation & Care Manual • 11
TY-96/PL PASS-THRU LEFT
12-22-00
PART DESCRIPTION QTY A/S PT NO.
1. END PANEL BOTTOM 1 13028 END PANEL BOTTOM, 230V 1 13986 4' (1219mm) RIGHT-HAND BOTTOM PANEL 1 13029 8' (2438mm) BOTTOM PANEL 1 13032 6' (1829mm) BOTTOM PANEL 1 13031 4' (1219mm) LEFT-HAND BOTTOM PANEL 1 13030
2. 8-32x1/2" S/S TRUSS HEAD SCREWS 29 SC-2425 8-32x1/4" S/S TRUSS HEAD SCREWS 2 SC-2459
3. CORD, 120/240V 1 CD-3987 CORD, 230V, NO PLUG 1 CD-33489
4. PLUG, 120/240V 1 PG-3988
5. CONTROL PANEL MOUNTING SCREWS 5 SC-2459
6.
INSULATION1.5x25.5x120 (38mmx648mmx3048mm) 2.5 IN-22364
7. CABLE CONNECTION HARDWARE
8. HEATING CABLE: 66' (20117mm) CB-3045 HEATING CABLE: 205' (62484mm) CB-3045
9. THERMOSTAT 4 TT-3498 THERMOSTAT KNOB 4 KN-3473
10. INDICATOR LIGHT 4 LI-3025 INDICATOR LIGHT, 230V 4 LI-3951 INDICATOR LIGHT MOUNTING NUT 4 NU-3335
11. BULB SWITCH 3 SW-3616
12. TOP 1 4469 TOP MOUNTING SCREWS 7 SC-2425 TOP MOUNTING SCREWS 7 SC-2459
13. BULBS 14 LP-33592 BULBS, 230V 14 LP-3384
14. BULB SOCKETS 14 RP-3952 BULB SOCKETS, 230V 14 RP-3955
15. DOOR ASSEMBLY 1 DR-22481 INCLUDES: LEFT HAND GLASS DOOR - IN 1 DR-22481A
RIGHT HAND GLASS DOOR - IN 1 DR-22481B TOP TRACK 1 TK-23749 BOTTOM TRACK, 6' (2438mm) 1 TK-24266 CENTER GLASS - DOOR OUT 2 DR-22481E GUIDES #44049 16 DR-22480F DOOR BUMPER ASSEMBLY 2 DR-22480G
16. SELF-SERVE DOOR, LEFT HAND 1 4407 HINGE, LEFT-HAND 2 HG-22167
17. SELF-SERVE DOOR, RIGHT-HAND 1 4409 HINGE, RIGHT-HAND 2 HG-22168 HINGE BUSHING 4 BU-2722 HINGE MOUNTING SCREWS 8 SC-2352
18. END PANEL, WHITE 2 PE-22585
19. CUTTING BOARD ASSEMBLY 1 4017
20. CUTTING BOARD BRACKET (BASE) 2 12069 CUTTING BOARD BRACKET MTG. SCREWS 6 SC-24520
21. CUTTING BOARD BRACKET 2 BT-2342
24. END GLASS 2 GL-22479 END GLASS GASKET: 4' (1219mm) 1 GS-22547
25. INNER END GLASS 1 GL-22497 DIVIDER GLASS GASKET: 3' (914mm) 1 GS-22548
26. FRONT GLASS: 6' (1829mm) 1 GL-22478
27. SELF-SERVE GLASS: 2' (610mm) 1 GL-22474
28. CUSTOMER HEAT GUARD, 2' (610mm) 1 11115
29. PAN DIVIDER BARS (not shown) FULL/HALF/THIRD SIZE (LONG BAR) 6 11317 FULL/HALF/THIRD SIZE (SHORT BAR) 21 11318 SHEET PAN 4 11320 S-PAN DIVIDER (LONG) 3 11357 PAN GRID 1 PN-2115 SELF-SERVE PAN 1 1405 SHEET PAN FILLER BAR: 3-3/4" (95mm) 1 11732
30. ADJUSTABLE LEGS 4 LG-22686
31. TERMINAL BLOCKS 1or2 BK-3597
32. SNAP-IN RECEPTACLES, FOR SCALE, 120/240V 2 RP-3396 RECEPTACLE FUSE, 15 AMP 1 FU-33351 RECEPTACLE FUSEHOLDER, 15 AMP 1 FU-33352
33. OUTLET HOUSING COVER, 120/240V 1 4980
34. 6' PROBE PKG. OPTION (not shown) 120/240V 1 5296
35. FRONT GLASS STRUTS 2 SU-2870
36. FUSEHOLDER, 120/240V 2 FU-33041 INCLUDES: FUSE, 15 AMP 2 FU-3775
FUSEHOLDER MTG SCREWS 4 SC-2077
37. OPTION (not shown) *
NOT CSA APPROVED
INDEPENDENT CIRCUIT CORDSET 120/240V 1 14221 INDEPENDENT CIRCUIT CORDSET 230V 1 14222
TYSYS-96/PL PASS-THRU LEFT
12-22-00
PART DESCRIPTION QTY A/S PT NO.
1. END PANEL BOTTOM 1 13028 4' (1219mm) RIGHT-HAND BOTTOM PANEL 1 13029 8' (2438mm) BOTTOM PANEL 1 13032 6' (1829mm) BOTTOM PANEL 1 13031 4' (1219mm) LEFT-HAND BOTTOM PANEL 1 13030
2. 8-32x1/2" S/S TRUSS HEAD SCREWS 29 SC-2425 8-32x1/4" S/S TRUSS HEAD SCREWS 2 SC-2459
3. CONTROL PANEL MOUNTING SCREWS 5 SC-2459
4. CONDUIT TUBING: .7 (213mm) 1 TU-3874
5.
INSULATION 1.5x25.5x120 (38mmx648mmx3048mm) 2.5 IN-22364
6. CABLE CONNECTION HARDWARE
7. HEATING CABLE: 66' (20117mm) CB-3045 HEATING CABLE: 205' (62484mm) CB-3045
8. THERMOSTAT 4 TT-3498 THERMOSTAT KNOB 4 KN-3473
9. INDICATOR LIGHT 4 LI-3025 INDICATOR LIGHT, 230V 4 LI-3951 INDICATOR LIGHT MOUNTING NUT 4 NU-3335
10. BULB SWITCH 4 SW-3616
11. TOP 1 4469 TOP MOUNTING SCREWS 7 SC-2425 TOP MOUNTING SCREWS 7 SC-2459
12. BULB 14 LP-33592 BULB, 230V 14 LP-3384
13. BULB SOCKET 14 RP-3952 BULB SOCKET, 230V 14 RP-3955
14. CIRCUIT BOX 1 CI-3906 INCLUDES: BREAKER, 15 AMP 2 CI-33071
BREAKER, 20 AMP 3 CI-3907 GROUND BAR KIT 1 CI-3878
15. DOOR ASSEMBLY 1 DR-22481 INCLUDES: LEFT HAND GLASS DOOR - IN 1 DR-22481A
RIGHT HAND GLASS DOOR - IN 1 DR-22481B TOP TRACK 1 TK-23749 BOTTOM TRACK, 6' (2438mm) 1 TK-24266 CENTER GLASS - DOOR OUT 2 DR-22481E GUIDES #44049 16 DR-22480F DOOR BUMPER ASSEMBLY 2 DR-22480G
16. SELF-SERVE DOOR, LEFT-HAND 1 4407 HINGE, LEFT-HAND 2 HG-22167
17. SELF-SERVE DOOR, RIGHT-HAND 1 4409 HINGE, RIGHT-HAND 2 HG-22168 HINGE BUSHING 4 BU-2722 HINGE MOUNTING SCREWS 8 SC-2352
18. END PANEL, WHITE 2 PE-22493
19. CUTTING BOARD ASSEMBLY 1 4017
20. CUTTING BOARD BRACKET (BASE) 2 12069 CUTTING BOARD BRACKET MTG. SCREWS 6 SC-24520
21. CUTTING BOARD BRACKET 2 BT-2342
24. END GLASS 2 GL-22479 END GLASS GASKET: 4' (1219mm) 1 GS-22547
25. INNER END GLASS 1 GL-22497 DIVIDER GLASS GASKET: 3' (914mm) 1 GS-22548
26. FRONT GLASS: 6' (1829mm) 1 GL-22478
27. SELF-SERVE GLASS: 2' (610mm) 1 GL-22474
28. BASE BOTTOM 1 1420
29. CUSTOMER HEAT GUARD: 2' (610mm) 1 11115
30. PAN DIVIDER BARS (not shown) FULL/HALF/THIRD SIZE (LONG BAR) 6 11317 FULL/HALF/THIRD SIZE (SHORT BAR) 21 11318 SHEET PAN 4 11320 S-PAN DIVIDER (LONG) 3 11357 PAN GRID 1 PN-2115 SELF-SERVE PAN 1 1405 SHELF 1 1407 SHEET PAN FILLER BAR: 3-3/4" (95mm) 1 11732
31. SNAP-IN RECEPTACLES, FOR SCALE, 120/240V 2 RP-3396
32. OUTLET HOUSING COVER, 120/240V 1 4980
33. RECEPTACLE FUSE, 15 AMP, 120/240V 1 FU-33351 RECEPTACLE FUSEHOLDER, 15 AMP 1 FU-33352
34. FRONT GLASS STRUTS 2 SU-2870
35. 6' PROBE PKG. OPTION (not shown) 120/240V 1 5296
36. OPTIONAL LOAD CENTER PKG. (not shown) 1 14220 INCLUDES: LOAD CENTER 1 CI-3877
GROUND BAR KIT 1 CI-3878 BREAKER, 15 AMP 1 CI-33071 CONNECTOR 1 CR-3953 NUT 1 NU-3954
SERVICE VIEW - Page 12
SERVICE VIEW - Page 13
#856-7 Operation & Care Manual • 12
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