Alto Shaam TY2SYS-48, TY2-72, TY2SYS-72, TY2-96, TY2SYS-96 Operation Manual
®
H e a t e d D i s p l a y C a s e s
F u l l S e r v i c e o r Se l f S e r v i c e
Models:
TY2-48, TY2SYS-48
TY2-48/P, TY2SYS-48/ P
TY2SYS-48
TY2SYS-72
TY2SYS-96
TY2-48
TY2-72
TY2-96
TY2-72, TY2SYS-72
TY2-72/ P, TY2SYS-72/ P
TY2-72/ PL, TY2SYS-72/PL
TY2-72/ PR, TY2SYS-72/ PR
TY2-96, TY2SYS-96
TY2-96/PL, TY2SYS-96/ PL
TY2-96/PR, TY2SYS-96/ PR
W 1 6 4 N 9 2 2 1 Wa te r S t r ee t • P. O . Bo x 450 • Men o mo n e e Fa l l s, Wis c o ns i n 530 5 2 -0 4 50 USA
PHONE: 262.251.3800 • 800.558.8744 USA/CANADA FAX: 262.251.7067 • 800.329.8744 U.S.A. ONLY
P RI N TE D I N U .S . A .
• INSTALLATION
• OPERATION
• MAINTENANCE
WEBSITE: www.alto-shaam.com
#854 • 10/07
DELIVERY
This Alto-Shaam appliance has been
thoroughly tested and inspected to insure only the
highest quality unit is provided. Upon receipt,
check for any possible shipping damage and
report it at once to the delivering carrier. See
Transportation Damage and Claims section
located in this manual.
This appliance, complete with unattached
items and accessories, may have been delivered in
one or more packages. Check to ensure that all
standard items and options have been received
with each model as ordered.
Save all the information and instructions
packed with the appliance. Complete and return
the warranty card to the factory as soon as
possible to assure prompt service in the event of a
warranty parts and labor claim.
This manual must be read and understood by
all people using or installing the equipment
model. Contact the Alto-Shaam service
department if you have any questions concerning
installation, operation, or maintenance.
NOTE: All claims for warranty must include the
full model number and serial number of
the unit.
UNPACKING
1. Carefully remove the
appliance from the
carton or crate.
NOTE: Do not discard the
carton and other
packaging material
until you have
inspected the unit
for hidden damage
and tested it for
proper operation.
2. Read all instructions in this manual carefully
before initiating the installation of this appliance.
DO NOT DISCARD THIS MANUAL.
This manual is considered to be part of the
appliance and is to be provided to the owner
or manager of the business or to the person
responsible for training operators. Additional
manuals are available from the Alto-Shaam
service department.
3. Remove all protective plastic film, packaging
materials, and accessories from the appliance
before connecting electrical power. Store any
accessories in a convenient place for future use.
®
®
®
#8 5 4 • T Y 2 Ser i e s Op e ra t i on & C a re Ma nu a l • 1
SAFETY PROCEDURES
AND PRECAUTIONS
Knowledge of proper procedures is essential to the
safe operation of electrically and/or gas energized
equipment. In accordance with generally accepted
product safety labeling guidelines for potential
hazards, the following signal words and symbols
may be used throughout this manual.
Used to indicate the
presence of a hazard that
will
cause severe personal
injury, death, or substantial
property damage if the
warning included with this
symbol is ignored.
Used to indicate the
presence of a hazard that
can
cause personal injury,
possible death, or major
property damage if the
warning included with this
symbol is ignored.
Used to indicate the
presence of a hazard that
can or will cause minor or
moderate personal injury
or property damage if the
warning included with this
symbol is ignored.
Used to indicate the
presence of a hazard that
can or will cause minor
personal injury, property
damage, or a potential
unsafe practice if the
warning included with this
symbol is ignored.
Used to notify personnel of
installation, operation, or
maintenance information that is
important but not hazard related.
1. This appliance is intended to cook, hold or
process foods for the purpose of human
consumption. No other use for this
appliance is authorized or recommended.
2. This appliance is intended for use in
commercial establishments where all
operators are familiar with the purpose,
limitations, and associated hazards of this
appliance. Operating instructions and
warnings must be read and understood by
all operators and users.
3. Any troubleshooting guides, component
views, and parts lists included in this manual
are for general reference only and are intended
for use by qualified technical personnel.
4. This manual should be considered a
permanent part of this appliance. This
manual and all supplied instructions,
diagrams, schematics, parts lists, notices, and
labels must remain with the appliance if the
item is sold or moved to another location.
NOTE:
#8 5 4 • T Y 2 Ser i e s Op e ra t i on & C a re Ma nu a l • 2
S I T E IN S TA L L AT I O N
®
TO PREVENT PERSONAL INJURY,
USE CAUTION WHEN MOVING OR
LEVELING THIS APPLIANCE.
METAL PARTS OFTHIS EQUIPMENT
BECOME EXTREMELY HOT WHEN IN
OPERATION. TO AVOID BURNS,
ALWAYS USE HAND PROTECTION
WHEN OPERATING THIS APPLIANCE.
I N S TA L L AT I O N
In order to maintain
established National
Sanitation Foundation
standards, all
stationary floor models
must be sealed to the
floor with a R.T.V. or
silastic meeting N.S.F.
requirements or
have 6" (153mm)
unobstructed clearance
beneath the unit.
1. The appliance must
be installed on a
stable and level surface.
2. DO NOT install this appliance in any area where it
may be affected by any adverse conditions such as
steam, grease, dripping water, high temperatures, or
any other severely adverse conditions.
3. DO NOT install a heated display case near a cold air
source such as a freezer, air conditioning vents, or
in any area where outside air fluctuation can
affect performance.
4. This appliance must be kept free and clear of
any obstructions blocking access for maintenance
or service.
MINIMUM CLEARANCE REQUIREMENTS
A number of adjustments are associated with
initial installation and start-up. It is important
that these adjustments be conducted by a
qualified service technician. Installation and
start-up adjustments are the responsibility of the
dealer or user. These adjustments include but are
not limited to thermostat calibration, door
adjustment, leveling, electrical hook-up and
installation of optional casters or legs.
LEVELING
Level the appliance
from side-to-side and front-to-back with the
use of a spirit level.
We recommend checking the level periodically to
make certain the floor has not shifted nor the
appliance moved.
NOTE: Failure to properly level this appliance
can cause improper function.
Counter and table units must be mounted on legs
of a sufficient 4" (102mm) height to provide
minimum unobstructed space beneath the unit.
These legs are supplied with the unit. Warranty
will become null and void if these directions are
not followed.
#8 5 4 • T Y 2 Ser i e s Op e ra t i on & C a re Ma nu a l • 3
I N S TA L L AT I O N
ELECTRICAL
CORD
96" (2438mm)
CUTTING BOARD IN “DOWN” POSITION CUTTING BOARD IN “DOWN” POSITION
6-3/4"
(172mm)
ON
OFF
ON
OFF
ON
OFF
52-3/16" (1325mm)
48" (1219mm)
CUTTING BOARD IN “DOWN” POSITION
ON
OFF
ON
OFF
52-3/16" (1325mm)
ELECTRICAL
CORD
6-3/4"
(172mm)
72" (1829mm)
CUTTING BOARD IN “DOWN” POSITION
ON
OFF
ON
OFF
52-3/16" (1325mm)
ELECTRICAL
CORD
6-3/4"
(172mm)
TY2SYS Side Profile
TY2SYS-72
TY2SYS-48
TY2SYS-
96
29-5/8" (753mm
)
39-1/2" (1004mm)
49" (1242mm)
33-11/16" (830mm)
11-1/2"
(293mm)
TY2 Side Profile
51-5/16" (1304mm)
41-7/16" (1053mm)
52-3/16" (1325m
m)
31-3/16" (
792m
m)
S I T E IN S TA L L AT I O N
#8 5 4 • T Y 2 Ser i e s Op e ra t i on & C a re Ma nu a l • 4
I N S TA L L AT I O N
S I T E IN S TA L L AT I O N
WEI G HT
MO DE L NE T SHI P CR ATE D DIM ENS IONS (H XWXD)
TY2-48 255 lb (116 kg) EST. 585 lb (265 kg) ES T. 40" X 58" X 60" (1016mm x 1473mm x 1524mm) ES T.
TY2SYS-48 475 lb (215 kg) ES T. 602 lb (273 kg) ES T. 60" X 58" X 60" (1524mm x 1473mm x 1524mm) E ST.
TY2-48/P 265 lb (120 kg) ES T. 585 lb (265 kg) ES T. 40" X 58" X 60" (1016mm x 1473mm x 1524mm) E ST.
TY2SYS-48/P 475 lb (215 kg) ES T. 602 lb (273 kg) ES T. 60" X 58" X 60" (1524mm x 1473mm x 1524mm) E ST.
TY2-72 385 lb (175 kg) E ST. 600 lb (272 kg) ES T. 40" X 82" X 60" (1016mm x 2083mm x 1524mm) E ST.
TY2SYS-72 621 lb (282 kg) ES T. 721 lb (327 kg) ES T. 60" X 82" X 60" (1524mm x 2083mm x 1524mm) E ST.
TY2-72/P 360 lb (163 kg) ES T. 575 lb (261 kg) ES T. 40" X 82" X 60" (1016mm x 2083mm x 1524mm) E ST.
TY2SYS-72/P 660 lb (299 kg) ES T. 760 lb (345 kg) ES T. 60" X 82" X 60" (1524mm x 2083mm x 1524mm) E ST.
TY2-72/PL 435 lb (197 kg) ES T. 650 lb (295 kg) ES T. 40" X 82" X 60" (1016mm x 2083mm x 1524mm) E ST.
TY2SYS-72/PL 700 lb (318 kg) ES T. 800 lb (363 kg) ES T. 60" X 82" X 60" (1524mm x 2083mm x 1524mm) E ST.
TY2-72/PR 435 lb (197 kg) E ST. 650 lb (295 kg) EST. 40" X 82" X 60" (1016mm x 2083mm x 1524mm) E ST.
TY2SYS-72/PR 700 lb (318 kg) ES T. 800 lb (363 kg) ES T. 60" X 82" X 60" (1524mm x 2083mm x 1524mm) E ST.
TY2-96 501 lb (227 kg) E ST. 610 lb (277 kg) ES T. 40" X 107" X 60" (1016mm x 2718mm x 1524mm) E ST.
TY2SYS-96 735 lb (333 kg) ES T. 1005 lb (456 kg) E ST. 60" X 107" X 60" (1524mm x 2718mm x 1524mm) E ST.
TY2-96/PL 575 lb (260 kg) ES T. 685 lb (311 kg) EST. 40" X 107" X 60" (1016mm x 2718mm x 1524mm) E ST.
TY2SYS-96/PL 810 lb (367 kg) ES T. 1005 lb (456 kg) E ST. 60" X 107" X 60" (1524mm x 2718mm x 1524mm) E ST.
TY2-96/PR 575 lb (260 kg) E ST. 685 lb (311 kg) E ST. 40" X 107" X 60" (1016mm x 2718mm x 1524mm) E ST.
TY2SYS-96/PR 810 lb (367 kg) ES T. 1005 lb (456 kg) E ST. 60" X 107" X 60" (1524mm x 2718mm x 1524mm) E ST.
#8 5 4 • T Y 2 Ser i e s Op e ra t i on & C a re Ma nu a l • 5
I N S TA L L AT I O N
E L E CT R I C A L C ON N E C T I ON
The appliance must be installed by a qualified
service technician. The oven must be properly
grounded in accordance with the National
Electrical Code and applicable local codes.
Plug the unit into a properly grounded receptacle
ONLY, positioning the unit so that the plug is
easily accessible in case of an emergency. Arcing
will occur when connecting or disconnecting the
unit unless all controls are in the “OFF” position.
Proper receptacle or outlet configuration or
permanent wiring for this unit must be installed
by a licensed electrician in accordance with
applicable local electrical codes.
ELE C TR I CA L
TY2-48; TY2SYS-48
VO LTAGE PHASE CY CLE /H Z AMPS kW
at 208 1 50/60 12.0 2.4 NE MA L 14-30P
at 240 1 50/60 14.0 3.3 30A, 250V PLUG
208-240
230 1 50/60 12.0 2.7 BARE END, NO PLUG
230
TY2-72; TY2SYS-72
VO LTAGE PHASE CY CLE /H Z AMPS kW
at 208 1 50/60 20.0 4.8 NE MA L 14-30P
at 240 1 50/60 20.0 4.8 30A, 250V PLUG
208-240208-240
230 1 50/60 20.0 4.5 BARE END, NO PLUG
230230
TY2-96; TY2SYS-96
VO LTAGE PHASE CY CLE /H Z AMPS kW
at 208 1 50/60 24.0 5.5 NE MA L 14-30P
at 240 1 50/60 24.0 5.5 30A, 250V PLUG
230 1 50/60 26.0 6.0 BARE END, NO PLUG
REGARDING INTERNATIONAL
STANDARD UNITS:
If the unit is not equipped with flexible cord
with plug, an all-pole country approved
disconnection device which has a contact
separation of at least 3mm in all poles must be
incorporated in the fixed wiring for disconnection.
When using a cord without a plug, the
green/yellow conductor shall be connected to the
terminal which is marked with the ground symbol.
If a plug is used, the socket outlet must be easily
accessible. If the power cord needs replacement,
use a similar one obtained from the distributor.
For 230V units:
To prevent an electrical shock
hazard between the appliance and other
appliances or metal parts in close vicinity, an
equalization-bonding stud is provided. An
equalization bonding lead must be connected to
this stud and the other appliances / metal parts
to provide sufficient protection against potential
difference. The terminal is marked with the
following symbol.
#8 5 4 • T Y 2 Ser i e s Op e ra t i on & C a re Ma nu a l • 6
I N S TA L L AT I O N
T Y 2 & T Y2 SY S S E RI ES — O PT IO NS & AC C ES SO RI ES
D E S C R I P T I ON T Y 2 - 4 8 S E R I E S T Y 2 - 7 2 S E R I E S T Y 2 - 9 6 S E R I E S
CARVING STATION 5001874 5001874 5001874
CUTTING BOARD WI TH GRAVY LANE 5005638 5005639 5005640
END PANELS, HALF, BLACK FORMICA, 1" TY 2SYS ONLY 5004570 5004570 5004570
END PANELS, FULL , 1" T Y2SY S O NLY
STAIN LESS S TE EL OUT SIDE , MI RRORE D I NSIDE 5004571 5004571 5004571
GAUGE, INTERIOR AMBIENT TEMPERATURE GU-33384 GU-33384 GU-33384
GLASS, TEMPERE D END PANE, BRONZE LE FT SID E GL-26777 GL-26777 GL-26777
RI GH T SI DE GL-26778 GL-2 6778 GL-26778
PANEL KIT, T Y2 O NLY BR US HED STA IN LESS S TE EL 5004566 50045 66 5004566
CU STOM COL OR 5004625 5004625 5004625
PANEL KIT, T Y2SY S ONLY BR US HED STA IN LESS S TE EL 5004567 50045 68 5004569
CU STOM COL OR 5004626 5004627 5004628
PAN INSERT, SELF-SERVICE , 4" (102mm) DEEP 1001990 1001991 —
PLATFORM, SCAL E 120/208-240 V ON LY 55265 55265 55265
IN DE PEND ENT EL ECTR ICAL O UTLET 5001781 5001781 5001781
PROBE, PRODUCT TEMP MONITOR AVAILABLE AVAIL ABLE –
SHEET PAN DIVIDE R BAR PACKAGE TY2-48, -48/P 5002802 ——
TY2-72, -72/P — 5002803 —
TY2-72/PL, -72 /PR — 5002804 —
TY2-96 ——5002805
TY2-96/PL, -96 /PR ——500 2806
#8 5 4 • T Y 2 Ser i e s Op e ra t i on & C a re Ma nu a l • 7
O P E R AT I N G I N S T R U C T I O N S
METAL PARTS OFTHIS EQUIPMENT
BECOME EXTREMELY HOT WHEN IN
OPERATION. TO AVOID BURNS,
ALWAYS USE HAND PROTECTION
WHEN OPERATING THIS APPLIANCE.
U S E R SA F E T Y I N FO R M AT I O N
The Alto-Shaam heated display case is intended
for use in commercial establishments by qualified
operating personnel where all operators are
familiar with the purpose, limitations, and
associated hazards of this appliance. Operating
instructions and warnings must be read and
understood by all operators and users.
S TA R T- UP O P E R AT I O N
BEFORE INITIAL USE:
Interior display case surfaces must be heated to
remove surface oils and the accompanying odor
produced during the first use of the appliance.
Remove pans. Turn thermostats to the “ON”
position. Set thermostats to the 9 setting. Allow
the unit to heat for 30 minutes or until no odor
is detected.
PREHEATING:
The unit should be preheated at the 10 setting
for a minimum of 30-45 minutes before loading
the case with hot food. Follow the operating
instructions indicated on the next page of
this manual.
#8 5 4 • T Y 2 Ser i e s Op e ra t i on & C a re Ma nu a l • 8
O P E RA TI N G P R O C ED U R E S
O P E R AT I N G I N S T R U C T I O N S
1. DO NOT ADD WATER TO DISPLAY CASE
Halo Heat display cases maintain a constant but
gentle temperature and eliminate much of the
moisture loss associated with conventional display
cases. Because of this gentle heat, it is not necessary
to add water to the display case. As a matter of fact,
adding water is not recommended since water will
accelerate the deterioration of the product, and may
damage the unit voiding the warranty.
2. PLACE DIVIDERS AND SERVING
PANS IN CASE
Refer to the pan layout diagrams for different
types of pan accommodations. A complete pan
configuration layout is located in this manual. It
is VERY
of pan configuration chosen, pan separator bars
or divider bars must be used to close all gaps
between pans, and all gaps between the pans
and the edges of the display case. If these gaps
are not closed, heat will escape from the bottom of
the case into the display area. As a consequence,
heat distribution will be uneven and uniform
temperature will be difficult to hold. If needed,
additional pan divider bars are available. The
supplied self-serve pan inserts with wire grids are
for use with pre-packaged foods in the self-serve
sections of the units.
3. TURN DISPLAY LIGHTS “ON” AND SET
THE THERMOSTAT(S ) AT NUMBER “10”
TO PREHEAT
A indicator light will illuminate when the
thermostat(s) is (are) turned “ON.” The
indicator(s) will remain lit as long as the unit is
preheating or calling for heat. The unit should be
preheated at the 10 setting for a minimum of
30-45 minutes before loading the case with hot
food. When preheating is completed, or whenever
the unit reaches any temperature set by the
operator between 1 and 10, the indicator light(s)
will go “OUT”.
4. LOAD HOT FOODS INTO DISPLAY CASE
Be certain only hot food is transferred into the
display case. Before loading food into the case,
use a pocket-type meat thermometer to make
certain all products have reached an internal
temperature of 140° to 160° F (60° to 71°C). If any
food product is not at proper serving temperature,
use a Halo Heat cooking and holding oven, set at
250° to 275°F (121° to 135°C), or a Combitherm
oven to bring the product within the correct
temperature range.
Use hand protection when handling hot items.
Be certain only hot PREPACKAGED foods in
appropriate heat tested containers are used in
the self-service section of the display case.
Do not stack food containers.
important to note, no matter what type
#8 5 4 • T Y 2 Ser i e s Op e ra t i on & C a re Ma nu a l • 9
5. RESET THERMOSTAT(S) AS NEEDED
After all products are loaded into the display case
and the doors are closed, it is necessary to reset
the thermostat(s). For fully enclosed sections, reset
the thermostat to the number “8” setting. Cases
with a self-service section should be maintained
between number “9” and number “10” for the
self-service section only. THESE SETTINGS WILL
NOT NECESSARILY BE FINAL. Since proper
temperature range depends on the type of
products and the quantities being held, it is
necessary to periodically use a pocket
thermometer to check each item to make certain
the correct temperatures are being maintained.
Proper temperature range is between a minimum
of 140° and 160°F (60° and 71°C). Normally, this
will require a thermostat setting of between
number “6” and “8” in fully enclosed cases. Selfservice cases or sections will always require a
higher thermostat setting.
6. PLACEMENT OF FOOD PROBE
If the unit is equipped with the probe accessory,
wipe each probe and probe tip with a disposable
alcohol pad to clean and sanitize before using. If
the probe is left in its bracket, the LED
temperature display will indicate the ambient air
temperature inside the case. To place a probe into
food kept in the case, remove the probe from the
bracket and push the probe tip halfway into the
product, positioning the tip at the center of the
food mass. If placing into solid foods such as
meat roast or poultry breasts, push the probe in
from a straight downward position or in from the
side to the center position. If placing into a
semi-liquid or liquid product, the probe cable will
probably need to be secured to keep the probe
positioned properly. Do not let the probe tip
touch the edges or sides. Tape the probe cable to
the lip or edge of the container. Wipe each probe
tip with a clean paper towel to remove food debris
after each use. Follow by wiping probes with a
disposable alcohol pad, and return each probe to
the proper bracket position.
7. SERVE FRESH HOT FOOD
Keep hot foods looking fresh. Occasionally stir or
rotate food as needed. Serve food products in
appropriate heat tested packages or containers.
Keep display case doors closed after serving.
Wipe spills immediately to assure maximum eye
appeal and to ease end of the day cleanup.
O P E R AT I N G I N S T R U C T I O N S
Indicator Lights
LI-3027 (120V)
LI-3951 (230V)
Light Switch
SW-33896
Cutting Board
Bracket
BT-2342
Thermostats
TT-3498
Operator/Control side with cutting board
Thermostat
TT-3498
Cutting Board
TY2-48, TY2SYS -48 – 4016 (1)
TY2-72, TY2SYS -72 – 4017 (1)
TY2-96, TY2SYS -96 – 4016 (2)
Electrical Cord
CD-3291
TY2-48, -48/P
TY2SYS- 48 , -48/P
CD-3557
TY2-72, -96
TY2SYS- 72 , -96
Plug
PG-3267
(counte r-top u ni ts only)
#8 5 4 • T Y 2 Ser i e s Op e ra t i on & C a re Ma nu a l • 10
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