Alto-Shaam QC-50 User Manual

W164 N9221 Water Street • P.O. Box 450 • Menom onee F alls, Wisco nsin 5 3052-0450 USA

PHONE: 262.251.3 800 • 800.558.8744

US A/C ANA D A FAX: 262.251.7067 • 800.329 .8744 U.S .A. ONLY

www.alt o-shaam.com

PROCESSING FREEZER/CHILLER/REFRIGERATION SYSTEM

Model:

QC-3 QC-20 QC-40 QC-50

QC-100

QC-50 REM OT E QC-100 QC-100 RE MOTE

QC-40

• I N STALLAT ION

• OPERATIO N

QC-20

P R I N T E D I N U . S . A .

• MAI N TENANC E

MN-28606 • 04/10

Delivery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

Unpacking . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

Safety Procedures and Precautions . . . . . . . . . . . . . . . . . 2

Installation

Site Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

Clearance Requirements . . . . . . . . . . . . . . . . . . . . . . . 3

Installation Requirements . . . . . . . . . . . . . . . . . . . . . . 4

Water Drainage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

Trolley Guide Installation. . . . . . . . . . . . . . . . . . . . . . . 5

Dimension Drawings, weights & capacities. . . . . . . 6-10

Options and Accessories . . . . . . . . . . . . . . . . . . . . . . 11

Electrical Specifications . . . . . . . . . . . . . . . . . . . . . . 12

Operation

Operating Introduction . . . . . . . . . . . . . . . . . . . . . . . . 13

Chill Processing Cycles . . . . . . . . . . . . . . . . . . . . . . . 14

Quickchiller Operation Modes . . . . . . . . . . . . . . . . . . 14

Initial Quickchiller Operation . . . . . . . . . . . . . . . . . . . 14

Additional Information . . . . . . . . . . . . . . . . . . . . . . . . 15

Control Panel Identification . . . . . . . . . . . . . . . . . . . . 16

Basic Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17

Advanced Operation - Hold Temp . . . . . . . . . . . . . . . 18

Advanced Operation - Chill Modes . . . . . . . . . . . . . . 19

Factory Default Set Points. . . . . . . . . . . . . . . . . . . . . 19

Advanced Operation - Programming . . . . . . . . . . . . . 20

Advanced Operation - User Settings . . . . . . . . . . . . . 21

Food Probe Use . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22

Time & Temperature Guidelines . . . . . . . . . . . . . . . . 22

Automatic Defrost . . . . . . . . . . . . . . . . . . . . . . . . . . . 22

Food Handling Guidelines . . . . . . . . . . . . . . . . . . . . . 23

Product Covering . . . . . . . . . . . . . . . . . . . . . . . . . . . 23

Portioning & Packaging . . . . . . . . . . . . . . . . . . . . . . . 23

Quickchiller Pan Capacity . . . . . . . . . . . . . . . . . . . . . 24

Product Capacity Per Pan . . . . . . . . . . . . . . . . . . . . . 24

Portion Sizes and Pan Capacities . . . . . . . . . . . . . . . 25

Care and Cleaning

Cleaning and Preventative Maintenance . . . . . . . . . . 26

Protecting Stainless Steel Surfaces. . . . . . . . . . . . . . 26

Cleaning Agents . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26

Cleaning Materials . . . . . . . . . . . . . . . . . . . . . . . . . . 26

Interior Cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27

Exterior Cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . . 27

Probe Cleaning Procedures. . . . . . . . . . . . . . . . . . . . 27

Food Trolley Cleaning . . . . . . . . . . . . . . . . . . . . . . . . 27

Monthly Compressor & Condenser Maintenance . . . . 27

Service

Control Error Displays . . . . . . . . . . . . . . . . . . . . . . . . 28

Service Views

QC-3 Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29

QC-3 Coil . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30

QC-20 Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31

QC-20 Coil . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32

QC-20 Condenser. . . . . . . . . . . . . . . . . . . . . . . . . . 33

QC-40 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34

QC-40 Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35

QC-50, QC-100 Control . . . . . . . . . . . . . . . . . . . . . 36

QC-100 Coil . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37

QC-50, QC-100 Breaker . . . . . . . . . . . . . . . . . . . . . 38

QC-50, QC-100 Fan . . . . . . . . . . . . . . . . . . . . . . . . 38

QC-50 Remote . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39

QC-50, QC-100 Remote Condenser Connection . . . 40

Wire Diagrams

Wiring

QC-3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41

QC-20 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41

QC-40 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42

QC-50 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43

QC-100. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44

Wire Schematics

QC-3, 208-240V, 1PH . . . . . . . . . . . . . . . . . . . . . . . 45

QC-20, 208-240V, 1PH . . . . . . . . . . . . . . . . . . . . . . 46

QC-40, 208-240V, 1PH . . . . . . . . . . . . . . . . . . . . . . 47

QC-40, 208-240V, 3PH . . . . . . . . . . . . . . . . . . . . . . 48

QC-40, 380-415V, 3PH . . . . . . . . . . . . . . . . . . . . . . 49

QC-40B, 208-240V, 1PH . . . . . . . . . . . . . . . . . . . . . 50

QC-50, 208-240V, 1PH . . . . . . . . . . . . . . . . . . . . . . 51

QC-50 Remote, 208-240V, 1PH . . . . . . . . . . . . . . . 52

QC-50, 208-240V, 3PH . . . . . . . . . . . . . . . . . . . . . . 53

QC-100, 208-240V, 1PH . . . . . . . . . . . . . . . . . . . . . 54

QC-100 Remote, 208-240V, 1PH . . . . . . . . . . . . . . 55

QC-100, 380-415, 3PH . . . . . . . . . . . . . . . . . . . . . . 56

QC-100, 208-240V, 3PH . . . . . . . . . . . . . . . . . . . . . 57

Warranty

Transportation Damage and Claims . . . . . . Back Cover

Limited Warranty . . . . . . . . . . . . . . . . . . . . . Back Cover

D E L I V E R Y

This Alto-Shaam appliance has been thoroughly tested and inspected to insure only the highest quality unit is provided. Upon receipt, check for any possible shipping damage and report it at once to the delivering carrier. Se e

Transportation Damage and Claims section

located in this manual.

This appliance, complete with unattached items and accessories, may have been delivered in one or more packages. Check to ensure that all standard items and options have been received with each model as ordered.

Save all the information and instructions packed with the appliance. Complete and return the warranty card to the factory as soon as possible to assure prompt service in the event of a warranty parts and labor claim.

This manual must be read and understood by all people using or installing the equipment model. Contact the Alto-Shaam service department if you have any questions concerning installation, operation, or maintenance.

N O T E : All claims for warranty must include the

full model number and serial number of the unit.

U N P A C K I N G

1. Carefully remove the appliance from the carton or crate.

N O T E : Do not discard the

carton and other packaging material until you have inspected the unit for hidden damage and tested it for proper operation.

2. Read all instructions in this manual carefully before initiating the installation of this appliance.

DO NOT DISCARD THIS MANUAL. This manual is considered to be part of the appliance and is to be provided to the owner or manager of the business or to the person responsible for training operators. Additional

manuals are available from the Alto-Shaam

service department.

3. Remove all protective plastic film, packaging materials, and accessories from the appliance before connecting electrical power. Store any accessories in a convenient place for future use.

Q U I C K C H I L L E R • I N S T A L L AT I O N / O P E R A T I O N / S E R V I C E M A N U A L • 1.

1. This appliance is intended to cook, hold or

process foods for the purpose of human consumption. No other use for this appliance is authorized or recommended.

2. This appliance is intended for use in commercial

establishments where all operators are familiar with the purpose, limitations, and associated hazards of this appliance. Operating instructions and warnings must be read and understood by all operators and users.

3. Any troubleshooting guides, component views,

and parts lists included in this manual are for general reference only and are intended for use by qualified technical personnel.

4. This manual should be considered a permanent

part of this appliance. This manual and all supplied instructions, diagrams, schematics, parts lists, notices, and labels must remain with the appliance if the item is sold or moved to another location.

N O T E : Used to notify personnel of

installation, operation, or maintenance information that is important but not hazard related.

C A U T I O N

Used to indicate the presence of a hazard that can or will cause minor personal injury, property damage, or a potential unsafe practice if the warning included with this symbol is ignored.

C A U T I O N

Used to indicate the presence of a hazard that can or will cause minor or moderate personal injury or property damage if the warning included with this symbol is ignored.

D A N G E R

Used to indicate the presence of a hazard that WILL cause severe personal injury, death, or substantial property damage if the warning included with this symbol is ignored.

W A R N I N G

Used to indicate the presence of a hazard that CAN cause personal injury, possible death, or major property damage if the warning included with this symbol is ignored.

SAFETY P R O C EDURES AND PRE C A U T IONS

Knowledge of proper procedures is essential to the safe operation of electrically and/or gas energized equipment. In accordance with generally accepted product safety labeling guidelines for potential hazards, the following signal words and symbols may be used throughout this manual.

N O T E

For equipment delivered for use in any location regulated by the following directive:

DO NOT DISPOSE OF ELECTRICAL OR ELECTRONIC EQUIPMENT WITH OTHER MUNICIPAL WASTE.

Q U I C K C H I L L E R • I N S T A L L AT I O N / O P E R A T I O N / S E R V I C E M A N U A L • 2.

C A U T I O N

TO PREVENT PERSONAL INJURY,

USE CAUTION WHEN MOVING OR

LEVELING THIS APPLIANCE.

D A N G E R

IMPROPER INSTALLATION, A

LTERATION, ADJUSTMENT, SERVICE, OR MAINTENANCE COULD RESULT IN SEVERE INJURY, DEATH, OR CAUSE PROPERTY DAMAGE.

READ THE INSTALLATION, OPERATING AND MAINTENANCE INSTRUCTIONS THOROUGHLY BEFORE INSTALLING OR SERVICING THIS EQUIPMENT.

I N S T A L L A T I O N

S I T E I N S TA L L A T I O N

Posi t ion the Quickchiller to allow sufficient air vent i lation through the cond e nsing unit(s). The rear of unit should be no clos e r t h an 6" ( 152mm) to any wall or structure.

Avoid installing the chiller immediately adjacent to fryers, charbroilers, or any other equipment producing grease laden air; heat producing equipment such as ovens and ranges; and steam discharging equipment such as steamer ovens and kettles. Do not locate the Quickchiller in direct sunlight.

Allow sufficient front clearance for serviceability and for easy maneuvering of food trolleys in and out of the cabinet.

I N S TA LL A T I O N

Prior to moving the Quickchiller to the installation site, check the dimensions of doors, passageways, and ceiling heights in the areas through which the cabinet must be moved. Also check the turning radius if the cabinet must be moved around an existing structure. The use of a fork lift or pallet lift truck is required for moving and leveling most Quickchiller models.

NOT E : In certain instances, it may be necessary to

remove doors and door hardware to negotiate tight spaces.

Q U I C K C H I L L E R • I N S T A L L AT I O N / O P E R A T I O N / S E R V I C E M A N U A L • 3.

C L E A R A N C E R E Q U I R E M E N T S

BACK: 6" (152mm) TOP: 6" (152mm)

SIDES: 4" (102mm) minimum at both sides.

18" (457mm)

FR OM HEAT PR OD UCI NG EQ UI PME NT

I N S TA L L A T I O N R E Q U I R E M E N T S

MI NI MUM CLEARA NCE

Unit must NOT be tipped on its side

at any time.

Tipping will cause damage to the unit

and void the warranty.

One (1) Floor Drain: 1/2" (12,7mm) diameter

— Appliance must be installed level.

— The appliance must not be installed in any area

where it may be affected by steam, grease, dripping

water, extreme temperatures, or any other severely

adverse conditions.

In order to maintain standards established by the

National Sanitation Foundation, all counter mounted

equipment must be sealed to the counter with a NSF

listed silicone sealant.

5- Yea r Limi ted

Warr a nty o n se lf-c onta i ned

co mpre ssor

Effective f rom date o f

shipmen t. (

EX CLUDE S LAB OR )

C A U T I O N

TO PREVENT PERSONAL INJURY,

USE CAUTION WHEN MOVING OR

LEVELING THIS APPLIANCE.

S I T E I N S TA L L A T I O N

I N S T A L L A T I O N

I N S TA LL A T I O N R E Q U IR EM EN TS

The model QC-3 is a counter mounted unit and must be sealed to the counter with a NSF listed silicone sealant.

For all other models, install the appliance on a smooth and level floor surface. Use the adjustable cabinet legs to level the Quickchiller.

Adjust from front-to-back and from side-to-side with the use of a spirit level to evenly distribute the cabinet weight and avoid pulling the cabinet alignment out of square.

After leveling the cabinet of cart equipped models, check the height relationship of the roll-in cart to the cabinet. Adjust the Quickchiller height as needed to accommodate the cart and to securely close the Quickchiller door(s).

D O O R S E A L :

Check the door gasket to make certain it is sealing properly and that the gasket provides an even and positive seal around the entire door frame.

WAT E R D R A IN AG E

D R A I N A G E :

Q C - 3 Q C - 2 0 Q C - 4 0

VAPORATOR PANS: NO INSTALLATION REQUIRED

Q C - 5 0 Q C - 1 0 0

ONE (1) FLOOR DRAIN:

1/ 2" (12,7mm) DIAMETER

A 1/2" I.D. (12,7mm) PVC pipe is furnished with each QC-50 and QC-100 model. Use PVC glue to attach the pipe into the drain opening at the rear of the unit. Insert the PVC pipe into the drain opening with a 1/4" (6mm) clockwise turn. Connect the PVC pipe to discharge through an indirect waste pipe into an open-site drain by means of a 2" (51mm) air gap. Connection must be within 10' (3m) of the unit.

NOT E : In the U.S.A., this equipment is to be

installed to comply with the Basic Plumbing Code of the Building Officials and Code Administrators International, Inc. [BOCA], and the Food Service Sanitation Manual of the Food & Drug Administration [FDA].

Q U I C K C H I L L E R • I N S T A L L AT I O N / O P E R A T I O N / S E R V I C E M A N U A L • 4.

DRAIN OPENING

AT REAR

I N S T A L L A T I O N

S I T E I N S TA L L A T I O N

TROLLEY GUIDE INSTALLATION

Trolley Guide Instal l a t ion

1. Align each guide rail with the holes located under the cabi net.

2. Loosely fasten each guide rail with a washer, lock washer a nd bolt.

3. Push the roll-in cart (trolley) into the Quickchiller, center the cart right-to-left, and close the door.

4. Slide both guide rails toward the center of the Quickchiller until they make contact with the roll-in cart. Lock the guide rails into position by tightening the bolts. At the front of the Quickchiller, make certain contact has been mad e between the Quickchiller and the cart along the tota l width o f the doo r to crea te a comp lete seal. When a full seal has been determined, recheck each connection to make certain it has been fully tightened.

Q U I C K C H I L L E R • I N S T A L L AT I O N / O P E R A T I O N / S E R V I C E M A N U A L • 5.

(76mm)

26-1/2"

(673mm)

29-3/4"

(756mm)

5-1/4" (133mm) Electrical Connection

54-3/4"

(1391mm)

14-3/4"

(375mm)

34"

(864mm)

28" (711mm)

29-3/4" (756mm)

28-1/2" (724mm)

S I T E I N S TA L L A T I O N

QC-3

I N S T A L L A T I O N

W E I G H T

NET: 350 lb (159 kg) SHIP: 382 lb (173 kg) CARTON DIMENSION S: (HXWXD)

36" X 36" X 42" (914mm x 914mm x 1067mm)

R E F R I G E R AT I O N

One (1) 3/4 hp Condensing Unit:

3,810 BTU's per hour at -5°F (-21°C) in the freeze mode 7,260 BTU's per hour at +20°F (-7°C) in the chill mode

R404a Refrigerant

P R O D U C T \ PA N CA P A C I T Y

Approximately 36 lb (16 kg)

VO L UME MA XIMU M: 22-1/2 QUARTS (28,5 LIT E RS)

FULL-SIZE PANS: GASTRONORM 1/1:

MA X IMU M

Three (3) 20" x 12" x 2-1/2" (530 x 325 x 65mm)

CAPACIT Y FOR UP TO T HREE (3) OPTION AL STAINLES S STEEL WIRE SHELVES

Q U I C K C H I L L E R • I N S T A L L AT I O N / O P E R A T I O N / S E R V I C E M A N U A L • 6.

52-1/2" (1334mm)

34" (864mm)

Electrical Connection

Evaporator

Pan

42-1/2" (1079mm)

30-1/2" (774mm)

36-1/2" (927mm)

6" (152mm)

36-1/8" (918mm)

38" (965mm)

49-1/2" (1257mm)

51-1/4" (1302mm)

17"

(431mm)

16-1/4"

(413mmm)

20-1/4"

(514mm)

S I T E I N S TA L L A T I O N

QC-20

I N S T A L L A T I O N

C L E A R A N C E R E Q U I R E M E N T S

BACK: 6" (152mm) TOP: 6" (152mm)

SIDES: 4" (102mm) minimum at both sides.

18" (457mm)

R E F R I G E R AT I O N

One (1) 1 hp Condensing Unit:

FREEZE MODE: 4,790 BTU's per hour at -5°F (-21°C) CHILL MODE: 8,600 BTU's per hour at +20°F (-7°C)

MINIMUM FROM HEAT PRODUCING EQUIPMEN T

R404a Refrigerant

Q U I C K C H I L L E R • I N S T A L L AT I O N / O P E R A T I O N / S E R V I C E M A N U A L • 7.

P R O D U C T \ PA N CA P A C I T Y

MA X IMU M CHILL ING CAPA CIT Y:

Approximately 72 lb (33 kg)

VO L UME MA XIMU M: 45 QUARTS (42,6 LIT E RS)

FULL-SIZE PANS ON WIRE SHELVES: GASTRONORM 1/1:

Five (5) 20" x 12" x 2-1/2" (530 x 325 x 65mm)

FULL-SIZE SHEET PANS:

Ten (10)* 18" x 26" x 1"

CAPACITY FOR UP TO FOUR (4) ADDITIONAL STAINLESS

STEEL WIRE SHELVES AS AN OPTION

38-1/2" (978mm)

1-1/2"

(38mm)

13-1/2" (343mm)

ALTO SHAAM

70-1/4" (1784mm)

64-1/4" (1632mm)

39-7/8" (1013mm)

35-3/8" (899mm)

6" (15

2mm

)

64" (1626mm)

39-7/8" (1013mm)

S I T E I N S TA L L A T I O N

QC-40

I N S T A L L A T I O N

W E I G H T

NET: 676 lb (307 kg) SHIP: 950 lb (431 kg) CARTON DIMENSION S: (HXWXD)

42" X 46" X 80" (1067mm x 1168mm x 2032mm)

R E F R I G E R AT I O N

R-404a Refrigerant

One (1) 1-1/2 hp Condensing Unit:

FR EE ZE MODE: 7,200 BTU's per hour at -5°F (-21°C) CH IL L MODE: 11,400 BTU's per hour at +20°F (-7°C)

P R O D U C T \ PA N CA P A C I T Y

Approximately 144 lb (65 kg)

VO L UME MA XIMU M: 90 QUARTS (85 L I TER S )

FULL-SIZE PANS: GASTRONORM 1/1:

MA X IMU M

Twelve (12) 20" x 12" x 2-1/2" (530 x 325 x 65mm)

FULL-SIZE SHEET PANS:

Six (6)* 18" x 26" x 1" on wire shelves only

*ADD ITIONAL SHELVES REQUIRE D

Q U I C K C H I L L E R • I N S T A L L AT I O N / O P E R A T I O N / S E R V I C E M A N U A L • 8.

51" (1295mm)

76-1/2" (1943mm)

35-1/2" (902mm)

41-5/8" (1057mm)*

75" (1905mm)

1-1/8" (1045mm)

20-1/4"

(514mm)

7-3/4"

(

705mm)*

* Door opening

8" (203mm) ADJUSTABLE

30-1/2"

(775mm)

48-7/16" (1229mm)

35-3/16" (893mm)

Width: 28-1/8" (714mm)

65-1/2" 1664mm)

41-5/8" (1057mm)*

27-3/4"

(705mm)*

41-1/8"

(1045mm)

35-1/2"

(902mm)

ELECTRICAL CONNECTION

(229mm)

8" (229mm) ADJUSTABLE

* Door opening

51" (1295mm)

I N S T A L L A T I O N

S I T E I N S TA L L A T I O N

QC-50 QC-50 Remote

W E I G H T ( A P P RO XI M AT E )

NET 590 lb (268 kg) 120 lb (54 kg) SHIPPIN G 900 lb (408 kg) 150 lb (68 kg)

CRATED 79-1/2" X 55-1/4" X 48" DIMENSION S: (2248mm x 1403mm x 1219mm)

R E F R I G E R AT I O N

CABINET ROLL -IN PAN C ART

R404a Refrigerant

One (1) 2-1/4 hp Compressor:

FR EE ZE MODE: 9,030 BTU's per hour at -5°F (-21°C) CH IL L MODE: 17,500 BTU's per hour at +20°F (-7°C)

W E I G H T

REMOTE ROLL -IN

CABINET CON DENSER PAN CART

NE T 557 lb (253 kg) 202 lb (92 kg) 120 lb (54 kg) SHIPPIN G 862 lb (391 kg) 302 lb (137 kg) 150 lb (68 kg) CRATED DIMEN SIONS:

70-1/4"

X 55-1/4" X 48"

(1778mm x 1397mm x 1219mm)

P R O D U C T \ PA N CA P A C I T Y

MA XI MUM PRODUC T CAPACI TY -

288 lb (131 kg), 180 quarts (228 liters)

MA XI MUM CHILLI NG CA PAC ITY -

Approximately 144 lb (65 kg), 90 qts (114 liters)

FU LL -SI ZE PANS: GA ST RON ORM 1/1:

Twenty-four (24) 20" x 12" x 2-1/2" (530 x 325 x 65mm)

FU LL -SI ZE SHEE T PANS:

Twelve (12)* 18" x 26" x 1"

*ON WIRE SHELVE S ONLY. EXTRA OPTIONA L WIRE SHE LVES

REQU IRE D FOR MAXIMU M CAPACITY SHOW N ABOVE

Q U I C K C H I L L E R • I N S T A L L AT I O N / O P E R A T I O N / S E R V I C E M A N U A L • 9.

20-1/4"

(641mm)

93-1/2" (2375mm)

58-1/2" (1486mm)*

7-3/4"

(705mm)*

OOR NOT SHOWN

FOR CLARITY

8" (203mm)

ADJUSTABLE

51" (1295mm)

35-1/2" (902mm)

41-1/8" (1045mm)

65-1/4" (1657mm) DOOR

30-1/2"

(775mm)

75" (1905mm)

ELECTRICAL CONNECTION

65-11/16" (1668mm)

* Door opening

33-1/4"

(714mm)

(229mm)

82-1/4" (2089mm)

58-1/2" (1486mm)*

27-3/4"

(705mm)*

DOOR NOT SHOWN

FOR CLARITY

8" (229mm)

ADJUSTABLE

51" (1295mm)

41-1/8" (1045mm)

ELECTRICAL CONNECTION

5-1/2

(902mm)

* Door opening

I N S T A L L A T I O N

S I T E I N S TA L L A T I O N

QC-100 QC-100 Remote

W E I G H T ( A P P RO XI M AT E )

NET 1152 lb (523 kg) 120 lb (54 kg) SHIPPIN G 1450 lb (658 kg) 161 lb (73 kg)

CRATED 55" X 48" X 98" DIMENSION S: (1397mm x 1219mm x 2489mm)

R E F R I G E R AT I O N

CABINET ROLL-IN PAN C ART

R404a Refrigerant

One (1) 3-1/2 hp Condensing Unit:

FR EE ZE MODE: 20,940 BTU's per hour at -5°F (-21°C) CH IL L MODE: 35,800 BTU's per hour at +20°F (-7°C)

W E I G H T

REMOTE ROLL -IN

CABINET CONDE NSER PA N CART

NE T 902 lb (409 kg) 250 lb (113 kg) 120 lb (54 kg) SHIPPIN G 1200 (544 kg) 380 lb (172 kg) 161 lb (73 kg) CRATED DIMEN SIONS:

55"

X 48" X 98"

(1397mm x 1219mm x 2489mm)

P R O D U C T \ PA N CA P A C I T Y

MA XI MUM PRODUC T CAPACI TY -

Approximately 480 lb (218 kg), 300 quarts (380 liters)

MA XI MUM CHILLI NG CA PAC ITY -

Approximately 240 lb (109 kg), 150 qts (190 liters)

FU LL -SI ZE PANS: GA ST RON ORM 1/1:

Forty (40) 20" x 12" x 2-1/2" (530 x 325 x 65mm)

FU LL -SI ZE SHEE T PANS:

Twenty (20)* 18" x 26" x 1"

*ON WIRE SHELVE S ONLY. EXTRA OPTIONA L WIRE SHE LVES

REQU IRE D FOR MAXIMU M CAPACITY SHOW N ABOVE

Q U I C K C H I L L E R • I N S T A L L AT I O N / O P E R A T I O N / S E R V I C E M A N U A L • 1 0 .

I N S T A L L A T I O N

O P T I O N S A N D A C C E S S O R I E S

asters, 5" (127mm)

M O D E L > QC-3 QC- 2 0 QC-40 QC-50

005674

—

QC- 5 0

EMO T E

—

QC- 1 0 0

—

QC- 1 0 0

EMO T E

—

Prechill Sealing Strip — — — — — — 5008856 5008856 5008856 5008856

Remote Condenser Package — — — — — — — — RE-27870 — — RE-34217

Roll-In Pan Cart (Trolley)

12•20ES Combitherm and 12•20 Combimate

10•20ESG Combitherm and 12•20 Combimate

20•20ESCombitherm and 20•20 Combimate

20•20ESG Combitherm and 20•20 Combimate

— — — — — —

UN-27964 UN-27968

— — — —

UN-27964 UN-27968

— — — —

— —

— — UN-27970 UN-27970

— —

— — UN-27970 UN-27970

Weather Protective Enclosure — — — — — — — — HS-27871 — — HS-27872

Wire Shelves, Stainless Steel SH-24112 SH-2346 SH-22584 SH-22473 SH-22473 SH-22473 SH-22473

HACCP Network Options (EL ECT RON IC CONTR OL ONLY)

➥ HACCP Documentation ➥ HACCP with Kitchen Management

* REFER TO HACCP SPECIFICATION #9015 FOR APPLICABLE PART NUMBERS.

Q U I C K C H I L L E R • I N S T A L L AT I O N / O P E R A T I O N / S E R V I C E M A N U A L • 1 1 .

I N S T A L L A T I O N

D A N G E R

To avoid electrical shock, this a

ppliance MUST be adequately grounded in accordance with local electrical codes or, in the absence of local codes, with the current edition of the National Electrical Code ANSI/NFPA No. 70. In Canada, all electrical connections are to be made in accordance with CSA C22.1, Canadian Electrical Code Part 1 or local codes.

D A N G E R

ELECTRICAL CONNECTIONS MUST

BE MADE BY A QUALIFIED SERVICE

TECHNICIAN IN ACCORDANCE WITH

APPLICABLE ELECTRICAL CODES.

E L E C T R I C A L

This appliance must be branch circuit protected with proper ampacities, in accordance with the wiring

iagram. The Quickchiller must be properly

d grounded in accordance with the National Electrical Code and applicable local codes. Wire size for the main incoming power to the unit must match the minimum size listed in the specifications applicable to the specific Quickchiller model. For supply connections, locate the wire size listed in this manual.

Before operating the chiller, check all cable connections in the electrical connection area for tightness since connections can loosen during transport.

N O T E : After electrical connections have been

completed, operate the appliance in any chilling mode for a period of 15 minutes and recheck the main power connections at the terminal block to make certain they remain tight.

E L E C T RI CA L S P E C I FI CA T I O N S

VOLTAGE PHASE CY CL E/HZ

S E L F - C O N T A I N E D

208-240VAC 1 ph 50/60 Hz

EC OM MEN DED CIR CUI T AMPE RAG E:

EC OM MEN DED WIR E SIZ E:

VOLTAGE PHASE CY CL E/HZ

S E L F - C O N T A I N E D

208-240VAC 3 ph 50/60 Hz

EC OM MEN DED CIR CUI T AMPE RAG E:

EC OM MEN DED WIR E SIZ E:

380-415VAC 3 ph 50/60 Hz

EC OM MEN DED CIR CUI T AMPE RAG E:

EC OM MEN DED WIR E SIZ E:

VOLTAGE PHASE CY CL E/HZ

R E M O T E C O M P R E S S O R ( C a b i n e t O n l y )

208-240VAC 1 ph 50/60 Hz

EC OM MEN DED CIR CUI T AMPE RAG E:

EC OM MEN DED WIR E SIZ E:

Wire diagrams are l ocated near the top o f the unit, close to the compres sor or control panel.

Q U I C K C H I L L E R • I N S T A L L AT I O N / O P E R A T I O N / S E R V I C E M A N U A L • 1 2 .

Q C - 3 Q C - 2 0 Q C - 4 0 Q C - 5 0 Q C - 1 0 0

20 amps

12/2 w.g.

N O C O R D A N D P L U G

Q C - 3 Q C - 2 0 Q C - 4 0 Q C - 5 0 Q C - 1 0 0

NO T AVAI LABLE NOT AVAIL AB LE NOT AVAILABL E

NO T AVAI LABLE NOT AVAIL AB LE

N O C O R D A N D P L U G

Q C - 3 Q C - 2 0 Q C - 4 0 Q C - 5 0 Q C - 1 0 0

NO T AVAI LABLE NOT AVAIL AB LE NOT AVAILABL E

N O C O R D A N D P L U G

20 amps

12/2 w.g.

30 amps

10/2 w.g.

30 amps

10/2 w.g.

12/3 w.g.

NO T AVAI LABLE

12/2 w.g.

40 amps

8/2 w.g.

20 amps

60 amps

6/2 w.g.

40 amps

8/3 w.g.

30 amps

10/2 w.g.

30 amps

10/2 w.g.

O P E R A T I O N

O P E R AT I NG I N T R OD UC TI ON

The Alto-Shaam®Quickchiller™is a processing refrigeration

ystem designed to rapidly and uniformly decrease the

emperature of hot foods to either a chilled or frozen state.

t This process provides enhanced safety, longer storage life and better production efficiency.

Rapid reduction in the temperature of hot foods inhibits the growth of bacteria and provides a safe, five-day chilled food refrigerated storage period from the time of preparation to the time of service. Enhanced storage time offers the food service operation considerable production efficiency. As an example, a daily menu item can be reduced from daily preparation to a preparation schedule consisting of two days per week.

The Alto-Shaam Quickchiller can be effectively utilized in several types of food service programs:

1. TR A D ITIONAL COOK-SERV E KI T C H ENS —

Quick chilling can be used to help streamline production in operations where foods are prepared for immediate service. Preparation of labor intensive entrées can be scheduled for production several days before service. Chilling foods provides the ability to rethermalize these items at a later date while maintaining both safety and product quality.

2. MO D I FIED C OOK-CHILL OPERATI O N S—

where a significant portion of food is cooked for immediate service and a smaller portion of more labor intensive, hot food items are prepared in advance, chilled and reheated when required for service.

3. FU L L CO O K - CHILL OPERATIONS —

where all hot food production is prepared in advance of service requirements and held in refrigerated prepared food inventories. Hot food preparation takes place over a five-day production schedule.

The Quickchiller cooling or freezing process is accomplished with the utilization of large compressors and fans that are electronically controlled through the parameters entered by the operator on the control panel located at the front of the cabinet. The Quickchiller provides the operator with the ability to chill food products to a set cavity temperature by time or by internal product temperature using one or more food probes. When the specified chill time has elapsed or the probe temperature(s) has been reached the

Quickchiller will convert to a holding mode at a temperature specified for either refrigeration or frozen product maintenance. The Quickchiller control maintains a record of the length operating time used for each current cycle. After the chill cycle has ended and the unit is maintaining a holding temperature mode, the chiller control will initiate an automatic defrost cycle when required.

Q U I C K C H I L L E R • I N S T A L L AT I O N / O P E R A T I O N / S E R V I C E M A N U A L • 1 3 .

O P E R A T I O N

C A U T I O N

TO MAINTAIN SANITATION CONTROL, ALL FOODS FOR QUICK-CHILL OR QUICK-FREEZE PROCESSING MUST BE AT A TEMPERATURE ABOVE 140°F (60°C) AND MUST BE TIGHTLY COVERED.

CHILL PRO CESSING CYCLES

The Alto-Shaam Quickchiller uses high velocity cold air circulation to remove heat from prepared foods for the purpose of rapidly reducing temperatures through the danger zone and providing maximum storage life. Cold air is evenly directed across each pan from the control side of every Quickchiller model to assure rapid cooling.

The high velocity cold air produced by the Quickchiller removes insulating layers of warm moist air that surrounds hot products. The rapid removal of these insulating layers of heat reduces food temperatures significantly faster than any other method of temperature reduction and provides enhanced food safety.

Because the basic performance of the Quickchiller relies on high velocity air movement around each container of food, it is important to load the food by placing pans directly into the pan slides. Always use the pan slides to support the edges of 12" x 20" steam table pans (GN 1/1). Use a wire shelf for pan support when using 18" x 26" sheet pans; 12" x 10" steam table pans (GN 1/2); loaf pans; entree plates; and other small containers.

QUICKCHIL LER O PERATION MODES

PRO C E SSING WITH THE U S E O F PRO B E S

➤

Probe usage provides chill or frozen food processing activation and termination through use of a food probe or probes inserted into the center of the food. The cycle is automatically terminated when the center of the food reaches the probe sensing temperature set by the operator. In units with multiple probes, all probes much reach the sensing temperature set by the operator to trigger automatic termination of the cycle.

➤ PROCESSING BY TIME

The time mode provides processing activation and termination based on a timed cycle selected by the operator. Upon expiration of the timed cycle, the cabinet automatically reverts to the designated holding cycle temperature.

➤ HOLDING

Following processing completion, a holding cycle maintains the temperature to safely hold foods after processing. The holding cycle will also maintain a holding compartment temperature between processing cycles.

INITIAL QUICKCHILL ER OP ERATION

PR E C H ILLING THE CABINET

The Quickchiller should be prechilled prior to placing hot foods into the cabinet. In models equipped with a roll-in cart (trolley), always maintain an empty food cart inside the chiller when prechilling to eliminates air loss through the bottom of the chiller cabinet door. An optional Prechill Se aling Strip (Item #5008856) may also be used for this purpose.

Q U I C K C H I L L E R • I N S T A L L AT I O N / O P E R A T I O N / S E R V I C E M A N U A L • 1 4 .

Opti onal Pr echil l Seali ng Stri p

5008 856

O P E R A T I O N

ADDITION A L INF ORMATION

➤ Clean the Quickchiller and probes prior to use

nd make certain all processing modes are

a operating properly before chilling or freezing foods.

➤ To maintain proper operation of the Quickchiller,

always allow the unit to defrost whenever the “D EFROST OVERDUE” warning appears in the display.

➤ For optimum performance, allow the Quickchiller

to prechill for a minimum of 30 minutes before loading pans of food.

➤ Never overload the Quickchiller.

➤ It is important to be familiar with and adhere to

all local food codes.

➤ Cook foods properly in preparation for blast

chilling or freezing.

➤ Foods should be portioned into shallow pans to a

depth not to exceed 2-inches (51mm).

➤ Pans must be covered prior to the chilling or

freezing process.

➤ Always follow the recommended shelf life for

chilled food products. Hold chilled foods under refrigeration for a maximum of 5 days including the day of production and the day of consumption.

➤ According to U.S. food code regulations, all

chilled products must be reheated to an internal temperature of 165°F (74°C) prior to serving.

FAN OPER ATION

During the initial cooling of the Quickchiller, an

vaporator fan delay system will prevent the chilling

e fans from engaging until the evaporator coil temperature is below 30°F (-1°C). The fans will continue to run until the evaporator coil temperature is above 60°F.

The Quickchiller will only trigger an automatic defrost cycle during the refrigerated Hold Temp mode. If the chiller is in any other mode when the 6-hour Fan Timer limit plus one additional hour has elapsed, the display will indicate a warning message “D EFROST OVERDUE” and the control will produce an audible signal every ten seconds until a defrost is conducted.

POWER OUTAG E

“P OWER WA S OFF ” will appear in the display whenever operation is interrupted by a power outage. The control will produce an audible signal every 10 seconds and the display will indicate the amount of time the power was off. If consecutive power outages occur before the first outage has been acknowledged, the control will accumulate the total amount of outage time up to a period of 4 hours. After a period of 24 hours, accumulated time will be shown as greater than 24 hours, i.e., >24.

Press the PROGRAM key to clear the display and stop the audible signal.

DOOR

If the Quickchiller door is opened during any running chill or freeze cycle, the fans will disengage. When the door is closed, the fans will reengage and the chiller will resume operation. When the door is opened, the display will reverse. When the unit is in operation and not in the “off mode”, a “DOOR OPE N ” message will appear on the display along with the normal chill data. If the door is open for more than 2 minutes, then the beeper will sound every 10 seconds.

Q U I C K C H I L L E R • I N S T A L L AT I O N / O P E R A T I O N / S E R V I C E M A N U A L • 1 5 .

O P E R A T I O N

CONTROL PANEL IDENTIFICATION

쐃

ON /OFF POWER BU TTON .

쐇

쐋

쐏

SOFT CHILL … To rapidly decrease the temperature of foods by internal product probe temperature or time within a range of 24°F to 36°F (-4°C to 2°C). Soft Chill is recommended for less dense food items that chill quickly. The mode automatically converts to a refrigerated holding temperature at the end of the chill cycle.

HOLD TEMP … The mode for refrigerated storage within a temperature range of -5°F to +40°F (-21°C to +4°C). Hold Temp offers continuous refrigerated storage without the utilization of food probes or a timer. Hold Temp always defaults to the default hold temperature, found under the User Settings.

HARD CHILL … To rapidly decrease the temperature of foods by internal product probe temperature or time within a range of 11°F to 23°F (-11°C to -5°C). Hard Chill is recommended for more dense food items. The mode automatically converts to refrigerated holding temperature at the end of the chill cycle.

햵

햲

햴햳

햶

햷

쐄

쐂

쐆

QUICK FREEZE … The mode for rapid freezing and frozen food maintenance by internal product probe temperature or time within a temperature range of

-10°F to +10°F (-23°C to -12°C). The mode automatically converts to a frozen food holding temperature at the end of the quick freeze cycle.

START/ STOP…Button used to initiate

operating modes, set time and temperatures, and to set specific chiller program functions.

PROGRAM…Button used to modify or

select specific chiller programming functions.

Q U I C K C H I L L E R • I N S T A L L AT I O N / O P E R A T I O N / S E R V I C E M A N U A L • 1 6 .

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