Alto Shaam PD2SYS Operation Manual
W164 N9221 Water Street • P.O. Bo x 450 • M en om on ee Fa ll s, Wisconsin 53052-0450 USA
PHONE: 262.251.3800 • 800.558.8744 USA /C AN AD A FAX: 262.251.7067 • 800.329.8744 U.S .A . ONLY
www.alto-shaam.com
®
H e a t e d D i s p l a y C a s e s
F u l l S e r v i c e o r S e l f S e r v i c e
Models:
PD2SYS-48
PD2SYS-48
PD2SYS-72
PD2SYS-96
PD2SYS-72
PD2SYS-96
• OPERATION
• MAINTENANCE
• INSTALLATION
P RIN T E D I N U. S .A.
MN- 2 85 9 2 • 06/ 0 8
D E L I V E R Y
This Alto-Shaam appliance has been
thoroughly tested and inspected to insure only the
highest quality unit is provided. Upon receipt,
check for any possible shipping damage and report
it at once to the delivering carrier. See
Transportation Damage and Claims section
located in this manual.
This appliance, complete with unattached
items and accessories, may have been delivered in
one or more packages. Check to ensure that all
standard items and options have been received
with each model as ordered.
Save all the information and instructions
packed with the appliance. Complete and return
the warranty card to the factory as soon as
possible to assure prompt service in the event of a
warranty parts and labor claim.
This manual must be read and understood by
all people using or installing the equipment
model. Contact the Alto-Shaam service
department if you have any questions concerning
installation, operation, or maintenance.
NOT E: All claims for warranty must include the
full model number and serial number of
the unit.
U N P A C K I N G
1. Carefully remove the
appliance from the
carton or crate.
NOT E: Do not discard the
carton and other
packaging material
until you have
inspected the unit
for hidden damage
and tested it for
proper operation.
2. Read all instructions in this manual carefully
before initiating the installation of this appliance.
DO NOT DISCARD THIS MANUAL.
This manual is considered to be part of the
appliance and is to be provided to the owner or
manager of the business or to the person
responsible for training operators. Additional
manuals are available from the Alto-Shaam
service department.
3. Remove all protective plastic film, packaging
materials, and accessories from the appliance
before connecting electrical power. Store any
accessories in a convenient place for future use.
®
®
®
PD2SY S Serie s Oper a t i o n & Care Manua l • 1
1. This appliance is intended to hold or process
foods for the purpose of human consumption.
No other use for this appliance is authorized
or recommended.
2. This appliance is intended for use in commercial
establishments where all operators are familiar
with the purpose, limitations, and associated
hazards of this appliance. Operating
instructions and warnings must be read and
understood by all operators and users.
3. Any troubleshooting guides, component views,
and parts lists included in this manual are for
general reference only and are intended for use
by qualified technical personnel.
4. This manual should be considered a permanent
part of this appliance. This manual and all
supplied instructions, diagrams, schematics,
parts lists, notices, and labels must remain with
the appliance if the item is sold or moved to
another location.
N O T E : Used to notify personnel of
installation, operation, or
maintenance information that is
important but not hazard related.
C A U T I O N
Used to indicate the presence of a hazard that can
or will cause minor personal injury, property
damage, or a potential unsafe practice if the
warning included with this symbol is ignored.
C A U T I O N
Used to indicate the presence of a
hazard that can or will cause minor or
moderate personal injury or property
damage if the warning included with
this symbol is ignored.
D A N G E R
Used to indicate the presence of a
hazard that WILL cause severe
personal injury, death, or substantial
property damage if the warning
included with this symbol is ignored.
W A R N I N G
Used to indicate the presence of a
hazard that CAN cause personal injury,
possible death, or major property
damage if the warning included with
this symbol is ignored.
SAF E TY PROCED URES
AND PREC AUTI O NS
Knowledge of proper procedures is essential to the
safe operation of electrically and/or gas energized
equipment. In accordance with generally accepted
product safety labeling guidelines for potential
hazards, the following signal words and symbols
may be used throughout this manual.
N O T E
For equipment delivered for use
in any location regulated by the
following directive:
DO NOT DISPOSE OF ELECTRICAL
OR ELECTRONIC EQUIPMENT WITH
OTHER MUNICIPAL WASTE.
PD2SY S Serie s Oper a t i o n & Care Manua l • 2
S I T E I N S T A L L AT I O N
®
C A U T I O N
METAL PARTS OF THIS EQUIPMENT
BECOME EXTREMELY HOT WHEN IN
OPERATION. TO AVOID BURNS,
ALWAYS USE HAND PROTECTION
WHEN OPERATING THIS APPLIANCE.
D A N G E R
IMPROPER INSTALLATION,
ALTERATION, ADJUSTMENT,
SERVICE, OR MAINTENANCE COULD
RESULT IN SEVERE INJURY, DEATH
OR CAUSE PROPERTY DAMAGE.
READ THE INSTALLATION,
OPERATING AND MAINTENANCE
INSTRUCTIONS THOROUGHLY
BEFORE INSTALLING OR SERVICING
THIS EQUIPMENT.
C A U T I O N
TO PREVENT PERSONAL INJURY,
USE CAUTION WHEN MOVING OR
LEVELING THIS APPLIANCE.
I N S TA L L AT I O N
In order to maintain
established National
Sanitation Foundation
standards, all
stationary floor models
must be sealed to the
floor with a R.T.V. or
silastic meeting N.S.F.
requirements or
have 6" (152mm)
unobstructed clearance
beneath the unit.
1. The appliance must
be installed on a
stable and level surface.
2. DO NOT install this appliance in any area where it
may be affected by any adverse conditions such as
steam, grease, dripping water, high temperatures, or
any other severely adverse conditions.
3. DO NOT install a heated display case near a cold air
source such as a freezer, air conditioning vents, or
in any area where outside air fluctuation can
affect performance.
4. This appliance must be kept free and clear of
any obstructions blocking access for maintenance
or service.
A number of adjustments are associated with
initial installation and start-up. It is important
that these adjustments be conducted by a
qualified service technician. Installation and
start-up adjustments are the responsibility of the
dealer or user. These adjustments include but are
not limited to thermostat calibration, door
adjustment, leveling, electrical hook-up and
installation of legs.
LEVELING
Level the appliance
from side-to-side and front-to-back with the
use of a spirit level.
We recommend checking the level periodically to
make certain the floor has not shifted nor the
appliance moved.
NOTE: Failure to properly level this appliance
can cause improper function.
PD2SY S Serie s Oper a t i o n & Care Manua l • 3
I N S TA L L AT I O N
26-1/2" (674mm)
8-5/16"
(211mm)
26-11/16 (678mm)
HEIGHT TO CUTTING BOARD
47-3/4" (1213mm)
21-3/8"
(543mm)
12-9/16"
(320mm)
44-1/16" (1121mm)
48" (1219mm)
ELECTRICAL CORD
6-13/16"
(173mm)
19-3/4" (502mm)
TERMINAL
BLOCK
47-3/4" (1213mm)
47-3/4" (1213mm)
47-3/4" (1213mm)
96" (2438mm)
ELECTRICAL CORD
6-13/16"
(173mm)
ELECTRICAL CORD
6-13/16"
(173mm)
36" (915mm)
18" (456mm)
18" (456mm)
18" (456mm) 18" (456mm)
72" (1829mm)
TERMINAL
BLOCK
TERMINAL
BLOCK
19-3/4" (502mm)
19-3/4" (502mm)
S I T E I N S T A L L AT I O N
P D 2 S Y S S E R I E S
PD2SYS-48
PD2SYS PROFILE
PD2SYS-72
PD2SY S Serie s Oper a t i o n & Care Manua l • 4
PD2SYS-96
E L E C T R I C A L C O N N E C T I O N
D A N G E R
ELECTRICAL CONNECTIONS MUST
BE MADE BY A QUALIFIED SERVICE
TECHNICIAN IN ACCORDANCE WITH
APPLICABLE ELECTRICAL CODES.
D A N G E R
To avoid electrical shock, this
appliance MUST be adequately
grounded in accordance with local
electrical codes or, in the absence of
local codes, with the current edition
of the National Electrical Code
ANSI/NFPA No. 70. In Canada, all
electrical connections are to be
made in according with CSA C22.1,
Canadian Electrical Code Part 1 or
local codes.
D A N G E R
ENSURE POWER SOURCE
MATCHES VOLTAGE STAMPED
ON APPLIANCE NAMEPLATE.
E L E C T R I C A L
VO LTAGE PH ASE CY CL E/H Z A MP S KW
120/208-240 (AG CY) 1 50/60 13 .8 3.3
AT 208 1 50/60 11.6 2.5
AT 240 1 50/60 13.0 3.1
230 (A GCY ) 1 50/60 12.6 2.9
230 1 50/60 12.6 2.9
VO LTAGE PH ASE CY CL E/H Z A MP S KW
120/208-240 (AG CY) 1 50/60 18.75 4 .5
AT 208 1 50/60 19.0 4.6
AT 240 1 50/60 19.0 4.6
230 (A GCY ) 1 50/60 18.3 4.2
230 1 50/60 18.4 4.2
VO LTAGE PH ASE CY CL E/H Z A MP S KW
120/208-240 (AG CY) 1 50/60 24 .0 5.2
AT 208 1 50/60 24.0 5.2
AT 240 1 50/60 24.0 5.2
230 (A GCY ) 1 50/60 24.3 5.6
230 1 50/60 24.7 5.7
BARE EN D, NO PLUG
BARE EN D, NO PLUG
BARE EN D, NO PLUG
BARE EN D, NO PLUG
BARE EN D, NO PLUG
BARE EN D, NO PLUG
I N S TA L L AT I O N
The appliance must be installed by a qualified
service technician. The oven must be properly
grounded in accordance with the National
Electrical Code and applicable local codes.
Plug the unit into a properly grounded receptacle
ONLY, positioning the unit so that the plug is
easily accessible in case of an emergency. Arcing
will occur when connecting or disconnecting the
unit unless all controls are in the “OFF” position.
PD2SYS-48
PD2SYS-72
PD2SYS-96
Proper receptacle or outlet configuration or
permanent wiring for this unit must be installed
by a licensed electrician in accordance with
applicable local electrical codes.
REGARDING INTERNATIONAL
STANDARD UNITS:
If the unit is not equipped with flexible cord
with plug, an all-pole country approved
disconnection device which has a contact
separation of at least 3mm in all poles must be
incorporated in the fixed wiring for disconnection.
When using a cord without a plug, the
green/yellow conductor shall be connected to the
terminal which is marked with the ground symbol.
If a plug is used, the socket outlet must be easily
accessible. If the power cord needs replacement,
use a similar one obtained from the distributor.
For 230V units: To prevent an electrical shock
hazard between the appliance and other
appliances or metal parts in close vicinity, an
equalization-bonding stud is provided. An
equalization bonding lead must be connected to
this stud and the other appliances / metal parts
to provide sufficient protection against potential
difference. The terminal is marked with the
following symbol.
PD2SY S Serie s Oper a t i o n & Care Manua l • 5
I N S TA L L AT I O N
PD2SYS S E R I E S — O P T I O N S & ACCESSORIES
DESCRIPTION PD2SYS-48 PD2SYS-72 PD2SYS-96
BUTTING KIT
CARVING STATION
GAUGE, INTERIOR AMBIENT TEMPERATURE
GLASS, TEMPERED END PANE, BRONZE KIT
INDEPENDENT ELECTRICAL OUTLET
PANEL KIT, SYSTEM BRUSHED STAINLESS STEEL
CUSTOM COLOR
PAN INSERT, SELF SERVICE 4" (102mm) DEEP
PLATFORM SCALE RIGHT HAND
LEFT HAND
SHEET PAN DIVIDER BAR PACKAGE
TEMPERATURE PROBE
THERMOSTAT GUARD COVER PLATE
5009002 5009002 5009002
5001874 5001874 5001874
GU-33384 GU-33384 GU-33384
5008531 5008531 5008531
5001781 5001781 5001781
5005144 5005145 5005146
5005147 5005148 5005149
1001990 1001991 —
5005337 5005337 5005337
5005338 5005338 5005338
5002802 5002803 5002805
5004916 5004917 5004918
5007660 (2 REQ'D) 5007660 (2 REQ'D) 5007660 (3 REQ'D)
PD2SY S Serie s Oper a t i o n & Care Manua l • 6
U S E R S A F E T Y I N F O R M AT I O N
D A N G E R
AT NO TIME SHOULD THE INTERIOR
OR EXTERIOR BE STEAM CLEANED,
HOSED DOWN, OR FLOODED WITH
WATER OR LIQUID SOLUTION OF
ANY KIND. DO NOT USE WATER JET
TO CLEAN.
SEV E RE DAMAG E OR
ELE C TRIC A L HA ZARD
COU L D RE SULT.
WARRANTY BECOMES VOID IF
APPLIANCE IS FLOODED
D A N G E R
DIS C ONNE C T UN IT FR OM
POW E R SO URCE B EFOR E
CLE A NING OR SERVI CING.
W A R N I N G
Hood glass extended to the full,
upright portion is stabilized through
the use of gas struts designed for
the full, load-bearing weight. These
struts could weaken or fail due to
wear, environmental conditions or
aging. OPERATORS SHOULD BE
AWARE OF ANY DECREASE IN
EFFORT TO LIFT THE HOOD AND
INITIATE AN IMMEDIATE GAS STRUT
SAFETY CHECK. DO NOT LIFT THE
HOOD IN THIS CONDITION.
C A U T I O N
METAL PARTS OF THIS EQUIPMENT
BECOME EXTREMELY HOT WHEN IN
OPERATION. TO AVOID BURNS,
ALWAYS USE HAND PROTECTION
WHEN OPERATING THIS APPLIANCE.
O P E R AT I N G IN S T R U C T I O N S
The Alto-Shaam heated display case is intended
for use in commercial establishments by qualified
operating personnel where all operators are
familiar with the purpose, limitations, and
associated hazards of this appliance. Operating
instructions and warnings must be read and
understood by all operators and users.
S TA R T- U P O P E R AT I O N
BEFORE INITIAL USE:
Interior display case surfaces must be heated to
remove surface oils and the accompanying odor
produced during the first use of the appliance.
Remove pans. Turn thermostats to the “ ON”
position. Set thermostats to the 10 setting. Allow
the unit to heat for 30 minutes or until no odor
is detected.
PD2SY S Serie s Oper a t i o n & Care Manua l • 7
PREHEATING:
The unit should be preheated at the 10 setting
for a minimum of 30-45 minutes before loading
the case with hot food. Follow the operating
instructions indicated on the next page of
this manual.
O P E R AT I N G IN S T R U C T I O N S
O P E R AT I N G P R O C E D U R E S
1. DO NOT ADD WATER TO DISPLAY CASE
Halo Heat display cases maintain a constant but
gentle temperature and eliminate much of the
moisture loss associated with conventional display
cases. Because of this gentle heat, it is not necessary
to add water to the display case. As a matter of fact,
adding water is not recommended since water will
accelerate the deterioration of the product, and may
damage the unit voiding the warranty.
2. PLACE DIVIDERS AND SERVING
PANS IN CASE
Refer to the pan layout diagrams for different
types of pan accommodations. A complete pan
configuration layout is located in this manual. It
is VE RY
of pan configuration chosen, pan separator bars
or divider bars must be used to close all gaps
between pans, and all gaps between the pans
and the edges of the display case. If these gaps
are not closed, heat will escape from the bottom of
the case into the display area. As a consequence,
heat distribution will be uneven and uniform
temperature will be difficult to hold. If needed,
additional pan divider bars are available. The
supplied self-serve pan inserts with wire grids are
for use with pre-packaged foods in the self-serve
sections of the units.
3. TURN DISPLAY LIGH TS “ON” AND SET
THE THERMOSTAT(S) AT NUMBER “10”
TO PREHEAT
A indicator light will illuminate when the
thermostat(s) is (are) turned “ON.” The
indicator(s) will remain lit as long as the unit is
preheating or calling for heat. The unit should be
preheated at the 10 setting for a minimum of
30-45 minutes before loading the case with hot
food. When preheating is completed, or whenever
the unit reaches any temperature set by the
operator between 1 and 10, the indicator light(s)
will go “OUT”.
4. LOAD HOT FOODS INTO DISPLAY CASE
Be certain only hot food is transferred into the
display case. Before loading food into the case,
use a pocket-type meat thermometer to make
certain all products have reached an internal
temperature of 140° to 160° F (60° to 71°C). If any
food product is not at proper serving temperature,
use a Halo Heat cooking and holding oven, set at
250° to 275°F (121° to 135°C), or a Combitherm
oven to bring the product within the correct
temperature range.
Use hand protection when handling hot items.
Be certain only hot PREPACKAGED foods in
appropriate heat tested containers are used in
the self-service section of the display case.
Do not stack food containers.
important to note, no matter what type
PD2SY S Serie s Oper a t i o n & Care Manua l • 8
5. RESET THERMOSTAT(S) AS NEEDED
After all products are loaded into the display case
and the doors are closed, it is necessary to reset
the thermostat(s). For fully enclosed sections, reset
the thermostat to the number “8” setting. Cases
with a self-service section should be maintained
between number “9” and number “10” for the
self-service section only. THESE SETTINGS WILL
NOT NECESSARILY BE FINAL. Since proper
temperature range depends on the type of
products and the quantities being held, it is
necessary to periodically use a pocket
thermometer to check each item to make certain
the correct temperatures are being maintained.
Proper temperature range is between a minimum
of 140° and 160°F (60° and 71°C). Normally, this
will require a thermostat setting of between
number “6” and “8” in fully enclosed cases. Selfservice cases or sections will always require a
higher thermostat setting.
6. PLACEMENT OF FOOD PROBE
If the unit is equipped with the probe accessory,
wipe each probe and probe tip with a disposable
alcohol pad to clean and sanitize before using. If
the probe is left in its bracket, the LED
temperature display will indicate the ambient air
temperature inside the case. To place a probe into
food kept in the case, remove the probe from the
bracket and push the probe tip halfway into the
product, positioning the tip at the center of the
food mass. If placing into solid foods such as
meat roast or poultry breasts, push the probe in
from a straight downward position or in from the
side to the center position. If placing into a
semi-liquid or liquid product, the probe cable will
probably need to be secured to keep the probe
positioned properly. Do not let the probe tip
touch the edges or sides. Tape the probe cable to
the lip or edge of the container. Wipe each probe
tip with a clean paper towel to remove food debris
after each use. Follow by wiping probes with a
disposable alcohol pad, and return each probe to
the proper bracket position.
7. SERVE FRESH HOT FOOD
Keep hot foods looking fresh. Occasionally stir or
rotate food as needed. Serve food products in
appropriate heat tested packages or containers.
Keep display case doors closed after serving.
Wipe spills immediately to assure maximum eye
appeal and to ease end of the day cleanup.
Light Switch
SW-33 896
Indicator Lights
LI-3951 - PD2SYS-48
LI-3027 - PD2SYS-72, -96
Thermostats
TT-3498
O P E R AT I N G IN S T R U C T I O N S
Light Switch
SW-33 896
OPERATOR/CONTROL SIDE WIT H CUTTING BOARD
(PD2SYS-72 S HOWN W IT H O PTION AL S TAI NL ESS ST EE L PAN EL S)
Thermostat
TT-3498
Cutting Board
PD2SYS-48 – BA-23632 (1)
PD2SYS-72 – BA-23631 (1)
PD2SYS-96 – BA-23632 (2)
Guage,
Interior Ambient
Temperature (OP TI ON )
GU-3338 4
PD2SY S Serie s Oper a t i o n & Care Manua l • 9
Loading...