Alto Shaam MM-30-2P Installation Manual

#897 • 11/00
PRINTED IN U.S .A .
HOT FOOD
COUNTERTOP MERCHANDISER
MODELS: MM-30/2S • MM-30/2P
OPERATION and CARE MANUAL
®
PHONE: 262.251.3800 FAX: 262.251.7067 800.329.8744 U.S.A. ONLY WEBSITE:
800.558-8744
U.S.A./CANADA 262.251.1907 INTERNATIONAL www.alto-shaam.com
W164 N9221 Water Street ●P.O. Box 450 ●Menomonee Falls, Wisconsin 53052-0450 U.S.A.
The Alto-Shaam Merchandiser Case has been thoroughly tested, checked for calibration, and inspected to insure only the highest quality unit is provided. When you receive your unit, check for any possible shipping damage and report it at once to the delivering carrier.
See
Transportation Damage and Claims section located in this manual.
Save all the information and instructions packed inside the carton. Complete and return the warranty card to the factory as soon as possible to assure prompt service in the event of a warranty parts and labor claim.
In order to maintain established National Sanitation Foundation standards, all units must be sealed to the counter with a R.T.V. or silastic meeting N.S.F. requirements. Warranty will become null and void if these directions are not followed.
NOTE: Any and all claims for warranty must include the full
model number and serial number of the unit.
1. An identification tag is permanently mounted on the case.
2. Plug the unit into a properly grounded receptacle ONLY.
Arcing will occur when connecting or disconnecting the display case unless all controls are in the
OFFposition.
Before operating the case, clean the interior and exterior of the unit with a damp cloth and mild soap solution. Remove all detachable items and clean separately. Rinse well. Clean the glass with a non-caustic, non-abrasive cleaner.
This unit should NOT be installed in any area where it may be affected by steam, grease, dripping water, high temperatures or any other severely adverse conditions. Do not install directly adjacent to heat producing equipment.
1. TURN DISPLAY LIGHTS, HEAT SWITCH, AND THERMOSTATS
ON.
Indicator lights will illuminate when the thermostats are turned
ON.The indicator lights will remain lit as long as the unit is preheating or calling for heat. The unit should be preheated at the number
10
setting for a minimum of 30 minutes before loading the display case with hot food. Preheat the case along with any empty serving pans or containers which will be used to transfer hot foods for display. When preheating is completed, or whenever the unit reaches any temperature between
1 and 10 set by the
operator, the indicator lights will go
"OUT".
2. LOAD HOT FOODS INTO THE DISPLAY CASE.
Using hand protection, be certain only hot foods which have been cooked to the appropriate internal temperature are transferred into the case. Use a pocket-type meat thermometer to make certain all products have been maintained at an internal temperature of 150° to 180°F (66° to 82°C) before loading the case. If any food product is not at proper serving temperature, bring the product within the correct temperature range before loading. Foods reheated from a refrigerated temperature must be brought to an internal temperature of 165°F (74°C).
Be certain only hot PREPACKAGED foods in appropriate heat-tested containers are used. Do not stack containers.
3. RESET THERMOSTATS AS NEEDED.
After all products are loaded into the display case and the doors are closed, reset the thermostats to the number
8setting.
This will not necessarily be the final setting.
Since proper temperature range depends on the type of products and the quantities being held, it is necessary to periodically use a pocket thermometer to check each item to make certain the correct temperatures are being maintained. Generally, proper holding temperature range is between 150° and 180°F (66° and 82°C). Normally, this will require a thermostat setting of between number
6” and 8, although a higher or lower setting may
sometimes be required.
4. SERVE FRESH HOT FOOD.
Keep hot foods looking fresh. Occasionally rotate or stir foods as needed. Keep display case doors closed after serving. Serve products in proper packages or containers. Wipe spills immediately to assure maximum eye appeal and to minimize end of the day cleanup.
Operation and Care Manual #897 • 1
Ensure Power Source Matches
Voltage Stamped on Unit
Nameplate
START-UP
OPERATION PROCEDURES
ELECTRICAL INSTALLATION
UNPACKING and SET-UP
Use hand protection when handling hot items.
SERIAL NUMBER AND WARRANTY CODE
IDENTIFICATION MODEL NUMBER
MODEL
SERIAL NO. WATTS
VOLTS
MAXIMUM RATED VOLTAGE MAXIMUM RATED FREQUENCY
EXAMPLE
xxx-xx
xxxx-xx xxxx
ALTO-SHAAM INC. MILW. WI. PAT. NO. 3521030
AC
MAXIMUM RATED
xx
1 PH
WATTAGE
HZxxx
The cleanliness and appearance of this unit will contribute considerably to operating efficiency and savory, appetizing food. Good equipment that is kept clean works better and lasts longer.
CLEAN THE DISPLAY CASE DAILY
1.
Disconnect the unit from the power source and let cool.
2. Remove all detachable items, and clean these separately.
3. Clean the interior metal surfaces of the cabinet
with a damp cloth and any good alkaline or alkaline chlorinated based commercial detergent or grease solvent at the recommended strength. Use a plastic scouring pad or oven cleaner for difficult areas. Avoid the use of abrasive cleaning compounds, chloride based cleaners, or cleaners containing quaternary salts. Rinse well to remove all residue and wipe dry.
4. Use only non-caustic, non-abrasive cleaner for the glass. Do not attempt to clean hot glass because the cleaner may cause burns, emit hot noxious fumes, and stain the glass.
5. To help maintain the protective film coating on polished steel, clean the exterior stainless steel of the cabinet with a cleaner recommended for stainless steel surfaces. Spray the cleaning agent on a cloth and wipe with the grain of the stainless steel.
NOTE: Never use hydrochloric acid (muriatic acid) on
stainless steel.
Always follow appropriate state and local health (hygiene) regulations regarding all applicable cleaning and sanitation requirements for equipment.
Food flavor and aroma are usually so closely related that it is difficult, if not impossible, to separate them. There is also an important, inseparable relationship between cleanliness and food flavor. Cleanliness, top operating efficiency, and appearance of equipment contribute considerably to savory, appetizing foods. Good equipment that is kept clean, works better and lasts longer.
Most food imparts its own particular aroma and many foods also absorb existing odors. Unfortunately, during this absorption, there is no distinction between
GOOD and BAD
odors. The majority of objectionable flavors and odors troubling food service operations are caused by bacteria growth. Sourness, rancidity, mustiness, stale or other
OFF
flavors are usually the result of germ activity.
The easiest way to insure full, natural food flavor is through comprehensive cleanliness. This means good control of both visible soil (dirt) and invisible soil (germs). A thorough approach to sanitation will provide essential cleanliness. It will assure an attractive appearance of equipment, along with maximum efficiency and utility. More importantly, a good sanitation program provides one of the key elements in the prevention of food-borne illnesses.
A controlled holding environment for prepared foods is just one of the important factors involved in the prevention of food-borne illnesses. Temperature monitoring and control during receiving, storage, preparation, and the service of foods are of equal importance.
The most accurate method of measuring safe temperatures of both hot and cold foods is by internal product temperature. A quality thermometer is an effective tool for this purpose, and should be routinely used on all products that require holding at a specific temperature.
A comprehensive sanitation program should focus on the training of staff in basic sanitation procedures. This includes personal hygiene, proper handling of raw foods, cooking to a safe internal product temperature, and the routine monitoring of internal temperatures from receiving through service.
Most food-borne illnesses can be prevented through proper temperature control and a comprehensive program of sanitation. Both these factors are important to build quality service as the foundation of customer satisfaction. Safe food handling practices to prevent food-borne illness is of critical importance to the health and safety of your customers. HACCP, an acronym for Hazard Analysis (at) Critical Control Points, is a quality control program of operating procedures to assure food integrity, quality, and safety. Taking steps necessary to augment food safety practices are both cost effective and relatively simple. While HACCP guidelines go far beyond the scope of this manual, additional information is available by contacting the USDA/FDA Food-borne Illness Education Information Center at (301)504-6803.
Operation and Care Manual #897 2
SANITATION GUIDELINES
CARE and CLEANING
At no time should the inside or outside of the unit be washed down, flooded with water or liquid solution.
NEVER STEAM CLEAN.
Severe damage or electrical hazard could result.
INTERNAL FOOD PRODUCT TEMPERATURES
HOT FOODS
DANGER ZONE 40° TO 140°F(4° TO 60°C)
CRITICAL ZONE70° TO 120°F(21° TO 49° C)
SAFE ZONE 140° TO 165°F (60° TO 74°C)
COLD FOODS
DANGER ZONE ABOVE 40°F (ABOVE 4°C)
SAFE ZONE 36°F TO 40° F(2°C TO 4° C)
FROZEN FOODS
DANGER ZONE ABOVE 32°F (ABOVE 0°C)
CRITICAL ZONE0° TO 32°F(-18° TO 0°C)
SAFE ZONE 0 °F OR BELOW (-18°C OR BELOW)
Disconnect Unit
From Power Source
Before Cleaning or
Servicing.
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