Alpha Spill Control Barrier System User Manual

Page 1
Alpha Industrial Power
Spill Control Barrier System
Installation Manual
Battery Acid Spill ControlBarrier
with Acidsafe Floor Coating
Battery AcidSpillControlBarrier without AcidsafeFloor Coating
AlphaIndustrial Power
1075Satellite Blvd,Suite100 678-475-3995 Suwanee, GA30024 800-996-6104
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Alpha Industrial Power Spill Control Barrier System
Spill Control Barrier System
Installation Manual
TABLEOFCONTENTS
1. Introduction .......................................................................... 1
2. Safety Precautions............................................................... 2
3. Initial Conditions .................................................................. 4
4. Floor Preparation................................................................. 5
5. Barrier Installation................................................................. 7
6. Coating Application............................................................... 12
7. Leak Test ............................................................................. 14
8. Coating Maintenance........................................................... 15
9. MSDS Section...................................................................... 16
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Alpha Industrial Power Spill Control Barrier System
1. Introduction
1.1 The Battery Acid Spill Control Barrier without floor coating is intended to contain battery electrolyte in the event of a spill or leak from a stationary lead-acid battery. The Spill Control Barrier surrounds the battery rack with a 4 inch steel enclosure. It is bonded permanently to the floor with Acidsafe Adhesive Gel and sealed against leakage. The Battery Acid Spill Control Barrier with floor coating also includes Acidsafe Floor Coating, which covers the entire floor surface within the enclosureandprotectsthefloor fromthe corrosive effects of batteryacid. Both theCoating and Adhesive are based on modified novolac epoxy resins with polyaminecuratives andhave been tested to be impervious to 70%sulfuricacid in continuous immersion and up to 98% sulfuric acid in splash and spill exposure. The system may be installed around existing battery racks without removal of the batteries and without interruption of facility operations.
1.2 The highly adaptable design of the system allows configuration to suit a wide range of battery room layouts. This manual covers all of the procedures necessary in most anticipated battery room applications. If a specific application is encountered that is not addressed in this manual, contact Alpha Industrial Power at 678-475-3995 for additional information of supplementary procedures
1.3 Neutra-Mats (part number 5NMB0010) inside the containment area absorb and neutralize the acid immediately upon exposure thus greatly reducing the risk of personal injury and structural damage or contamination. The mats are placed side by side to completely cover the floor beneath the racks. A single Neutra-Mat will fully absorb and neutralize one quart of battery electrolyte (pH between 7.0- 9.0). Each individual Neutra-Mat may be quickly and easily replaced as necessary. Additionally, Neutra-Mats turn pink upon exposure to acid, indicating a leak and the needforreplacement. If Neutra-Matswerenot ordered for this installation, they may be obtained from Alpha Industrial Power.
1.4 Despite the Spill Control Barrier and Coating’s strength and durability, failure to conscientiously follow these instructions may result in inadequate coverage, performance,or protection.Carefullyread and understand the entire instructionmanual before beginning assembly.
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Alpha Industrial Power Spill Control Barrier System
2.SafetyPrecautions
2.1 Examine all shipping containers for signs of external damage. Also look for indications of coating spillage during shipment. In the event that coating material has been spilled, consult the Material Safety Data Sheet for spill handling instructions and personal protective equipment requirements.
2.2 Make note of any damage on the bill of lading before signing for delivery.
If system components have been damaged or lost in transit, contact the shippingcarrier for instructions concerning filing a claim.
2.3 Wear steel toed shoes and safety glasses when assembling the Spill
Control Barrier.
2.4 Wear chemical resistant gloves and safety goggles when handling
Adhesive, Coating or Joint/Crack Filler. In areas where ventilation is insufficient, a respirator may also be required. Read the Material Safety Data Sheets supplied with this kit and be familiar with the safety precautions listed therein.
2.5 Observe and obey all caution notes contained in the following instructions.
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Alpha Industrial Power Spill Control Barrier System
Figure 3.1 – Spill Control Barrier Components
1. B arr i er Stri p s
2. S p lice P l a tes
3. C o rner P l a te
4. Ass embly Hardw are
5. Acidsafe Coating (Part A) – floor coating version only
6. Acidsafe Coating (Part B) – floor coating version only
7. Acids afe Adh esive
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Alpha Industrial Power Spill Control Barrier System
3. Initial Conditions
3.1 For maximum effectiveness of the Spill Control Barrier, the floor surface should be flat, smooth and reasonably level. An uneven surface can cause gaps between the Spill Control Barrier and the floor, which may require additional Adhesive during final assembly. Unlevel or sloped floors may require additional Coating to achieve minimum film thickness.
3.2 Permanent floor coverings such as vinyl, linoleum, composite or asbestos tiles will not affect the ability of the Spill Control Barrier or Acidsafe Floor Coatings to contain acid spills, provided that the coverings are in good condition and securelyfastenedto the floor. Loose or broken tilesshould be removed and voids filled using Joint/Crack Filler Kit (part number 5CFK0001).
CAUTION:
All asbestos handling precautions should be observed when handling loose or broken asbestos tiles, including respiratory protection, protective clothing and specialized disposal. Consult with the local authority having jurisdiction for asbestos abatement requirements.
3.3 Concrete should be completely dry and properly cured (minimum of 28 days after poured). Concrete slabs installed on or below grade or otherwise exposed to weather may transmit water vapor, causing pinholes in the floor coating during cure. Evening (after 7 PM) is the most suitable time of day for a ground-floor installation as the effects of concrete off-gassing will be minimized.
3.4 Failure to properly clean and prepare the surface of the floor prior to applying the Adhesive and Coating can cause adhesion failure or degraded chemical resistance over time. Appropriate floor cleaning and other surface preparatory procedures are described in Section 4.
3.5 Local amb ien t a ir temp era ture mu st be grea ter tha n 5 0˚F when ap plying
and curing the Adhesive and Coating materials. As ambient air temperature decreases, the time necessary to set and cure the Acidsafe
Ad hesive and Co ating incr ease s. Cold co nditio ns (bel ow 50˚F) will also
impair the Coating’s application characteristics.
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Alpha Industrial Power Spill Control Barrier System
3.6 The following tools and supplies are recommended for a quick and thorough Barrier installation:
7/16 inch box end or combination wrench putty knife
tape measure several sheets of sandpaper, 100 grit roll of 1 inch masking tape goggles,chemicalresistantgloves andrespirator (asneeded)for installers’ paper towels or shop rags
rubbing alcohol
3.6.1 Additional supplies needed for Spill Barrier with floor coating version
only: small metal ruler with 1/64” increments or wet film thickness gauge.
The Coating Installation standard Tool Kit (part number 5BNK0001) contains: small rotary stirring tool, two v-notch trowels, four v-notch spreaders, onemaskingtape, twobrushes,two gloves, tworags, twoputty knives, one 3-piece extension, one 1-1/2 inch spiked pin roller, one pair goggles, and two sheets sandpaper. (Other kits available upon request)
4.FloorPreparation
4.1 The installer or site/equipment engineer must ensure that sufficient aisle space will remain once the Barriers have been installed. There should be a minimum of 30 inches between Barriers. Aisle spacing at the end of each rack may be as little as 24 inches, providing no conflict exists with battery maintenance requirements. The aisle spacing,includingthe space between the surrounding Barriers, should be sufficienttopermitallrequired maintenance (includingbattery installationandremoval). SeetheNationalElectric Codeorcontactthelocalauthority having jurisdiction for further clarification regarding aisle clearances.
4.2 After clearances have been verified, locate and mark the outline of the Barrierusing the Barrier’s dimensionsand a tape measure.TheBarriershould
becentered around the rack with at least 1 inch clearance in all directions to meet 1995 Uniform Fire Code article 64 requirements.
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Alpha Industrial Power Spill Control Barrier System
4.3 Completely clean and prepare the portion of flooring which will have Adhesive or Coating applied during installation. For Barrier System versions without floor coating, this area is a strip approximately 3 inches wide inside the outline of the Barrier perimeter. For Barrier System versions with floor coating, this includes the entire area inside the outline of the Barrier perimeter. Prepare the flooring according to the following guidelines.
All Floor Types: Remove all oil, grease, dirt, efflorescence, laitance, chemicals, hardeners,curing membranes,wax, previouslyapplied coatings or othersurfacecontainments. Floors may be cleaned with an alkaline detergent dissolvedin hot water, scrubbed with a non-metallic stripping pad and rinsed several times. Alternatively, clean using steam, water (low pressure), air blast, vacuum, and broom cleaning methods as described in ASTM D 4258 and SSPC-SP-1.
Concrete Floors: Roughen surface by abrading or etching. Concrete may be etched with a 20% phosphoric acid solution, mechanically scrubbed, and rinsed with a neutralizing solution (2 lb. Sodium bicarbonate and 1 gal. Water) and followed by a clean water rinse. Alternatively, abrade by steel shot blasting, sandblasting, water jetting with abrasive, power tool cleaning, or scarifying as described in ASTM D 4258 and NACE RP-01-72.
4.4 Perform a check for cleanliness by rubbing the floor with a clean, white cloth. If the cloth appears dirty, perform Step 4.3 again. Also check surface
preparation by performing the following ‘water-break’ test: pour a small amount of clean water onto the surface and observe. If water evenly wets the surface, the cleaning is adequate.If the water forms beads on the surface,performStep 4.3 again. Allow surfaces to completely dry before applying Adhesive or Coating.
4.5 Use 100 grit aluminum oxide or silicon carbide sandpaper to lightly sand the underside of the Barrier Strips and the mating surfaces of the connector plates. Wipe all sanding debris from the Barrier Strips with a clean rag.
4.6 Inspect the floor inside the containment area for any progressive cracks greater than 1/8 inch in width, as well as for control/expansion joints. Such surface defects must be repaired or filled with a Joint/Crack Filler before progressing any further with the Spill Control System installation. Smaller defects may be filled using Adhesive and a putty knife. A Joint/Crack Filler Kit is available from Alpha Industrial Power.
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Alpha Industrial Power Spill Control Barrier System
Figure 5.1 – Mixing the Adhesive
Figure 5.2 – Preparing Mixing Bag for Application
5. Barrier Installation
5.1 Lay out the Barrier Strips on the floor around the battery stand location in the order demonstrated in Figure 3.1 and lightly bolt the pieces together using carriage bolts, washers, nuts and the appropriate connector plates. Position the barrier around the batterystand location to provide equal clearances on all sides between the battery stand and the barrier. Note that the horizontal flange on all of the barrier strips faces the battery stand (Figure 3.1). This orientation is important both for barrier clearance and liquid-tight integrity.
CAUTION:
Barrier strips and connectorsareconstructed fromsteelandcoatedwith an acid resistant epoxy. These strips should be handled with care near all electric power sources. Contact with an electrical source could result in severe shock or death. This product should only be installed by trained professionals familiar with the electrical hazards of high energy DC back up power systems.
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Alpha Industrial Power Spill Control Barrier System
5.2 After assembling and positioning the barrier system, mark the outer
perimeter of the barrier on the floor using 1 inch masking tape. This will mark the proper placement of the Barrier and will help keep the floor clean from adhesive overage or coating splatters and drips.
5.3 Check for uneven flooring by measuring the gap between the bottom of the
barrier and the floor. Gaps greater than 1/8 inch should be marked for the application of additional Adhesive material during the barrier assembly process. After marking large gaps, disassemble the parts for application of Adhesiveand final assembly.
5.4 Prepare Adhesive by removing the separator between Part A and Part B
in the two part pouch. Knead the package vigorously and work the material from end to end until the epoxy appears thoroughly mixed. To ensure complete and thorough mixing,continue kneading for severalminutes after the Adhesive material has achieved an even consistency and color. Poorly mixed Adhesive will not fully cure, resultingin a failure to bond the Barrier securely to the floor and to poor chemical resistance.
CAUTION:
The Adhesive and Coating materials are immediate eye irritants and, after prolonged exposure, skin and lung irritants. Wear safety goggles, long sleeved shirt, chemical resistant gloves and a NIOSH/MSHA TC-23C approved respirator (respirator requiredfor inadequate ventilation situations only) when mixing and applying these compounds. See the MSDS for additional safety and handling instructions.
NOTE:
Once prepared, the Adhesive and Coating materials should be applied without delay. Interaction between Part A and Part B of the Adhesive generates heat that will acceleratethehardening process.Always grasp pouch by the rolled end to avoid discomfort due to heat generation.
5.5 Roll the end of the bag such that the empty space has been taken up
(Figure 5.1). Diagonally cut one of the bottom corners so that the bag may be used as an applicator (Figure 5.2). Squeezing the bag will apply a bead of Adhesive.
5.6 Use the Adhesive to fill any defects in the floor inside the containment area that
havenotbeen previously filledusing the Joint/CrackFiller Kit. Use a puttyknife to scrape the filled areas flush with the surrounding surface.
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Alpha Industrial Power Spill Control Barrier System
5.7 In facilities where a battery rack is already installed, use a spreader or putty
knife to sealthebase of the batteryrackwithAdhesive as shown in Figure 5.3. Usinga brush, apply Adhesive to the battery rack anchoring hardware as shown in Figure 5.4.
5.8 Starting at one corner, apply a thick bead of Adhesive to the bottom
surface of two of the Barrier Strips and spread evenly over the flange with a 3/16 inch v-notch trowel. Use the 1/4 inch v-notch trowel if additional adhesive is required for filling gaps. Press the strips into place on the floor and align them to the markings made in Step 4.3.
5.9 Apply Adhesive to the mating surfaces of the Corner Plate, spread the
Adhesive evenly over the surface using a 1/8 inch v-notch trowel, and press the plate into place over the joint (Figure 5.5). Lightly bolt the Corner Plate to the Strips using a carriage bolt, flat washer and hex bolt arrangement.
5.10 Proceed along the Barrier perimeter while repeating steps 5.6 and 5.7.
Use a Splice Plate where joining Strips is required (Figure 5.6).
Figure 5.3 – Sealing Rack Frames
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Alpha Industrial Power Spill Control Barrier System
Figure 5.4 – Coating Rack Hardware
5.11 At each corner joint, apply a bead of Adhesive over the mitered seam and spread the material flush with a putty knife.
5.12 Recheck the alignment and position of the barrier and its components and tighten all of the assembly hardware using a 7/16 inch box-end or combination wrench. The hardware has been properly tightened when Adhesive material starts to squeeze out evenly around the edges of the connector plates. Avoid over tightening as this will cause an Adhesive­starved joint. Use a putty knife to scrape away the excess adhesive and use it to fill any voids under the Barrier Strips.
5.13 Clean any Adhesive that hasbeenspilledusing a cloth lightlydampened withdenatured or rubbing alcohol.
5.14 Retain any mixed Adhesive that is left over for leak repair during the coating process. If leak repair is not necessary, allow the Adhesive to harden in its container and dispose of in accordance with local, state and federal regulations.
5.15 If installing a Barrier System without floor coating, remove masking and proceed to Section 7 for information on performing a leak test of the Barrier.
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Alpha Industrial Power Spill Control Barrier System
Figu
re 5.5–Assembling Barrier
Figure 5.6 – Assembling Barrier Splices
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Alpha Industrial Power Spill Control Barrier System
6. Coating Application (Barrier System with floor coating version only)
6.1 Verify that the proper quantities of Acidsafe Floor Coating Part A and Part B are matched up properly in preparation for mixing. A 1 gallon kit will be comprised of one 1 gallon can of Part A and a 1 quart can of Part B.
6.2 Pour all of Part B into a corresponding container of Part A and blend with a rotary stirrer and an electricdrillon moderate speed (approximately700 rpm). Keep the stirring vanes well below the surface of the Coating to avoid entraining air bubbles into the mixture. Continue to stir the Coating compound for several minutes after the mixture has achieved an even color and pay special attention to unmixed material at the sides and bottom of the container. Mix additional Coating as necessary during the coating process to complete the installation. Improperly mixedCoating willnotcompletelycure, resulting in reduced chemicalresistance and poor performance.
6.3 Pour and spread the Coating evenly over the floor inside the containment area using a plastic spreader or putty knife (Figure 6.2). If installing the coating under an existing rack, try to allocate equal amounts of coating material betweeneachset of rackframes.Spread thecoatingusinga 1/4inch v-notch spreader to obtain a uniform thickness. Figure 6.1 shows coating being applied under a rack. Note thatthebatteries are not illustratedforreasons of clarity;batteries DO NOT need to be removed in order to apply the coating.
Figure 6.1 – Spreading Acidsafe Around Existing Racks
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Alpha Industrial Power Spill Control Barrier System
Figure 6.2 – Spreading Acidsafe in New Installations
6.4 Check that Coating thickness in all areas is at least 5/64 inches using a small metal ruler or 80 mils on a film gauge. Spread the Coating as necessary to achieve a uniform thickness. If the film thickness in an area is insufficient, pour additional Coating or use the spreader to redistribute the Coating as necessary.
6.5 Use a spiked pin roller (available in the Coating Installation Tool Kit) to rupture any air bubbles. If no spiked pin roller is available or in places that the spiked pin roller is unable to reach, break the surface of any bubbles seen by probing them with an unfolded paper clip.
6.6 Inspect the perimeter of the barrier for seepage. If Coating is seeping under the barrier, use a spreader or gloved finger to force some remaining Adhesive under the Barrierin the area of the leak until the flow stops. If no usable Adhesive remains,a piece of Coating-saturatedpaper towel may also be used.
6.7 Remove the masking tape from the floor around the barrier.
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Alpha Industrial Power Spill Control Barrier System
6.8 Any mixed Coating that has been spilled may be absorbed with cat litter box filler and wiped up with a cloth moistened with denatured or rubbing alcohol. Allow remaining Coating material to harden in its container and dispose of in accordance with local, state and federal regulations.
6.9 In installations where Coating is installed before the battery system, racks may be positioned only after the Coating has been completely cured. If a leak test is to be performed, it also must be satisfactorily completed prior to rack installation. Do not load the racks with batteries until the Coating has had at least one week to completely cure. Once the battery racks have been installed, obtain a Leak Repair Kit (part number 5LRK0001) and use it to seal the frames (Figure 5.3) and anchors (Figure 5.4).
7. Leak Test
7.1 The barrier leak test is an optional procedure to verify the liquid-tight integrity of the Spill Control System. After the Coating and the Adhesive have been permitted to cure for 24 hours, perform a leak test by filling the Barrier system with water and allowing it to stand while checking for leaks. If any leakage occurs, identify and mark the unsealed location.
7.2 Drain the barrier and make sure the floor is clean and dry. In most cases, a
wet/dryshop vacuum is the quickest and easiest method to remove the water from the barrier.
7.3 If leakage is found, obtain a Leak Repair Kit from Alpha Industrial Power. Follow the enclosed instructions to mix an appropriate quantity of Adhesive and brush it over the area of the leak until the crack or seam is no longer evident. Allow the repair 24 hours to cure before retesting.
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Alpha Industrial Power Spill Control Barrier System
8. Coating Maintenance
8.1 Coating integrity is important to the effectiveness of the Barrier system. The
elastic nature of the Coating typically resists cracking and chipping in a conventional battery room environmentandnoreapplicationsarelikelytobe required for the lifetime of the batterysystem.However,extremeconditionsor circumstancesmaydamage the surface of the Coating. For that reason, it must undergo periodic inspection and occasional repair.
8.2 If the battery facility has experienced an earthquake or other event in which
damage to the floor has occurred in the area of the Barrier, remove the Neutra-Mats and perform an inspection of the floor inside the barrier to detect any cracks or breaks in the Coating. Fill a one quart atomizing bottle with at least 16 ounces of distilled water, 1 to 2 fluid ounces of food dye and 6 to 8 drops of a surfactant such as Dawn or Ivory liquid dish soap. Shake well and mist the suspect area. Wipe the sprayed area with a damp rag and any fractures will appear as dye-colored lines. If cracks or defects are found, repair as follows:
8.3 Obtain a Leak Repair Kit (part number 5LRK0001) from Alpha Industrial
Power. Ensure that the area is completely dry. Sand an area at least 1 inch on all sides of the crack or chip for the entire length of the defect using 100 grit aluminum oxide or silicon carbide sandpaper. Remove any sanding debris.
8.4 Mix the Adhesive in the Leak Repair Kit and brush the repair material over
the sanded area untilthecrackis no longer evident.Allow the repair 24 hours to cure before placing anything on top of it, such as Neutra-Mats.
8.5 For cracks larger than 1/8 inch in width, ensure that no structural damage
has occurred that will endanger the battery facility. Obtain a Joint/Crack Filler Kit from Alpha Industrial Power and repair the crack in accordance with the enclosed instructions.
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Alpha Industrial Power Spill Control Barrier System
Revision Date: March 18, 2008 MSDS No. AAG (A)
MATERIAL SAFETY DATA SHEET
Product Name: ChemicalFamily: EpoxyResinMixture CompanyName: EasternResinsCorp.
ADHESIVEGEL(RESIN),PART-A
1174River Street Woonsocket,RI 02895,USA
BUSINESS PHONE: EMERGENCYPHONE:
(401)769-6700 (800)255-3924
2. COMPOSITION
1. MATERIAL IDENTIFICATION
ExposureLimits
ChemicalName Wt % TLV-TWA PEL
EpoxyresinMixture >70 N/E N/E TitaniumDioxide * <10 10 mg/m3 15 mg/m3 Carbonblack* <1 3.5 mg/m3 3.5 mg/m3 Fumedsilica* <10 20 mppcf 20mppcf
Specific ingredients are considered aTradeSecret
Abbreviations:N/E -NOT ESTABLISHED
* - Materialsarein
Non-Airborne
form
ACGIH OSHA
3. HEALTH HAZARDS
PrimaryRoutesofExposure: EyeContact SkinContact
and temporary orpermanent sensitization.
Ingestion: Other
: May causeirritation and swelling. :Maycause irritationandsensitization. Symptomscanbe immediate or delayedseveralhours.
Maycause irritation.
: Preexisting skin sensitization may be aggravated by exposureto thisproduct.
Eyes: Yes Skin: Yes Inhalation: Yes
Inhalation:
May cause irritation
4. FIRST AID MEASURES
Eyes:
Flusheyes thoroughly with waterfor atleast 15minutes while holdingeyelidsopen. Seekmedicalattention.
Skin:
Remove contaminatedclothing. Wipe excess from skin and wash the affectedareathoroughlywithsoap and water.Wash contaminated clothing thoroughly
beforereuse.
Inhalation: Ingestion:
Remove tofreshair,andprovideoxygenor artificialrespiration if needed.Obtainmedicalattention;symptoms can be delayed upto several hours.
DO NOT inducevomiting. Give 1-2 cups of water or milk unlessthe personis drowsy,convulsing, or unconscious.Get medical attention.
5. FIREFIGHTING MEASURES
FlammableProperties:Flash Point ExplosiveLimits: HazardousDecompositionProducts
EXTINGUISHING MEDIA AND FIRE FIGHTING INSTRUCTIONS
full bunker gear, including a positive pressure, NIOSH approved, self-contained breathing apparatus. Extreme heat or water contamination may cause closed containersto explode.
ExtinguishingMedia
: Use carbondioxide, dry chemicalor appropriate foam
: >300oF(PMCC)
: Carbonmonoxide, carbon dioxide, aldehydes, andother organic substances.
Notapplicable
Auto-IgnitionTemperature:
: When sufficiently large quantities are present, firefighters should be equipped with
Notapplicable
6. ACCIDENTAL RELEASE MEASURES
Ventilatethe spill area andevacuate if necessary. Removeall ignition sources. Dike and contain large spills. Clean-up personnel should use adequateprotective equipment.
Storein acool;dry place, in closed containersat room temperature. Avoid contactwith incompatiblematerials. Wear protectiveeyewear,chemical-resistant gloves, and otherprotective clothing asappropriate.
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7. HANDLING ANDSTORAGE
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Alpha Industrial Power Spill Control Barrier System
8.EXPOSURE CONTROLAND PERSONALPROTECTION
Engineering/Ventilation Controls:
worker exposure to all respiratory hazards. General ventilation, local ventilation, or isolation may prove adequate to keep airborne concentrationsbelowexposurelimits.
RespiratoryProtection SkinProtection EyeProtection
: Not requiredunder normal conditions in a well-ventilatedworkplace.
: Imperviousglovesand protectiveclothingshouldbe worn asnecessary.
: Chemical splash goggles orsafety glasses withside shields should beworn asappropriate.
Effective engineering controls should be used whenever possible to eliminate and/or reduce
9. STABILITY ANDREACTIVITY
Chemical Stability ConditionsandMaterialstoAvoid:
agents.
HazardousPolymerization
: Stable undernormal conditions anduse.
Reactswithaminesandstrongoxidizing : Will not occur.
10.PHYSICALANDCHEMICALPROPERTIES
Appearance/Odor: VaporPressure(mmHg SpecificGravity:
): <1@25oC
GrayPaste,slightether odor
1.2-1.3
BoilingPoint
Vapor Density(air=1) :
SolubilityinWater:
: Not determined
None
11.TOXICOLOGICALINFORMATION
This section provides toxicological information with regard to the pure form of the componentindicated. It is suggested that personstrained in its evaluation interpretthis information.
EpoxyResins: AcuteOral
AcuteDermal
(Rat): 11.4 g/kg
LD
50
(Rabbit): >20 g/kg
LD
50
12.DISPOSALCONSIDERATIONS
Keep out of surface waters, sewers, and waterways entering or leading to surface waters. Notify authorities if any exposure to the environment occurs or is likely to occur. Utilize an appropriate disposal facility, in compliance with applicable federal, state, and localenvironmental control regulations.
13.TRANSPORTATIONINFORMATION
DOT/IATAProperShippingName
TSCA:
Thechemicalcomponentsof this productareincludedinthe TSCA ChemicalSubstance Inventory,as required.
SARA TITLEIII: Section313– ToxicChemicals Section 311/312– HazardCategories FireHazard: SuddenReleaseofPressureHazard: Delayed(Chronic)HealthHazard
OSHAHazardCommunicationStandardHazardClasses NFPAHazards:
HMISHazards:
Health: 2 Flammability:1 Reactivity: 0 Health: 2 Flammability:1 Reactivity: 0
: Not Regulated
14. REGULATORYINFORMATION
: None
:
: No
No No
:
ReactivityHazard: Immediate(Acute)HealthHazard
: Yes
>1
No
This information is furnished without warranty, expressed or implied, except that it is accurate to the best of our knowledge. The data on this sheet relates only to the specific material designated herein. for use or reliance uponthese data.
Eastern Resins Corp.assumes no legal responsibility
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Alpha Industrial Power Spill Control Barrier System
ExposureLimits
ACGIH
OSHA
Cycloaliphaticamine
50-70
N/E
N/E
Revision Date: March 18, 2008 MSDSNo. AAG (B)
MATERIAL SAFETY DATA SHEET
ProductName: ChemicalFamily: AMINEMIXTURE CompanyName:
ChemicalName Wt % TLV-TWA PEL
Aliphaticamine 30-50 N/E N/E
Specificingredientsareconsidereda TradeSecret
ADHESIVEGEL(HARDENER),PART-B
Eastern ResinsCorp. 1174RiverStreet Woonsocket,RI02895,USA
1. MATERIAL IDENTIFICATION
BUSINESSPHONE: EMERGENCYPHONE:
2. COMPOSITION
(401)769-6700 (800)255-3924
Abbreviations:N/E- NOTESTABLISHED
*-Materialsarein
Non-Airborne
form
3. HEALTH HAZARDS
PrimaryRoutesofExposure: Eyes EyeContact SkinContact: Inhalation Ingestion: Other:
:Causesevereirritationandmaycauseburn.
Causeirritationandsensitization.Symptomscanbeimmediateordelayedseveralhours.
: Can causerespiratorytractirritation.
Cancause nausea,headache,andgastrointestinal irritation.
Preexistingskin sensitizationmaybeaggravated by exposuretothisproduct.
: Yes
Skin:
Yes
Inhalation:
Yes
4. FIRST AID MEASURES
Eyes:
Flush eyesthoroughly withwaterforat least15minuteswhile holdingeyelidsopen.Seekmedicalattention.
Skin:
Removecontaminatedclothing.Wipeexcessfromskinandwashtheaffectedareathoroughlywithsoapandwater.Wash
contaminatedclothing thoroughlybeforereuse.
Inhalation:
delayedup to severalhours.
Ingestion
medicalattention.
Removetofreshair,andprovideoxygenorartificialrespirationifneeded.Obtainmedicalattention;symptomscanbe
:DONOTinducevomiting.Give1-2cupsofwaterormilkunlessthepersonisdrowsy,convulsing,orunconscious.Get
5. FIRE FIGHTING MEASURES
FlammableProperties:FlashPoint ExplosiveLimits: HazardousDecompositionProducts
EXTINGUISHING MEDIA AND FIRE FIGHTING INSTRUCTIONS
firefighters should be equipped with full bunker gear, including a positive pressure, NIOSH approved, self-contained breathing apparatus.Extremeheatorwater contaminationmaycause closedcontainersto explode.
ExtinguishingMedia
:Usecarbondioxide, drychemicalor appropriatefoam.
: >200oF(PMCC)
Notapplicable
: oxidesofnitrogen, Carbon monoxide,carbon dioxideandotherorganicmaterials.
Auto-IgnitionTemperature:
: When sufficiently large quantities are present,
Notapplicable
6. ACCIDENTAL RELEASE MEASURES
Ventilatethespillareaandevacuateifnecessary.Removeallignitionsources.Dikeandcontainlargespills.Flushareawithwater spray.Clean-uppersonnelshoulduseadequateprotectiveequipment.
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Alpha Industrial Power Spill Control Barrier System
Revision Date: March 18, 2008 MSDS No. AAG (B)
7. HANDLING AND STORAGE
Storeina cool;dryplace,inclosedcontainersat roomtemperature.Avoidcontactwithincompatiblematerials.Wearprotective eyewear,chemical-resistantgloves,and otherprotectiveclothingas appropriate.
8. EXPOSURE CONTROLANDPERSONAL PROTECTION
Engineering/Ventilation Controls:
worker exposure to all respiratory hazards. General ventilation, local ventilation, or isolation may prove adequate to keep airborne concentrations belowexposurelimits.
RespiratoryProtection SkinProtection EyeProtection
:Notrequiredunder normalconditionsin awell-ventilatedworkplace.
:Imperviousglovesandprotectiveclothingshouldbe wornasnecessary.
:Chemicalsplashgogglesor safetyglasses withsideshieldsshouldbe wornasappropriate.
Effective engineering controls should be used whenever possible to eliminate and/or reduce
9. STABILITY AND REACTIVITY
ChemicalStability ConditionsandMaterialstoAvoid: Hazardous Polymerization:
: Stableundernormalconditionsanduse.
Reactswithepoxyandstrongoxidizingagents.
Will notoccur.
10.PHYSICALAND CHEMICALPROPERTIES
Appearance/Odor: VaporPressure(mmHg SpecificGravity:
Amberliquid,ammoniacalodor
): <1@25oC
1.04
BoilingPoint
Vapor Density(air=1):
SolubilityinWater:
: Notdetermined
>1
Slightly soluble
11.TOXICOLOGICAL INFORMATION
AcuteToxicityData:
Notavailable
ChronicToxicityData:
Notavailable
12.DISPOSALCONSIDERATIONS
Keep out of surface waters, sewers, and waterways entering orleadingto surface waters. Notify authorities ifany exposure tothe environmentoccurs or is likelyto occur.Utilizean appropriate disposal facility,in compliancewithapplicable federal, state, and localenvironmentalcontrolregulations.
DOT/IATAProperShippingName
13.TRANSPORTATION INFORMATION
:NotRegulated
14.REGULATORYINFORMATION
TSCA:
ThechemicalcomponentsofthisproductareincludedintheTSCAChemicalSubstanceInventory,asrequired.
SARATITLEIII: Section313–ToxicChemicals Section311/312– HazardCategories FireHazard: SuddenReleaseofPressureHazard: Delayed(Chronic)HealthHazard
OSHAHazardCommunicationStandardHazardClasses NFPAHazards:
HMISHazards:
Health:3 Flammability:1 Reactivity:0 Health:3 Flammability:1 Reactivity:0
: None
:
No No
: No
ReactivityHazard: Immediate(Acute)HealthHazard
:
No
: Yes
Thisinformationis furnished without warranty,expressedor implied,exceptthat it isaccurate to the bestof our knowledge. The data on this sheet relates only to the specific material designated herein. responsibilityforuseorrelianceupon thesedata.
Eastern Resins Corp.assumes no legal
Page 22
Alpha Industrial Power Spill Control Barrier System
ExposureLimits
TLV-TWA
PEL
Revision Date: March 18, 2008 MSDS No. ANFC (A)
MATERIALSAFETYDATASHEET
ProductName: ChemicalFamily: EpoxyResinMixture CompanyName:
ChemicalName Wt %
Epoxy resin Mixture Titanium Dioxide * Carbon black*
Specificingredients areconsidereda TradeSecret
Abbreviations:N/E- NOTESTABLISHED
PrimaryRoutesofExposure: Eye Contact SkinContact Inhalation: Ingestion: Other
Eyes: Skin:
contaminatedclothing thoroughlybeforereuse.
Inhalation:
delayedup to severalhours.
Ingestion:
medicalattention.
FlammableProperties:FlashPoint ExplosiveLimits: HazardousDecompositionProducts
EXTINGUISHING MEDIA AND FIRE FIGHTING INSTRUCTIONS
firefighters should be equipped with full bunker gear, including a positive pressure, NIOSH approved, self-contained breathing apparatus.Extremeheatorwater contaminationmaycause closedcontainersto explode.
Extinguishing Media
Ventilatethespillareaandevacuateifnecessary.Removeallignitionsources.Dikeandcontainlargespills.Clean-uppersonnel should useadequateprotectiveequipment.
:Maycauseirritationand swelling. :Maycauseirritationandsensitization.Symptomscanbeimmediateordelayedseveralhours. Maycauseirritation and temporaryorpermanentsensitization.
Maycauseirritation.
:Preexisting skinsensitization may be aggravatedby exposureto thisproduct.
Flusheyesthoroughlywithwater forat least15minuteswhileholding eyelids open.Seekmedical attention.
Removecontaminatedclothing.Wipeexcessfromskinandwashtheaffectedareathoroughlywithsoapandwater.Wash
Removetofreshair,andprovideoxygenorartificialrespirationifneeded.Obtainmedicalattention;symptomscanbe
DONOTinducevomiting.Give1-2cupsofwaterormilkunlessthepersonisdrowsy,convulsing,orunconscious.Get
NOVOLACFLOORCOATING(RESIN),PART-A
Eastern ResinsCorp.
1174 River Street Woonsocket,RI02895,USA
*- Materialsarein
:Usecarbon dioxide,drychemical or appropriate foam
1. MATERIAL IDENTIFICATION
BUSINESSPHONE: EMERGENCYPHONE:
(401) 769-6700 (800) 255-3924
2. COMPOSITION
Non-Airborne
form
>70 <10 <1
ACGIH
N/E 10 mg/m3
3.5mg/m3
OSHA
N/E 15mg/m3
3.5mg/m3
3. HEALTH HAZARDS
Eyes: Yes Skin: Yes Inhalation: Yes
4. FIRST AID MEASURES
5. FIRE FIGHTING MEASURES
: >300oF(PMCC)
Notapplicable
: Carbon monoxide,carbondioxide,aldehydes,andotherorganicsubstances.
Auto-IgnitionTemperature:
: When sufficiently large quantities are present,
Notapplicable
6. ACCIDENTAL RELEASE MEASURES
Installation Manual Page 20 of 25
Page 23
Alpha Industrial Power Spill Control Barrier System
Storeina cool;dryplace,inclosedcontainersat roomtemperature.Avoidcontactwithincompatiblematerials.Wearprotective eyewear,chemical-resistantgloves,and otherprotectiveclothingas appropriate.
7. HANDLING AND STORAGE
8. EXPOSURE CONTROLANDPERSONAL PROTECTION
Engineering/Ventilation Controls:
worker exposure to all respiratory hazards. General ventilation, local ventilation, or isolation may prove adequate to keep airborne concentrations belowexposurelimits.
RespiratoryProtection
containedbreathingapparatusisrequired.
SkinProtection EyeProtection
:Ifexposurelimitsareexceededandlocalventilationisunavailable,a supplied-airrespiratorora self-
:Imperviousglovesandprotectiveclothingshouldbe wornasnecessary.
:Chemicalsplashgogglesor safetyglasses withsideshieldsshouldbe wornasappropriate.
Effective engineering controls should be used whenever possible to eliminate and/or reduce
9. STABILITY AND REACTIVITY
ChemicalStability ConditionsandMaterialstoAvoid: HazardousPolymerization
: Stableundernormalconditionsanduse.
Reactswithaminesandstrongoxidizingagents.
:Willnotoccur.
10.PHYSICALAND CHEMICALPROPERTIES
Appearance/Odor: VaporPressure(mmHg SpecificGravity:
): <1@25oC
Grayliquid,slightetherodor
1.2
BoilingPoint
Vapor Density(air=1):
: Notdetermined
SolubilityinWater:
>1
None
11.TOXICOLOGICAL INFORMATION
Thissectionprovidestoxicologicalinformationwith regardtothepureformofthecomponentindicated.Itissuggestedthat personstrainedin itsevaluation interpretthisinformation.
EpoxyResins: AcuteOral
AcuteDermal
(Rat): 11.4g/kg
LD50
(Rabbit): >20 g/kg
LD50
12.DISPOSALCONSIDERATIONS
Keep out of surface waters,sewers, and waterways entering or leadingto surface waters. Notify authorities ifany exposure to the environmentoccurs or is likelyto occur.Utilizean appropriate disposal facility,in compliancewithapplicable federal, state, and localenvironmentalcontrolregulations.
13.TRANSPORTATION INFORMATION
DOT/IATAProperShippingName
TSCA:
ThechemicalcomponentsofthisproductareincludedintheTSCAChemicalSubstanceInventory,asrequired.
SARATITLEIII: Section313–ToxicChemicals Section311/312– Hazard Categories FireHazard: SuddenReleaseofPressureHazard: Delayed(Chronic)HealthHazard
OSHAHazard CommunicationStandardHazardClasses NFPAHazards:
HMISHazards:
Health:2 Flammability:0 Reactivity:0
Health:2 Flammability:0 Reactivity:0
:NotRegulated
14.REGULATORYINFORMATION
: None
:
No No
: No
ReactivityHazard: Immediate(Acute)HealthHazard
:
No
: Yes
Thisinformationis furnishedwithoutwarranty, expressedorimplied,exceptthatit is accurateto the bestofour knowledge. Thedata on this sheet relates only to the specific material designated herein. legal responsibility for use or reliance upon these data.
Eastern ResinsCorp.assumes no
Installation Manual Page 21 of 25
Page 24
Alpha Industrial Power Spill Control Barrier System
Revision Date: March 18, 2008
MSDSNo.ANFC(B)
MATERIAL SAFETY DATA SHEET
ProductName: ChemicalFamily: AMINE MIXTURE
CompanyName:
ChemicalName Wt% TLV-TWA PEL
Cycloaliphaticamine 50-70 N/E N/E Aliphaticamine 30-50 N/E N/E
Specific ingredientsareconsidereda TradeSecret Abbreviations:N/E- NOTESTABLISHED
PrimaryRoutesofExposure: Eyes EyeContact SkinContact: Inhalation Ingestion: Other:
Eyes: Skin:
contaminatedclothing thoroughlybeforereuse.
Inhalation:
delayedup to severalhours.
Ingestion
medicalattention.
FlammableProperties:FlashPoint ExplosiveLimits: HazardousDecompositionProducts
EXTINGUISHING MEDIA AND FIRE FIGHTING INSTRUCTIONS
firefighters should be equipped with full bunker gear, including a positive pressure, NIOSH approved, self-contained breathing apparatus.Extremeheatorwater contaminationmaycause closedcontainersto explode.
ExtinguishingMedia
Ventilatethespillareaandevacuateifnecessary.Removeallignitionsources.Dikeandcontainlargespills.Flushareawithwater spray.Clean-uppersonnelshoulduseadequateprotectiveequipment.
:Causesevereirritationandmaycauseburn.
Causeirritation andsensitization.Symptomscanbeimmediateordelayed severalhours. : Can causerespiratorytractirritation. Cancause nausea,headache,andgastrointestinal irritation.
Preexistingskin sensitizationmaybeaggravated by exposuretothisproduct.
Flush eyesthoroughly withwaterforat least15minuteswhile holdingeyelidsopen.Seekmedicalattention.
Removecontaminatedclothing.Wipe excessfromskinandwashtheaffectedareathoroughlywithsoapandwater.Wash
Removetofreshair,andprovide oxygenorartificialrespirationifneeded.Obtainmedicalattention;symptomscanbe
:DONOTinducevomiting.Give1-2cupsofwaterormilkunlessthepersonisdrowsy,convulsing,orunconscious.Get
NOVOLACFLOORCOATING(HARDENER),PART-B
Eastern ResinsCorp.
1174RiverStreet BUSINESSPHONE: (401) 769-6700 Woonsocket,RI02895, USA EMERGENCYPHONE:(800)255-3924
*- Materialsarein
:Usecarbondioxide, drychemicalor appropriatefoam.
1. MATERIAL IDENTIFICATION
2. COMPOSITION
ExposureLimits ACGIH OSHA
Non-Airborne
form
3. HEALTH HAZARDS
: Yes
Skin:
Yes
Inhalation:
Yes
4. FIRST AID MEASURES
5. FIRE FIGHTING MEASURES
: >200oF(PMCC)
Notapplicable
: oxidesofnitrogen,Carbonmonoxide,carbon dioxideandotherorganicmaterials.
Auto-IgnitionTemperature:
: When sufficiently large quantities are present,
Notapplicable
6. ACCIDENTAL RELEASE MEASURES
Installation Manual Page 22 of 25
Page 25
Alpha Industrial Power Spill Control Barrier System
7. HANDLING AND STORAGE
Storeina cool;dryplace,inclosedcontainersat roomtemperature.Avoidcontactwithincompatiblematerials.Wearprotective eyewear,chemical-resistantgloves,and otherprotectiveclothingas appropriate.
8. EXPOSURE CONTROL ANDPERSONAL PROTECTION
Engineering/Ventilation Controls:
worker exposure to all respiratory hazards. General ventilation, local ventilation, or isolation may prove adequate to keep airborne concentrations belowexposurelimits.
RespiratoryProtection
containedbreathingapparatusisrequired.
SkinProtection EyeProtection
ChemicalStability ConditionsandMaterialstoAvoid: Hazardous Polymerization:
:Ifexposurelimitsareexceededandlocalventilationisunavailable,a supplied-airrespiratorora self-
:Imperviousglovesandprotectiveclothingshouldbe worn as necessary.
:Chemicalsplashgogglesor safetyglasses withsideshieldsshouldbe wornasappropriate.
: Stableundernormalconditionsanduse.
Effective engineering controls should be used whenever possible to eliminate and/or reduce
9. STABILITY AND REACTIVITY
Reactswithepoxyandstrongoxidizingagents.
Will notoccur.
10.PHYSICAL AND CHEMICALPROPERTIES
Appearance/Odor: VaporPressure(mmHg SpecificGravity:
): <1@25oC
Amberliquid,ammoniacalodor
1.0
BoilingPoint
Vapor Density(air=1):
: Notdetermined
SolubilityinWater:
>1
Slightly soluble
11.TOXICOLOGICAL INFORMATION
AcuteToxicityData:
Notavailable
ChronicToxicityData:
Notavailable
12.DISPOSAL CONSIDERATIONS
Keep out of surface waters,sewers, and waterways entering or leadingto surface waters. Notify authorities ifany exposure to the environmentoccurs or is likelyto occur.Utilizean appropriate disposal facility,in compliancewithapplicable federal, state, and localenvironmentalcontrolregulations.
13.TRANSPORTATIONINFORMATION
DOT/IATAProperShippingName
:NotRegulated
14.REGULATORYINFORMATION
TSCA:
ThechemicalcomponentsofthisproductareincludedintheTSCAChemicalSubstanceInventory,asrequired.
SARATITLEIII: Section313–ToxicChemicals
Section311/312– Hazard Categories FireHazard: SuddenReleaseofPressureHazard: Delayed(Chronic)HealthHazard
OSHA HazardCommunicationStandardHazardClasses NFPAHazards:
HMISHazards:
Health:3 Flammability:1 Reactivity:0 Health:3 Flammability:1 Reactivity:0
: None
:
No No
: No
ReactivityHazard: Immediate(Acute)HealthHazard
:Corrosive
No
: Yes
Thisinformationis furnishedwithoutwarranty, expressedorimplied,exceptthatit is accurateto the bestofour knowledge. Thedata on this sheet relates only to the specific material designated herein. legal responsibility for use or reliance upon these data.
Eastern ResinsCorp.assumes no
Installation Manual Page 23 of 25
Page 26
Alpha Industrial Power Spill Control Barrier System
Neutra
-
Tube
MATERIALSAFETY DATASHEET
SectionI GeneralInformation
Manufacturer:
AcranSpill Containment, Inc. 105-D Snyder Road
South Plainfield,NJ 07080 DatePrepared: Telephone Number for Information:
8September2008 (908) 769-6915
SectionII Hazardous Ingredients and Identity Information
Neutralizer/Absorber Blend CAS #: Trade Secret Weight>99% NuisanceDust OSHAPEL: 15mg/M3Totaldust,5 mg/M3Respirabledust ACGIHTLV:
10mg/M3Total dust ColorChangeAgent CAS #: Trade Secret Weight <1% Skin, Eye, and Respiratory Irritant
P/N 7NTA0006
(FCM00702)
Neutra-Mat
P/N5NMB0010
(FCM00703)
SectionIII Physical Data
BolingPoint:N/A Vapor Density: N/A Melting Point: N/A Liquid Density: N/A
Volatiles:0%vol. 0%wt. Evaporation Rate: N/A Specific Gravity: 2.5 Solubility: 3.5% wt in water. Appearance& Odor: Pillow containinga lighttan powder. Odorless.
SectionIV Fireand Explosion Hazard Data
FlashPoint:Non-flammable LEL: None UEL: None Extinguishing Media: Water, Carbon Dioxide, or Appropriate Foam SpecialFirefighting Procedures: Iflarge quantities of product areinvolved,
significant levels of CO2may be generated making necessary the use of a self contained breathing apparatus (CO2is an asphyxiant at levels over 5%).
Unusual Fire and Explosion Hazards: None
SectionV First Aidand Health HazardData
Acute and Chronic Effects of Overexposure: EyeContact: Dusts mayirritatethe eyes.In caseof eyecontact,wash eyeswith
copious amounts of water for 15 minutes.
Skin Contact: Prolonged exposure may cause irritation. Irritant dose is 30 mg/3
days–mild irritation to human skin. In case of skin contact, immediately wash skin with soap and water.
Inhalation: Nuisance dust can aggravate chronic bronchial difficulties. Breathing
dustmay irritate thenose andthroatand causecoughingor chestdiscomfort.If inhaled, remove to fresh air. Give artificial respiration if not breathing. If breathing is difficult, give oxygen.
Ingestion: Excessive oral doses (5g/kg) may produce gastrointestinal
disturbance, alkalosis, and expansion in extracellular fluid. Oral toxicity is
4.22 g/kg RatLD50. If swallowed andconscious, wash mouth withwater and inducevomiting. Do not put anything inmouth of unconscious person. Seek immediate medical attention.
Installation Manual Page 24 of 25
Page 27
Alpha Industrial Power Spill Control Barrier System
Neutra
-
Tube
SectionVI Reactivity Data
Stability:
Stable
Conditions toavoid: Hazardous DecompositionProducts:
dangerous levels ofCO2gas.
SectionVII SpillorLeak Procedures
Steps To Be Taken In Case Material Is Released Or Spilled:
or damaged, avoid breathing dust.
WasteDisposalMethod:
of hazardous or toxicliquid,dispose ofin accordance withapplicablefederal,state andlocal regulations.
SectionVIII Special ProtectionInformation
RespiratoryProtection: Ventilation:
SkinProtection: EyeProtection: Work/hygienicpractices:
No dust shouldbe produced innormal usage.If dustis created
duringhandling, keepdustlevelsbelow 10mg/M3LocalExhaust:
Mechanical(General):
workpractices. Always wash hands andface beforeeating, drinking or smoking.
Hazardous Polymerization:
Excessiveheat,HFacid,magnesium withhydrogen,strongoxidizingagent.
If unused, not classified ashazardous forlandfill disposal (40CFR Part261). Afterabsorption
Dustmask should beused if dustlevelsexceedPEL.
Gloves and labcoat, apron or coveralls
Usegoggles orsafetyglassestoavoidirritation.
Establish good personalhygiene and
Combustion byproducts maybe CO, NOx, SOx. Heating mayrelease
Seeabove
Will not occur
Special:
N/A
Other:
N/A
Sweep or scoop up intoclean container.If bags are torn
Seeabove
SectionIX SpecialPrecautions
Precautions To Be Taken In Handling, Transportation, And Storage:
performance. Handlewith care not topuncturebags.
Other Precautions:
SectionX Additional Regulatory Information
Productnot regulated bythe DOT
None
This Product Safety Data Sheet is offeredsolely for your
information, consideration and investigation. ACRAN, Inc.
provides no warranties, either expressed or implied, and
assumes no responsibility for the accuracy and completeness of
the data contained herein.
Store in a dry place to protect productfrom lossof
P/N 7NTA0006
(FCM00702)
Neutra-Mat
P/N5NMB0010
(FCM00703)
Installation Manual Page 25 of 25
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