Alpha FlexNet PMR, GMR User Manual

Installation and Operation Manual

PMR-S1, PMR-S2, GMR-S1, GMR-S2

FlexNet Fiber Series Enclosures

Effective: March 2006

™

FlexNet

PMR, GMR Series Fiber Enclosures

Installation and Operation Manual

PMR-S1, PMR-S2, GMR-S1, GMR-S2

FlexNet Fiber Series Enclosures

Effective: March 2006

Alpha Technologies

Alpha Technologies

Power

®

FlexNet Fiber Enclosures

Installation and Operation Manual

031-239-C0-003, Rev. C

Effective Date: March 2006

Copyright© 2006

Alpha Technologies, Inc.

a member of the Alpha Group

NOTE:

Alpha denies responsibility for any damage or injury involving its enclosures, power supplies, generators,
batteries or other hardware, manufactured by Alpha or members of the Alpha Group, when used for an
unintended purpose, installed or operated in an unapproved manner, or improperly maintained.

NOTE:

Photographs and drawings contained in this manual are only for illustrative purposes. These photographs and
drawings my not exactly match your installation.

NOTE:

Review the written and illustrative information contained in this manual before proceeding. If there are
questions regarding the safe installation or operation of this product, please contact Alpha Technologies or
your nearest Alpha representative.

Contacting Alpha Technologies: www.alpha.com

or

For general product information and customer service (7 AM to 5 PM, Pacifi c Time), call

1-800-863-3930

For complete technical support, call

1-800-863-3364

7 AM to 5 PM, Pacifi c Time or 24/7 emergency support

Table of Contents

Safety Notes ..........................................................................................................................7

1.0 Introduction ...............................................................................................................10

1.1 FlexNet™ Fiber Enclosures ........................................................................... 10

1.2 PMR-S1 and -S2 (Pole Mount) Enclosures ....................................................11

1.3 GMR-S1 and -S2 (Ground Mount) Enclosures .............................................. 16

2.0 Specifi cations............................................................................................................ 18

2.1 PMR (Pole Mount) Specifi cations ..................................................................18

2.2 GMR (Ground Mount) Specifi cations .............................................................19

3.0 Installation.................................................................................................................20

3.1 PMR (Pole Mount) Installations ..................................................................... 20

3.1.1 Wooden Pole ...................................................................................... 20

3.1.2 Enclosure on Short Pole with Battery Vault .........................................22

3.1.3 Enclosure on Steel/Concrete Pole ......................................................24

3.2 GMR (Ground Mount) Installations ................................................................ 26

3.2.1 Pre-Installation .................................................................................... 26

3.3 Enclosure Grounding ..................................................................................... 28

3.4 Installing Enclosure on Pre-cast Pad .............................................................29

3.5 Conduit Routing Area, GMR S-1 Enclosure ................................................... 30

3.6 Conduit Routing Area, GMR S-2 Enclosure ................................................... 31

3.7 Installing on a Polymer Pedestal Support ......................................................32

4.0 Equipping the System ............................................................................................... 33

4.1 Service Power ................................................................................................33

4.2 Batteries .........................................................................................................34

4.2.1 PMR Batteries .....................................................................................35

4.2.2 GMR Batteries ..................................................................................... 36

4.3 Mounting Rail Adjustment ..............................................................................37

4.4 Power Supply Installation............................................................................... 39

4.5 GMT Fuse Module ......................................................................................... 41

4.5.1 Installation ............................................................................................. 41

4.6 Internal Connections ......................................................................................42

4.6.1 System Block Diagram ........................................................................ 42

4.6.2 "Hot-Swap" Procedure ........................................................................ 43

4.7 Fiber Management Panel............................................................................... 44

4.8 Optional Fan Kit Installation (for PMR and GMR Series Enclosures) ............45

4.9 Optional Form C Alarm Panel Installation ...................................................... 47

4.9.1 Mounting and Wiring the Alarm Panel ................................................. 48

4

031-239-C0-003 Rev C

List of Figures

Fig. 1-1, Exterior Views, FlexNet Enclosures ................................................................................................... 10

Fig. 1-2, Exterior Views, PMR-S1 FlexNet Enclosure .......................................................................................11

Fig. 1-3, Interior Views, PMR-S1 FlexNet Enclosure ....................................................................................... 12

Fig. 1-4, Exterior Views, PMR-S2 FlexNet Enclosure ..................................................................................... 13

Fig. 1-5, Interior Views, PMR-S2 FlexNet Enclosure (Fixed-rack) ................................................................... 14

Fig. 1-6, Interior Views, PMR-S2 FlexNet Enclosure (Swing-rack) .................................................................. 15

Fig. 1-7, GMR-S1 FlexNet Enclosure ............................................................................................................... 16

Fig. 1-8, GMR-S2 FlexNet Enclosure ............................................................................................................... 17

Fig. 3-1, Wooden Pole Installation .................................................................................................................... 21

Fig. 3-2, Short Wooden Pole Installation .......................................................................................................... 22

Fig. 3-3, Top View ............................................................................................................................................. 23

Fig 3-4, Connection Points ............................................................................................................................... 23

Fig. 3-5 Steel/Concrete Pole Installation .......................................................................................................... 25

Fig. 3-6, GMR Positioning and Safety .............................................................................................................. 27

Fig. 3-7, Suggested Grounding Method ........................................................................................................... 28

Fig. 3-8, Layout for Precast Pad, Single-wide for GMR Series Enclosures...................................................... 29

Fig. 3-9, Conduit Routing, GMR-S1 Enclosure................................................................................................. 30

Fig. 3-10, Conduit Routing, GMR-S2 Enclosure .............................................................................................. 31

Fig. 3-11, PS-6 Standard Pedestal ................................................................................................................... 32

Fig. 3-12, PS-6XL Pedestal .............................................................................................................................. 32

Fig. 3-13, Typical Pedestal Site ........................................................................................................................ 32

Fig. 4-1, Service Power .................................................................................................................................... 33

Fig. 4-2 Battery Identifi cation Label .................................................................................................................34

Fig. 4-3, Battery Installation for PMR Series .................................................................................................... 35

Fig. 4-4, Battery Installation for GMR Series .................................................................................................... 36

Fig. 4-5, Mounting Rail Adjustment, PMR Left Side ......................................................................................... 37

Fig. 4-6, Mounting Rail Adjustment, PMR Right Side ....................................................................................... 37

Fig. 4-7, Mounting Rail Adjustment, GMR Right Side....................................................................................... 37

Fig. 4-8, GMR/PMR Upper Left Side Detail ...................................................................................................... 38

Fig. 4-9, PMR Upper Right Side Detail ............................................................................................................. 38

031-239-C0-003 Rev C

5

List of Figures, continued

Fig. 4-10, Lower Rail Detail .............................................................................................................................. 38

Fig. 4-11, PMR/GMR-S1 Power Supply Installation ......................................................................................... 39

Fig. 4-12, PMR/GMR-S2 Power Supply Installation ......................................................................................... 40

Fig. 4-13, Placement Tinnerman Nuts .............................................................................................................. 41

Fig. 4-14, GMT Fuse Assembly Secured to Rail .............................................................................................. 41

Fig. 4-15, GMR-S2 Location ............................................................................................................................. 41

Fig. 4-16, PMR-S2 Location ............................................................................................................................. 41

Fig. 4-17, Simplifi ed Block Diagram ................................................................................................................. 42

Fig. 4-18, Connections, "Hot-Swapping" .......................................................................................................... 43

Fig. 4-19, Fiber Management Panel ................................................................................................................. 44

Fig. 4-20, Optional Fan Kit................................................................................................................................ 45

Fig. 4-21, Placing the Fan Unit ......................................................................................................................... 46

Fig. 4-22, Extending the Side Rails .................................................................................................................. 46

Fig. 4-23, Completed Fan Installation............................................................................................................... 46

Fig. 4-24, Form C Alarm Signal Panel .............................................................................................................. 47

Fig. 4-25, Form C Alarm Signal Panel Dimensions .......................................................................................... 47

Fig. 4-26, Attach Panel to Rack ........................................................................................................................ 48

Fig. 4-27, Wiring the Alarm Panel ..................................................................................................................... 48

List of Tables

Table 2-1, PMR Specifi cations.......................................................................................................................... 18

Table 2-2, GMR Specifi cations .........................................................................................................................19

Table 4-1, Connections for Alarm Panel ........................................................................................................... 48

6

031-239-C0-003 Rev C

Safety Notes

Review the drawings and illustrations contained in this manual before proceeding. If there are any questions
regarding the safe installation or operation of the system, contact Alpha Technologies or the nearest Alpha
representative. Save this document for future reference.

To reduce the risk of injury or death, and to ensure the continued safe operation of this product, the following
symbols have been placed throughout this manual. Where these symbols appear, use extra care and
attention.

ATTENTION

The use of ATTENTION indicates specifi c regulatory/code requirements that may affect the placement of
equipment and /or installation procedures.

NOTE:

A NOTE provides additional information to help complete a specifi c task or procedure.

CAUTION!

The use of CAUTION indicates safety information intended to PREVENT DAMAGE to material or
equipment.

WARNING!

WARNING presents safety information to PREVENT INJURY OR DEATH to the technician
or user.

031-239-C0-003 Rev C

7

Battery Maintenance Guidelines

The battery maintenance instructions listed below are for reference only. Battery manufacturer’s instructions
for transportation, installation, storage or maintenance take precedence over these instructions.

• To prevent damage, inspect batteries every 3 months for:
Signs of battery cracking, leaking or swelling. The battery should be replaced immediately by

authorized personnel using a battery of the identical type and rating.

Signs of battery cable damage. Battery cable should be replaced immediately by Authorized Personnel

using replacement parts specifi ed by vendor.

Loose battery connection hardware. Refer to battery manufacturer’s documentation for the correct

torque and connection hardware for the application.

• Apply battery manufacturer’s specifi ed antioxidant compound on all exposed connections.

• Verify battery terminals and/or exposed connection hardware is not within 2 inches of a conductive
surface. Reposition batteries as necessary to maintain adequate clearance.

• Clean up any electrolyte (battery emission) in accordance with all federal, state, and local regulations or
codes.

• Proper venting of the enclosure is recommended. Follow the Battery Manufacturer’s approved
transportation and storage instructions.

• Always replace batteries with those of an identical type and rating. Never install old or untested batteries.

• Do not charge batteries in a sealed container. Each individual battery should have at least 0.5
inches of space between it and all surrounding surfaces to allow for convection cooling.

• All battery compartments must have adequate ventilation to prevent an accumulation of potentially
dangerous gas.

Recycling and Disposal Instructions

Spent or damaged batteries are considered environmentally unsafe. Always recycle used batteries or dispose
of the batteries in accordance with all federal, state and local regulations.

Electrical Safety

• Lethal voltages are present within the power supply and electrical boxes. Never assume that an electrical
connection or conductor is not energized. Check the circuit with a volt meter with respect to the grounded
portion of the enclosure (both AC and DC) prior to any installation or removal procedure.

• Always use the buddy system when working under hazardous conditions.

• A licensed electrician is required to install permanently wired equipment.

• Input voltages can range up to 240 VAC. Ensure that utility power is disabled before beginning installation
or removal.

• Ensure no liquids or wet clothes contact internal components.

• Hazardous electrically live parts inside this unit are energized from batteries even when the AC input
power is disconnected.

Mechanical Safety

• Keep hands and tools clear of fans. Fans are thermostatically controlled and will turn on automatically.

• Power supplies can reach extreme temperatures under load.

• Use caution around sheet metal components and sharp edges.

8

031-239-C0-003 Rev C

Battery Safety Notes

WARNING!

Lead-acid batteries contain dangerous voltages, currents and corrosive material. Battery
installation, maintenance, service and replacement must be performed only by authorized
personnel.

Chemical Hazards

Any gelled or liquid emissions from a valve-regulated lead-acid (VRLA) battery contain dilute sulfuric
acid, which is harmful to the skin and eyes. Emissions are electrolytic, and are electrically conductive and
corrosive.

To avoid injury:

• Servicing and connection of batteries shall be performed by, or under the direct supervision of, personnel

knowledgeable of batteries and the required safety precautions.

• Always wear eye protection, rubber gloves, and a protective vest when working near batteries. Remove

all metallic objects from hands and neck.

• Batteries produce explosive gases. Keep all open fl ames and sparks away from batteries.

• Use tools with insulated handles, do not rest any tools on top of batteries.

• Batteries contain or emit chemicals known to the State of California to cause cancer and birth defects

or other reproductive harm. Battery post terminals and related accessories contain lead and lead
compounds. Wash hands after handling (California Proposition 65).

• Wear protective clothing (insulated gloves, eye protection, etc.) whenever installing, maintaining,

servicing, or replacing batteries.

• If any battery emission contacts the skin, wash immediately and thoroughly with water. Follow your

company’s approved chemical exposure procedures.

• Neutralize any spilled battery emission with the special solution contained in an approved spill kit or with

a solution of one pound Bicarbonate of soda to one gallon of water. Report chemical spill using your
company’s spill reporting structure and seek medical attention if necessary.

• All battery compartments must have adequate ventilation to prevent an accumulation of potentially

dangerous gas.

• Prior to handling the batteries, touch a grounded metal object to dissipate any static charge that may have

developed on your body.

• Never use uninsulated tools or other conductive materials when installing, maintaining, servicing or

replacing batteries.

• Use special caution when connecting or adjusting battery cabling. An improperly connected battery cable

or an unconnected battery cable can make contact with an unintended surface that can result in arcing,
fi re, or possible explosion.

031-239-C0-003 Rev C

9

1.0 Introduction

1.1 FlexNet Fiber Enclosures

The PMR (pole-mount) and GMR (ground-mount) 19" rack enclosures are equipped with
AC service entrances, AC distribution, and are supported by a wide range of accessories,
including Alpha’s FlexNet 300W power supply and AlphaCell 85GXL batteries. These features
provide extended standby runtime and life. There are two versions of each type of enclosure
available, differing only in their physical size. See Section 2.0 Specifi cations for detailed
measurements.

An optional fan kit is available for both PMR and GMR enclosures (see Section 4.8, Optional
Fan Kit Installation), as well as an optional Form C alarm signal panel (see Section 4.9,
Optional Form C Alarm Signal Panel Installation.)

The FlexNet Enclosure:

Supports FTTH processors and other hardened rack-mount equipment.

•
Supports FlexNet 300W UPS and AlphaCell batteries for reliable extended run-

•
time.

Supports thermostatically controlled 48VDC and 120VAC fan and heater options.

•
Provides adjustable 19” EIA equipment racks — offered in either fi xed or "swing"

•
versions.

Provides a swing rack option for the PMR-S2

•
Provides all aluminum construction with a durable powdercoat fi nish

•
Provides a removable door and lid.

•

GMR-S1

PMR-S1

GMR-S2

PMR-S2

10

Fig. 1-1, FlexNet Enclosures

031-239-C0-003 Rev C

1.0 Introduction, continued

1.2 PMR-S1 and S2 (Pole Mount) Enclosures

1

19.25"

18.10"

1

5

6

4

3

2

29.63"

25.55"

32.21"

031-239-C0-003 Rev C

Fig. 1-2, Exterior views, PMR-S1 FlexNet Enclosure

1

Service entrance

2

Lower mounting bracket
Access port for portable generator

3

4

Door latch

5

Hinged removeable door

6

Optional GEM security lock

11

1.0 Introduction, continued

1.2 PMR-S1 and S2 (Pole Mount) Enclosures, continued

3

1

2

8

A

3

4

5

6

7

18.31"

24.00"

9

5.91"

1.0"

6.0"

15

14

13

12

11

10

Section A-A

A

12

1

Pole Mount Bracket

2

Opt. Cooling Fan

3

Service Entrance

4

Door Latch
Opt. 19" ELPM300 UPS

5

Mounting Brackets

Fig. 1-3, Interior views, PMR-S1 FlexNet Enclosure

6

Opt. ELMP300 UPS

7

Opt. Battery Retaining Bar

8

Mounting Flange, Tamper Switch

9

Access Panel, Portable Generator

10

Opt. AlphaCell 85GXL Batteries

11

Bus Bar, 5 Positions

12

Opt. Fiber Management Panel

13

Convenience Outlets

14

Fixed Rack Adjustments, 7 Positions

15

Removeable Lid

031-239-C0-003 Rev C

1.0 Introduction, continued

1.2 PMR-S1 and S2 (Pole Mount) Enclosures, continued

1

33.58"

19.2"

18.1"

29.50"

6.0"

1.0"

2

1

6.0"

7

6

36.98"

5

8

3

4

031-239-C0-003 Rev C

Fig. 1-4, Exterior views, PMR-S2 FlexNet Enclosure

Service Entrance

1

Upper Pole Mount Bracket

2

Lower Pole Mount Bracket

3

Access Panel, Portable DC Generator

4

Lockable Door Latch

5
6

Hinged, Removable Door
Fixed Rack Adjustments, 7 positions, 1" centers

7

Optional GEM Security Lock

8

13

1.0 Introduction, continued

1.2 PMR-S1 and S2 (Pole Mount) Enclosures, continued

1

Section B-B

2
3

4

BB

5

6

A

7

14

13

12

11

22.75"

25.12"

10

9

31.00"

8

14

A

1

Pole Mount Bracket

2

Adj. Equip. Rack, 7 position

3

1/2", 3/4" Knockouts

4

Service Entrance

5

1/2", 3/4" Knockouts

18.31"

Section A-A

Fig. 1-5, Interior views, PMR-S2 FlexNet Enclosure (Fixed-rack model)

6

Optional Battery Retaining Bar

7

Optional Fiber Tie Bracket

8

Optional AlphaCell 85GXL Batteries

9

Chassis Ground Lug

10

Bus Bar, 5 position

11

Optional Fiber Management Panel

12

Convenience Outlets

13

Optional ELPM 300 UPS

14

Removeable Lid

031-239-C0-003 Rev C

1.0 Introduction, continued

1.2 PMR-S1 and S2 (Pole Mount) Enclosures, continued

Section A-A

1

2

3

3.04"

10.5"

4

9

19.88"

25.75"

10

3

5

B

6

A

7

8

24.00"

A

11

19
18

17

16

15

14

13

12

B

18.31"

Section B-B

Fig. 1-6, Interior Views, PMR-S2 FlexNet Enclosure (Swing-rack Model)

Pole Mount Brackets

1

Rack Adj Holes, 7PL, 1" Ctr

2
3

Opt. Battery Retaining Bar

4

3/4", 1/2" Knockouts

5

Opt. ELPM 300 Power Supply
Slide Lock Screw (2 Places)

6

031-239-C0-003 Rev C

7

Tamper Switch Mount
Swing Rack Lock Screw (2)

8

Opt. Service Entrance

9

10

3/4", 1/2" Knockouts

11

Access Panel, Prt. Generator

12

Lower Pole Mount Brackets

13

AlphaCell 85GXL Batteries

14

Opt. Fiber Mgmt Panel

15

Chassis Ground Lug

16

Ground Block, 5 psn

17

Opt. Convenience Outlets

18

Upper Pole Mount Bracket
Removeable Lid

19

15

1.0 Introduction, continued

1.3 GMR-S1 and S2 (Ground Mount) Enclosures

27.5"

1

20"

6.00"

1.00"

2

4

3

30.9"

5

31"

4.25"

Gemlock door locks (2PL)

1
2

Optional Service Entrance

3

Lift Off Door

4

Equipment Rack Adjustment
(6PL, 1" CTR.)

7

6

Fig. 1-7, GMR-S1 FlexNet Enclosure

Access Panel for Generator or Portable Generator

5

Optional Cooling Fan

6

Equipment Rack (Fixed)

7

23.4"

18.3"

16

031-239-C0-003 Rev C

1.0 Introduction, continued

1.3 GMR-S1 and S2 (Ground Mount) Enclosures, continued

31.0"

1

20"

6.00"

1.00"

2

4

38.0"

3

5

31.0"

4.25"

Fig. 1-8, GMR-S2 FlexNet Enclosure

Gemlock door locks (2PL)

1

Optional Service Entrance

2

Lift Off Door

3

Equipment Rack Adjustment

4

(6PL, 1" CTR.)

7

6

18.3"

Access Panel for Generator or Portable Generator

5

Optional Cooling Fan

6

Equipment Rack (Fixed)

7

30.4"

031-239-C0-003 Rev C

17

2.0 Specifi cations

2.1 PMR (Pole Mount) Specifi cations

PMR Component Description

Enclosures
Material Powder-coated aluminum

Vent Screen
Door and Lid Seal Neoprene gasketing

Hardware Stainless steel (excluding optional GemLocks)
Color: Gray or Pine Green (Custom colors available)
Tamper Switch Optional
Rack Grounding Internal ground bar: Eight usable lugs
Safety Ground Adjacent to AC outlets (Bronze or optional stainless steel ground stud)
Lid Removable with lanyard

Doors
Enclosure Mounting Galvanized steel brackets for wood, and concrete pole mount and wall mount.

Cooling

Internal Mounting Rails

Rack Grounding Rails grounded to the chassis (swing rack is isolated from chassis)
Stationary Rack

Adjustment
Swing Rack

Adjustment:
Enclosure

Environmental Ratings
*Fiber Strain Relief Tie

Bar
*Fiber Management

Panel

(Alpha p/n: 745-672-20)

**Power Supply

**Batteries
*Battery Cable Kit Optional

*Battery Heater Optional (120VAC)

**Form C Alarm Panel

(Alpha p/n: 012-308-20)

*AC Service

Regulatory

PMR-S1: 25.5” (64.8cm)W x 32.2” (81.8cm)H x 19.25” (48.9cm)D, Weight: 50 lbs
PMR-S2: 29.5” (74.9cm)W x 37.0” (94cm)H x 19.25” (48.9cm)D, Weight: 60 lbs.

Stainless steel fabric with .008” x .008 (.2mm x .2mm) opening size to minimize snow, water
and dust intrusion

Hinged lift-off removable with stainless steel spring latch and door-open prop rod; Gemlock
options

Natural convection (120VAC and 48VDC fan options)
PMR-S2 with Swing Rack requires these fan kits:

48VDC Fan option ( Alpha p/n: 745-819-20-002)
120VAC Fan option (Alpha p/n: 745-819-21-002)

Rack Mounting: EIA 19” mounting rails using Tinnerman mounting clips
PMR-S1: Rail height, 27.5", 14 mounting positions
PMR-S2: Stationary Rack confi guration

(Alpha p/n 745-804-20): Rail height, 33.5", 18 mounting positions
PMR-S2: Swing Rack confi guration

(Alpha p/n 745-797-20): Rail height, 33.5", 14 mounting positions

Provision to move rails on 1” increments over 6” when batteries are not installed.
Forward rail location supports a 12” deep fl ush front mounted panel with a minimum of 3.5” in
front of panel to support fi ber optic connectors.

7 mounting holes on 1.00" centers on upper and lower rails.
Equipment space is designed to IP X5 per IEC 529. The enclosure and service entrance is

rated 3R
19” mounting provides ability to strain relief fi ber cable plugged into the front of

communications equipment.
Provides fi ber slack storage and secures a splice tray using a Velcro strap. Tie wrap slots on

sides permit securing fi ber cables to panel. Panel can be removed from enclosure.
FlexNet ELPM 300 – 300W 48VDC output with 48VDC battery bus and 19-inch reversible

mounting bracket option. (Other UPS systems available.)
48VDC string of 85 GXL (50Ah) positioned on ends (negative terminal side down) with battery

retaining bar. (Other types of batteries available.)

Optional. Provides Form C alarm signal interface. Requires the FlexNet ELPM 300-300W
power supply.

External 70A rainproof SUSE rated breaker box with four (4) internal 120VAC 20A receptacles,
or two (2) 120VAC 20A and two (2) 240VAC 20A receptacles

CSA C22.2 No. 107.1-01, CSA C22.2 No. 0-M91, CSA C22.2 No. 0.4-04,
CSA C22.2 No. 94-M91, UL 50, UL 1778

18

Notes:

1. Additional rack space capacity if batteries are not installed.

2. Runtime of 10 hours based on 212W load and new batteries.

3. * Optionally confi gured items.

4. **Optional items shipped separately.

Table 2-1, PMR (Pole Mount) Specifi cations

031-239-C0-003 Rev C

2.0 Specifi cations, continued

2.2 GMR (Ground Mount) Specifi cations

GMR Components Description

Enclosures
Material Powder-coated aluminum
Vent Screen
Door and Lid Seal Neoprene gasketing

Hardware Stainless steel (excluding optional GemLocks)
Color Gray (Custom colors available)
Tamper Switch Optional
Grounding Internal ground bar: Eight usable lugs
Safety Ground
Lid Removable
Doors Two removable doors w/Gemlocks. Starlock option
Enclosure Mounting Precast polymer concrete pad or PS-6 or PS-6XL pedestal systems

Cooling

Internal Mounting Rails

Rack Grounding Rails grounded to the chassis

Adjustment

Enclosure
Environmental Ratings

*Fiber Strain Relief Tie
Bar

*Fiber Management
Panel:

(Alpha p/n: 745-672-20)

**Power Supply
**Batteries 48VDC string of 85 GXL (50Ah) positioned on ends (negative terminal side down)

**Battery Cable Kit Fused
*Battery Heater Optional (120VAC)

**Form C Alarm Panel

(Alpha p/n: 012-308-20)

*AC Service

Regulatory

GMR-S1: 27.5” (69.9cm)W x31” (78.7cm)H x 20” (50.8cm)D, Weight: 50lbs.
GMR-S2: 31” (78.7cm)W x38” (96.5cm)H x 20” (50.8cm)D, Weight 60 lbs

Stainless steel fabric with .008” x .008 (.2mm x .2mm) opening size to minimize snow,
water and dust intrusion

Adjacent to AC outlets (Bronze or optional stainless steel ground stud)

Natural convection (120VAC and 48VDC fan options)
48VDC Fan option (Alpha p/n: 745-820-20-002)
120VAC Fan option (Alpha p/n: 745-820-21-002)

Rack Mounting: EIA 19” mounting rails using Tinnerman mounting clips
GMR-S1: Rail height, 27.5", 14 mounting positions
GMR-S2: Rail height, 33.5", 18 mounting positions

Provision to move rails on 1” increments over 6” when batteries are not installed. Forward
rail location supports a 12” deep fl ush front mounted panel with a minimum of 3.5” in front
of panel to support fi ber optic connectors.

Equipment space is designed to IP X5 per IEC 529. The enclosure and service entrance is
rated 3R

19” mounting provides ability to strain relief fi ber cable plugged into the front of
communications equipment.

Provides fi ber slack storage and secures a splice tray using a Velcro strap. Tie wrap slots
on sides permit securing fi ber cables to panel. Panel can be removed from enclosures.

FlexNet ELPM 300 – 300W 48VDC output with 48VDC battery bus and 19-inch reversible
mounting bracket option.

Optional. Provides Form C alarm signal interface. Requires the FlexNet ELPM 300-300W
power supply.

External 70A rainproof SUSE rated breaker box with four (4) internal 120VAC 20A
receptacles, or two (2) 120VAC 20A and two (2) 240VAC 20A receptacles.

CSA C22.2 No. 107.1-01, CSA C22.2 No. 0-M91
CSA C22.2 No. 0.4-04, CSA C22.2 No. 94-M91
UL 50, UL 1778

Notes:

1. Additional rack space capacity if batteries are not installed.

2. Runtime of 10 hours based on 212W load and new batteries at +25°C.

3. * Optionally confi gured items.

4. **Optional items shipped separately.

031-239-C0-003 Rev C

Table 2-2, GMR (Ground Mount) Specifi cations

19

3.0 Installation

CAUTION!
Never transport the unit with installed batteries. Doing so can cause injury or damage to the

enclosure and installed equipment. Install the batteries after you transport the unit to the site and
secure it to the pole.

CAUTION!
Alpha recommends that you position the enclosure on the opposite side of the pole from oncoming

traffi c. This reduces the danger of falling equipment in the event that a pole is struck by an
automobile. Mounting bolts must completely penetrate the wooden pole. Secure the bolts from the
back with a large washer and nut.

ATTENTION:

The majority of poles belong to the local utility. Before you install an enclosure have both the location and
mounting method approved by the utility. Because most codes require the enclosure to be located at a
minimum height from the ground, always verify local height restrictions before you proceed.

3.1 PMR (Pole Mount) Installation

3.1.1 Enclosure on Wooden Pole

Procedure:
Materials and tools needed (customer supplied):

Two 5/8" diameter machine bolts, length to suit pole

•
Two 5/8" diameter zinc plated fl at washers

•
Two 5/8" diameter hex nuts (UNC thread)

•
Auger or drill for boring 3/4" diameter holes in the wooden pole

•
Mallet or hammer

•
Assorted sockets

•
Tape measure

•

Unpack the enclosure and brackets; turn the enclosure facedown on a soft

1.
surface.

Slide a bracket into the enclosure’s lower mounting strap. The bracket’s fl anges

2.
must face away from the enclosure. Secure the bracket to the mounting strap us­ing a supplied 3/8" x 3/4" hex bolt. This pre-positions the lower mounting bracket,
enabling you to accurately locate the placement of the lower mounting hole.

Mark the position for the upper mounting bracket on the utility pole. Drill a 3/4"

3.
hole completely through the pole. Secure the bracket to the pole with a 5/8" ma­chine bolt, washer and nut. Do not fully tighten the bolt at this time.

Position the enclosure on the upper mounting bracket. If necessary, slightly rock

4.
the enclosure and pull downward to properly seat it on the bracket. Center the
enclosure on the pole.

Mark the hole for the lower mounting bracket. Lift the enclosure off the top brack-

5.
et and drill the lower hole. Spacing between holes for enclosures is as follows:
PMR S-1 is 25 1/4" on center / PMR S-2 is 30.0" on center.

Slide the enclosure back into place over the top bracket. Align the lower bracket

6.
with the hole and secure it with a 5/8" machine bolt, washer and nut. Tighten both
brackets until the fl anges seat into the wood.

20

031-239-C0-003 Rev C

3.0 Installation, continued

3.1 PMR (Pole Mount) Installation, continued

3.1.1 Enclosure on Wooden Pole, continued

The enclosure is now ready for the utility connection, power module, batteries, and
nodes.

5/8" Bolt

Nut & Washer

25.24" (PMR-S1)

30.0" (PMR-S2)

Upper Mounting Bracket

Chassis Ground

Lower Mounting
Bracket

031-239-C0-002 Rev. B

Nut & Washer

Fig. 3-1, Wooden Pole Installation

#8 AWG (minimum)
Copper Ground Wire to
8 ft ground rod

5/8" Bolt

21

3.0 Installation, continued

3.1 PMR (Pole Mount) Installation, continued

3.1.2 Enclosure on Short Pole with battery vault

You can mount the PMR enclosure on a short wooden pole, in the same manner as
on a standard utility pole, with an Alpha PS-6XL pedestal used as a battery vault. The
accompanying illustrations are for reference, as the exact location of the vault will be
a site-specifi c decision.

NOTE:

Install the pedestal as per the illustrations in Section 3.6 "Installing on a Polymer Pedestal Support".

NOTE:

Adhere to local codes regarding pole size, depth of hole, and fi ll material for hole and pedestal. The 8' length
shown below is for reference only. Typically, one-third of the total length of the pole is buried.

NOTE:

Ground the system in the same manner as described in the previous section.

1

7

30.0"

96.0"

4

5

6

1

Pole mounting bracket centered on 6"x6" pole

2

Grade

3

Fill dirt (to grade)

4

Concrete cap (1/3 of total depth of hole)

3

2

5
6
7

33.5"

32.0"

3/8" pea gravel (2/3 of total depth of hole)
3" of 3/8" pea gravel
5/8-11 threaded rod (10" long)

22

Fig. 3-2, Short Wooden Pole Installation

031-239-C0-003 Rev C

3.0 Installation, continued

3.1 PMR (Pole Mount) Installation, continued

3.1.2 Enclosure on Short Pole with battery vault, continued

Buried conduit for utility power,

1

battery cables from vault,and
node power cables (route
conduit up post and secure
to post). Actual location of
conduit to be determined on
site.

1

3/4" and 1/2" knockouts for

1

battery vault conduit or power
node cables. (4 places)

#8 AWG (min) Copper Ground

2

Wire to 8 foot ground rod.

Utility Input Cable

3

Bottom of enclosure

4

Fig. 3-3, Top View

2

1

3

4

031-239-C0-003 Rev C

Fig. 3-4, Connection Points

23

3.0 Installation, continued

3.1 PMR (Pole Mount) Installation, continued

3.1.3 Enclosure on Steel or Concrete Pole

Materials and tools:

•

•

Procedure:

Unpack the enclosure and galvanized brackets; turn the enclosure facedown on

1.
a soft surface.

Slide a bracket up through the enclosure’s lower mounting strap. The bracket’s

2.
fl anges must face away from the enclosure. Secure the lower mounting bracket
using the 3/8” x 3/4” hex bolt included.

Position the upper mounting bracket on the pole and secure using a pole strap.

3.
Lift the enclosure onto the upper mounting bracket and pull downward to properly

4.
seat it. Center the enclosure on the pole.

Secure the lower mounting bracket on the pole using a pole strap. Spacing

5.
between mounting straps for enclosures is: PMR-S1 is 25.24" on center. and
PMR-S2 is 30.0" on center.

Two customer-supplied pole straps to fi t pole
Assorted sockets

The enclosure is now ready for the utility connection, power module and

6.
batteries.

24

031-239-C0-003 Rev C

3.0 Installation, continued

3.1 PMR (Pole Mount) Installation, continued

3.1.3 Enclosure on Steel or Concrete Pole, continued

Pole Straps

(customer supplied)

25.24" (PMR-S1)

30.0" (PMR-S2)

Upper Mounting Bracket

Chassis Ground
Connector

Pole Straps

(customer supplied)

Lower Mounting Bracket

#8 AWG (minimum) Copper Ground
Wire to 8' Ground Rod

Fig. 3-5, Steel or Concrete Pole Installation

031-239-C0-003 Rev C

25

3.0 Installation, continued

3.2 GMR (Ground Mount) Installations

3.2.1 Pre-Installation

Before you can install the GMR series enclosure, you must decide on the location,
the type of mounting platform, and the connection and grounding options you will
use. Several mounting options are available for this enclosure. You can mount an
enclosure on a precast pad, pour-in-place pad using a template, or on an existing
concrete pad.

Things to consider:

Provide adequate room for service personnel to remove the doors for battery

•
installation and removal.

Wherever possible, select a site that is above the 100-year fl ood plain, and away

•
from residences.

Locate in the shade to minimize the effects of solar loading.

•
Locate in an area where airfl ow can be maximized.

•
Locate away from sprinkler systems or other sources of forced water.

•
Locate out of the prevailing wind to minimize the buildup of snow or accumulation

•
of wind-borne dust.

Avoid locating the enclosure where it will be an obstruction or will inhibit visibility.

•
Evaluate the soil conditions for suitability for the installation of the required

•
grounding system applicable to your particular installation.

Is utility power cabling run and terminated at the site?

•

NOTE:

The grounding method for a particular site will be dependent upon soil type, available space, local codes,
NEC (National Electric Code), and other site-specifi c characteristics.

ATTENTION:

It is the responsibility of the installer to meet the requirements of all applicable national and local codes. Alpha
Technologies assumes no responsibility or liability for failure of the installer to comply with the requirements of
all applicable local and national codes.

26

031-239-C0-003 Rev C

3.0 Installation, continued

3.2 GMR (Ground Mount) Installations, continued

3.2.1 Pre-Installation, continued

Alpha Technologies, Inc. cannot anticipate all of the ways a vehicle may potentially
threaten an installed system or the specifi c type of protection that is appropriate for
a particular location. The following installation drawing for Alpha’s Standby Power
systems are general recommendations and not intended to be a specifi c guideline for
protecting the equipment. The numbers of bollard posts (or other protection devices)
depend upon equipment locations.

SIDEWALK

PA D

POSTS

10’ (3m)

SPRINKLER HEAD

031-239-C0-003 Rev C

Fig. 3-6, GMR Positioning and Safety

27

3.0 Installation, continued

3.3 Enclosure Grounding

NOTE:

Alpha Technologies recommends using the grounding method illustrated below. The grounding method for a
particular site will be dependant upon soil type, available space, local codes, NEC (National Electric Code),
and other site-specifi c characteristics.

NOTE:

Alpha Technologies recommends 5 ohms minimum ground resistance between enclosure and ground rods, in
accordance with IEEE 1100-1999 Powering and Grounding Electronic Equipment.

NOTE:

Alpha Technologies assumes no responsibility or liability for failure of the installer to comply with the
requirements of all applicable local and national codes. Where allowed, exothermic welding may be used as
an alternative to Burndy clamps and connectors.

Connection made with Burndy connector

(P/N YGHR58C2W-3 or equivalent)

Terminate at enclosure ground

Terminate at service

entrance ground

#6 AWG

Two (2) 8' ground rods 6' apart minimum.
Note: May require additional ground rods to meet
NEC minimum grounding standard (25 Ohms or

less).

2 feet

(min)

%NCLOSURE&OOTPRINT

#2 AWG

Connection made with Burndy connector

(P/N YGHP58C2W-2TN or equivalent)

28

Fig. 3-7, Suggested Grounding Method

031-239-C0-003 Rev C

.000

10.00

10.75

14.75

10.50

4.75

.000

1.50

2.50

3.00

23.00

24.00

29.00

10.00

0.500

7.500

27.00

2.50 DIA
THRU

A

A

3.00

7.5

44.00

3/8-16 UNC
THREADED INSERT
4PL

Section A-A

3.0 Installation, continued

3.4 Installing Enclosure on Pre-cast Pad

Alpha offers a Polymer Precast Pad option to speed installation of a GMR series enclosure.
To install the precast pad, prepare a layered bed of sand and gravel before placing the pad
on top. For specific information, consult the instructions that accompany the precast pad. The
dimensioned drawing below applies to the precast pad mentioned, but can also be used to
lay out a pour-in-place concrete pad. An optional vapor barrier (p/n 564-990-10), or rubber
pad vapor barrier (p/n 641-123-10) may be used as a template.

Fig. 3-8, Layout for Precast Pad, Single-wide for GMR Series Enclosures

Alpha P/N 641-112-10

031-239-C0-003 Rev C

29

3.0 Installation, continued

S

3.5 Conduit Routing Area, GMR-S1 Enclosure

During installation, verify conduit is routed through the shaded area in Section B-B below.

2.9

2.6

1.0 16.0

Section B-B

PAD OPENING

BRING CONDUIT UP
WITHIN THI

AREA

30

®

BB

Fig. 3-9, Conduit Routing Area

GMR-S1

031-239-C0-003 Rev C

3.0 Installation, continued

3.6 Conduit Routing Area, GMR-S2 Enclosure

During installation, verify conduit is routed through the shaded area in Section A-A below.

1.63.9

PAD OPENING

5.2 14.8

Section A-A

BRING CONDUIT UP
WITHIN THIS AREA

®

031-239-C0-003 Rev C

AA

GMR-S2

Fig. 3-10, Conduit Routing Area

31

3.0 Installation, continued

3.7 Installing on a Polymer Pedestal Support

Alpha’s Polymer Pedestal Support system provides a quick, one-step solution for installing a
GMR series enclosure. Contact Alpha Technologies Customer Service (1-800-863-3930) to
determine which Pedestal Support best suits your requirements.

NOTE:

The GMR-S2 will be slightly off center when mounted on a polymer pedestal or pad. This does not affect
performance.

35.75

"

25.75"

19.2

"

Fig. 3-11, PS-6 Standard Pedestal

Alpha P/N 745-324-20

24.0"

PRECAST PAD

35.75"

43.5"

Fig. 3-12 PS-6XL Pedestal

Alpha P/N 745-324-21

GRADE

24.0"

31.75"

32

UTILITY

OPTIONAL

SUPPORT

PEDESTAL

6 TO 12 INCHES OF COMPACTED GRAVEL

UNDISTURBED GROUND

Fig. 3-13, Typical Pedestal Site

BACK

OUTPUT

-FILL

SWEEP

031-239-C0-003 Rev C

4.0 Equipping the System

4.1 Service Power

ATTENTION:

Use qualifi ed service personnel to connect to utility power in compliance with local electrical

•
codes and common safety practices. Connection to utility power must be approved by the local
utility before you install the power supply.

UL and NEC require that a UL-listed service disconnect switch be installed between the power

•
source and the power supply. Connection to the power supply must include an appropriate
service entrance weather head.

NOTE:

Utility power enters the enclosure through a 70 A rainproof SUSE-rated breaker box.

to utility

L1 (black)

Copper ground wire

#8 AWG (minimum )

breaker

grounding point m ade

to enclosure wall

L1 (black)

120VAC Service Entrance Wiring

L1

(black)

neutral (white)

neutral bus

to enclosure
receptacle

031-239-C0-003 Rev C

Neutral

(white)

Ground
(green)

120VAC/20A Receptacle -- 5-20R

Fig. 4-1, Service Power

33

4.0 Equipping the System, continued

4.2 Batteries

WARNING!

Battery systems represent a risk of electrical shock and high short circuit currents.

The following precautions must be observed when maintaining batteries:

Remove all personal metal objects (watches, rings, etc.)

•
Use insulated tools.

•
Wear eye protection and rubber gloves.

•
Observe circuit polarities.

•
Do not make or break live circuits.

•
Do not lay metal tools and hardware on top of the batteries.

•

The batteries are enclosed in cabinets with limited access. Again, extreme caution must be
exercised when maintaining and collecting data on the battery system.

Battery Identifi cation

Each battery contains a DATE CODE usually located on a sticker between the battery posts.
This date code must be recorded in the battery’s maintenance log. If batteries other than
those installed by Alpha are used, consult the battery’s documentation for date code type and
placement.

Battery Date Code located in this box

(0605 = June 2005)

Fig. 4-2, Battery Identifi cation Label

34

031-239-C0-003 Rev C

4.0 Equipping the System, continued

4.2 Batteries, continued

4.2.1 PMR Batteries

Batteries are placed on the fl oor of the enclosure and connected in accordance with
the accompanying Battery Cable Kit instruction sheet.

NOTE:

To install AlphaCell gel batteries, place the batteries (on their side) into the bottom of the enclosure with the
positive terminal facing UP, and connect the battery cable kit as shown. For detailed instructions, refer to the
instruction sheet that accompanies the Battery Cable Kit.

Wire tie locations

3/4" Knockouts

1/2" Knockouts

48V

4A

Red

Black

36V 24V 12V

3A 2A 1A

RTS probe

Optional AlphaCell

50Ah 85GXL Batteries

Fuse

Optional Battery
Retainer Bar

031-239-C0-003 Rev C

Fig. 4-3, Battery Installation for PMR Series

(Standard Battery Cable Kit Shown)

35

4.0 Equipping the System, continued

4.2 Batteries, continued

4.2.2 GMR Batteries

Batteries are placed on the fl oor of the enclosure and connected in accordance with
the accompanying Battery Cable Kit instruction sheet.

NOTE:

To install AlphaCell gel batteries, place the batteries (on their side) into the bottom of the enclosure with the
positive terminal facing UP, and connect the battery cable kit as shown in Fig. 4-3. For detailed instructions,
refer to the instruction sheet that accompanies the Battery Cable Kit.

36

Fig. 4-4, Battery Installation for GMR Series

Rear View, Doors and Lid Removed

031-239-C0-003 Rev C

4.0 Equipping the System, continued

4.3 Mounting Rail Adjustment

The equipment mounting rails are held in place by #10-32 hardware at the top and bottom
of each rail. The distance between each stud (upper) and threaded hole (lower) is 1". The
seven studs and seven threaded holes provide six mounting positions for specific customer
applications.

To reposition the rails, remove the screws or nuts and slide the rail forward or backward to the
next set of holes or studs and replace the screws or nuts.

PMR enclosure

PMR enclosure

GMR enclosure

031-239-C0-003 Rev C

Fig. 4-5, Left side

Mounting Rail

(as viewed from

front of enclosure)

Fig. 4-6, PMR Right

side Mounting Rail

(as viewed from

front of enclosure)

Fig. 4-7, GMR Right

side Mounting Rail

(as viewed from

rear of enclosure)

37

4.0 Equipping the System, continued

4.3 Mounting Rail Adjustment, continued

Fig. 4-8, GMR/PMR enclosures, upper left side rail detail

Fig. 4-9, PMR enclosure, upper right side rail detail

Fig. 4-10, Lower rail detail (common to GMR and PMR enclosures)

38

031-239-C0-003 Rev C

4.0 Equipping the System, continued

4.4 Power Supply Installation

The power supply can be mounted on four studs located on the upper left wall of the
enclosure (for S2 enclosures) or on the mounting rail (for S1 and S2 enclosures). Reference
the following drawings for location. For detailed installation and wiring instructions, refer to the
installation and operation manual that accompanies the power supply.

Optional Mounting Bracket
P/N 745-265-20

Optional ELPM 300W

Power Supply.

15.96"

9.24"

17.45"

26.69"

031-239-C0-003 Rev C

Fig.4-11, Power Supply Location, PMR, GMR-S1 Enclosure

39

4.0 Equipping the System, continued

4.4 Power Supply Installation, continued

1

2

3

4

10

10” (25.4cm)

5

6

7

8

9

40

Fig. 4-12, Power Supply Location, Enclosure Features PMR/GMR-S2 Enclosure

Inside View, Left Wall

1

Optional FlexNet Power Supply

2

Adjustable Equipment Rack, 6 Positions 1" Centers

3

Water Defl ector
Drain

4

Optional 120VAC/20A Dual Duplex Outlets

5

Optional Fiber Management Panel

6

Ground Bar, 5 position

7
8

Optional Fiber Slpice Module
Optional AlphaCell 85GXL Batteries

9

Access panel for Generator or Portable Generator

10

031-239-C0-003 Rev C

4.0 Equipping the System, continued

4.5 GMT Fuse Module

4.5.1 Installation

During normal operation, the FlexNet Fiber UPS (model ELPM300-48D) is powered
by 120VAC or 240VAC line input or 48VDC battery string. The UPS supplies 48VDC,
300W power to the GMT Fuse Module (p/n 747-218-20) and on to any customer-sup­plied equipment within the enclosure.

Output power is provided through the optional GMT Fuse Module. You can fi x the
module to the bottom arm of the swing rack, or to the left side of the fi xed equipment
rack in the GMR Series Enclosures. Four 4-position headers provide connection
points for ground and 48VDC output. Two of the headers are "Common" and the
other two headers allow for fused connections.

The wire connection is accomplished by stripping 1/4" of wire, inserting it into the ap­propriate header position and tightening in place with a .100" jeweler's screwdriver.

WARNING!

Fig. 4-13, Placement of #10-32

Tinnerman Nuts

Fig. 4-15, GMR S-2 Location

Fig. 4-14, GMT Fuse

Assembly Secured to Rail

Fig. 4-16, PMR S-2 Location

(On Swing Rack)

Verify power is off before making connections.

031-239-C0-003 Rev C

41

4.0 Equipping the System, continued

4.6 Internal Connections

4.6.1 System Block Diagram

GMT Fuse Module

(p/n 747-218-20)

Connect equipment
between common (+) and
one of the fused positions
(-) for -48VDC output.

Hot connections
allow UPS hot swap

Fuse

+

-

Fig. 4-17, Simplifi ed Block Diagram

(Hot Swap with GMT Distribution Battery Cable Kit)

+

-

+

-

+

-

42

031-239-C0-003 Rev C

4.0 Equipping the System, continued

4.6 Internal Connections, continued

4.6.2 "Hot-Swap" Procedure

The battery cable kit is designed so you can remove and replace the UPS while con­tinuing to provide power to downstream equipment (hot-swapping).

WARNING!

The connector pair is used for hot swapping the UPS in the event it needs service or replacement. Failure to
disconnect this connector pair will result in pemanent battery damage.

Tools required:
3/8" socket, wrench, and extension

Make "hot-swap" connection (leads and connectors are pre-wired in battery cable

1.
harness). The load is supplied by the battery string during hot-swap.

Disconnect Input, Output connectors from UPS to be replaced.

2.
Remove "Nylock" nuts (4 places).

3.
Install replacement UPS.

4.
Reconnect Input,Output connectors to power supply.

5.
Disconnect 'hot-swap" connection.

6.

UPS to be replaced

3

3

2

Replacement UPS

4

4

+

1, 6

+

+

+

031-239-C0-003 Rev C

-

5

Fig. 4-18, Connections for "Hot-Swapping" the UPS

-

-

-

43

4.0 Equipping the System, continued

4.7 Fiber Management Panel

The optional Fiber Management Panel (Alpha p/n 745-672-20) provides fiber slack storage
and secures a splice tray using a Velcro strap. The side tie wrap slots permit securing fiber
cables to panel.

The panel is easily installed on the left side of the enclosure (as viewed from the front) and
slides over two wall-mounted studs at the top of the panel, held in place by #10-32 screws,
and secured by a wingnut at the center bottom of the panel.

1

9.5"

(24.13cm)

2

3

4

5

6

Fig. 4-19, Fiber Management Panel

12-position Fiber Splice Tray (p/n 565-033-10)

1

Velcro Cinch Strap (p/n 660-112-10)

2

Strain Relief Kt (p/n 745-649-20)

3

16"

(40.64cm)

4

Tie Slots

Cable Clip, 5 PLC. (p/n 651-667-10)

5
6

Central Member Clamp, 4 PLC.

44

031-239-C0-003 Rev C

4.0 Equipping the System, continued

4.8 Optional Fan Kit Installation

The 48VDC and 120VAC fan option for PMR and GMR Series enclosures supplies cooling for
equipment rated to 55°C (131°F) ambient internal temperature. See Section 2.1 and 2.2 for
Alpha part numbers and specifi cations.

The fan unit mounts easily inside the enclosure by sliding the fl anges, located at the rear of
the unit, into the slot on the back wall of the enclosure and then extending the side rails until
they are secure.

1

2

3

Fig.4-20, Optional Fan Kit

Power Cord

1

Wiring Kit

2

Right-side Rear Flange*

3

4

5

4

Right-side Fan*

5

Right-side Sliding Rail*

*Note the corresponding component on the left-side of the unit

031-239-C0-003 Rev C

45

4.0 Equipping the System, continued

4.8 Optional Fan Kit Installation, continued

To install the fan kit:

Remove the enclosure lid.

1.
Holding the fan unit, with side fl anges toward the rear of the enclosure, slide the fl anges

2.
into the slot under the rear lip of the enclosure. See Fig. 4-21.

After the rear of the unit is fi rmly placed, loosen the wing nuts on the slide rails.

3.
Extend the rails until they are fi rmly seated against the front of the enclosure. Tighten the

4.
wing nuts.

Plug the power cord into the outlet located on the left side of the enclosure.

5.
Replace the lid of the enclosure.

6.

Fig. 4-21, Placing Fan Unit

Fig. 4-22, Extending Side Rails

46

Fig. 4-23, Completed Fan Install

031-239-C0-003 Rev C

4.0 Equipping the System, continued

4.9 Optional Form C Alarm Panel Installation

The PMR and GMR Series enclosures can be modifi ed to supply Form C alarm signals. The
optional Form C Alarm Panel installs easily into the equipment mounting rack and plugs into
the ELPM 300W power supply, using supplied wiring kits. See Section 2.1 and 2.2 for part
numbers and specifi cations and the ELPM 300 manual for specifi c information on the power
supply.

1.00

1

Plug into the AC Power outlet at the rear of the enclosure

1

2

Plug into the Status Monitoring connector on the ELPM front panel

3

Plug into the Output connector on the ELPM front panel

4

Provides connection for customer-supplied monitoring equipment.
Provides for customer-supplied alarm monitoring with the addition of

5

2 3 4 5

a "Rectifi er Fail" alarm.

Fig. 4-24, Form C Alarm Signal Panel

18.12

031-239-C0-003 Rev C

1.98

19.00

Fig. 4-25, Form C Alarm Signal Panel Dimensions

47

4.0 Equipping the System, continued

4.9 Optional Form C Alarm Panel Installation, continued

4.9.1 Mounting and Wiring the Alarm Panel

Fasten the panel to the rack using the screws

1.
supplied with the rack system.

Make the following connections from the front

2.
of the alarm panel to the front panel of the
ELPM, using the appropriate wires from the
wire kit. See Fig. 4-26 for details.

From Alarm Panel To ELPM Power Supply
Line Sense AC Power
To ELPM Alarm Status monitoring connector
To ELPM Output Output

Table 4-1, Connections for Alarm Panel

Complete the VOut and Alarm connections (see Fig. 4-24) to your monitoring

3.
equipment.

Fig. 4-26, Attach panel to rack

ELPM Power Supply

T o AC Power

To Status Monitoring Connector

To ELPM Output

Fig. 4-27, Wiring the Alarm Panel

Form C Alarm Panel

To Customer Equipment

48

031-239-C0-003 Rev C

Alpha Technologies

Power

®

Alpha Technologies
3767 Alpha Way
Bellingham, WA 98226

USA

Tel: [phone]
Fax: [phone]
Web: www.alpha.com

Alpha Technologies Ltd.
4084 McConnell Court
Burnaby, BC, V5A 3N7

CANADA

Tel: [phone]
Fax: [phone]

Alpha Technologies
Europe Ltd.
Twyford House
Thorley
Bishop's Stortford
Hertfordshire
CM22 7PA

UNITED KINGDOM

Tel: [phone]
Fax: [phone]

Alpha Technologies GmbH
Hansastrasse 8
D-91126 Schwabach

GERMANY

Tel: [phone]
Fax: [phone]

Alphatec, Ltd
P.O. Box 56468
Limassol, Cyprus

CYPRUS

Tel: [phone]
Fax: [phone]

AlphaTEK ooo
Khokhlovskiy Pereulok 16
Stroenie 1, offi ce 403
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Alphatec Baltics
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Vilnius 2009

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Alpha Technologies
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F-92140 Calmart France

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Copyright © 2006 Alpha Technologies, Inc. All rights reserved. Alpha is a registered trademark of Alpha Technologies. 031-239-C0-003 Rev. C.

Due to continuing product improvements, Alpha reserves the right to change specifi cations without notice.