Thank you for purchasing your new Alinco transceiver.
This instruction manual contains important safety and operating instructions. Please read this
manual carefully before using the product and keep it for future reference.
NOTICE / Compliance Information Statement
This equipment has been tested and found to comply with the limits for a Class B digital device, pursuant to part 15 of
the FCC Rules.
These limits are designed to provide reasonable protection against harmful interference in a residential installation.
This equipment generates, uses, and can radiate radio frequency energy and, if not installed and used in accordance
with the instruction manual, may cause harmful interference to radio communications. However, there is no guarantee
that interference will not occur in a particular installation. If this equipment does cause harmful interference to radio
or television reception, which can be determined by turning the equipment off and on, the user is encouraged to try to
correct the interference by one or more of the following measures:
• Reorient or relocate the receiving antenna.
• Increase the separation between the equipment and receiver.
• Connect the equipment into an outlet on a circuit different from that to which the receiver is
connected.
• Consult the dealer or an experienced radio/TV technician for help.
Tested to Comply
With FCC Standards
FOR HOME OR OFFICE USE
Information in this document is subject to change without notice or obligation. All brand names and trademarks are
the property of their respective owners. Alinco cannot be liable for pictorial or typographical inaccuracies. Some
parts, options and/or accessories are unavailable in certain areas. Changes or modifications not expressly approved by
the party responsible for compliance could void the user's authority to operate the equipment.
VHF/UHF FM Transceiver DR-635T
This device complies with Part 15 of the FCC Rules. Operation is subject to the following two conditions: (1) This
device may not cause harmful interference, and (2) this device must accept any interference received, including
interference that may cause undesired operation.
Manufacturer:ALINCO,INC
Shin-Dai building 9th Floor 2-6, 1-Chome, Dojimahana, Kita-ku, Osaka 530-0004, JAPAN
Conformity Information
In case the unit you have purchased is marked with a CE symbol, a copy of relative conformity certificate or docu-
ment can be reviewed at http://www.alinco.com/usa.html. Please see the back-cover for more details.
• Do not remove the case or touch the interior components.
Tampering can cause equipment trouble.
•Do not use or keep the transceiver where it is exposed to direct sunlight, dusty
places, or near sources of heat.
• Keep the transceiver away from TV's or other equipment when it interferes with reception.
• When transmitting for long periods of time at high
power, the transceiver might overheat.
•Turn the power off immediately if the transceiver
emits smoke or strange odors. Ensure the transceiver
is safe, then bring it to the nearest Alinco service
center.
Notice to California resident users
The Safe Drinking Water and Toxic Enforcement Act of 1986 of the State of California determines that lead and cadmium (used as raw materials in some of the components in this product) are considered carcinogens and reproductive
toxicants. Although in the normal use of our products the risk of direct contact with such materials at hazardous level is
minimal, please be advised that:
(1) You should wash your hands after having contact with PVC (polyvinyl chloride) coated materials such as DC cables.
PVC may contain lead or lead compounds.
(2) Wash your hands after having contact with soldered parts. Solder used for the assembly of our products may contain
lead or lead compounds.
(3) Do not directly touch any liquid that may leak from the Nickel Cadmium rechargeable cells. The liquid may contain
cadmium.
(4) Avoid oral contact with any part of our products. If this should occur, rinse the mouth with plenty of water. Consult
a doctor if you are unsure if the exposure may have reached hazardous levels.
(5) Keep our products away from the reach of children. Our products may contain small parts that may cause suffocation,
or other consequences, if swallowed.
(6) Our products are designed for two-way communication purposes only. Any eventual consequences arising from
hazardous contacts with defined material(s) caused by misuse of our products are considered to be the user's fault.
Please read the instruction manual of this product carefully before use.
(7) Please dispose of or recycle our products properly in accord with your local regulation(s).
(8) The user assumes the risk for exposure to chemicals/materials at hazardous levels caused by the use of peripherals or
accessories made by third-parties and used in conjunction with our products.
Introduction
Thank you very much for purchasing this excellent Alinco transceiver. Our products
are ranked among the finest in the world. This radio has been manufactured with
state of the art technology and it has been tested carefully at our factory. It is designed to operate to your satisfaction for many years under normal use.
PLEASE READ THIS MANUAL COMPLETELY TO LEARN ALL THE FUNCTIONS THE PRODUCT OFFERS. WE MADE EVERY ATTEMPT TO WRITE
THIS MANUAL TO BE AS COMPREHENSIVE AND EASY TO UNDERSTAND
AS POSSIBLE. IT IS IMPORTANT TO NOTE THAT SOME OF THE OPERATIONS MAY BE EXPLAINED IN RELATION TO INFORMATION IN PREVIOUS CHAPTERS. BY READING JUST ONE PART OF THE MANUAL, YOU
RISK NOT UNDERSTANDING THE COMPLETE EXPLANATION OF THE
FUNCTION.
3
New and Innovative Features
Your new radio features some of the most advanced functions and reliable engineering
available anywhere. The ALINCO design philosophy is focused on developing innovative usable features, including the following:
• Full-duplex operation and Cross-band repeat function*.
•A large, color-selectable display panel
Very clear display of frequency, memory name etc. ensure convenient operation.
• Excellent frequency stability
By using a temperature compensated crystal oscillator (TCXO), deviation less than
+/- 2.5ppm is realized.
•V-V/U-U function
Simultaneous reception of 2 signals within the same band is possible (Excluding the
FM broadcast band).
•High-quality materials are used throughout the product and a huge heat sink around
• CTCSS, DCS and 5 different Tone-Bursts are standard for selective calling and re-
peater access worldwide.
•Applicable for Packet communication (With the optional EJ-50U installed)
• Theft Alarm feature
•Auto-Programming VFO for easier repeater access
• Cable-Clone function
• Power supply voltage display function
• Narrow-FM mode
•Microphone remote control function (EMS-57 microphone may be an option depend-
ing upon the version you purchased.)
• Front-Control unit separation
Where permitted.
*
4
Standard Accessories
Carefully unpack to make sure the following items are found in the package in addition to this manual:
•Transceiver
• DC power cable with fuse holder (UA0038)
•ACC cable (UX1290A)
• Theft Alarm stickers 2pcs. (PR0454)
• Instruction manual (this manual)
•
Warranty certificate (T version only) (PH0009A)
•EJ-50U manual & disc (with TNC version only)
•Microphone EMS-53 or EMS-57 (with
DTMF keypad)
•Mobile mounting bracket. (FM0078Z)
•Hardware kit for bracket
Black screws (M4*8mm)
4pcs. (AE0012)
Screws (M5*20mm)
4pcs. (AA0013)
Hexagonal nut (M5) 4pcs.
(AN0002)
Tapping screws
(M5*20mm) 4pcs. (AJ0003)
Washer (AZ0010)
S-washer (AZ0009)
Small (spanner) wrench.
(FM0079)
Spare fuses (a pair)
2pcs. (EF0005)
The standard accessories may vary slightly depending on the version you have purchased. Please contact
your local authorized Alinco dealer should you have any questions. ALINCO and authorized dealers are
not responsible for any typographical errors there may be in this manual. Standard accessories may change
without notice.
Warranty Policy:
Please refer to any enclosed warranty information or contact your authorized Alinco dealer / distributor for the warranty policy.
5
Initial Installation
e
Connect the microphone to the front panel of the transceiver.
Microphon
connector
Connect antenna port to a 50 ohm antenna that covers the 2 m/70 cm bands, using good quality
50 ohm coaxial cable.
Antenna
Microphone
rear panel
External speaker
(if used)
For a base station set up
The Transceiver requires a 12-13.8VDC negative grounded power source.
Use a regulated power supply capable of providing continuous current of 12A or more.
Power supplies that do not meet those specifications may cause malfunction and/or damage to the
radio and will void the warranty. Alinco offers excellent communication-grade power supplies as
optional accessories. Please contact your local authorized Alinco dealer.
DC
power supply
Black lead
Red lead
DC power cable
6
For a mobile station set up
b
a
a
b
Location
The transceiver may be installed in any position in your car, where the controls and microphone are
easily accessible and it does not interfere with the safe operation of the vehicle or the performance
of the set. If your vehicle is equipped with air bags, be certain your radio will not interfere with
their deployment. If you are uncertain about where to mount the unit, contact your vehicle's manufacturer. Please refer the next page for positioning the front control unit.
Installing a Mobile Antenna
Initial Installation
Use a 50 ohm coaxial cable to connect the antenna. Mobile antennas require an appropriate mounting base for proper installation and operation. For more information, see the documentation for
your antenna.
IMPORTANT: After installing your antenna, ensure that you have the best possible SWR reading.
High RF environments can cause severe damage to your unit. Ensure that you are not
in a high RF environment when operating the transceiver.
Installing the Transceiver
See the figures below.
*Use provided screws only(M4 x 8mm)
to fix the bracket. Irregular screws
may damage the circuit-board inside.
7
Initial Installation
Front Panel
The main unit can be set with either side facing up. This can facilitate your ability to hear the
speaker clearly. Position the front panel as you prefer.
1.Slide the front panel while keeping the tab pressed.
Main unit
Front panel
Tab
2.Turn the front panel, being careful to keep the cable free from kinks.
3.Match the catch in the main unit with the slot in the front panel and fit the front
panel into the main unit.
Catch
Slot
4.Slide the front panel until it locks securily in place.
NOTE:By using the optional separation kit EDS-9, you can use the front panel and the main unit in
separate positions. The instruction manual for remote placement is provided with the EDS-9.
8
External power control function
Red: For connection with the ACC power supply
Black: For connection with the ground(-) wire
Initial Installation
Black
Red
ON
When installing, be
sure the tube is
placed in the slot.
WARNING:The connection of cables may involve certain knowledge about the ve-
hicle into which the unit will be installed. Consult with your car-dealer or
service station for more information if necessary, as we are not responsible for any damage this installation might cause to your vehicle.
ACC external power supply control function is on
ACC
CN11
SW11
1.Be sure the vehicle has a negative-ground, 12VDC electric system before installa-
tion. Connect the provided DC cable with fuse-holder directly to the battery (red
cable to the positive terminal) to minimize any possible ignition noise. Be sure the
vehicle has a large capacity battery as the use of a transceiver may overload the
electric system of the vehicle.
2.In addition, if the optional ignition-key ON/OFF feature is desired, use the provided
ACC cable. Remove the cover by unscrewing 4 screws. Connect the ACC cable to
the ACC power jack (CN11) on the rear side of the circuit board unit, position the
outgoing cable as shown above, select the ACC switch (SW11) to ACC position and
reassemble the cover.
3.When installing, be sure to disconnect the battery cables of the vehicle and be sure
the ignition key is in the “OFF” position. Connect the ACC cable to the ACC terminal or ACC switch on the vehicle. Make sure the above sequence has been done
properly. Reconnect the vehicle’s electric system.
4.If this option is selected, the unit can be turned on/off either manually or automati-
cally in accordance with the ignition key position.
A: When the ignition key is turned to ACC or ON (“run”) position with the unit left
turned ON, the unit will turn on automatically and turns OFF when the ignition
key is turned to the OFF position.
B: To manually turn the power on/off, leave the ignition key in the ACC position
and use the PWR switch on the unit. If the ignition key is in the OFF position the
unit won't turn on. The power consumption of this feature is about 5mA regardless of the ignition key position. For operation without this option, always use
the PWR switch to turn the unit on/off and set SW11 to “on”.
9
Initial Installation
Power supply voltage display function
After connecting the transceiver to a power supply, the supply voltage can be confirmed by pressing the SQL key together with the FUNC key. The supply voltage to the transceiver is then seen on
the display.
The transceiver will return to its normal display when any key is pressed.
The display immediately changes as the voltage supply changes.
It also displays voltage during transmission.
(Example) In case of 13.6V
IMPORTANT: The range of the displayed voltage is only from 7 - 16VDC. Because the displayed
value is estimated, please use a voltmeter when a more precise reading is desired.
10
Part Names and Functions
Front Panel
1632
MW
V/M
MAIN
TX/RX
4
MAIN
VOL
VV/UU
RX BAND SHIFT LOCK
BAND
CALL MHz
7
89
1014131211
TS/DCS
PACKET DIGITAL
H/LSQL FUNC
SET
SUB
VOL
PWR
SUB
RX
•Primary Functions
No.
KeyFunction
1 PWR keyPower turns ON/OFF whenever switch is pressed.
2
Main VOL knob
3
Sub VOL knob
4 Main TX/RXDuring transmission on the MAIN band, illuminates in
indicatorRed, and during reception illuminates in Green.
5 Sub RX lamp During reception on the SUB, illuminates in Green.
6V/M/MWSwitches between VFO mode and memory mode.
7Dial
8BAND/VVUU Switches the MAIN band to VHF or UHF.
9
CALL/RX BAND
10 MHZ/SHIFTIn VFO mode, changes frequency in 1 MHz steps.
11
TSDCS/LOCK
12 HL/ PACKET Switches HI/MID/LOW of transmission power.
13 SQL/DIGITAL Sets the squelch level.
14 FUNC/SETSets functions.
15
Mic. Connector
Adjusts the volume level on the MAIN band.
Adjusts the volume level on the SUB band.
Changes the frequency, memory channel and various settings.
SwitchestoCALLMode.
Sets the tone squelch and DCS setting.
Connection for the provided microphone.
5
15
•
Functions which can be activated while [F] appears, after pressing the FUNC Key
No.
KeyFunction
6V/M/MWWrite a to memory channel.
8
BAND/VVUU
9
CALL/RXBAND
Switches to VV/UU mode.
Switches reception bands.
10 MHZ/SHIFTSets the shift direction and the offset frequency.
11
TSDCS/LOCK
Sets the key lock function.
12 HL/PACKET Accesses the packet communication mode or the
geolocating communication mode.
13
SQL/DIGITAL
* [F] illuminates when the FUNC key is pressed.
Accesses the digital voice communication mode.
11
Part Names and Functions
Rear Panel
•
Functions that can be activated while pressing the FUNC Key
No.
KeyFunction
1PWRReset to factory default settings.
5V/M/MWErase the memory.
8BAND/VVUU Switches to the single band mode.
9
CALL/RXBAND
10 MHZ/SHIFTSwitches to wide/narrow mode reception.
11
TSDCS/LOCK
12 HL/PACKET Sets the channel name function.
13 SQL/DAccesses the power supply voltage indication mode.
Accesses the clone function mode.
Switches to the AM reception mode.
• Functions that require continuous pressing to be activated.
No.
KeyFunction
13 SQL/DIGITAL When pressed for 1 second, the monitor function is on.
(When the shift is set, the reverse function is on.)
14 FUNC/SETWhen pressed for 2 seconds, accesses the set mode.
4352
1
No.
KeyFunction
1
External Speaker Terminal
2Power cableConnects to the 13.8VDC power supply.
3Air-cooling fanTurn on while PTT is being pressed or when
4Antenna ConnectorConnect an antenna with 50 ohm impedance.
5
D-SUB Connector (Optional)
Terminal for optional external speaker.
(Also used for the clone function.)
the unit is hot.
(PL-259 or compatible)
Connects to a personal computer for packet use.
12
Display
Part Names of Functions
23 45678 9
1
AM
MiLo
25
24
No.
SQL
BUSYBUSY1 3579
232221201918
KeyFunction
Nar
DCS
101112 13 14 15
SUB
TNC
R
16
17
1Appears when FUNC Key is pressed.
2AMAppears during AM reception.
3MiAppears when transmission power is set to MID.
4LoAppears when transmission power is set to LOW.
5 NarAppears when in narrow band reception mode.
6+/-Appears when setting the shift.
7Appears when setting the tone squelch.
8 DCSAppears when setting the DCS.
9 SUBAppears when SUB band is on the MAIN side.*
10
Appears when setting the key lock.
11 *Appears when setting the theft alarm function.
12 TNC
13
Appears when in packet mode (Optional EJ-50U required).
Appears when SUB band is in the memory mode or call mode.
14 RAppears when the reverse function is activated.
15Appears when in the digital voice communication mode.**
16
Appears when setting the bell (pager) function.
17Indicates the frequency or memory name on the SUB side
18 S MeterIndicates the relative signal strength level of transmission/
reception on the SUB side.
19Appears when a signal is being received on the SUB side.
20Indicates the frequency or memory name on the MAIN side.
21 S MeterIndicates the relative signal strength level of transmission/
reception on the MAIN side.
22
.Decimal point
Appears when changing the DCS decode settings.
Disappears when setting Memory Channel skip.
23Appears when a signal is being received on the MAIN side.
24 SQLAppears when setting the squelch level.
25Indicates memory numbers in the memory mode.
*SUB band is the band exclusive for reception when in V-V/U-U.
** T version only. Optional EJ-47U required.
13
Part Names and Functions
E
Microphone EMS-53 (Standard)*
*If the version you
have purchased contained EMS-57 Multifunction microphone,
please also refer
page 55.
3
No.
KeyFunction
1UP
2 DOWN
Increase the frequency, memory channel number, or setting value.
Decrease the frequency, memory channel number, or setting value.
3 PTTPress the PTT(Push-To-Talk)key to transmit.
4 Lock SwitchLocks out the UP and DOWN keys.
5MICSpeak here during transmission.
2
1
5
4
Mic. Connector Diagram (While looking in the front view of the connector)
GND
MIC
PTT
DOWN
1
7
2
3
6
8
5
4
MIC GND
REMOT
DC 5V
UP
14
Basic Operations
y
Turning the unit on and off
By pressing the PWR key the power is turned on. By pressing
the PWR key again, the power is turned off. Refer page 9 for
external power control.
Switching the MAIN band
Pressing the BAND key will switch the MAIN band between
the VHF band and the UHF band.
The MAIN band allows transmission and reception. The SUB
band only allows reception. The MAIN band and the SUB
band can receive simultaneously.
IMPORTANT: On the SUB side, no settings other than the fre-
quency and S meter are indicated.
Audio Volume level setting
The volume of the MAIN band is adjusted by the VOL knob
on the MAIN side, and the volume of the SUB band by the
VOL knob on the SUB side.
Rotate the VOL knob clockwise to increase the audio level,
counterclockwise to decrease.
Squelch level setting
BAND Ke
Volume
low
high
MW
V/M
MAIN
TX/RX
MAIN
VOL
VV/UU
RX BAND SHIFT
BAND
CALL MHz
MAIN side VOL knob
PWR key
Volume
ET DIGITAL
low
SQL FUNC
high
PWR
SUB
RX
SUB
VOL
SET
SUB side VOL knob
Adjust threshold level of the squelch. A squelch eliminates the background noise when a signal is
not received. To set squelch level on the MAIN band side,
1.Press SQL Key.
Squelch level
[SQL] icon appears on the display and the
squelch level will be shown on it.
SQL
2.By rotating the main dial or by using the UP/
DOWN keys on the microphone, adjust the
squelch level to the desired level.
3.When completing the setting, press PTT or any
key on the front panel other than the Band key.
Then the display will return to the original status; or if there are no operations for 5 seconds,
the unit will automatically complete the setting
and the display will return to the original status.
Squelch level setting on the SUB band
To set the squelch level on the SUB band, press the BAND key while [SQL] appears.
NOTE:• 21 levels, between (00) and (20), are available for the squelch level.
(Higher level settings will make the squelch more difficult to open.)
• The default level is 02.
15
Basic Operations
K
L
VFO mode
VFO tuning is set as the default mode at the factory. VFO
(variable frequency oscillator) allows you to change the frequency in accordance with the selected channel step as you
rotate the main dial or by using the UP/DOWN keys on the
microphone. VFO mode is also used to program the data to
be stored in the memory channels or to change the parameter
settings of the transceiver.
1.Identify the current mode by checking the dis-
play. If a “M” or “C” icon is NOT displayed
on it, the unit is already in the VFO mode.
If memories have not been programmed, the
unit cannot be switched to the memory mode.
2.Otherwise press “V/M” key until those icons
are gone.
VFO mode
Memory mode
Changing frequency by channel step
Rotate the main dial clockwise to increase the frequency, counterclockwise to decrease. The UP/DOWN keys on the microphone act in the same way.
Changing frequency by 1 MHz step
This will enable a quick change of frequency in 1 MHz steps:
1.Press MHz key. The digits after 100 kHz will
disappear from the display.
2.Follow the same sequence as above to change
the value.
Frequency
decrease
V/M
MAIN
TX/RX
MW
Dial
Frequency
MAIN
VOL
increase
VV/UU
BAND
RX BAND SHIFT LOCK
CALL MHz
TS/DCS
PAC
H/
16
Setting the channel step
1.When the unit is in VFO mode, enter into the
SET mode and select the channel step setting
display. (Refer to page 26 to 28 for SET mode).
2.The current channel step will be displayed.
3.You can change the channel step as below by
rotating the dial.
Basic Operations
Channel step setting display (default)
STEP 5
(5 kHz)
STEP 100
(100 kHz)
STEP 8.33
(8.33 kHz)
STEP 50
(50 kHz)
STEP 10
(10 kHz)
STEP 30
(30 kHz)
STEP 12.5
(12.5 kHz)
STEP 25
(25 kHz)
STEP 15
(15 kHz)
STEP 20
(20 kHz)
4.Pressing any key other than the FUNC key or
SQL key on the unit will complete the setting
and the display will return to the original status.
IMPORTANT: By changing the channel step frequency, settings below 10kHz may be auto-
matically corrected.
17
Basic Operations
Shift Direction and Offset frequency setting
Conventional repeaters are operated in the DUPLEX mode, which receives an incoming
signal on one frequency and re-transmits on another. The difference between these two frequencies is called the offset frequency. The offset is variable between 0 to 99.995MHz on
this unit.
1.After pressing the FUNC key, and pressing the
MHz key while [F] appears on the display, the
display will show the current status of the offset frequency and the shift direction. By repeatedly pressing the MHz key, shift direction will
be changed as shown to the right.
- 0.600+ 0.600
2.By rotating the dial (or by pressing the UP/
DOWN key) while the shift frequency is displayed, one click will change the frequency by
one channel step.
At –600kHz
Shift release (off)
3.After pressing the FUNC key, rotating the dial
will change the frequency by 1MHz depending on which direction the dial is rotated (or if
the Mic UP/DOWN key is pressed).
4.Pressing the PTT key or the V/M key will com-
plete the setting and the display will return to
the original status.
18
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