AIWA TP VS615 Service Manual

Page 1
TP-VS615
615
YU
SERVICE MANUAL
CASSETTE RECORDER BASIC TAPE MECHANISM : ZZM-6 R1NF
• This Service Manual contains information about the difference between TP-VS615(YU) and TP-VS615(Y). If requiring other information, see Service Manual of TP-VS615(YH,Y,YJ,YL), (S/M Code No. 09-007-435-2R2).
S/M Code No. 09-00C-435-2S1
SUPPLEMENT
DATA
Page 2
SPECIFICATIONS
Track system: 2 tracks 1 channel, monaural Frequency response: 250-8000 Hz (4.8 cm/sec) EIAJ Microphone: Electret condenser microphone (monaural) Maximum output: 300 mW (EIAJ/DC) Input jack: EXT MIC jack (monaural mini-jack) (1) Output jack: EARPHONE jack (monaural mini-jack) (1) Other jack: DC 3 V jack Speaker: Diameter 50 mm, 8 ohms Recording system: DC bias Erasing system: Magnet erasure Recording speed: Approx. 4.8 cm/sec. with the REC MODE switch set to NORMAL
Power sources: DC 3V using two R6 (size AA) dry cell batteries
Battery life: Battery EIAJ Recording EIAJ 10 mW
Maximum outside dimensions : 84.3 (W) x 111.7 (H) x 33.4 (D) mm (excluding projecting parts and controls) Weight: Approx.156.4 g (excluding batteries)
• Design and specifications are subject to change without notice.
Approx. 1.6 cm/sec. with the REC MODE switch set to 3 x
AC house current using the AC adaptor (Aiwa AC-D302)
Manganese batteries (R6P) Approx. 5 hours Approx. 4 hours Alkaline batteries (LR6) Approx. 19 hours Approx. 13.5 hours
ACCESSORIES / PACKAGE LIST
REF.NO.
1 8A-HT6-901-010 IB,YU(3L)S 2 87-PD3-050-010 STRAP,HAND
PART NO.
KANRI NO.
DESCRIPTION
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Page 3
ELECTRICAL MAIN PARTS LIST
REF. NO.
IC
87-A21-657-080 C-IC,AN7086S 87-A21-224-040 C-IC,LB1877M 87-017-643-080 IC,MM1206XF
TRANSISTOR
87-026-411-080 C-TR RN1304 89-508-804-080 CHIP FET 2SK880Y 89-341-165-080 CHIP TRANSISTOR 2SC4116GR 89-327-125-080 CHIP TR,2SC2712GR 87-026-414-080 C-TR RN1307
87-026-417-080 C-TR,RN1310 87-A30-184-070 C-FET,2SJ106Y 87-A30-179-010 FET,2SJ107GR
DIODE
87-A40-822-040 C-DIODE,CRS01 87-001-167-080 DIODE,1SS302 (100MA) 87-001-166-080 DIODE,1SS301
MAIN C.B
C101 87-010-501-040 E/CAP GAS 47-4 C102 87-A10-504-080 C-CAP,U 0.047-16 K B C103 87-010-504-080 C-CAP TN 0.47-25 C104 87-010-787-080 CAP, U 0.022-25 C105 87-016-317-080 C-CAP,TN 2.2-6.3
C106 87-012-282-080 CAP, U 4700P-50 C107 87-012-278-080 C-CAP,U2200P-50 C108 87-016-317-080 C-CAP,TN 2.2-6.3 C109 87-A10-952-080 C-CAP,TN 22-4 M A MCM C110 87-016-562-080 C-CAP,TN 4.7-10 SV A
C111 87-016-562-080 C-CAP,TN 4.7-10 SV A C112 87-010-788-080 C-CAP,U 0.033-2.5F C113 87-A10-262-080 C-CAP,U 1-10 ZF C114 87-012-274-080 CHIP CAP,U 1000P-50B C115 87-012-267-080 C-CAP,U 270P-50 B
C118 87-010-787-080 CAP, U 0.022-25 C119 87-012-267-080 C-CAP,U 270P-50 B C120 87-A10-262-080 C-CAP,U 1-10 ZF C121 87-012-282-080 CAP, U 4700P-50 C122 87-016-396-080 C-CAP,U 0.22-16F
C123 87-016-562-080 C-CAP,TN 4.7-10 SV A C124 87-016-317-080 C-CAP,TN 2.2-6.3 C125 87-010-820-040 CAP,E 47-4 C126 87-010-503-040 CAP,E 220-4 GAS C128 87-A10-262-080 C-CAP,U 1-10 ZF
C131 87-010-824-040 CAP,E 220-2 C132 87-016-396-080 C-CAP,U 0.22-16F C133 87-010-501-040 E/CAP GAS 47-4 C134 87-010-502-040 CAP ELECT GAS 100/4 C141 87-010-821-040 CAP,E 100-4 (MJ)
C142 87-A12-317-080 C-CAP,U 0.1-50 Z F C151 87-A10-262-080 C-CAP,U 1-10 ZF C152 87-015-922-080 C-CAP,TN 0.1-35 C153 87-010-505-080 C-CAP TN 1-16 C301 87-010-822-040 CAP,E 220-4 (MJ)
C302 87-010-822-040 CAP,E 220-4 (MJ) C303 87-010-822-040 CAP,E 220-4 (MJ) C305 87-A10-260-080 C-CAP,U 0.1-16 K B C306 87-A10-260-080 C-CAP,U 0.1-16 K B C307 87-A10-260-080 C-CAP,U 0.1-16 K B
C308 87-A10-828-080 C-CAP,U 0.33-6.3 K B C310 87-A10-260-080 C-CAP,U 0.1-16 K B C311 87-A12-317-080 C-CAP,U 0.1-50 Z F C312 87-A10-260-080 C-CAP,U 0.1-16 K B C313 87-A10-504-080 C-CAP,U 0.047-16 K B
PART NO. DESCRIPTION
KANRI NO.
DESCRIPTION
REF. NO.
C314 87-A12-317-080 C-CAP,U 0.1-50 Z F C451 87-A12-317-080 C-CAP,U 0.1-50 Z F C452 87-A12-317-080 C-CAP,U 0.1-50 Z F C453 87-016-396-080 C-CAP,U 0.22-16F J101 87-A61-294-010 JACK,3.5 MONO W/SW
J102 87-A61-294-010 JACK,3.5 MONO W/SW J103 87-A61-124-010 JACK,DC DIA2.75 BLK TC MIC101 87-A91-891-010 MIC,ECM OBO-54LN-OB S101 87-036-082-010 SLIDE SWITCH, 2-2-2 S103 87-A90-423-010 SW,LEAF
S141 87-036-379-280 C-SW,SL1-1-2 SS350 S151 87-036-379-280 C-SW,SL1-1-2 SS350 S182 87-036-379-280 C-SW,SL1-1-2 SS350 S301 87-A90-423-010 SW,LEAF SFR301 87-A91-653-040 C-SFR,K 33K H RH03AEC
SFR302 87-A91-653-040 C-SFR,K 33K H RH03AEC SP101 87-A91-881-010 SPKR,50 8OHM TH301 87-A90-542-080 C-THMS,NTH5G2M35A472K04TE TH302 87-A90-542-080 C-THMS,NTH5G2M35A472K04TE VR101 87-024-654-010 VR,20KA DIA 14
VR301 87-A91-822-010 VR,RTRY 10KB H XV081PH1NCC-305
LED C.B
LED401 87-A91-355-040 C-LED,BR1112H-TR-RED LED402 87-A91-357-040 C-LED,PY1112H-TR-GRN LED403 87-A91-356-040 C-LED,AY1112H-TR-YEL LED404 87-A91-355-040 C-LED,BR1112H-TR-RED S104 87-036-379-280 C-SW,SL1-1-2 SS350
S303 87-A90-968-080 C-SW,SL 1-2-2 SSSS82 S304 87-A90-968-080 C-SW,SL 1-2-2 SSSS82
PART NO.
KANRI NO.
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CHIP RESISTOR PART CODE
Chip Resistor Part Coding
88
A
Resistor Code
Chip resistor
Wattage Type Tolerance
1/16W 1005 5% CJ
1/16W
1/10W
1/8W
1608
2125
3216
5%
5%
5%
TRANSISTOR ILLUSTRATION
Symbol
CJ
CJ
CJ
Figure
Value of resistor
Form
L
Dimensions (mm)
t
W
0.55
Resistor Code
108
118
128
LW t
1.0 0.5 0.35 104
1.6 0.8 0.45
2 1.25 0.45
3.2
1.6
: A : A
C
B
E
RN1304 RN1307 RN1310 2SC2712GR 2SC4116GR
S
D
2SJ106Y 2SK880Y
G
D G S
2SJ107GR
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Page 5
WIRING  1 (MAIN) <1 / 2>
32 31 30 29 28 27 26 25 24 23 22 21 20 19 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1
A
B
C
D
E
F
G
H
I
J
K
L
M
N
O
P
Q
 5 
R
S
T
U
Page 6
WIRING – 1 (MAIN) <2 / 2>
1 2 3 4 5 6 7 8 9 1011121314151617181920212223242526272829303132
A
B
C
D
E
F
G
H
I
J
K
L
M
N
O
P
Q
R
S
T
U
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Page 7
SCHEMATIC DIAGRAM (MAIN / LED)
 7 
Page 8
WIRING  2 (LED)
151413121110987654321
A
B
C
D
E
F
G
H
I
J
K
L
,
M
N
O
P
Q
 8 
R
S
T
U
Page 9
MECHANICAL EXPLODED VIEW 1 / 1
3
12
4
6
29
27
25
30
31
PWB
26
24
19
5
28
A
A
A
A
A
A
A
8
9
7
SH,SPEAKER W/ADH
10
20
17
21
18
22
15
23
B
B
16
B
11
PWB
12
13
14
B
– 9 –
Page 10
MECHANICAL PARTS LIST 1 / 1
REF. NO.
1 8A-HT6-005-010 WINDOW,CASS 2 8A-HT6-010-010 KNOB,SL REC MODE 3 8A-HT6-011-010 KNOB,SL MIC 4 8A-HT6-029-010 PANEL,CASS Y NW 5 8A-HT6-023-010 LID,CASS Y
6 87-A91-881-010 SPKR,50 8OHM 0.6W GENTOSPM2000 7 8A-HT6-207-010 SPR-T,CASS 8 8A-HT6-009-010 LENS,LED 9 8A-HT6-214-010 SPR-P,CASS 10 8A-HT6-021-210 CABI,FRONT Y
11 8A-HT6-206-010 BAT-CONTACT,(-) 12 8A-HT6-205-010 BAT-CONTACT,(+) 13 8A-HT9-010-110 LID,BATT 14 8A-HT6-022-210 CABI,REAR Y 15 8A-HT6-208-110 FOOT,RUBBER
16 8A-HT9-004-010 KNOB,SL SLSS 17 8A-HT9-005-010 KNOB,SL PAUSE 18 8A-HT6-204-010 LEVER,PAUSE 19 8A-HT6-014-010 BTN,REC 20 8A-HT6-015-010 BTN,PLAY
PART NO. DESCRIPTION
KANRI NO.
DESCRIPTION
REF. NO.
21 8A-HT6-016-010 BTN,STOP 22 8A-HT6-017-010 BTN,REW 23 8A-HT6-018-010 BTN,FF 24 8A-HT6-209-010 BELT,COUNTER 25 8A-HT6-203-010 HLDR,COUNTER
26 87-HT6-221-110 COUNTER,MU331-001 27 8A-HT6-202-010 COVER, PLATE 28 87-A91-891-010 MIC,ECM OBO-54LN-0B 29 8A-HT6-201-010 COVER, MIC 30 8A-HT6-006-010 FRAME,MIC
31 8A-HT6-030-010 PLATE,MIC NW A 87-078-190-010 S-SCRW,+1.7-3HL B B 87-B10-076-010 VT2+1.7-9 (3) CR
PART NO.
KANRI NO.
COLOR NAME TABLE
Basic color symbol Color Basic color symbol Color Basic color symbol Color
B Black C Cream D Orange
G Green H Gray L Blue
LT Transparent Blue N Gold P Pink
R Red S Silver ST Titan Silver
T Brown V Violet W White
WT Transparent White Y Yellow YT Transparent Yellow
LM Metallic Blue LL Light Blue GT Transparent Green LD Dark Blue DT Transparent Orange GM Metallic Green
YM Metallic Yellow DM Metallic Orange PT Transparent Pink
LA Aqua Blue GL Light Green
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Page 11
TAPE MECHANISM EXPLODED VIEW 1 / 1
52
53
34
51
38
36 35
50
48
47
49
D
G
G
37
46
41
40
39
28
45
44
43
1
A
2
3
4
6
B
5
32
20
42
21
ABL-63 ENF
19
27
26
33
25
24
F
22
E
18
23
C
30
29
31
10
9
7
8
13
11
12
17
14
16
15
– 11 –
Page 12
TAPE MECHANISM PARTS LIST 1 / 1
REF. NO.
1 8Z-ZM6-214-010 LEVER,CONTROL 2 8Z-ZM6-247-010 BELT,FF/REW 3 8Z-ZM6-232-010 PULLEY,FF/REW 4 8Z-ZM6-224-010 GEAR,FF/REW 5 8Z-ZM6-240-010 SPR-T,GR FF/REW
6 8Z-ZM6-248-010 SHAFT,FF/REW 7 8Z-ZM6-215-010 LEVER,FF/REW 8 8Z-ZM6-217-010 LEVER,REC SEARCH 9 8Z-ZM6-226-010 GEAR,CNT PULLEY 10 8Z-ZM6-257-010 GEAR,IDL COUNTER
11 8Z-ZM6-237-010 SPR-T,REC SEARCH 12 8Z-ZM6-236-010 SPR-T,T-UP 13 8A-HT6-001-010 CABI,FRONT 14 87-ZM5-251-010 SPR-C,GEAR REEL 15 87-ZM5-276-010 GEAR,REEL L
16 84-ZM2-216-210 REEL TABLE,R 17 8Z-ZM6-210-010 LEVER,T-UP 18 8Z-ZM6-213-010 LEVER,AUTO KICK 19 8Z-ZM6-243-010 SPR-E,AUTO 20 8Z-ZM6-241-010 SPR-C,AZIMUTH
21 8Z-ZM6-246-010 BELT,MOT 22 8Z-ZM6-212-010 LEVER,AUTO FIND 23 8Z-ZM6-223-010 GEAR,SLIP T-UP 24 8Z-ZM6-249-010 FELT,SLIP 25 8Z-ZM6-227-010 CLR,SLIP T-UP
26 8Z-ZM6-242-010 SPR-C,SLIP 27 8Z-ZM6-230-010 CAP,AUTO 28 8Z-ZM6-238-010 SPR-T,AUTO 29 8Z-ZM6-220-010 HLDR,CAM 30 8Z-ZM6-229-010 CLR ASSY,CAM
PART NO. DESCRIPTION
KANRI NO.
DESCRIPTION
REF. NO.
31 8Z-ZM6-225-010 GEAR,IDL FF 32 8Z-ZM6-221-010 HLDR,GUIDE TAPE 33 8Z-ZM6-219-010 PLATE,HEAD 34 88-ZM3-271-010 ROLLER ASSY,PINCH 35 88-ZM3-218-010 ARM,PINCH R
36 8Z-ZM6-239-010 SPR-T,PINCH 37 8Z-ZM6-218-010 LEVER,MS 38 8Z-ZM6-201-010 CHAS ASSY,OUT-SERT 39 8Z-ZM6-216-010 LEVER,SW 40 8Z-ZM6-233-010 SPR-T,PLAY REC
41 8Z-ZM6-235-010 SPR-T,STOP LOCK 42 87-A91-807-010 HEAD,RPH RP-5421 43 87-A91-819-010 HEAD,EH 2NSS-2200 44 8Z-ZM6-222-010 HLDR,EH 45 8Z-ZM6-209-010 LEVER,REC
46 8Z-ZM6-205-010 LEVER,PLAY 47 8Z-ZM6-244-010 SPR-E,HLDR HEAD 48 8Z-ZM6-208-010 LEVER,STOP 49 8Z-ZM6-211-010 LEVER,LOCK 50 8Z-ZM6-207-010 LEVER,REW
51 8Z-ZM6-206-010 LEVER,FF 52 8Z-ZM6-234-010 SPR-T,FF REW 53 8Z-ZM6-271-010 FLY-WHL ASSY,ABL63 A 8Z-ZM6-254-010 W-P,2.2-4.5-0.25 SLIT B 87-067-693-010 PW,3-0.8-0.25 SLT
C 8Z-ZM6-255-010 W-P,1.0-2.1-0.25 SLIT D 8Z-ZM6-260-010 S-SCREW,EH E 87-067-732-010 TAPPING SCREW, VT1.4-3 F 8Z-ZM6-250-010 S-SCREW,AZIMUTH G 8Z-ZM6-251-010 S-SCREW,CHAS
PART NO.
KANRI NO.
– 12 –
Page 13
2–11, IKENOHATA 1–CHOME, TAITO-KU, TOKYO 110, JAPAN TEL:03 (3827) 3111
Printed in Singapore2000058 0251431
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