Aiwa FR-DA400 Service Manual

Page 1
FR-DA400
EZ(S)
SERVICE MANUAL
RADIO RECEIVER
This Service Manual is the "Revision Publishing" and replaces "Simple Manual" (S/M Code No. 09-008-348-9T2).
S/M Code No. 09-008-348-9R2
REVISION
DATA
Page 2
SPECIFICATIONS
Design and specifications are subject to change without
notice
.
ACCESSORIES/PACKAGE LIST
REF. NO PART NO. KANRI DESCRIPTION
NO.
1 8A-RU5-905-010 IB,EZ(EGF)C 1 8A-RU5-907-010 IB,EZ(PHNCZ)C 1 8A-RU5-906-010 IB,EZ(SID)C
2
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ELECTRICAL MAIN PARTS LIST
REF. NO PART NO. KANRI DESCRIPTION
IC 8A-RUA-605-010 IC,CXA1619BS
S7-172-340-1A0 IC,LC72343G-9961
TRANSISTOR 89-414-680-080 TR,2SD1468S
86-NFZ-657-080 TR,2SC1923(O) 87-026-447-080 TR,2SC1740S 89-320-011-280 TR,2SC2001K 89-110-155-080 TR,2SA1015(0.4W)
S7-805-000-020 TR,PE8050B,C,D S7-855-000-020 TR,PE8550B,C 89-318-155-080 TR,2SC1815 (0.4W) S9-011-800-180 TR,2SK118R 87-026-214-080 TR,DTA114YS
87-026-200-080 TR,DTC114ES 89-324-585-080 TR,2SC2458GR 89-341-165-070 C-TR,2SC4116GR 87-026-213-010 C-TR,DTC114YK 89-508-804-080 C-FET,2SK880Y
DIODE 87-017-567-080 DIODE,SVC342M-V
87-A40-226-080 DIODE,SVC251SPA 87-070-345-080 DIODE,IN4148 S0-100-221-200 ZENER DIODE 2.2V 87-A40-398-010 DIODE,1N4001
87-A40-041-010 ZENER,RD6.2B1ES 87-A40-027-010 ZENER,RD3.9B1ES 87-017-408-080 C-DIODE,RB441Q 87-020-339-080 CHIP DIODE,1SS226
MAIN C.B C416 87-018-127-010 CELA SOL 470P
C421 87-018-131-010 CAP,1000P C423 87-018-131-010 CAP,1000P C424 87-018-147-010 CAP TC-U 10P-50 CH C427 87-010-404-010 CONDENSER 4.7-50
C431 87-010-112-010 CAP,E 100-16V C432 87-A11-144-080 CAP,TC U 0.1-50 K B C433 87-010-248-010 CAP, ELECT 220-10V C434 87-A11-144-080 CAP,TC U 0.1-50 K B C435 87-010-405-010 CAP 50-10SME
C436 87-010-545-010 E-CAP 0.22-50 C437 87-010-400-010 CAP, ELECT 0.47-50SME C438 87-015-695-010 801UF 50V CAP C439 87-010-404-010 CONDENSER 4.7-50 C441 87-A11-140-080 CAP,TC U 0.047-50 K B
C448 87-A11-132-080 CAP,TC U 0.01-50 K B C449 87-A10-129-010 CAP,CER 3P-50 K CH C451 87-010-404-010 CONDENSER 4.7-50 C455 87-018-131-010 CAP,1000P C456 87-018-109-010 CAP,TC-U 22P-50 SL
C457 87-018-114-010 CAP,TC-U 39P-50 SL C463 87-010-249-010 CAP,E 470-16V C464 87-010-248-010 CAP, ELECT 220-10V C467 87-010-112-010 CAP,E 100-16V C476 87-A10-127-010 CAP,CER 1P-50 K CH
C477 87-018-147-010 CAP TC-U 10P-50 CH C478 87-010-405-010 CAP 50-10SME C497 87-A11-144-080 CAP,TC U 0.1-50 K B C503 87-018-131-010 CAP,1000P C504 87-010-404-010 CONDENSER 4.7-50
C508 87-010-112-010 CAP,E 100-16V C511 87-018-131-010 CAP,1000P C512 87-010-112-010 CAP,E 100-16V C513 87-010-405-010 CAP 50-10SME
NO.
REF. NO PART NO. KANRI DESCRIPTION
C517 87-018-131-010 CAP,1000P C518 87-018-131-010 CAP,1000P C521 87-A11-144-080 CAP,TC U 0.1-50 K B C523 87-018-131-010 CAP,1000P C524 87-018-131-010 CAP,1000P
C526 87-015-683-080 CAP,E 33-16V CF401 87-008-554-010 FLTR,CDA10.7MG CF402 87-PC4-617-010 FLTR,SFE10.7MA5 CF403 8A-RH2-611-010 FLTR,SFU450 B
!
ICP401 87-001-486-010 ICP-N15
L401 88-RU7-608-010 BAR-ANT,LW-MW L402 S2-500-041-200 016-250004-120,COIL ANT LW L405 S0-104-782-000 COIL,0.47UH L406 8A-RU6-621-010 COIL,FM BPF 4T-4.5-0.8 SW404 S2-200-711-000 SW,SLIDE SK22F03G7
SW405 8A-RU4-607-010 SW,TACT T401 S8-539-390-750 IFT,R0002-0H07-853939 7.5MM T402 88-RU7-612-010 IFT,AM-IF 10MM YEL T403 S8-206-440-070 IFT,LW OSC 7MM TC401 8A-RU6-624-010 TRIMMER CAP 30P
TC402 8A-RU6-624-010 TRIMMER,30P GRN VR401 8A-RU6-616-010 VR,RTRY 50KA H WH3 S0-801-352-000 CONN PIN 8 PINS WH401 S1-001-002-000 CONN,10P WH403 S0-701-002-000 CONN,7P
LCD C.B C501 87-015-696-010 CAP,E 10-6.3V
C502 87-012-286-080 CAP, U 0.01-25 C503 87-010-831-080 C-CAP,U,0.1-16F C504 87-010-831-080 C-CAP,U,0.1-16F C505 87-010-831-080 C-CAP,U,0.1-16F
C507 87-A10-723-040 CAP,E 2.2-35V C508 87-012-286-080 CAP, U 0.01-25 C511 87-012-188-080 C-CAP,U 47P-50 CH C512 87-010-078-080 CAP,E 47-6.3 5L C513 87-012-284-080 CAP, U 6800P-50
C514 87-A10-047-080 C-CAP,U 1-10 Z F C523 87-012-286-080 CAP, U 0.01-25 DP1 8A-RU4-603-010 LCD,AIW4235 DZ501 S0-100-221-200 ZENER DIODE 2.2V L501 87-003-154-080 COIL,220UH
LED1 S0-252-012-020 LED-G,KM2520SGT27(GRN) LED2 S0-252-012-020 LED-G,KM2520SGT27(GRN) LED3 S0-252-012-020 LED-G,KM2520SGT27(GRN) LED4 S0-252-012-020 LED-G,KM2520SGT27(GRN) SW507 8A-RU6-615-010 SW,TACT PLATE LARGE
SW508 8A-RU6-615-010 SW,TACT PLATE LARGE SW509 8A-RU6-615-010 SW,TACT PLATE LARGE SW510 8A-RU6-615-010 SW,TACT PLATE LARGE SW511 8A-RU6-615-010 SW,TACT PLATE LARGE SW512 8A-RU6-615-010 SW,TACT PLATE LARGE
SW513 8A-RU6-615-010 SW,TACT PLATE LARGE T501 S8-398-250-550 IFT 0002-839825 5.5mm X501 87-030-349-010 VIB,XTAL 75K
KEY C.B SW301 8A-RU6-615-010 SW,TACT PLATE LARGE
SW302 8A-RU6-615-010 SW,TACT PLATE LARGE SW303 8A-RU6-615-010 SW,TACT PLATE LARGE SW304 8A-RU6-615-010 SW,TACT PLATE LARGE SW305 8A-RU6-615-010 SW,TACT PLATE LARGE
SW306 8A-RU6-615-010 SW,TACT PLATE LARGE SW500 8A-RU6-615-010 SW,TACT PLATE LARGE
NO.
3
Page 4
• Regarding connectors, they are not stocked as they are not the initial order items. The connectors are available after they are supplied from connector manufacturers upon the order is received.
CHIP RESISTOR PART CODE
Chip Resistor Part Coding
88
A
Resistor Code
Chip resistor
Wattage Type Tolerance 1/16W 1005 5% CJ
1/16W 1/10W
1/8W
1608 2125
3216
5% 5%
5%
Symbol
CJ CJ
CJ
Figure
Value of resistor
Form
L
Dimensions (mm)
t
W
0.55
Resistor Code
108 118
128
LW t
1.0 0.5 0.35 104
1.6 0.8 0.45 2 1.25 0.45
3.2
1.6
: A : A
4
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BLOCK DIAGRAM-1 (MAIN)
MAIN C.B
TO LCD C.B
WH4
TO LCD C.B
WH5
LCD C.B
TO MAIN C.B
WH404
TO MAIN C.B
WH403
BLOCK DIAGRAM-2 (CPU)
65
Page 6
WIRING-1 (CONNECTION DIAGRAM)
1
234567
WIRING-2 (MAIN)
1
234567
A
B
C
D
E
A
MAIN C.B (PARTS SIDE)
TF401
ACP401
B
9V
6F22
C
1
7
1
10
D
1
E
SW404
ALARM MODE
BUZZER RADIO
30
R502
F
G
H
F
VR401
VOLUME
G
H
15
16
SUMMER
SW405
NOTE
I
I
J
K
J
K
87
Page 7
SCHEMATIC DIAGRAM-1 (MAIN)
MAIN C.B
L402,TC402
LW TRACKING ADJ.
L401,TC401
MW TRACKING ADJ.
SVC342
LW FREQ. RANGE ADJ.
T401
MW FREQ. RANGE ADJ.
FM ANT
T403
L403
FM TRACKING ADJ.
SVC251
L404
FM FREQ. RANGE ADJ.
C524
SVC251
0.001
VOLUME
R
4.5X4X0.8
15
14 13 12 11 10 9 8 7 6 5 4 3 2 1
R
R
2SC2001
16 17 18 19 20 21 22 23 24 25 26 27 28 29 30
AM/FM TUNER PROCESS
C512
100/16
WH5
TO LCD C.B
ALARM MODE
T402
AM IF ADJ.
PE8550
Q408,Q428
10K
2SA1015
WH4
TO LCD C.B
C521
0.1
SIGNAL
FM : AM :
NM : No Mount
6F22
C509
0.01
PE8050
NM
109
Page 8
WIRING-3 (LCD)
WIRING-4 (KEY)
1
A
234567
KEY C.B
B
C
D
E
(CONDUCTOR SIDE)
JP1
F
G
H
I
J
JP2
K
1211
Page 9
SCHEMATIC DIAGRAM-2 (LCD/KEY)
LCD C.B
220/6.3
LC72343
CPU
WH404
TO MAIN C.B
WH403
TO MAIN C.B
R
R
WH5
KEY C.B
47/6.3
WH4
NM : No Mount
1413
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ELECTRICAL ADJUSTMENT VOLTAGE CHART
1615
Page 11
17
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IC BLOCK DIAGRAM IC, CXA1619BS
TRANSISTOR ILLUSTRATION
E C B
DTA114YS
E C B
2SC1923 2SC2001
C
B
E
DTC114YK 2SC4116
ECB
DTC114ES 2SC2458
S
D
2SK880
D G S
2SK118
G
ECB
2SC1740 2SC1815 PE8050 PE8550 2SD1468 2SA1015
18
Page 13
IC DESCRIPTION IC, LC72343G
Pin No. Pin Name I/O Description
1
XOUT
O
Connections for a 75kHz crystal oscillator element.
10 11 12 13 14 15 16 17 18
2 3 4 5 6 7 8 9
TEST2
PA3 PA2 PA1 PA0 PB3 PB2 PB1 PB0 PC3 PC2 PC1 PC0 PD3 PD2 PD1
________
INT/PD0
O O O
O I/O I/O I/O I/O I/O I/O I/O I/O
I
IC test pins. These pins must be tied to ground. I I
Special-purpose key return signal input port. I
I
Special-purpose key source signal output port.
General-purpose I/O port.
19 20 21 22 23 24 25 26 27 28 29 30 31 32
33-44
45 46 47
PE1
BEEP/PE0
PF2 PF1/ADI1 PF0/ADI0
VSS PG3/S20 PG2/S19 PG1/S18 PG0/S17 PH3/S16 PH2/S15 PH1/S14 PH0/S13
S12-S1
COM4 COM3 COM2
O O
— I/O I/O I/O I/O I/O I/O I/O I/O
O O O O
General-purpose output port.
I I
General-purpose input and A/D converter input shared function port.
I
Ground pin.
LCD driver segment output and general-purpose I/O shared function port.
LCD driver segment output pins.
LCD driver common output pins.
48 49 50 51 52
COM1
DBR4 DBR3 DBR2 DBR1
O
LCD power supply stepped-up voltage pins.
19
Page 14
Pin No. Pin Name I/O Description
________
53
RES
System reset input.
I 54 55 56 57 58 59 60 61 62 63 64
HCTR
VDD
FMIN
AMIN
VSS
E0
AIN
AOUT AGND TEST1
XIN
Universal counter dedicated input port.
I
Power supply pin. FM VCO (local oscillator) input.
I
AM VCO (local oscillator) input.
I
Ground pin. The main charge pump output.
O O
Transistor used for the low-pass filter amplifier. Connect AGND to ground.
O O
IC test pins. These pins must be tied to ground.
I
Connections for a 75kHz crystal oscillator element.
I
20
Page 15
EQUIPMENT CONNECTION DIAGRAMS
LCD DISPLAY
2221
Page 16
MECHANICAL EXPLODED VIEW 1/1
A
A
15
14
PLATE, SILICON
PLATE A PC 62-46-0.5
9
A
20
11
18
10
B
P.W.B
B
B
B
8
BAR-ANT
E
17
P.W.B
B
D
D
C
12
C
P.W.B
16
22
21
SH, LCD
LCD
19
7
FELT, LCD
6
B
2
5
13
B
4
3
1
18
2423
Page 17
MECHANICAL PARTS LIST 1/1
REF. NO PART NO. KANRI DESCRIPTION
1 8A-RU5-003-010 PANEL,FRONT EZ S 2 8A-RU3-013-010 WINDOW,LCD 3 8A-RU5-001-010 CABI,FRONT EZ S 4 8A-RU3-008-010 BTN,SUMMER 5 8A-RU5-005-010 COVER, KEY
6 8A-RU3-004-010 BTN,FUNCTION 7 8A-RU3-006-010 BTN,SNOOZE 8 8A-RU3-009-010 KNOB,RTRY VOL 9 8A-RU3-005-010 BTN,PRESET 10 8A-RU4-006-010 COVER, BATTERY DOOR
11 8A-RU5-002-010 CABI,REAR EZ S 12 8A-RU3-205-010 HLDR,PWB 13 8A-RU6-617-010 SPKR,DIA57 8OHM 0.5W
!
14 S1-115-090-200 PT,U 120V W/AC CORD
15 8A-RU3-007-010 COVER, BACK
NO.
REF. NO PART NO. KANRI DESCRIPTION
16 8A-RU3-201-010 HLDR,DIS 17 8A-RU3-208-010 HLDR,BAR-ANT 18 8A-RU3-209-010 FOOT,RUBBER 19 8A-RU3-206-010 PLATE,SW COVER 20 8A-RU3-615-010 SOCKET, 2P BATT 9V
21 8A-RU3-203-010 FLTR,LCD 22 8A-RU3-204-010 PLATE,LCD A 87-751-099-410 VTZ+3-15 W/O SLOT B 87-B10-156-010 VTZ+3-8 C 87-743-073-410 UT2+2.6-6
D 87-B10-158-010 VTZ+3-6 E 87-263-531-310 SCREW V+1.7-5
NO.
COLOR NAME TABLE
Basic color symbol Color Basic color symbol Color Basic color symbol Color
B Black C Cream D Orange G Green H Gray L Blue
LT Transparent Blue N Gold P Pink
R Red S Silver ST Titan Silver
T Brown V Violet W White WT Transparent White Y Yellow YT Transparent Yellow LM Metallic Blue LL Light Blue GT Transparent Green
LD Dark Blue DT Transparent Orange GM Metallic Green
YM Metallic Yellow DM Metallic Orange PT Transparent Pink
25
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2–11, IKENOHATA 1–CHOME, TAITO-KU, TOKYO 110-8710, JAPAN TEL:03 (3827) 3111
H251701
Printed in Singapore
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