Aiwa FR-AP77W Service Manual

Page 1
FR-AP77W
YU(W)
SERVICE MANUAL
RADIO RECEIVER
S/M Code No. 09-00C-349-0N3
DATA
Page 2
SPECIFICATIONS
notice
.
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Page 3
ACCESSORIES/PACKAGE LIST-1/1
REF. NO PART NO. KANRI DESCRIPTION
1 8A-RU8-901-010 IB,YU(3L)C
NO.
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Page 4
ELECTRICAL MAIN PARTS LIST-1/1
REF. NO PART NO. KANRI DESCRIPTION
IC 8A-RU8-602-010 IC,KA22426 D
8A-RU8-604-010 IC,LC7730
TRANSISTOR 8Z-KTH-623-080 TR,KTA1267Y
87-A30-197-080 TR,KTA1267GR 87-A30-198-080 TR,KTC3199-Y 89-110-154-080 TR,2SA1015Y
DIODE 87-070-345-080 DIODE,IN4148
87-A40-398-010 DIODE,1N4001
MAIN C.B C1 87-A11-076-080 CAP,TC U 33P-50 J CH
C2 87-A11-080-080 CAP,TC U 47P-50 J CH C3 87-A11-075-080 CAP,TC U 27P-50 J CH C7 87-A11-827-080 CAP,CER 22P-50 J RH C9 87-A11-835-080 CAP,CER 2P-50 J CH
C10 8A-RU8-619-010 CAP,CER 130P C11 87-A11-843-080 CAP,CER 10P-50 D CH C15 87-010-419-080 CAP,E 4.7-16 SRE C19 87-A12-685-080 CAP,E 1-16 KS C20 87-010-419-080 CAP,E 4.7-16 SRE
C22 87-010-544-010 CAP 0.1-50V C23 87-010-374-010 CAP, ELECT 47-10V C24 87-010-221-010 CAP, ELECT 470-10V C27 87-010-248-010 CAP, ELECT 220-10V C29 87-015-645-010 BP CAP ELECT 100-16
NO.
REF. NO PART NO. KANRI DESCRIPTION
C31 87-016-515-080 CAP,CER 1000P-1K C32 87-010-679-080 CAP,CER 10-16 KS C34 87-010-179-010 CAP,CHIP S B1200P C36 87-010-248-010 CAP, ELECT 220-10V CF1 8A-RH2-611-010 FLTR,SFU450 B
CF2 87-A91-574-010 FLTR,LT10.7 MS2 AE-R
!
J1 8A-RU8-603-010 JACK,DC 04-730A1 02BKA L1 8A-RU8-618-010 COIL,FM ANT L2 8A-RUA-624-010 ANT,BER W/CORE L3 8A-RUA-626-010 COIL,FM RF
L4 8A-RU8-622-010 COIL,FM OSC L5 8A-RUA-623-010 COIL,AM OSC A106 RED L6 87-003-050-010 CHOKE COIL,47UH L7 87-003-050-010 CHOKE COIL,47UH L8 8A-RU8-615-010 COIL,BEAD
L9 8A-RU8-615-010 COIL,BEAD PL1 8A-RU8-607-010 LAMP,5V80MA PVC1 8A-RUA-615-010 TUN-CAP,20P-160P-82P ST505 SW1 8A-RU8-605-010 SW,SLIDE 2C-2P 6MM SW2 8A-RU8-605-010 SW,SLIDE 2C-2P 6MM
SW3 8A-RU8-605-010 SW,SLIDE 2C-2P 6MM T1 8A-RUA-621-010 IFT,FM FD BLK T2 8A-RUA-622-010 IFT,AM AA0 YEL VR1 8A-RUA-617-010 VR,RTRY 50KB F-12NPD
SNOOZE C.B SW4 8A-RU8-606-010 SW,TACT TS114-164
SW5 8A-RU8-606-010 SW,TACT TS114-164
NO.
• Regarding connectors, they are not stocked as they are not the initial order items. The connectors are available after they are supplied from connector manufacturers upon the order is received.
CHIP RESISTOR PART CODE
Chip Resistor Part Coding
88
A
Resistor Code
Chip resistor
Wattage Type Tolerance 1/16W 1005 5% CJ
1/16W 1/10W
1/8W
1608 2125
3216
5% 5%
5%
Symbol
Figure
Value of resistor
CJ CJ
CJ
Form
L
W
Dimensions (mm)
LW t
1.0 0.5 0.35 104
t
1.6 0.8 0.45 2 1.25 0.45
3.2
1.6
108 118
128
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Page 5
BLOCK DIAGRAM-1/1
10 7 9 5 4
3
5
4
26 27
12
AM RF
L2
FM OSC
L4
FM RF
L3
AM OSC
L5
ALARM OUT
SNOOZE
MAIN C.B
SPEAKER UNIT
15
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Page 6
WIRING-1/3 (MAIN 1/2)
MAIN C.B
(COMPONENT SIDE)
PVC1
PVC1
TUNING
FM ANT
6
WH2
CN1
2
A
B
MAIN C.B
A
(CONDUCTOR SIDE)
B
876543211345678
9 10111213141516910111213141516
14
C
C
D
D
E
E
SW3
ALARM
F
F
OFF ON
G
G
H
H
I
I
SW1
BAND
VR1
VOLUME
AM FM
1
16
IC2
J
K
L
M
SW2
N
J
1415
K
L
M
N
128
1
ALARM MODE
O
O
BUZZER RADIO
B E
P
P
9
Q
Q
8
R
R
S
DC 4V
T
U
-6-
J1
S
T
U
NOTE
Lxxx
E
BC
Page 7
WIRING-2/3 (SNOOZE 1/2)
123456789101112131415
A
B
C
D
E
SNOOZE C.B
(CONDUCTOR SIDE)
WH1
1
4
SW5
POWER
F
G
H
I
J
K
L
M
N
SW4
SNOOOZE
&LIGHT
-7-
ON AUTO OFF
O
P
Q
R
S
T
U
Page 8
WIRING-3/3 (MAIN/SNOOZE 2/2)
1
A
B
C
D
234567
E
F
G
H
I
J
K
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Page 9
IC BLOCK DIAGRAM-1/1 IC, KA22426D
IC, LC7730
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Page 10
TRANSISTOR ILLUSTRATION-1/1
E C B
KTC3199
E C B
KTA1267 KTA1270 2SA1015
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Page 11
SCHEMATIC DIAGRAM-1/1
PVC1
(TC1-4,VC1-4)
TUNING
L2,TC1
AM TRACKING ADJ.
BAMD
L3,TC2
FM TRACKING ADJ.
L4,TC3
FM FREQ.RANGE ADJ.
L5,TC4
AM FREQ.RANGE ADJ.
AM/FM IF POWER IC
/16V
/16V
/50V
VOLUME
/16V
/10V
/10V
/10V
MAIN C.B
CNA1
CN1 (1/2)
/10V
RADIO
ALARM MODE
BUZZER
BUZZER
CONTROL
Q2,Q3,Q5,Q6
ALARM SIGNAL
SWITCHING
WH2 (3/4)
4
2
3
3
WH2 (4/4)
WH1(2/2)
SW4 SNOOZE & LIGHT
SNOOZE C.B (2/2)
Q7,Q8 POWER SWITCHING
/10V
TIMER IC
WH2 (1/4)
1
WH1
1
(1/2)
4
SW5
2
WH2 (2/4)
SNOOZE C.B (1/2)
NOTE
POWER ON/OFF
J1
DC 4V
R6(AA) x 3
CN1(2/2)
CLOCK BATTERY
R6 (AA) DC 1.5V
VOLTAGE CHART
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Page 12
ELECTRICAL ADJUSTMENT-1/1
1. AM IF Adjustment Settings: • Test point: TP-2, TP-5
• Adjustment location: T2
T2 .......................................................................... 450kHz
2. AM Frequency Range Adjustment Settings: • Test point: TP-2, TP-5
• Adjustment location: L5, TC4
L5 .......................................................................... 515kHz
TC4....................................................................... 1650kHz
3. AM Tracking Adjustment Settings: • Test point: TP-6, TP-7
• Adjustment location: L2, TC1
L2 ................................................ 600kHz waveform max.
TC1............................................. 1400kHz waveform max.
4. FM IF Adjustment Settings: • Test point: TP-2, TP-5
• Adjustment location: T1
T1 ........................................................................10.7MHz
5. FM Frequency Range Adjustment Settings: • Test point: TP-2, TP-5
• Adjustment location: L4, TC3
L4 ...........................................................................87MHz
TC3........................................................................109MHz
6. FM Tracking Adjustment Settings: • Test point: TP-6, TP-7
• Adjustment location: L3, TC2
L3 .................................................90MHz waveform max.
TC2..............................................106MHz waveform max.
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Page 13
MECHANICAL EXPLODED VIEW 1/1
12
B
11
P.C.B
23
7
8
9
C
6
5
3
2
1
4
B
C
6
13
15
16
CASE, SHIELD
HIMELON T APE
14
B
P.C.B
17
10
18
D
20
21
22
19
A
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Page 14
MECHANICAL PARTS LIST 1/1
REF. NO PART NO. KANRI DESCRIPTION
1 8A-RU8-015-010 PLATE,CLOCK FACE 2 8A-RU8-077-010 CABI,FRONT U W 3 8A-RU8-009-010 LENS,DIAL 4 8A-RU8-031-010 RING,ALARM W 5 8A-RU8-030-010 POINTER,DIAL W
6 8A-RU8-028-010 KNOB,SL BAND W 7 8A-RU8-027-010 KNOB,SL ALARM W 8 8A-RU8-014-010 PLATE,ALARM 9 8A-RU8-026-010 KNOB,RTRY TUN W 10 8A-RU8-025-010 KNOB,RTRY VOL W
11 8A-RU8-071-010 BTN,POW/SNOOZE W YH 12 8A-RU8-078-010 CABI,REAR U W 13 8A-RU8-029-010 KNOB,RTRY TIME SET W 14 8A-RUA-628-010 SPKR,57 8OHM 0.5W 15 8A-RU8-023-010 DOOR,BATT W
NO.
REF. NO PART NO. KANRI DESCRIPTION
16 8A-RU8-108-010 GUIDE,POINTER 17 8A-RU8-104-010 BAT-CONTACT,- CLOCK 18 8A-RU8-103-010 BAT-CONTACT,+ CLOCK 19 8A-RU8-105-010 BAT-CONTACT,+ RADIO 20 8A-RU8-106-010 BAT-CONTACT,- RADIO
21 8A-RU8-107-010 BAT-CONTACT,+,- RADIO 22 8A-RU8-109-010 HLDR,BAT-CONTACT 23 8A-RU8-202-010 HLDR,ANT A 87-751-074-410 VT2+2.6-8 W/0 CUT B 87-751-073-410 TAPPING SCREW, VT2+2.6-6
C 87-222-072-410 P+2.6-5 RED D 87-221-024-410 P+1.7-5
NO.
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Page 15
Basic color symbol Color
B Black C Cream D Orange G Green H Gray L Blue
LT Transparent Blue N Gold P Pink
R Red S Silver ST Titan Silver
T Brown V Violet W White WT Transparent White Y Yellow YT Transparent Yellow LM Metallic Blue LL Light Blue GT Transparent Green LD Dark Blue DT Transparent Orange GM Metallic Green YM Metallic Yellow DM Metallic Orange PT Transparent Pink
LA Aqua Blue GL Light Green
COLOR NAME
Basic color symbol
TABLE
Color
Basic color symbol
Color
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Page 16
REFERENCE NAME LIST-1/1 ELECTRICAL SECTION
DESCRIPTION REFERENCE NAME
ANT ANTENNAS C- CHIP C-CAP CAP, CHIP C-CAP TN CAP, CHIP TANTALUM C-COIL COIL, CHIP
C-DI DIODE, CHIP C-DIODE DIODE, CHIP C-FET FET, CHIP C-FOTR FILTER, CHIP C-JACK JACK, CHIP
C-LED LED, CHIP C-RES RES, CHIP C-SFR SFR, CHIP C-SLIDE SW SLIDE SWITCH, CHIP C-SW SWITCH, CHIP
C-TR TRANSISTOR, CHIP C-VR VOLUME, CHIP C-ZENER ZENER, CHIP CAP, CER CAP, CERA-SOL CAP, E CAP, ELECT
CAP, M/F CAP, FILM CAP, TC CAP, CERA-SOL CAP, TC-U CAP, CERA-SOL SS CAP, TN CAP, TANTALUM CERA FIL FILTER, CERAMIC
CF FILTER, CERAMIC DL DELAY LINE E/CAP CAP, ELECT FILT FILTER FLTR FILTER
FUSE RES RES, FUSE MOT MOTOR P-DIODE PHOTO DIODE P-SNSR PHOTO SENSER P-TR PHOTO TRANSISTOR
POLY VARI VARIABLE CAPACITOR PPCAP CAP, PP PT POWER TRANSFORMER PTR, RES PTR, MELF RC REMOTE CONTROLLER
RES NF RES, NON-FLAMMABLE RESO RESONATOR SHLD SHIELD SOL SOLENOID SPKR SPEAKER
SW, LVR SWITCH, LEVER SW, RTRY SWITCH, ROTARY SW, SL SWITCH, SLIDE TC CAP CAP, CERA-SOL THMS THERMISTOR
TR TRANSISTOR TRIMMER CAP, TRIMMER TUN-CAP VARIABLE CAPACITOR VIB, CER RESONATOR, CERAMIC VIB, XTAL RESONATOR, CRYSTAL
VR VOLUME ZENER DIODE, ZENER
MECHANICAL SECTION
DESCRIPTION REFERENCE NAME
ADHESHIVE SHEET ADHESHIVE AZ AZIMUTH BAR-ANT BAR-ANTENNA BAT BATTERY BATT BATTERY
BRG BEARING BTN BUTTON CAB CABINET CASS CASSETTE CHAS CHASSIS
CLR COLLAR CONT CONTROL CRSR CURSOR CU CUSHION CUSH CUSHION
DIR DIRECTION DUBB DUBBING FL FRONT LOADING FLY-WHL FLYWHEEL FR FRONT
FUN FUNCTION G-CU G-CUSHION HDL HANDOL HIMERON CLOTH HINGE, BAT HINGE, BATTERY
HLDR HOLDER HT-SINK HEAT SINK IB INSTRUCTION BOOKLET IDLE IDLER IND, L-R INDICATOR, L-R
KEY, CONT KEY, CONTROL KEY, PRGM KEY, PROGRAM KNOB, SL KNOB, SLIDE LBL LABEL LID, BATT LID, BATTERY
LID, CASS LID, CASSETTE LVR LEVER P-SP P-SPRING PANEL, CONT PANEL, CONTROL PANEL, FR PANEL, FRONT
PRGM PROGRAM PULLY, LOAD MO PULLY, LOAD MOTOR RBN RIBBON S- SPECIAL SEG SEGMENT
SH SHEET SHLD-SH SHIELD-SHEET SL SLIDE SP SPRING SP-SCREW SPECIAL-SCREW
SPACER, BAT SPACER, BATTERY SPR SPRING SPR-P P-SPRING SPR-PC-PUSH P-SPRING, C-PUSH T-SP T-SPRING
TERM TERMINAL TRIG TRIGGER TUN TUNING VOL VOLUME W WASHER
WHL WHEEL WORM-WHL WORM-WHEEL
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Page 17
2–11, IKENOHATA 1–CHOME, TAITO-KU, TOKYO 110-8710, JAPAN TEL:03 (3827) 3111
H251701
Printed in Singapore
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