Aiwa 6ZG-1 SRTDM Service Manual

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6ZG-1 English

SERVICE MANUAL

CD-R/RW MECHANISM

BASIC CD MECHANISM :3ZG-2 E2

 

 

TYPE

SRTDM

S/M Code No. 09-001-338-7N6

DATA

PROTECTION OF EYES FROM LASER BEAM DURING SERVICING

This set employs laser. Therefore, be sure to follow carefully the instructions below when servicing.

WARNING!

WHEN SERVICING, DO NOT APPROACH THE LASER EXIT WITH THE EYE TOO CLOSELY. IN CASE IT IS NECESSARY TO CONFIRM LASER BEAM EMISSION. BE SURE TO OBSERVE FROM A DISTANCE OF MORE THAN 30cm FROM THE SURFACE OF THE OBJECTIVE LENS ON THE OPTICAL PICK-UP BLOCK.

Caution: Invisible laser radiation when open and interlocks defeated avoid exposure to beam.

Advarsel:Usynling laserståling ved åbning, når sikkerhedsafbrydere er ude af funktion. Undgå udsættelse for stråling.

VAROITUS!

Laiteen Käyttäminen muulla kuin tässä käyttöohjeessa mainitulla tavalla saattaa altistaa käyt-täjän turvallisuusluokan 1 ylittävälle näkymättömälle lasersäteilylle.

VARNING!

Om apparaten används på annat sätt än vad som specificeras i denna bruksanvising, kan användaren utsättas för osynling laserstrålning, som överskrider gränsen för laserklass 1.

CAUTION

Use of controls or adjustments or performance of procedures other than those specified herein may result in hazardous radiation exposure.

ATTENTION

L'utilisation de commandes, réglages ou procédures autres que ceux spécifiés peut entraîner une dangereuse exposition aux radiations.

ADVARSEL!

Usynlig laserståling ved åbning, når sikkerhedsafbrydereer ude af funktion. Undgå udsættelse for stråling.

This Compact Disc player is classified as a CLASS 1 LASER product.

The CLASS 1 LASER PRODUCT label is located on the rear exterior.

CLASS 1 LASER PRODUCT

KLASSE 1 LASER PRODUKT

LUOKAN 1 LASER LAITE

KLASS 1 LASER APPARAT

Precaution to replace Optical block

(KSS-213F)

Body or clothes electrostatic potential could ruin laser diode in the optical block. Be sure ground body and workbench, and use care the clothes do not touch the diode.

1)After the connection, remove solder shown in the right figure.

2

DISASSEMBLY INSTRUCTIONS

1.How to replace PICK UP.

1)Open the TRAY.

Push the stopper to arrow direction and release half of the SHAFT SLED.

2)Turn GEAR MAIN CAM to the counterclockwise (arrow “a”) direction, and lift up CD mechanism. (Fig-1)

3)Remove SHAFT SLED.

4)CD mechanism in down position, replace PICK UP.

5)Lift up CD mechanism (Fig-1), and Reassemble the SHAFT SLED.

PICKUP

SHAFT SLED

STOPPER

a

GEAR MAIN CAM

Fig-1

2.How to remove the 5CD CHANGER BLOCK (Fig-2)

1)Remove the two FFC of the CD circuit board, and remove the five SCREWS.

2)Lift 5 CD CHANGER BLOCK from behind, and remove it. (5CD CHANGER BLOCK can be removed even if PANEL TRAY is not removed.)

 

5CD CHANGER BLOCK

FFC

SCREW

LIFT UP

 

FFC

Fig-2

3

Aiwa 6ZG-1 SRTDM Service Manual

3. The disassemble and reassemble the TRAY

3-1. Disassembling procedure.

1)

Push the PLATE GEAR’S Boss at the bottom part of

 

 

CHAS MECHA strongly to the outside (arrow “b”

 

 

direction). (Fig-3)

b

 

(Confirm that TRAY appears a little in the front.)

 

BOSS

2)

Draw TRAY to the open position.

 

3)Remove FFC, and push the two LEVERS at both side of the CHAS MECH to remove TRAY. (Fig-4)

TRAY

5CD CHANGER BLOCK

FFC

LEVER

Fig-3

LEVER Fig-4

3-2. Reassembling procedure.

1)Confirm that LEVER TRAY is at the most right position and check for the CD Mechanism to be in the down position. (Fig-5)

2)Push in the TRAY along the rail of the CHAS MECHA.

LEVER TRY

Fig-5

3)After TRAY is half closed and FFC is put in, it can enter by force until the end of TRAY closed. (Fig-6)

FFC

TRAY

Fig-6

4

4.How to reassemble the TURN TABLE. (Fig-7)

1)Push LEVER TT in the direction of “C”, and put in the TURN TABLE 5CD. (Fig-7)

After reassembly, one of the TURN TABLE DISC TRAY (can be either one of the five disc trays) must be aligned with TURN TABLE 5CD. (Fig-8)

That is, having no gap difference between the TURN TABLE 5CD and the TRAY 5CD.

*When reassembling the TURN TABLE 5CD, it is acceptable facing any CD number (1-5).

C

LEVER TT

 

ALIGN

TRAY 5CD

Fig-7

TURN TABLE 5CD

Fig-8

5

ELECTRICAL MAIN PARTS LIST

REF. NO

PART NO.

KANRI

DESCRIPTION

 

 

NO.

 

IC

 

87-A20-547-010

C-IC,CXA1992AR

 

87-017-917-080

IC,BU4066BCF

 

87-A20-546-010

C-IC,CXD2589Q

 

87-A20-592-040

C-IC,M51943 AML

 

87-A21-428-040

C-IC,NJM2115M

 

87-070-305-010

IC,BA6897S

 

87-001-982-010

IC,TA7291S

TRANSISTOR

 

 

 

87-026-463-080

TR,2SA933S (0.3W)

 

89-324-123-080

C-TR,2SC2412K S

 

87-026-227-080

CHIP-TR,DTA114EK

 

89-421-722-380

TR,2SD2172V/W

 

89-320-011-080

TR,2SC2001 (15W)

 

87-026-239-080

TR,DTC114TK (0.2W)

 

87-A30-031-010

P-TR,PT380F

 

89-110-155-080

TR,2SA1015(0.4W)

 

87-026-608-080

C-TR,DTC 123 JK

 

87-A30-075-080

C-TR,2SA1235F

DIODE

 

 

 

87-020-465-080

DIODE,1SS133 (110MA)

5CD C.B

 

 

C101

87-010-263-040

CAP,E 100-10

C102

87-010-178-080

CHIP CAP 1000P

C103

87-010-550-040

CAP,E 100-6.3 GAS

C104

87-010-182-080

C-CAP,S 2200P-50 B

C105

87-010-198-080

CAP, CHIP 0.022

C106

87-016-081-080

C-CAP,S 0.1-16 RK

C107

87-016-081-080

C-CAP,S 0.1-16 RK

C108

87-016-081-080

C-CAP,S 0.1-16 RK

C109

87-010-497-040

CAP,E 4.7-35 GAS

C110

87-016-081-080

C-CAP,S 0.1-16 RK

C111

87-010-197-080

CAP, CHIP 0.01 DM

C112

87-010-417-040

CAP,E 2.2-35 5L

C113

87-015-678-040

CAP,E 22-10 M 7L SRA

C114

87-010-213-080

C-CAP,S 0.015-50 B

C115

87-010-060-040

CAP,E 100-16

C116

87-010-197-080

CAP, CHIP 0.01 DM

C117

87-010-186-080

CAP,CHIP 4700P

C118

87-010-197-080

CAP, CHIP 0.01 DM

C119

87-016-369-080

C-CAP,S 0.033-25 B K

C120

87-010-197-080

CAP, CHIP 0.01 DM

C121

87-010-494-040

CAP,E 1-50 GAS

C122

87-010-152-080

C-CAP,S 8P-50 CH

C123

87-010-154-080

CAP CHIP 10P

C124

87-010-154-080

CAP CHIP 10P

C125

87-010-596-080

CAP, S 0.047-16

C126

87-010-596-080

CAP, S 0.047-16

C127

87-012-140-080

CAP 470P

C128

87-010-596-080

CAP, S 0.047-16

C129

87-010-198-080

CAP, CHIP 0.022

C130

87-016-081-080

C-CAP,S 0.1-16 RK

C131

87-010-550-040

CAP,E 100-6.3 GAS

C132

87-010-550-040

CAP,E 100-6.3 GAS

C133

87-012-158-080

C-CAP,S 390P-50 CH

C140

87-010-805-080

CAP, S 1-16

C151

87-012-156-080

C-CAP,S 220P-50 CH

C202

87-010-596-080

CAP, S 0.047-16

C203

87-010-188-080

CAP,CHIP 6800P

C204

87-012-156-080

C-CAP,S 220P-50 CH

C205

87-018-133-080

CAPACITOR,CER 4700P-16V

C206

87-016-526-080

C-CAP,S 0.47-16 BK

C207

87-010-197-080

CAP, CHIP 0.01 DM

REF. NO

PART NO.

KANRI

DESCRIPTION

 

 

 

NO.

 

C208

87-010-318-080

C-CAP,S 47P-50 CH

C209

87-012-154-080

C-CAP,S 150P-50 CH

C210

87-012-154-080

C-CAP,S 150P-50 CH

C211

87-010-176-080

C-CAP,S 680P-50 SL

C212

87-010-176-080

C-CAP,S 680P-50 SL

C213

87-015-678-040

CAP,E 22-10 M 7L SRA

C214

87-015-678-040

CAP,E 22-10 M 7L SRA

C215

87-010-318-080

C-CAP,S 47P-50 CH

C216

87-010-318-080

C-CAP,S 47P-50 CH

C217

87-010-078-040

CAP,E 47-6.3 5L

C218

87-010-197-080

CAP, CHIP 0.01 DM

C219

87-010-196-080

CHIP CAPACITOR,0.1-25

C220

87-010-370-040

CAP,E 330-6.3 SME

C221

87-010-197-080

CAP, CHIP 0.01 DM

C222

87-010-186-080

CAP,CHIP 4700P

C223

87-016-081-080

C-CAP,S 0.1-16 RK

C230

87-018-209-080

CAP, CER 0.1-50V

C231

87-018-209-080

CAP, CER 0.1-50V

C301

87-010-101-080

CAP, ELECT 220-16

C302

87-010-060-080

ELECTROLYTIC 100-16V

C305

87-010-318-080

C-CAP,S 47P-50 CH

C306

87-010-318-080

C-CAP,S 47P-50 CH

C307

87-010-075-080

CAP,10U-16V H5

C308

87-010-075-080

CAP,10U-16V H5

C401

87-010-073-080

CAP,E 3.3-50 5L

C402

87-010-073-040

CAP,E 3.3-50 5L

C403

87-018-134-080

CAPACITOR,TC-U 0.01-16

C501

87-016-459-040

CAP,E 470-10 SMG

C502

87-010-197-080

CAP, CHIP 0.01 DM

C503

87-010-060-040

CAP,E 100-16

C504

87-010-196-080

CHIP CAPACITOR,0.1-25

C505

87-010-196-080

CHIP CAPACITOR,0.1-25

C506

87-010-196-080

CHIP CAPACITOR,0.1-25

C507

87-010-196-080

CHIP CAPACITOR,0.1-25

C508

87-016-459-040

CAP,E 470-10 SMG

C509

87-010-196-080

CHIP CAPACITOR,0.1-25

C510

87-010-196-080

CHIP CAPACITOR,0.1-25

C601

87-010-197-080

CAP, CHIP 0.01 DM

C602

87-016-251-040

CAP,E 220-16 SMG

C603

87-010-196-080

CHIP CAPACITOR,0.1-25

C701

87-010-322-080

C-CAP,S 100P-50 CH

C702

87-010-318-080

C-CAP,S 47P-50 CH

C703

87-010-318-080

C-CAP,S 47P-50 CH

C705

87-010-178-080

CHIP CAP 1000P

C901

87-010-078-080

CAP,E 47-6.3 5L

C902

87-010-196-080

CHIP CAPACITOR,0.1-25

CON101

87-A60-424-010

CONN,16P V TOC-B

CON102

87-A60-623-010

CONN,6P V 2MM JMT

CON301

87-009-346-010

CONN,3P PH H

CON302

87-009-350-010

CONN,7P PH H

CON601

87-A60-133-010

CONN,8P V FE

CON702

87-A60-154-010

CONN,6P H FE

FB301

87-008-372-080

FILTER, EMI BL OIRNI

FB401

87-008-372-080

FILTER, EMI BL OIRNI

L101

87-003-102-080

COIL, 10UH

L201

87-003-102-080

COIL, 10UH

LED411

87-070-288-010

LED,GL380

 

LED901

87-A40-558-010

LED,SLZ-8128A-01-A

M601

87-045-305-010

MOTOR, RF-500TB DC-5V (2MA)

R132

83-212-863-080

C-RES,S 27K-1/10W F

R133

83-212-863-080

C-RES,S 27K-1/10W F

R134

83-212-863-080

C-RES,S 27K-1/10W F

R135

83-212-863-080

C-RES,S 27K-1/10W F

R136

87-022-360-080

C-RES,S 39K-1/10WF

R137

87-022-360-080

C-RES,S 39K-1/10WF

R138

87-022-364-080

C-RES,S 82K-1/10W F

R139

87-022-364-080

C-RES,S 82K-1/10W F

R140

87-022-202-080

C-RES,S33K 1/10WF

R141

87-022-202-080

C-RES,S33K 1/10WF

R301

87-025-337-080

RESISTOR, 1/4W 47

6

REF. NO

PART NO.

KANRI

DESCRIPTION

REF. NO

PART NO.

KANRI

DESCRIPTION

 

 

NO.

 

 

 

 

NO.

 

S601

87-036-109-010

PUSH SWITCH

DRIVE C.B

 

 

 

 

S602

87-036-109-010

PUSH SWITCH

 

 

 

 

 

S603

87-036-109-010

PUSH SWITCH

M20

87-045-358-010

MOT,RF-310TA 43

X201

87-030-270-080

VIB,XTAL 16.9344MHZ

M21

87-045-356-010

MOT,RF-310TA 30

 

 

 

 

PIN3

87-A60-670-010

CONN,6P H 2MM JMT

LED C.B

 

 

 

SW1

87-A90-042-010

SW,LEAF MSW-17310MVP0

 

 

 

 

 

 

 

 

CON701

87-099-033-010

16P 6216 H

 

 

 

 

 

LED701

87-017-733-080

LED,SEL1250SM

 

 

 

 

 

LED702

87-017-350-080

LED,SEL1550CM

 

 

 

 

 

LED703

87-017-733-080

LED,SEL1250SM

 

 

 

 

 

T-T C.B

 

 

 

 

 

 

 

 

C411

87-018-214-080

CAP TC U 0.1-50F

 

 

 

 

 

CON8

87-A60-156-010

CONN,8P H FE

 

 

 

 

 

M401

87-A90-036-010

MOT ASSY,RF-300CA-11

 

 

 

 

 

PS401

87-A90-156-010

SNSR,SG-240

 

 

 

 

 

S401

87-036-109-010

PUSH SWITCH

 

 

 

 

 

Regarding connectors, they are not stocked as they are not the initial order items.

The connectors are available after they are supplied from connector manufacturers upon the order is received.

CHIP RESISTOR PART CODE

Chip Resistor Part Coding

8 8

A

Figure

Resistor Code

Value of resistor

Chip resistor

Wattage

Type

Tolerance

Symbol

Dimensions (mm)

 

: A

Form

L

W

t

Resistor Code : A

1/16W

1005

5%

CJ

 

1.0

0.5

0.35

104

1/16W

1608

5%

CJ

L

1.6

0.8

0.45

108

t

1/10W

2125

5%

CJ

W

2

1.25

0.45

118

1/8W

3216

5%

CJ

 

3.2

1.6

0.55

128

TRANSISTOR ILLUSTRATION

 

C

 

 

E C B

B

E C B

 

E

CE

2SA1015

2SA1235

2SA933

PT380F

2SC2001

2SC2412

 

 

2SD2172

DTA114EK

 

 

 

DTC114TK

 

 

 

DTC123JK

 

 

7

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