AES Hydro-Pro Inverter 19, Hydro-Pro Inverter 07, Hydro-Pro Inverter 14, Hydro-Pro Inverter 16, Hydro-Pro Inverter 24 User And Service Manual

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7024515
Hydro-Pro Heat pump ABS 230V Inverter type Inverter 07 horizontal,R32
7024516
Hydro-Pro Heat pump ABS 230V Inverter type Inverter 11 horizontal,R32
7024517
Hydro-Pro Heat pump ABS 230V Inverter type Inverter 14 horizontal,R32
7024518
Hydro-Pro Heat pump ABS 230V Inverter type Inverter 16 horizontal,R32
7024519
Hydro-Pro Heat pump ABS 230V Inverter type Inverter 19 horizontal,R32
7024520
Hydro-Pro Heat pump ABS 230V Inverter type Inverter 24 horizontal,R32
7024521
Hydro-Pro Heat pump ABS 400V Inverter type Inverter 24T horizontal,R410A
7024522
Hydro-Pro Heat pump ABS 230V Inverter type Inverter 29 horizontal,R32
7024523
Hydro-Pro Heat pump ABS 400V Inverter type Inverter 29T horizontal,R410A
INVERBOOST+ Tech
User and Service manual
Automated Environmental Systems Ltd.
1 Wimbledon Avenue, Brandon, IP27 0NZ
01842 819130
sales@automatedenvironmentalsystems.co.uk
Buy online
www.automatedenvironmentalsystems.co.uk
1
Regulation (EU) n° 517/2014 of 16/04/14 on fluorinated greenhouse gases and
Load and Tons amounting CO
2
Frequency of test
From 2 to 30 kg load = from 5 to 50 Tons
Each year
repealing Regulation (EC) n° 842/2006
Leak checks
1. Operators of equipment that contains fluorinated greenhouses gases in quantities of 5 tons of CO2, equivalent or
more and not contained in foams shall ensure that the equipment is checked for leaks.
2. For equipment that contains fluorinated greenhouse gases in quantities of 5 tons of CO2equivalent or more, but
of less than 50 tons of CO2equivalent: at least every 12 months.
Picture of the equivalence CO
2
1. Load in kg and Tons amounting CO2.
Concerning the Gaz R 410a, 2.39kg amounting at 5 tons of CO2, commitment to check each year.
Concerning the Gaz R32,7.41kg amounting at 5 tons of CO2, commitment to check each year.
Training and certification
1. The operator of the relevant application shall ensure that the relevant personnel have obtained the necessary
certification, which implies appropriate knowledge of the applicable regulations and standards as well as the
necessary competence in emission prevention and recovery of fluorinated greenhouse gases and handling safety
the relevant type and size of equipment.
Record keeping
1. Operators of equipment which is required to be checked for leaks, shall establish and maintain records for each
piece of such equipment specifying the following information:
a) The quantity and type of fluorinated greenhouse gases installed; b) The quantities of fluorinated greenhouse gases added during installation, maintenance or servicing or due to
leakage;
c) Whether the quantities of installed fluorinated greenhouse gases have been recycled or reclaimed, including the
name and address of the recycling or reclamation facility and, where applicable, the certificate number;
d) The quantity of fluorinated greenhouse gases recovered e) The identity of the undertaking which installed, serviced, maintained and where applicable repaired or
decommissioned the equipment, including, where applicable, the number of its certificate;
f) The dates and results of the checks carried out; g) If the equipment was decommissioned, the measures taken to recover and dispose of the fluorinated
greenhouse gases.
2. The operator shall keep the records for at least five years, undertakings carrying out the activities for operators
shall keep copies of the records for at least five years.
7
hydro-pro inverter
1. Specifications
2. Dimension
3. Installation and connection
4. Accessories
5. Electrical Wiring
6. Display Controller Operation
7. Troubleshooting
8. Exploded Diagram
9. Maintenance
10. Warranty and returns
ATTENTION: This manual includes all the necessary information with the use and the installation of your
heat pump.
The installer must read the manual and attentively follow the instructions in implementation and maintenance. The installer is responsible for the installation of the product and should follow all the instructions of the manufacturer and the regulations in application. Incorrect installation against the manual implies the exclusion of the entire guarantee. The manufacturer declines any responsibility for the damage caused with the people, objects and of the errors due to the installation that disobey the manual guideline. Any use that is without conformity at the origin of its manufacturing will be regarded as dangerous.
Swimming Pool Heat Pump User and Service manual
INDEX
Thank you for using hydro-pro inverter swimming pool heat pump for your pool heating, it will heat your pool water and keep the constant temperature when the air ambient temperature is at -12 to 43
WARNING: Please always empty the water in heat pump during winter time or when the ambient temperature drops below 0℃, or else the Titanium exchanger will be damaged because of being frozen, in such case, your warranty will be lost. WARNING: Please always cut the power supply if you want to open the cabinet to reach inside the heat pump, because there is high voltage electricity inside. WARNING: Please well keep the display controller in a dry area, or well close the insulation cover to protect the display controller from being damaged by humidity.
- Please always keep the heat pump in the ventilation place and away from anything which could cause fire.
- Don’t weld the pipe if there is refrigerant inside machine. Please keep the machine out of the confined space when make gas filling.
- The pipe must be vacuumed before filling R32 gas from the shut off valve inside machine.
- Action of filling gas must be conducted by professional with R32 operating license.
8
1. Specifications
1.1 Technical data hydro-pro inverter pool heat pumps
Model
Inverter 07
Inverter 11
Inverter 14
Inverter 16
Item No.
7024515
7024516
7024517
7024518
* Performance at Air 28℃, Water 28℃, Humidity 80%
Heating capacity
kW
7-2.2
11-2.9
14-3.2
16-3.8
Power consumption
kW
1.25-0.17
1.77-0.22
2.26-0.25
2.67-0.29
C.O.P.
13-5.6
13-6.2
13-6.2
13-6
* Performance at Air 15℃, Water 26℃, Humidity 70%
Heating capacity
kW
4.7-2.5
7.9-2
9.5-2.2
11.2-3
Power consumption
kW
1.02-0.35
1.72-0.28
2.07-0.31
2.43-0.42
C.O.P.
7.1-4.6
7.2-4.6
7.2-4.6
7.2-4.6
Compressor type
Inverter Compressor
Voltage
V
220~240V / 50Hz /1PH
Rated currentA5.5
7.9
10.0
11.8
Minimum fuseA91215
16
Advised pool volume
10-25
15-60
18-66
25-85
Advised water flux
m3/h
2.5
3.7
4.0
4.6
Water pressure drop
Kpa12141515
Heat exchanger
Twist-titanium tube in PVC
Water connection
mm
50
No. of Fan
1
Ventilation type
Horizontal
Fan speed
RPM
500-850
Power input of Fan
W
6-35
22-82
22-82
32-110
Noise level(10m)
dB(A)
≤ 41
≤ 42
≤ 43
≤ 43
Noise level(1m)
dB(A)
40-51
40-52
40-54
41-54
Refrigerant
R32
Net weightkg546873
78
Gross weightkg667378
83
Net dimension
mm
1009*370*559
1060*450*691
Packing dimension
mm
1095*430*705
1130*470*850
* Above data is subject to update without prior notice.
9
1.2 Technical data hydro-pro inverter pool heat pumps
Model
Inverter 19
Inverter 24
Inverter 24T
Inverter 29
Inverter 29T
Item No.
7024519
7024520
7024521
7024522
7024523
* Performance at Air 28℃, Water 28℃, Humidity 80%
Heating capacity
kW
19-4.7
25.5-5.9
25.5-5.9
30-6.8
30-6.8
Power consumption
kW
3.17-0.36
4.25-0.45
4.25-0.45
5-0.52
5-0.52
C.O.P.
13-6
13-6
13-6
13-6
13-6
* Performance at Air 15℃, Water 26℃, Humidity 70%
Heating capacity
kW
14-3.9
18.6-4.5
18.6-4.5
23.7-5.6
23.7-5.6
Power consumption
kW
2.78-0.54
4.04-0.63
4.04-0.63
5.15-0.78
5.15-0.78
C.O.P.
7.2-4.6
7.2-4.6
7.2-4.6
7.2-4.6
7.2-4.6
Compressor type
Inverter Compressor
Voltage
V
220~240V / 50Hz or 60Hz /1PH
380V / 50Hz or
60Hz /3PH
220~240V / 50Hz or
60Hz /1PH
380V / 50Hz or
60Hz /3PH
Rated current
A
14.0
17.7
6.9
21.0
8.2
Minimum fuse
A21271034
13
Advised pool volume (with pool cover)
55-120
65-130
65-130
75-180
75-180
Advised water flux
m3/h
5.0
8.0
8.0
10.0
10.0
Water pressure drop
Kpa18202025
25
Heat exchanger
Twist-titanium tube in PVC
Water connection
mm
50
No. of Fan
1
2
Ventilation type
Horizontal
Fan speed
RPM
450-650
(550-850)*2
Power input of Fan
W
35-130
(32-110)*2
Noise level(10m)
dB(A)
≤ 45
≤ 46
≤ 46
≤ 49
≤ 49
Noise level(1m)
dB(A)
41-56
42-58
42-58
42-60
42-60
Refrigerant
R32
R410A
R32
R410A
Net weightkg98
117
117
128
128
Gross weight
kg
113
135
135
146
146
Net dimension
mm
1134*444*872
1061*452*1256
Packing dimension
mm
1140*480*1010
1130*515*1430
* Above data is subject to update without prior notice.
10
2. Dimension (mm)
Model Inverter 7
Model Inverter 11/14/16
11
Model Inverter 19
Model Inverter 24/24T/29/29T
12
3. Installation and connection
3.1 Notes
The factory supplies only the heat pump. All other components, including a bypass if necessary, must be provided
by the user or the installer.
Attention:
Please observe the following rules when installing the heat pump:
1. Any addition of chemicals must take place in the piping located downstream from the heat pump.
2. Install a bypass if the water flow from the swimming pool pump is more than 20% greater than the
allowable flow through the heat exchanger of the heat pump.
3. Always place the heat pump on a solid foundation and use the included rubber mounts to avoid vibration
and noise.
4. Always hold the heat pump upright. If the unit has been held at an angle, wait at least 24 hours before
starting the heat pump.3.2 Heat pump location
3.2 Heat pump placement
The unit will work properly in any desired location as long as the following three items are present:
1. Fresh air 2. Electricity 3. Swimming pool filters
The unit may be installed in virtually any outdoor location as long as the specified minimum distances to other
objects are maintained (see drawing below). Please consult your installer for installation with an indoor pool.
Installation in a windy location does not present any problem at all, unlike the situation with a gas heater (including
pilot flame problems).
ATTENTION: Never install the unit in a closed room with a limited air volume in which the air expelled from the unit
will be reused, or close to shrubbery that could block the air inlet. Such locations impair the continuous supply of
fresh air, resulting in reduced efficiency and possibly preventing sufficient heat output.
See the drawing below for minimum dimensions.
3.3 Distance from your swimming pool
The heat pump is normally installed within a perimeter area extending 7.5 m from the swimming pool. The greater the distance from the pool, the greater the heat loss in the pipes. As the pipes are mostly underground, the heat loss is low for distances up to 30 m (15 m from and to the pump; 30 m in total) unless the ground is wet or the
13
groundwater level is high. A rough estimate of the heat loss per 30 m is 0.6 kWh (2,000 BTU) for every 5 ºC difference between the water temperature in the pool and the temperature of the soil surrounding the pipe. This increases the operating time by 3% to 5%.
3.4 Check-valve installation
Note: If automatic dosing equipment for chlorine and acidity (pH) is used, it is essential to protect the heat pump against excessively high chemical concentrations which may corrode the heat exchanger. For this reason, equipment of this sort must always be fitted in the piping on the downstream side of the heat pump, and it is recommended to install a check-valve to prevent reverse flow in the absence of water circulation. Damage to the heat pump caused by failure to observe this instruction is not covered by the warranty.
3.5 Typical arrangement
Note: This arrangement is only an illustrative example.
14
3.6 Adjusting the bypass
3.7 Electrical connection
Note: Although the heat pump is electrically isolated from the rest of the swimming pool system, this only
prevents the flow of electrical current to or from the water in the pool. Earthing is still required for protection
against short-circuits inside the unit. Always provide a good earth connection.
Before connecting the unit, verify that the supply voltage matches the operating voltage of the heat pump.
It is recommended to connect the heat pump to a circuit with its own fuse or circuit breaker (slow type; curve D)
and to use adequate wiring.
Connect the electrical wires to the terminal block marked ‘ POWER SUPPLY ’.
A second terminal block marked ‘WATER PUMP ’ is located next to the first one. The filter pump switch(24V) can be
connected to the second terminal block here. This allows the filter pump operation to be controlled by the heat
pump or the extra dry contact.
Out In
Heat Pump
Use the following procedure to adjust
the bypass:
1.Valve 1 wide open. Valve 2 &
valve 3 closed.
2.Slowly open valve 2 & valve 3 by
half, then close the valve 1 slowly
to increase the water flow to valve 2
& valve 3.
3. If it shows ONor EE3on
display, it means the water flow into
heat pump is not enough, then you
need adjust the valves to increase
the water flow through the heat
pump.
To pool
From pool
How to get the optimum water flow: Please turn on the heat pump under heating function, firstly close the by-pass then open it slowly to start the heat pump (the machine can't start running when the water flow is insufficient).
Continue to adjust the by-pass, at the meantime to check the Inlet water temp. & Outlet water temp., it will be optimum when the difference is around 2 degree.
Note: In the case of three-phase models, swapping two phases may cause the electric motors to run in the reverse direction, which can lead to damage. For this reason, the unit has a built-in protective device that breaks the circuit if the connection is not correct. If the red LED above this safety device lights up, you must swap the connections of
two of the phase wires.
3.8 Initial operation
Note: In order to heat the water in the pool (or hot tub), the filter pump must be running to cause the water to circulate through the heat pump. The heat pump will not start up if the water is not circulating.
15
After all connections have been made and checked, carry out the following procedure:
1. Switch on the filter pump. Check for leaks and verify that water is flowing from and to the swimming pool.
2. Connect power to the heat pump and press the On/Off button on the electronic control panel. The unit will
3. After a few minutes, check whether the air blowing out of the unit is cooler.
4. When turn off the filter pump , the unit should also turn off automatically , if not, then adjust the flow switch.
3.9 Condensation
start up after the time delay expires .
Depending on the initial temperature of the water in the swimming pool and the air temperature, it may take several days to heat the water to the desired temperature. A good swimming pool cover can dramatically reduce the required length of time.
Water Flow Switch:
It is equipped with a flow switch for protecting the HP unit running with adequate water flow rate .It will turn on wh en the pool pump runs and shut it off when the pump shuts off. If the pool water level higher than 1 m above or b elow the heat pump’s automatic adjustment knob, your dealer may need to adjust its initial startup.
Time delay - The heat pump has a built-in 3-minute start-up delay to protect the circuitry and avoid excessive contact wear. The unit will restart automatically after this time delay expires. Even a brief power interruption will trigger this time delay and prevent the unit from restarting immediately. Additional power interruptions during this delay period do not affect the 3-minute duration of the delay.
The air drawn into the heat pump is strongly cooled by the operation of the heat pump for heating the pool water, which may cause condensation on the fins of the evaporator. The amount of condensation may be as much as several litres per hour at high relative humidity. This is sometimes mistakenly regarded as a water leak.
3.10 Operating modes for optimal use
- POWER: Used primarily at the beginning of the season because this mode allows very rapid temperature rise
- SMART: The heat pump has completed its primary task, in this mode; the heat pump is in a position to maintain the pool water in an energy efficient manner. By automatically adjusting speed of compressor and fan the heat pump delivers a better return.
- SILENT: In the summer months when the heat output is minimal required, the heat pump in this mode is even more profitable. Added benefit; when the heat pump heats. It goes with minimal noise load.
16
4. Accessories
Anti-vibration base, 4 pcs
Draining jet, 2 pcs
Waterproof box, 1 pc
10M Signal wire, 1 pc
Water drainage pipes, 2 pcs
Anti-vibration bases
1. Take out 4 Anti-vibration bases
2. Put them one by one on the bottom of machine like the picture.
Draining jet
1. Install the draining jet under the bottom panel
2. Connect with a water pipe to drain out the water.
Note: Lift the heat pump to install the jet. Never overturn the heat pump, it could damage the compressor.
4.1 Accessories list
4.2 Accessories Installation
17
Water Inlet & outlet junction
1. Use the pipe tape to connect the water Inlet & outlet junction onto the heat pump
2. Install the two joints like the picture shows
3. Screw them onto the water Inlet & outlet junction
Cable wiring
1. Open the terminal cover
2. Fix the power supply wire on joints
Water pump wiring
1. Open the terminal cover
2. With the connector 1 and 2 you can pilot the water filtration through the timer of the filtration (dry contact)
18
5. Electrical Wiring
5.1 SWIMMING POOL HEAT PUMP WIRING DIADRAM
Inverter 7/11/14/16/19
19
5.2 SWIMMING POOL HEAT PUMP WIRING DIADRAM
Inverter 24
20
5.3 SWIMMING POOL HEAT PUMP WIRING DIADRAM
Inverter 29
21
5.4 SWIMMING POOL HEAT PUMP WIRING DIADRAM
Inverter 24T/29T
NOTE:
(1)Above electrical wiring diagram only for your reference, please subject machine posted the wiring diagram. (2)The swimming pool heat pump must be connected ground wire well, although the unit heat exchanger is electrically isolated from the rest of the unit .Grounding the unit is still required to protect you against short circuits inside the unit .Bonding is also required.
Disconnect: A disconnect means (circuit breaker, fused or un-fused switch) should be located within sight of and readily accessible from the unit .This is common practice on commercial and residential heat pumps. It prevents remotely-energizing unattended equipment and permits turning off power at the unit while the unit is being serviced.
22
5.5 Installation of the display deportee
Model
Inverter
07
Inverter
16
Inverter
19
Inverter
24
Inverter
24T
Inverter
29
Inverter
29T
Code
1302
1306
1308
1311
1519
1312
1520
Photo(1) Photo(2) Photo(3) Photo(4) Photo(5)
- The side with plug connects with the control panel (photo1)
- The other side of the signal wire. (photo2)
- Open the wiring panel and put the side without plug through the electrical box. (photo3,4)
- Insert the wiring into the disignated position (code:COM 1 or COM-L) on the PC board. (photo5)
6. Display Controller Operation
6.1 The buttons of LED wire controller
6.2 The keys and their operations
NOTE: Every time, when the heat pump connects to the power, the LED display shows a code for 3 seconds which indicates the heat pump model.
6.2.1 button
Press to start the heat pump unit, the LED display shows the desired water temperature for 5 seconds, then
shows the inlet water temperature and the operation mode.
23
Press to stop the heat pump unit and show “OFF”
Set water temperature (Tset)
Current water in temperature (Tset +2)
Current working mode
After 3 minutes or above, it will switch to
Tset (eg: 28)
Tset +2(eg:30)
Heating mode
Cooling mode
Tset (eg: 28℃)
Tset-2℃(eg: 26℃)
Cooling mode
Heating mode
Code
Condition
Scope
Remark
d0
IPM mould temperature
0-120
Real testing value
d1
Inlet water temp.
-9℃~99
Real testing value
d2
Outlet water temp.
-9℃~99
Real testing value
d3
Ambient temp.
-30℃~70
Real testing value
Notice : During the parameter checking and setting, press the to quick-exit and save the current setting .
Press again to turn on/off the machine.
6.2.2 button
Automatic mode:
Press for 5 seconds to switch to automatic mode.(default:Smart mode)
Press for 5 seconds again to exit automatic mode and switch to heating mode(default:Smart mode)
Note:Under Automatic mode, it is useless to set parameter P1 .
Operation logic of Auto Mode:
6.2.3 and button
Clock/unclock the display:
Hold and for 5 seconds to lock/Unlock the display.
Water temperature setting :
Press or to set the water temperature directly.
Parameter checking :
Press first, then press to check the “ User parameter from d0 to d11
24
d4
Frequency limitation code
0,1,2,4,8,16
Real testing value
d5
Piping temp.
-30℃~70
Real testing value
d6
Gas exhaust temperature
0℃~C5(125)
Real testing value
d7
Step of EEV
099
N*5
d8
Compressor running frequency
099Hz
Real testing value
d9
Compressor current
030A
Real testing value
d10
Current fan speed
0-1200 rpm
Real testing value
d11
Error code for last time
All error code
Press first, then press to check the “ User parameter from P0 to P7
Code
Name
Scope
Default
Remark
P0
Manual defrost
0-101 Manual defrosting mode, 0 Normal mode
P1
Working mode
0-111 Heating mode,0 cooling mode
P2
Timer on/off
0-1
0
1 Timer on/off is under function,0 Timer on/off is out of
function (The setting of P4 and P5 won’t work)
P3
Water pump
0-1
0
1 Always running,0 Depends on the running of compressor
P4
Current time
HH:MM
0000
0-23:0-59
P5
Timer on
HH:MM
0000
0-23:0-59
P6
Timer off
HH:MM
0000
0-23:0-59
P7
Inlet water temp.
correction
-99
0
Default setting: 0
If needed, press second, then press or to adjust the current parameter.
(for example: Press first, then press to enter parameter P7 checking, and press second, then
press or to adjust the parameter P7 Inlet water temp. Correction from -9 to 9.)
NOTE: Under defrosting mode, P0=1. After defrosting finished, it will be automatic enter Normal mode, P0=0.
6.2.4 System reset function
Press and in 10s, the system will reset and display “0000” on the controller.
6.2.5
Symbol of heating, the light will be on when it is in operation. When defrosting, the light will flash.
6.2.6
Symbol of cooling, the light will be on when it is in operation.
Note: When parameter P1 is on checking/adjusting, and will be flashing at the same time.
25
When there is on Automatic mode, and will be lighting at the same time.
6.2.7
Symbol of automatic stop, the light will be on when it is in operation.
Note: When parameter P6 is on checking/adjusting, Symbol of automatic stop light will be flash.
6.2.8
Symbol of automatic start, the light will be on when it is in operation.
Note: When parameter P5 is on checking/adjusting, Symbol of automatic start light will be flash.
6.2.9
Press this button, the light will be flash, the heat pump will operate in ‘Full output’ only.
6.2.10
While you choose the Smart, the heat pump will just operate in ‘Small output’ , ‘Medium output’ and ‘Full output’ When in ‘Small output’, the lamp of Smart is lighting, the light of silent will be flash. When in ‘Medium output’, the light of Smart will flash. When in ‘Full output’, the lamp of Smart is lighting, the lamp of Powerful will be flash.
6.2.11
While you choose the Silent , the heat pump will just operate in ‘Medium output’ and ‘Small output’ When in ‘Small output’, the light of Silent will flash. When in ‘Medium output’, the lamp of Silent is lighting, the lamp of Smart will be flash
26
7. Troubleshooting
Error Code
Malfunction
Reason
Solution
EE 01
High pressure
failure
1. High pressure switch in bad
connection or failure
2. Ambient temperature is too high
3. Water temperature is too high
4. Water flow is too low
5. Fan motor speed is abnormal or
fan motor has damaged
1. Check the wiring for high pressure switch or change a new one
2.Check the water flow or water pump
3. Check the fan motor
4. Check and repair the piping system
EE 02
Low pressure failure
1. Low pressure switch in bad connection or failure
1. EEV has blocked or pipe system is
jammed
2. Motor speed is abnormal or
motor has damaged
3. Gas leakage
1. Check the wiring for low pressure
switch or change a new one
2. Check the EEV and piping system
Check the motor
3. Through the high pressure gauge to
check the pressure value
EE 03
Water flow failure
1. Water flow switch is in bad
connection
2. Water flow switch is damaged
3. No/ Insufficient water flow.
1. Check the wiring for water flow
switch
2. Change the water flow switch
3. Check the water pump or the
waterway system
EE 04
Over heating
protection for water
temperature (T2) in
heating mode
1. Low water flow
2. Water flow switch is stuck and
the water supply is cut off
3. T2 sensor is abnormal
1. Check the water way system
2. Check the water pump or water
flow switch
3. Check T2 sensor or change another
one
EE 05
Exhaust
temperature (T6)
too high protection
1. Lack of gas
2. Low water flow
3. Piping system has been blocked
4. Exhaust temp. Sensor failure
1. Check the high pressure gauge, if
too low, fill with some gas
2. Check the waterway system and
water pump
3. Check the piping system if there
was any block
4. Change a new exhaust temp.
sensor
EE 06
Controller
malfunction
1. Wire connection is not good or
damaged signal wire
2. Controller failure
1. Check and re-connect the signal
wire
2. Change a new signal wire
3. Turn off electricity supply and restart machine
4. Change a new controller
EE 07
Compressor current
protection
1. The compressor current is too
large momentary
2. Wrong connection for compressor
1. Check the compressor
2. Check the waterway system
3. Check if the power in the normal
7.1 Error code display on LED wire controller
27
phase sequence
3. Compressor accumulations of
liquid and oil lead to the current becomes larger
4. Compressor or driver board
damaged
5. The water flow is abnormal
6. Power fluctuations within a short
time
range
4. Check the phase sequence
connection
EE 08
Communication
failure between the
controller and the
main board
1. Poor signal wire connection or
damaged signal wire
2. Controller malfunction
1. Check and re-connect the signal
wire
2. Change a new signal wire
3. Turn off electricity supply and restart machine
4. Change a new controller
EE 09
Communication failure between Main board and
driver board
1. Poor connection of
communication wire
2. The wire is damaged
1. Check the wire connection
2. Change a new wire
EE 10
VDC voltage too
high protection
1. Mother line voltage is too high
2. Driver board is damaged.
1. Check if the power is in the normal
range
2. Change driver board or main board
EE 11
IPM module
protection
1. Data mistake
2. Wrong compressor phase
connection
3. Compressor liquid and oil
accumulation lead to the current becomes larger
4. Compressor or driver board
damaged
1. Program error, turn off electricity
supply and restart after 3 minutes
2. Change driver board
3. Check compressor sequence
connection
EE 12
VDC voltage too low
protection
1. Mother line voltage is too low
2. Driver board is damaged.
1. Check if the power is in the normal range
2. Change driver board
EE 13
Input current over
high protection.
1. The compressor current is too
large momentary
2. The water flow is abnormal
3. Power fluctuations within a short
time
4. Wrong PFC inductor
1. Check the compressor
2. Check the waterway system
3. Check if the power is in the normal
range
4. Check if the correct PFC inductor is
used
EE 14
IPM module
thermal circuit is
abnormal
1. Output abnormity of IPM module
thermal circuit
2. Fan motor is abnormal or
damaged
3. Fan blade is broken
1. Change a driver board
2. Check if the motor speed is too low
or fan motor damaged, change another one
3. Change another fan blade
28
EE 15
Temperature of IPM
module is too high
1. Output exception of IPM module
thermal circuit
2. Motor is abnormal or damaged
3. Fan blade is broken
1. Change a driver board
2. Check if the fan motor speed is too
low or fan motor damaged, change another one
3. Change another fan blade
EE 16
PFC module
protection
1. Output exception of PFC module
2. Motor is abnormal or damaged
3. Fan blade is broken
4. Input voltage leap, input power is
abnormal
1. Change a driver board
2. Check if the motor speed is too low
or fan motor damaged, change another one
3. Change another fan blade
4. Check the input voltage
EE 17
DC fan motor failure
1. DC motor is damaged
2. Main board is damaged
3. The fan blade is stuck
1. Detect DC motor, replace with a
new one
2. Change a new main board
3. Find out the barrier and work it out
EE 18
PFC module
thermal circuit is
abnormal
The driver board is damaged
1. Change a new driver board
2. Check if the fan motor speed is too
low or fan motor damaged, change another one
EE 19
PFC module high
temperature
protection
1. PFC module thermal circuit
output abnormal
2. Motor is abnormal or damaged
3. Fan blade is broken
4. The screw in the driver board is
not tight
1. Change a new driver board
2. Check if the motor speed is too low
or fan motor damaged, change another one
3. Change another fan blade
4. Check if the screw is loose
EE 20
The input power
failure
Power supply voltage fluctuates too much
Check whether the voltage is stable
EE 21
Software control
exception
1. Compressor run out of step
2. Wrong program
3. Impurity inside compressor
causes the unstable rotate speed
1. Check the main board or change a
new one
2. Enter correct program
EE 22
Current detection
circuit failure
1. Voltage signal abnormal
2. Driver board is damaged
1. Check the main board or change a
new one
2. Change a new driver board
EE 23
Compressor startup
failed
1. Main board is damaged
2. Compressor wiring error or poor
contact or unconnected
3. Liquid accumulation inside
4. Wrong phase connection for
compressor
1. Check the main board or change a
new one
2. Check the compressor wiring
according to the circuit diagram Check the compressor or change a new one
EE 24
Ambient
Temperature device
failure on Driver
board
Ambient Temperature device failure
Change driver board or main board
EE 25
Compressor phase
failure
Compressors U, V, W are connected to one phase or two phases
Check the actual wiring according to the circuit diagram
29
EE 26
Four-way valve reversal failure
1. Four-way valve reversal failure
2. Lack of refrigerant (no detect
when T3 or T5 malfunction)
1. Switch to Cooling mode to check
the 4-way valve if it has been reversed correctly
2. Change a new 4-way valve
3. Fill with gas
EE27
EEPROM data read
malfunction
1. Wrong EEPROM data in the
program or failed input of EEPROM data
2. Main board failure
1. Re-enter correct EEPROM data
2. Change a new main board
EE28
The inter-chip
communication
failure on the main
control board
Main board failure
1. Turn off electricity supply and
restart it
2. Change a new main board
PP 01
Inlet water
temperature sensor
failure
1. The sensor failure or short circuit
2. The wiring of sensor is loose
1. Re-fix the wiring of the sensors
2. Change the sensor
PP 02
Outlet water
temperature sensor
failure
1. The sensor failure or short circuit
2. The wiring of sensor is loose
1. Re-fix the wiring of the sensors
2. Change the sensor
PP 03
Heating piping
sensor failure
1. The sensor failure or short circuit
2. The wiring of sensor is loose
1. Re-fix the wiring of the sensors
2. Change the sensor
PP 04
Gas return sensor
failure
1. The sensor failure or short circuit
2. The wiring of sensor is loose
1. Re-fix the wiring of the sensors
2. Change the sensor
PP 05
Ambient
temperature sensor
failure
1. The sensor failure or short circuit
2. The wiring of sensor is loose
1. Re-fix the wiring of the sensors
2. Change the sensor
PP 06
Exhaust piping
sensor failure
1. The sensor failure or short circuit
2. The wiring of sensor is loose
1. Re-fix the wiring of the sensors
2. Change the sensor
PP 07
Antifreeze
protection in
Winter
Ambient temperature or water inlet temperature is too low
Normal protection
PP 08
Low ambient
temperature
protection
1. Beyond the scope of using
environment
2. Sensor abnormality
1. Stop using, beyond the scope of
using
2. Change the sensor
PP 10
Piping temperature too high protection
under cooling mode
1. Ambient temperature is too high
or the water temperature is too high in cooling mode
2. Refrigeration system is abnormal
1. Check the scope of using
2. Check refrigeration system
PP 11
Water temperature
(T2) too low
protection under
cooling mode
1. Low water flow
2. T2 temperature sensor abnormal
1. Check water pump and waterway
system
2. Change T2 temperature sensor
30
Remarks:
Mode
Water out
temperature
Setting
temperature
Condition
Malfunction
Heating mode
36℃29℃Tout - Tset
≧7℃
EE04
Overheating protection for water
temperature (T2)
Cooling mode
23℃30℃Tset - Tout
≧7℃
PP11
Too low protection for water
temperature (T2)
T
SET Temp.
+7
T
SET Temp.
+5
Frequency Decrease
EE04 Water Overheating Protection
PP11 Water Overcooling Protection
Compressor Stop and EE04 displays
T water out(℃)
Normal Operation
T water out(℃)
T
SET Temp.
-7
T
SET Temp.
-5
Normal Operation
Frequency Decrease
Compressor Stop and PP11 displays
1. In heating mode, if the water out temperature is higher than the set temperature over 7, LED controller displays EE04 for water over-heating protection.
2. In cooling mode, if the water out temperature is lower than the set temperature over 7, LED controller displays PP11 for water over-cooling protection.
For example below:
31
Water pump running logic and error code ‘ON’.
HP working mode
Condition (Tset:Setting water temp. T1: Inlet water temp.)
Example: Tset = 28,
Water pump working logic
Heating mode
T1>Tset-1, and last for 30 min
T1>27, last for 30 minutes
Water pump will enter standby mode for 2 hours and will not start except turn off power supply and restart. Heat pump will restart 3 minutes after the water pump exit the standby mode to detect the water temp. T1 again.
Cooling mode
T1<Tset+1, And last for 30 min
T1<29, last for 30 minutes
Water pump will enter standby mode for 2 hours and will not start except turn off power supply and restart. Heat pump will restart 3 minutes after the water pump exit the standby mode to detect the water temp. T1 again.
There are two options for water pump running.
Option 1:Water pump starts or stops in relation to heat pump operation. Water pump starts 60s before compressor, water pump start 30s and then detect the water flow switch. When the heat pump enters standby mode, water pump will stop 60s after compressor stops. Water pump will restart to running for 3 min then stop when the standby time is over 2 hours.
In this case, it is unnecessary to deal with Error code ‘ON’ if ‘ON’ occurs in water pump’s 2 hours standby period.
Option 2
No matter when the heat pump is on (running or standby), water pump will always be running. Water pump will run for 1 minute after manually turn off.
32
7.2 Other Malfunctions and Solutions (No display on LED wire controller)
Malfunctions
Observing
Reasons
Solution
Heat pump is
not running
LED wire controller no display.
No power supply
Check cable and circuit breaker if it is connected
LED wire controller. displays the actual time.
Heat pump under standby status
Startup heat pump to run.
LED wire controller displays the actual water temperature.
1. Water temperature is reaching to setting value, HP under constant temperature status.
2. Heat pump just starts to run.
3. Under defrosting.
1. Verify water temperature setting.
2. Startup heat pump after a few minutes.
3. LED wire controller should display "Defrosting".
Water temperature is cooling when HP runs under heating mode
LED wire controller displays actual water temperature and no error code displays.
1. Choose the wrong mode.
2. Figures show defects.
3. Controller defect.
1. Adjust the mode to proper running
2. Replace the defect LED wire controller, and then check the status after changing the running mode, verifying the water inlet and outlet temperature.
3. Replace or repair the heat pump unit
Short running
LED displays actual water temperature, no error code displays.
1. Fan NO running.
2. Air ventilation is not enough.
3. Refrigerant is not enough.
1. Check the cable connections between the motor and fan, if necessary, it should be replaced.
2. Check the location of heat pump unit, and eliminate all obstacles to make good air ventilation. 3 Replace or repair the heat pump unit.
water stains
Water stains on heat pump unit.
1. Concreting.
2. Water leakage.
1. No action.
2. Check the titanium heat exchanger carefully if it is any defect.
Too much ice on evaporator
Too much ice on evaporator.
1. Check the location of heat pump unit, and eliminate all obstacles to make good air ventilation.
2. Replace or repair the heat pump unit.
33
8. Exploded Diagram and Maintenance
8. 1 Exploded Diagram Model Inverter 7
34
35
NO.
Spare parts
NO.
Spare parts
1
Top cover
33
Transition pipe
2
Ambient temp. sensor
34
Pipe (Titanium exchanger to Capillary )
3
Ambient temp. sensor clip
35
Capillary
4
Back grill
36
Low pressure switch
5
Evaporator
37
Exhaust temp. sensor
6
Coil temp. sensor
38
Exhaust pipe
7
Temp. sensor clip
39
Pipe (4-way valve to exchanger)
8
Sensor casing pipe
40
High pressure switch
9
Upper frame
41
Pipe (4-way valve to collective piping)
10
Isolation panel
42
4-way valve
11
Fan motor bracket
43
Drainage plug
12
Pillar
44
Water inlet temp. sensor
13
Fan motor
45
Water inlet temp. sensor clip
14
Left panel
46
Titanium heat exchanger
15
Fan blade
47
O' ring
16
Front panel
48
Blue rubber ring
17
Controller box
49
Water connection
18
Ventilation grid
50
Red rubber ring
19
Water proof box
51
Water outlet temperature sensor
20
Controller
52
Sealing ring for water flow switch
21
Reactor
53
Water flow switch
22
Anti-vibration hammer
54
Magnetic ring
23
Compressor heating belt
55
Electric box
24
Compressor
56
Magnetic ring
25
Transition pipe
57
PCB
26
Globe valve
58
Electric box cover
27
Base tray
59
Transition pipe
28
Terminal board
60
Pipe (Titanium exchanger to Capillary )
29
Right panel
61
Capillary
30
Clip62Low pressure switch
31
Pressure gauge
63
Exhaust temp. sensor
32
5-seat terminal
36
Model Inverter 24
37
38
NO
Spare parts
NO
Spare parts
1
Top cover
39
Clip
2
Ambient temp. sensor
40
Terminal board Bracket
3
Ambient temp. sensor clip
41
Water pump 3-position terminal
4
Back grill
42
Terminal cover
5
Evaporator
43
Rubber fixing block
6
Coil temp. sensor
44
Gas colleting piping
7
Temp. sensor clip
45
Back panel
8
Sensor casing pipe
46
Back gas piping
9
Distribution piping
47
Low pressure switch
10
Isolation panel
48
Pipe (4-way valve to Gas collect )
11
Reactor
49
Exhaust pipe
12
Pillar
50
Pipe (4-way valve to exchanger)
13
Upper frame
51
4-way valve
14
Fan motor bracket
52
High pressure switch
15
Clip53Exhaust temp. sensor
16
Evaporator Heating Belt
54
Pipe ( Liquid reservoir to EEV )
17
Bracket for panel
55
Pipe ( Filter to Liquid reservoir )
18
Fan motor
56
Pipe (EEV to Distribution )
19
Fan blade
57
EEV
20
DC motor casing tube
58
Filter
21
Controller box
59
Pipe (Titanium exchanger to filter )
22
Right panel
60
Water flow switch
23
Ventilation grid
61
Water outlet temp. sensor
24
Front panel
62
Water outlet temp. sensor clip
25
Water proof box
63
Titanium heat exchanger
26
Controller
64
Water connection
27
Transition pipe
65
Blue rubber ring
28
Globe valve
66
O' ring
29
Compressor
67
Water inlet temp. sensor
30
Anti-vibration hammer
68
Drainage plug
31
Liquid reservoir
69
Red rubber ring
32
Compressor heating belt
70
Sealing ring for water flow switch
33
Base tray
71
PCB
34
Handle
72
N/A
35
Terminal board
73
Board
36
Right panel
74
Electric box cover
37
Power supply 3-position terminal
75
Electric box
38
Pressure gauge
39
9. Maintenance
(1) You should check the water supply system regularly to avoid the air entering the system and occurrence of low water flow, because it would reduce the performance and reliability of HP unit.
(2) Clean your pools and filtration system regularly to avoid the damage of the unit as a result of the dirty of clogged filter.
(3) You should discharge the water from bottom of heat exchanger if HP unit will stop running for a long time (specially during the winter season).
(4) In another way, you should check the unit is water fully before the unit start to run again.
(5) After the unit is conditioned for the winter season, it is recommended to cover the heat pump with special winter cover.
(6) When the unit is running, there is all the time a little water discharge under the unit.
40
10. Warranty and returns
10.1 Warranty
LIMITED WARRANTY
Thank you for purchasing a heat pump from us.
This warranty covers manufacturing and material defects in all components for a period of two years after the
date of purchase.
This warranty is limited to the original purchaser in the retail sector. It is not transferable, and it is not
applicable to products that have been removed from their original installation location. The liability of the
manufacturer is limited to the repair or replacement of defective components and does not include the cost of
labour for removing and replacing the defective component(s), the cost of transporting component(s) from or
to the factory, or costs associated with other materials necessary for carrying out repairs. This warranty does
not cover any defects attributable to the following causes:
1. Installation, operation or maintenance of the product other than in accordance with the guidelines
and/or instructions in the Installation and Operation Manual supplied with the product.
2. Faulty or deficient work performed on the product by an installer.
3. Failure to maintain the correct chemical balance in the swimming pool [pH between 7.0 and 7.8; total
alkalinity (TA) between 80 and 150 ppm; free chlorine concentration between 0.5 and 1.2 mg/l; total
dissolved solids (TDS) less than 1,200 ppm; maximum salt concentration 8 g/l].
4. Improper use, modification, accident, fire, flood, lighting strike, rodents, insects, negligence, neglect,
or force majeure.
5. Deposits, freezing, or other conditions that impair proper water flow through the product.
6. Operating the product with a flow rate outside the published minimum and maximum specifications.
7. Use of components or accessories not designed or made for this product.
8. Chemical contamination of the air used by the product or improper use of decontaminating chemicals,
such as the addition of decontaminating chemicals through the skimmer or in the pipes or lines located
upstream of the heat pump and the cleaning hose.
9. Overheating, improper electrical connections, improper power supply, secondary damage attributable
to defective O-rings, diatomaceous filters or filter cartridges, or damage caused by putting the pump into
operation in the absence of sufficient water.
LIMITATIONS ON LIABILITY
This is the sole warranty provided by the manufacturer. Nobody is authorised to grant other warranties in our
name.
THIS WARRANTY REPLACES ALL OTHER EXPLICITLY GRANTED OR IMPLICIT WARRANTIES, INCLUDING BUT
NOT LIMITED TO ANY FORM OF IMPLICIT WARRANTY OF SUITABILITY FOR A PARTICULAR PURPOSE OR
FITNESS FOR SALE. WE EXPLICITLY DISAVOW ANY LIABILITY FOR INDIRECT, INCIDENTAL OR CONSEQUENTIAL
LOSS OR DAMAGE OF A PUNITIVE NATURE RESULTING FROM THE VIOLATION OF AN EXPLICITLY GRANTED OR
IMPLICIT WARRANTY.
This warranty gives you specific legal rights, which may vary depending on the country.
WARRANTY CLAIMS
To ensure prompt handling of your warranty claim, please contact your dealer and provide the following
information to the dealer: proof of purchase, model number, serial number and date of installation. The
installer will contact the factory to obtain instructions regarding the procedure for making warranty claims and
to find out the location of the closest service centre.
All returned components must be marked with a RMA number so that it can be determined whether they are
covered by the warranty.
41
10.2 RMA request form
Company:
Date:
Street address:
City/town:
Postal
code:
Country:
Contact:
Phone:
E-mail:
Fax:
Contact:
Date:
Reserved for internal use
RMA no.:
Assigned by:
Date:
RMA request accompanied by other documents?
Description of the documents:
Model no.:
Invoice no.:
Serial number:
Invoice date:
Problem:
1. Shipping costs for returned products must be paid in advance. All shipping costs associated with a return shipment are borne by
2. Products may be sent back to us only after prior approval by the company. Return shipments for which approval has not been
3. We will replace or repair the products and return them to you free of charge using the shipping service of your choice.
4. If you choose express shipment (by a shipping service selected by you), you are responsible for paying the shipping costs.
1. Before requesting an RMA number from us, please check whether you have properly observed the installation and use
2. Contact our RMA department by phone and ask for an RMA request form.
3. Ensure that all fields of the RMA request form are fully completed.
4. In the case of returns during the warranty period, please include the customer copy of your original sales invoice.
5. Send the RMA request form, the sales invoice and any other relevant documents (photos, etc.) to us or provide them by e-mail.
6. The RMA number must be marked clearly on the shipping label of the package and noted on the shipping documents.
Reason for return: Copy of customer invoice included?
Warranty repair policy
you.
given by the company will be sent back, with all shipping costs to be borne by you.
Return procedure
instructions in the manual.
An RMA number will be assigned to you within 24 hours after we receive the necessary documents. We may refuse to assign you
an RMA number if the information mentioned in points 3 and 4 above is missing.
42
7. All products received by us that lack labels or that have incorrect, incomplete or unreadable labels will be refused, with return
shipping costs to be borne by you.
8. All packages delivered to us with clearly visible damage will be refused immediately.
9. Before returning products, please check that the products you intend to return to us are the same as the products for which an
10. No return shipments at all will be accepted without an RMA number. Absolutely no exceptions to this rule are allowed.
11. An RMA number remains valid for just 21 calendar days after it is assigned. We reserve the right to refuse to accept products
RMA number was issued. If the received products do not match the products registered under the assigned RMA number, we will
return all of the products at your expense.
returned to us if they are received more than 21 days after the date when the RMA number was assigned.
Products not covered or no longer covered by the warranty
The customer is responsible for paying shipping and repair costs The estimated repair costs will be advised after the
problem(s) with the returned products have been diagnosed.
The minimum charge of a diagnosis is €50.00.
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